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20070419154457.pdfox EDo City of Edmonds .aa PLAN REVIEW COMMENTS BUILDING DIVISION Fsr_ ig9° (425) 771-0220 DATE: April 19, 2007 TO: Dani Meyers Hermanson, LLP 12212`1 Ave North Kent, WA 98032 FROM: Ann Bullis, Assistant Building Official RE: Plan Check #2007-0278 Project: Aegis -- Mechanical Project Address: 21500 72n' Ave W During re -review of the plans for the above noted project, it was found that the following information, clarifications or changes are needed. Provide written responses to each comment and where changes can be found on the plans. Submit revised plans/documents to Marie Harrison, Permit Coordinator. 1. Previous item 3: The dryer booster fans are not permitted. For clarification, enclosed you will find a copy from the IMC Commentary (see page 5-25 highlighted area) regarding dryer booster fans. The dryers are not listed for use with the booster fans. The City Building Official is not permitting the use of the dryer booster fans. Based on the dryer duct lengths noted on the mechanical plans, it appears that they are within the limits of the maximum permitted duct lengths shown on page 3 of the manufacturer's installation instructions for 4" rigid metal duct. 504.6.1 sufficient flow velocity to transport lint and fibers through the duct to the discharge terminal. Excessive friction losses will also result in reduced flow velocities, which means that the exhaust ducts would be much more likely to collect debris. An improp- erly designed exhaust system will result in poor dryer performance and poor energy efficiency and can cause the appliance to cycle on its limit control which can be hazardous. Joints in the dryer exhaust system should be reason- ably airtight, must have a smooth interior finish, and must run in the direction of airflow. For example, the male end of each section of duct must point away from the dryer. This reduces turbulence and permits the dryer exhaust system to function as intended so that joints and connections do not serve as collection points for lint or debris. Proper support is required and necessary for main- taining alignment of the dryer exhaust duct system and to prevent excessive stress on ducts and duct joints. A sagging duct will increase the internal resistance to air- flow, reduce the efficiency of the system and cause the accumulation of dryer exhaust products at low points. Section 504.6 specifically addresses transition duct connectors. Within the context of this section, a transition duct is a flexible connector used as a transition between the dryer outlet and the connection point to the exhaust duct system. Transition duct connectors must be listed and labeled as transition ducts for clothes dryer applica- tion. Transition ducts are currently listed to comply with UL 2158A. Such transition ducts are not considered as flexible air ducts or flexible air connectors subject to the material requirements of Section 603.6. Transition ducts are flexible ducts constructed of a metalized (foil) fabric supported on a spiral wire frame. They are more fire resistant than the typical plastic spiral duct. Transition duct connectors are limited to 8 feet (1829 mm) in length and must be installed in accordance with their listing and the manufacturer's instructions. These duct connectors must not be concealed by any portion of the structure's permanent finish materials, such as drywall, plaster, paneling, built-in furniture or cabinets, or any other similar permanently affixed build- ing component; they must remain entirely within the room in which the appliance is installed. Transition duct connectors cannot be joined to extend beyond the 8 -foot maximum length limit. Transition ducts are to be cut to length as needed to avoid excess duct and unnecessary bends. Transition duct connectors are necessary for domes- tic dryers because of appliance movement, vibration and outlet location. In many cases, connecting a do- mestic clothes dryer directly to rigid duct would be diffi- cult. The question thatthis section has raised in the past is whether the transition duct length is to be included in the overall developed length limit of the exhaust duct system, or whether it is in addition to the maximum de- veloped length allowed by Section 504.6.1. This edition of the code specifically states that the transition duct is not to be included in the 25 -foot maximum length. EXHAUST SYSTEMS 504.6.1 Maximum length. The maximum length of a clothes dryer exhaust duct shall not exceed 25 ft (7620 mm) from the dryer location to the outlet terminal. The maximum length of duct shall be reduced 2'/z feet for each 45 -degree (0.79 rad) bend and 5 feet (1524 mm) for each 90 -degree (1.6 rad) bend. The maximum length of the exhaust duct does not include the transi- tion duct. Exception: Where the make and model of the clothes dryer to be installed is known and the manufacturer's installation in- structions for such dryer are provided to the code official, the maximum length of the exhaust duct, including any transition duct, shall be permitted to be in accordance with the dryer manufacturer's installation instructions. 4- The maximum exhaust duct length of 25 feet (7620 mm) is the normal installation requirement for domestic clothes dryers. The 25 -foot (7620 mm) limit is based on the worst case scenario where the dryer is rated for a maximum duct length of 25 feet (7620 mm). The excep- tion to this section allows longer exhaust duct lengths when the manufacturer's instructions specify the addi- tional length. The make and model of the dryer must be provided to the code official, along with the installation in- structions, to permit the code official to inspect the duct installation based on the manufacturer's instructions. If the exception to this section is used, the code offi- cial must verify that the specific make and model dryer is installed before final approval is given. A point to consider is the situation that will exist when the original occupant moves out and the new occupant does not install a similar dryer that allows the longer duct length. If the duct is not marked conspicuously, the new resident will be unaware of the potentially hazard- ous situation that has been created by the dryer and ex- haust mismatch. Each change in direction increases the duct's resis- tance to air flow, which reduces the velocity of the air flow. As discussed in the commentary for Section 504.6, the lower velocity will allow lint particles in the dryer exhaust to drop out of the airstream and collect in the duct, usually near the bend in the duct or a low point in the duct. As the lint builds up in the duct, the efficiency of the dryer will be reduced and eventually the volume of lint will become a potential fire hazard. Because of poor planning, dryers are often installed in locations that require excessively long duct runs, often with multiple changes in direction. Whether the distance is 25 feet (7620 mm) or some distance specified by the manufacturer, duct bends (fittings) will significantly re- duce the allowable length and must be accounted for in the installation and at the time of inspection. It is not un- common to find installations that cannot comply with this section or its exception. In those cases, the dryer must be relocated or a condensing (ductless) dryer must be used. Condensing dryers do not have an exhaust duct, are extremely energy efficient, use an air-to-air heat exchanger to condense the water vapor extracted from the clothes and pump the condensate to a drain or store it in a removable reservoir. 5_24 2003 INTERNATIONAL MECHANICAL CODe COMMENTARY SYSTEMS Another option is clothes dryer booster fans, which would have to be approved by the code official, be- cause the code does not have an allowance for them. The code does not currently address booster fans be- >" cause the dryers are not currently listed for use with booster fans, booster fans do not currently interlock with the dryer to prevent dryer operation in the event of booster fan failure and booster fans will likely be in- stalled in locations where the building owner/occupant will not be aware of the fan and its operational condition. 504.6.2 Rough -in required. Where a compartment or space for a 'domestic clotbes dryer is provided, an exhaust duct system shall be installed in accordance with Sections 504.6 and 504.6.1. y To assist in the inspection process, this section requires installation of a dryer exhaust duct rough -in that com- plies with Section 504. Practically all homes will have a clothes dryer, making a proper exhaust duct system a very important part of any dryer installation. The intent of this section is to make sure that a code -complying ex- haust duct system is installed and inspected prior to oc- cupancy and the eventual installation of the dryer. The exhaust duct requirements of Section 504.6.1 (without the exception) are intended to make the exhaust duct system rough -in compatible with any of the typical do- mestic clothes dryers that are likely to be installed. The exception to Section 504.6.1 will require a specific rough -in and appliance. 504.7 Commercial clothes dryers. The installation of dryer ex- haust ducts serving Type 2 clothes dryers shall comply with the appliance manufacturer's installation instructions. Exhaust fan motors installed in exhaust systems shall be located outside of the airstream. In multiple installations, the fan shall operate con- tinuously or be interlocked to operate when any individual unit is operating. Ducts shall have a minimum clearance of 6 inches (152 mm) to combustible materials. Clothes dryer transition ducts used to connect the appliance to the exhaust duct system shall be limited to single lengths not to exceed 8 feet (2438 mm) in length and shall be listed and labeled for the application. Transition ducts shall not be concealed within construction. ❖ The code classifies clothes dryers into two categories: Type 1 and Type 2. Type 1 clothes dryers are primarily used in the family living environment and do not have the capacity or generate the amount of heat necessary to dry large volumes of clothing. The scope of this sec- tion does not regulate Type 1 clothes dryers. . Type 2 clothes drying appliances and exhaust ducts are designed for the higher volumes, temperatures and frequency of use found in public access and commer- cial laundries. Type 2 dryers must be installed in accor- dance with the manufacturer's instructions. These dryers are tested to the appropriate safety standard for the appliance, and the manufacturer's installation in- structions convey the information needed to duplicate the installation configuration that was tested and found to meet the requirements of the safety standard. The manufacturer's installation instructions are evaluated 504.6.2 — 504.7 by the agency responsible for testing the appliance and, therefore, the instructions will prescribe an instal- lation that is consistent with Section 304.1, which ad- dresses the installation of all mechanical equipment. Common exhaust systems for multiple dryers must be designed and engineered in accordance with the equipment and the appliance manufacturer's installa- tion instructions (see Figure 504.7). The potential fire hazards associated with Type 2 clothes dryers are similarto those of Type 1 clothes dry- ers (combustible lint, debris and high temperatures). However, the complex exhaust systems, intense heat, and larger volume of combustible lint and combustion by-products associated with commercial dryers call for additional safety requirements (see commentary, Sec- tion 504.5). Commercial and multiple -dryer installations can rely on a single exhaust fan to.prevent back pressure, over- come duct friction and induce the proper flow within the common exhaust system. Figure 504.7 shows a four -unit installation with the exhaust tan located at the roof level. This section requires that exhaust fans for Type 2 clothes dryer installations be operated continu- ously or be interlocked to operate when any individual unit is operating. it is possible to exhaust multiple Type 2 dryers through a common duct -system, such as a common riser or common manifold serving groups of adjacent units. This configuration will usually require an exhaust fan to prevent back pressure and to overcome static pressure in the duct system. In such installations, the common duct system will be connected to the inlet side of an exhaust fan and the fan will be located at the duct system termination to the outdoors. The motor of the exhaust fan must be positioned out- side of the exhaust airstream so that lint, debris and condensation do not accumulate in or on the motor. This requirement is generally satisfied by belt -driven fans with externally mounted motors. Location in the ex- haust stream could result in deterioration and failure of the motor, as well as a fire hazard associated with the_ accumulation of combustible fibers in contact with a motor that may be hot enough to cause ignition. Failure of the exhaust fan motor could result in an unsafe oper- ating condition for the dryers served by the fan. Where multiple dryer units vent to a common venting system using a common fan, the common exhaust fan must operate when any one or more of the individual dryer unit(s) are operating. This can be achieved in two ways. The first, continuous exhaust fan operation, is not desirable and is rarely done because of increased en- ergy usage and the unreliability of the design. Continu- ous operation without interlocks (fan supervision) is not reliable because the dryer units would not respond to or be "aware" of an exhaust fan failure. Any mechanical failure of the exhaust fan or opening of an over -current protection device could create an unsafe condition. The same is true of Type I dryers using booster fans. The second and preferred method is to install ex- haust fan supervision interlocked with each dryer unit 2003 INTERNATIONAL MECHANICAL CODE COMMENTARY 5-25