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20170321080643.pdf3/113/2047 ASME Heater I Commercial Pool Heaters - Hayward Pool Product� Q HAYWARD- Specs Parts Select 2-4 items to Compare Compare Ctn. City. 1 Ctn. Weight240 lbs. HEATER-UNIVERSAL 500 ASME NA LONX Item # H500FDNASME Product Description Hayward Commercial Pool's Universal H-Series ASME gas heaters are designed and certified for commercial use. The flagship ofour H-Series line encompasses high -end features and construction materials as standard. They combine industry - leading hydraulics, exceptional performance, energy efficiency and reliability, with planet -friendly low-NOx emissions. Flexible connection options make them ideal for new or existing applications. Choose from 250,000, and 400,000, and 500,00 BTU natural gas or propane models. • Patented Cupro Nickle Finn Plate� heat exchanger with bronze header as standard • Independent left or right side electric, water and gas connections • 2in x 2 1/2in CPVC flanged connections • ASME pressure relief valve included as standard • Electronic lock -out feature prevents unauthorized access to configuration settings • Easy installation and service via access of single front panel • Easy gas valve adjustment • Easy dual voltage conversion with fuse -protected circuit boards • Texas Heater Kits Available • 500,00 BTU provides unprecedented speak to heat, with just 2 models delivering 1 million BTU's while using minimal pump room space • New Warranty - 3 Years Parts and Labor Click the link below to find your manufacturer's data report C> Data Reports ( . - 141TYCOPY Ir"ECEIVED ra, t MAR �_ 0 2e17 DEVELOPMENT SERVICES COUNTER 13LD9�0 (1 0 3_71 http://www.hayward-pool.com/shop/ProductDisplay?urlRequestType=Base&catalogld=l0055&categoryld=40OT79&productld=4146123&urILangld=-I&Iangld=-1 ... 1/1 2638560 FORM HLW-6 MANUFACTURER'S DATA REPORT FOR Page 1 of 2 Work Order # WATER HEATERS OR STORAGE TANKS As Required by the Provisions of the ASIME Code Rules 1. Manufactured and certified by Hayward Industries, Inc., 2935 Sidco Drive, Nashville, Tennessee, 37204 (name and address of manufacturer) 2. Manufactured for Stock 3. Location of Installation Stock (name and address) 21131603106652001 to 4. Identification 21131603106681001 N/A 2902586801 Rev M 3795-3824 2016 (manufacturer's serial no.) (CRN) (drawing no.) (National Board no.) (year built) 5. The chemical and physical properties of all parts meet the requirements of material specifications of the ASME BOILER AND PRESSURE VESSEL CODE. The design, construction, and workmanship conform to Part HLW, Section IV 2013 N/A 2768 (year) (adden-da�(iis-a--p-pli—ca'15 �edate (Code Case no.) 6. Shell 1 SB-584 (C90300) .300 None 2.88" ID 0' 14.96" (no.) (material spec., gr.) ithickness) (lining) (diameter) [length(overall)] 7. Joints Seamless "Casting" 80% Seamless "Casting" I [long. (seamless, welded)] leff. (compared to seamless)] [girth (seamless, welded)] (no. of shell courses) 8 Heads Flat Location Material Spec., Gr., Thickness Crown Radius Knuckle Radius Elliptical Ratio I j Flat Diameter (cSide Press oncave,convex) END SB-584 (C90300) .250" N/A 1 1 4.75" 9. Tubesheet SA-240 T304 Tubes 4 .750 in (material spec., gr.) (no. (size) 10 Nn771P';- insnertion. and safetv valve oDeninas: 5' 8.717" SB-543 (C70600) .049 in Both [length(overall)] (marl spec., gr.) (thickness) (rolled or welded) Purpose (inlet, outlet, drain, etc.) No. Diameter or Size Type How Attached Material Nominal Thickness Reinforcement Material Location Handhole N/A NIA — NIA Inlet/Outlet Port 2 2.40 Flanged Cast SB584/C90300 .300 Shell Drain Valve Port 1 3/4"NPT Female Thrd Machined Third Opening Shell Pressure Relief Valve 1 1314"NPT Female Thrd Machined Thrd Openingl Shell Temp Sensor Ports 2 1/4"NPT Female Thrd Machined Third Openingi Third Openlng� —A ^ --- :--i Shell Pressure Sensor Port 1 1/8"NPT Female Third ERiE Machined Shell !�A Thermistor Temp Sensor Pori I 3/8"NPT Female Thrid Machined Shell 11. MAWP 125 psi Max. input 500,000 BTU Max. temp. 140 *F Hydrostatic test Isil psi 12. Manufacturers Partial Data Reports properly identified and signed by Commissioned Inspectors have been furnished for the following items for this report N/A (name of part, item no., manufacturer's name, identification stamps) AD 13. Remarks Cast header is also called the shell as refered to in section 6.7. and 10 above. 3/4" and below Ports are drilled and tapped openings in shell casting. PKEY 2500302 exe: v6.2.98 HLW6-8 NB-30 Rev 8 HLW-6 (BACK) Page 2 of 2 Manufactured by Hayward Industries, Inc., 2935 Sldco Drive, Nashville, Tennessee, 37204 Mfr's Serial No. 21131603106652001 to 21131603106681001 National Board No. 3795-3824 CERTIFICATE OF SHOP COMPLIANCE We certify that the statements made in this data report are correct and that all details of design, material, construction, and workmanship of this water heater or storage tank conform to Section IV of the ASME BOILER AND PRESSURE VESSEL CODE. "HLW" Certificate of Authorization no. 40380 expiration date 2/16/2017 Date 4/1/2016 Name H In Signed 4a a �d Mries, Inc. w ur s c - I Fig ----Ta— — (manuTacturer that n- 7e a ce7 ried water neater or storage nRT CERTIFICATE OF SHOP INSPECTION Constructed by Hayward Industries. Inc. at 2935 Sidco Drive, Nashville, Tennessee, 37204 1, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and employed by The Hartford Steam Boiler Inspection and Insurance Company of Connecticut have inspected parts referred to as data items 6 thru 11 and have examined Manufacturer's Partial Data Report for items and state that, to the best of my knowledge and belief, the manufacturer has constructed the water heater or storage tank in accordance with Section IV of the ASME BOILER AND PRESSURE VESSEL CODE. By signing this certificate, neither this Inspector, nor his employer makes any warranty, expressed or implied, concerning the water heater or storage tank described in this Manufacturer's Data Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection. Date 4/4/2016 Signed *A4- x X,�C— Commission 15227A (Authorized Inspector) (National Board commission number and endorsement) PKEY 2500302 exe: v6.2.98 HLW6-8 NB-30 Rev 8 U. S. Govemment Federal law prohibits removal of this label before consumer purchase. EnERGYGUIDE Pool Heater Hayward Industries, Inc. Natural or Propane Gas Models H200FD, H250FD H350FD, H400FD, H500FD SW20013H, SW25ODH SW40ODH Thermal Efficiency 83mO IT I I 182.0 95.0 Least Efficient Most Efflcient Efflclency Range of Similar Models • Efficiency range based only on models fueled by natural gas. • For more information, visit www.ftc.gov/appliances. 1301705801 REV E 0 COUjVTEa1-RVjCES 2015 Washington State Energy Code Compliance Forms for Commercial, R2 and R3 over 3 stories and all R1 - Page I of 2 Service Water Heating Permit Plans Checklist SWH-CHK on! 9 W_hi� t . Q+�+. 1Z..— rM. r— fi— Pnrmc fnr r-mmomini Rijildinns ine-Andinn R9 P. R3 over 3 stories and all R1 Revised January 2017 __FProject Title: Replace pool heaters Date 3/17/2017 The following information is necessary to check a permit application for compliance with the mechanicial systems and equipment requirements of the Washington State Energy Code, Commercial Provisions. Applicable I Code Section Code Provision I I Information Required - Must be in permit documents I Location in Documents Building Department _�Lotes _(y2s,no,na) Equipment - Sizing, Performance and Type SWH equipment type and Provide equipment schedule on plans indicating type and capacity; indicate efficiency complies C404.2 I efficiency with required federal standard For individual SWH equipment serving an entire building with �: 1,000,000 Btu/h capacity. indicate thermal efficiency �� 90%; or exception taken High input -rated SWH For buildings with aggregate capacity of all SHW equipment �� 1,000,000 Btu/h (exclude < C404.21 100.000 Btu/h equipment from threshold calculation), indicate average capacity weighted systems thermal efficiency a 90%; or exception taken If applying Exception 1 for site -solar or site -recovered energy, provide calculations and source —of annual service water heating energy use estimate C404.4 Heat traps I Indicate piping connected to equipment have heat traps on supply and discharge Insulation under electric For electric water heaters located in unconditioned spaces or on concrete floor., indicate R-10� C404.5 Iwater heater linsulation under equipment Piping Systems Indicate thickness of piping insulation on plans per Table C403 2 9; verify insulation is provided C404.6 Insulation of piping .. from the water heater to the final fixture in a line, from the inlet / outlet piping at water heater to heat trap (up to 8 feet), and on piping that is heat traced; note exceptions taken Indicate method of compliance on plans for all piping runs connecting service hot water source C404.3 Efficient SWH supply piping to hot water fixture (maximum pipe length or maximum pipe volume method per Table F404.3. 1); provide calculations for all piping runs documenting the total length and / or volume Service Water Heating System Controls For circulation systems with dedicated return piping, indicate controls are configured to automatically start pump based on demand for hot water and shut-off pump when there is no demand and when the desired water temperature is met C404.7.1 C404.8 Heated -water circulating systems For circulation systems with cold water supply piping serving as the return, indicate controls are configured to automatically start pump based on demand for hot water and shut-off pump when there is no demand, or when temperature of water entering the cold water supply pipe is 2� 104'F For heat trace systems provided to maintain temperature of service hot water in piping, C404.7.2 Heat trace system controls indicate controls are configured to de -energize system when there is no demand for hot water and when the desired water temperature is met Controls for hot water For systems with separate water heater and storage tank, indicate controls are configured to C404.7.3 storage limit operation time of pump after end of heating cycle to:5 5 minutes For SWH. pool / spa and pressure boosting pump motors gt 7.5 hp, indicate method of variable flow control (VSD or equivalent method that requires � 30% design wattage at 50% design C403.2.13 Variable flow control - fluid flow); note exception taken C403.4�2.7 pumps Identify basis of pump speed control (differential or static pressure setpoint, pressure, zone I load demand, etc) Pools and ermanent Spas - Equipment and Controls (Sections are under C404.11) Provide equipment schedule on plans indicating type and capacity for all pool heating Yes C404.10.1 'Pool heating equipment equipment; indicate efficiency complies with required federal standard; for heat pump water Energy efficiency heaters indicate COP � 4 guide No C403.2.13 Variable flow control - Refer to Service Water Heating System Controls pumps C404 - 101 Indicate automatic on / off control based on scheduling and readily accessible on / off switch Yes C404.10.2 Pool heater on / off controls on heater that operates independent of thermostat setting; note exceptions taken Front Panel For all pools and in -ground permanent spas, indicate a vapor retardant cover on plans NA C404.10.3 Pool covers For all pools and in -ground spas heated to > 90'F, indicate cover shall include insulation �: R- 12 For all pools and in -ground spas heated to > 90*F, Indicate on plans that sides and bottom are NA C404.10.3 Pool assembly insulation provided with insulation ? R-1 2 C404.12 Energy consumption of Indicate portable spa complies with Association of Pool and Spa Professionals APSP-14 I portable spas C-TI RECE11VED kQ' 2`0 2,217 DEVELOPMENT SERVICES COUNTER 9n1 R 1A1nQhinnMn Rtntp Pnp.mv rndp Comnliance Forms for Commercial. R2 and R3 over 3 stories and all R1 - Pane 2 of 2 Energy Recovery (ER) Systems - Service Water Heating and Pool Systems For buildings with pools or permanent spas with water surface area > 200 sf, indicate exhaust C404.10 4 Pools and permanent spas air ER method and use of waste heat (preheat ventilation air, pool water or service hot water); (Section under exhaust systems or exception taken C404.1 1) (energy recovery) Indicate ER system has the rated effectiveness and is configured to decrease the exhaust air temperature at design conditions by a 36oF For buildings with food service, meat or deli departments that have �: 500,000 Btu/h of remote refrigeration capacity for coolers / freezers, indicate if condenser ER will be used to pre -heat C403.5.3 Energy recovery - service water cooler / freezer condensers For buildings with �� 40,000 sf conditioned floor area and with �: 1,000,000 Btulh of remote refrigeration capacity for coolers / freezers, indicate if condenser ER will be used to pre -heat service water For buildings with 24-hour operation and > 1,500,000 Btu/h of heat rejection capacity and Energy recovery - design SWH load > 250,000 Btuth, indicate condenser ER to pre -heat service water; or C403.5.4 condenser systems exception taken. Provide calculations showing the amount of recovered heat that is utilized (60% of peak heat rejection load or pre -heat service water to 85'F). water heat recovery For systems incorporating drain water ER, indicate system design complies with CSA B55.2 C404-10 JDrain units (or CSA 55.1 for Group R); indicate potable waterside pressure loss at design flow is < 10 psi Service Water Heating Energy Use Metering SWH energy usage in For Group R-2 multi -family buildings with central SWH systems, provide metering of hot water C404.9 idwelling units energy usage per dwelling unit; indicate metering and data reporting method For new buildings > 50,000 sf and building additions > 25,000 sf, with total SVVH equipment I C409.3.2 SWH equipment energy use capacity ? 50 kW ( �� 170,600 Btu/h), verfly energy use metering of all SWH equipment will be metering provided per C409 Additional Efficiency Package Option, Reduced Energy Use In Service Water Heating - Must comply with both provisions to be eligible To comply with additional efficiency package option, verify that 2: 90% of the conditioned floor area of the building is one or more of the occupancies identified in this section, OR: C406 7 1 Eligible building type :Provide whole building energy analysis per C407 that demonstrates the SWH load in the building is � 10% of total building energy loads To comply with additional efficiency package option, provide documentation that verifies ,2: 60% of building annual SWH energy is provided by high efficiency sources (heat pump water heater with COP �. 3, waste heat recovery. solar water -heating system); C406.7.2 C403.5.4 Load fraction For buildings with 24-hour operation and with > 1,500,000 Btu/h of heat rejection capacity and design service hot water load > 250,000 Btu/h (per C403.5 4); provide documentation that verifies �� 100% of building annual SWH energy is provided by condenser energy recovery or 1 other high efficiency source Documentation and Specific System Requirements to Supporting Commissioning Indicate that all SWH equipment and controls for which the WSEC requires control functions Scope of service water and / or configuration to perform specific functions are required to be commissioned; +D7 C408.4 heating systems For buildings where the largest SWH system has ? 200,000 Btu/h total output capacity, commissioning indicate that all SWH systems regardless of individual capacity are required to be commissioned Indicate that all pool and permanent spa water heating systems regardless of individual capacity are required to be commissioned; Scope of pool and Indicate that energy recovery equipment that heats pool water regardless of capacity is C408.4.1.3 permanent spa systems required to be commissioned ' commissioning Identify all pool heating and energy recovery equipment and controls that the WSEC defines as being capable of and / or configured to perform specific functions Indicate in plans and specifications that Cx per C408 is required for all applicable service water heating systems; C404.13 Include general summary with at a minimum of Items 1 thru 4 of the Cx plan per C408 1 2 C408 1 1 Commissioning including: narrative description of activites, responsibilities of the Cx team, schedule of C4081.2 requirements in construction activities including verification of project close out documentation per C103 6, and conflict of C408.1.4 2 documents interest plan (if required); C103.6 Include in general summary that a Cx project report or Compliance Checklist (Figure C408.1.4.2) shall be completed by the Certified Cx Professional and provided to the owner prior to the final mechanical inspection Functional performance Identify in plans and specifications the intended operation of all equipment and controls during C408A 1 testing criteria all modes of operation, including interfacing between new and existing-to-ren Project Close Out Documentation Indicate in plans that project close out documentation and training of building operations Documentation and project personnel is required for all SWH components, equipment and systems governed by this C103.6 close out submittal code; indicate close out documentation shall include: record documents, O&M manuals, requirements applicable WSEC compliance forms and calculations 2015 Washington State Energy Code Compliance Forms for Commercial, R2 and R3 over 3 stories and all R1 Mechanical Summary MECH-SUM, 2015 Washington State Energy Code Corr pliance Forms for Commercial Buildings including R2 & R3 over 3 stories and all R1 Revised January 20171 Project Information Project Title: Replace pool heaters Date 3/17/2017 Applicant Information. Provide contact information for individual who can respond to For Building Dept. Use inquiries about compliance form information provided. Company Name: Circa Pacific, Inc. Company Address: 280 44th Street N.W. Applicant Name: James Denton Applicant Phone: 253-867-0303 Project Description E] New Building [:]Building Addition E]Tenant Improvement System Retrofit E]No System Changes Briefly describe mechanical systems in Replace current pool heater with new Hayward 500 pool heaters the text box provided [—]Total Bldg Performance (TBP) This path includes all mandatory provisions per C401 2 Option 2. MECH-SUM, MECH-CHK, and C407 Energy Analysis forms required Load calculation summary E] MECH-LOAD-CALC Form Design Load Calculations Provide design load calculations for all mechanical systems and equipment serving the building heating, cooling or ventilating needs. If a load calculation summary is provided with the permit documents that includes a// applicable compliance information then the MECH-LOAD-CALC form is not required 1:1 Mechanical Plans D MECH-EQ Forms (TBD) Mechanical Schedules Indicate location of equipment compliance information If provided on plans then MECH-EQ forms are not required, however, include on plans all applicable compliance information listed in MECH-EQ tables [:] DOAS is required per C403 6 effective July 1, 2017 (office, retail, education, library and fire station occupancies) All occupied, conditioned areas shall be served by a DOAS that delivers required ventilation air in a manner that does not require space conditioning fan operation Space conditioning fans cycled off when no heating or cooling is required. Dedicated Outdoor Air El ventilation provided via natural ventilation per 2015 IMC in lieu of DOAS (C403.6, Exception 1) System Requirements and ventilation and space conditioning provided by a HEVAV system per C403.7 in lieu of DOAS (C403 6, Exception 2) High Efficiency VAV DOAS included in project, although not required (occupancy not office, retail, education, library or fire station) Alternate El DOAS related allowances included in project: Prescriptive vertical fenestration maximum area allowance increased to 40% per C402 4 1.4 with 100% of conditioned floor area in building served by DOAS. Exception to air economizer per C403.3 Exception 1, include MECH-ECONO form Project includes HVAC air distribution systems that provide heating and/or cooling Ifyes, provide a MECH-FANSYS -SUM form Fan Power For one or more systems, the total fan motor nameplate hp of all fans in HVAC system exceeds 5hp lfyes, provide a separate MECH-FANSYS form for each HVAC system exceeding the 5 horsepower threshold. Refer to Section C403.2 11 and MECH-FANSYS-DOC for requirements and exceptions Hydronic chilled water El water -loop heat pump E] No hydronic systems HVAC Hydronic Systems El Hydronic heating water El Geothermal El C406.2 More efficient HVAC equipment and fan systems Requires 90% ofheating and cooling capacity to be equipment listed in tables C403 2 3(l)-(9) or air -to -water heat pumps and heat recovery chillers All equipment listed in tables C403.2 3(l)-(7) must be 15% more efficient than minimum requirements All stand alone supply, retum, and exhaust fans over 1hp must have FEQ � 71 and must be C406 Additional Efficiency selected within 10% of maximum total or static pressure C406 6 Dedicated outdoor air system (DOAS) Options - Mechanical Requires 90% of conditioned floor area to be served by a DOAS per C403 6 that delivers required ventilation air in a manner that does not require space conditioning fan operation C406.7 Reduced energy in service water heating Requires 90% of floor area be in occupancy types listed in C406.7. I and that 60% of annual hot water energy use be provided by heat pump, waste heat recovery or solar water -heating systems. 'yz MAR '20 *VELOPMEi"IT SERVICES COUNTER 2015 Washington State Energy Code Compliance Forms for Commercial, R2 and R3 over 3 stories and all R1 Mechanical Summary, pg. 2 MECH-SUM 2015 Washington State Energy Code Compliance Forms for Commercial Buildings including R2 & R3 over 3 stories and all R1 Revised January 2017 Equipment Type (s) [—] Hot water heating tank(s) instantaneous No service water systems Service Water Heating El Dedicated boiler F-] Heat exchange from space heat boiler or Systems central hot water/steam Distribution Type (s) El Circulation System F1 on -demand Commissioning Commissioning is required for: XMechanical systems per C408.2 El service water heating systems per C408.4 If required, commissioning shall be performed for all applicable systems regardless of individual equipment capacity Exceptions to commissioning requirements: Total output capacity of all mechanical space conditioning systems in the building do not exceed 240,000 Btu/h cooling or 300.000 13tu/h heating. Mechanical systems commissioning not required F-1 Capacity of largest service water heating system in building does not exceed 200,000 Btu/h Service water heating systems commissioning not required. Low Energy and Semi -Heated Spaces (Note 6 and 7) Peak Space Heating Cooling Conditioning Space Area Served, Capacity, Btu/h Capacity, 13tu/h Capacity, Compliance Type_ Location in Plan(s) Space(s) Served square feet (Note 4) (Note 5) Btu/h-sf Check Notes Note 4 - Provide total installed heating output capacity of systems serving Low Energy or Semi -Heated space(s) in btuh Note 5 - Provide total installed cooling capacity of system serving Low Energy space(s) in Btulh. Not allowed for semi -heated spaces. Enter 0 if no cooling. Note 6 - Refer to Section C402. 1 1 Low Energy Building Intalled peak space conditioning capacity, heating or cooling, may not exceed 3.4 Btul?7*Sf Note 7 - Refer to Section C402. 1 1 1 and Semi -Heated Space definition in Chapter 2. Total heating output capacity may not exceed 8 Blulh*sf Only systems without electric resistance heating and no cooling are eligible for the wall insulation exception under semi -heated.