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Shop Drawings.pdfModel: FSD-212 Ratings and General Constr"etior Mounting: Vertical Velocity (11/min): 2,000 Closure Device: RCI, FrameThickness (ga): 16 Clean Wrap: No Act"ator nip Actuator Type: 120 VAC; Actuator Mfr.: Belimo Actuator Temp. (OF): 250 Auxiliary Switch: No APR )eovi 0EVELOPM[ENT S' ITAIC' s 7', r 1') 0 O'j 0, t Axle/Linkage Material: Steel Pressure Rig. (in. wg): 4 Closure Temp (OF): 165 Blade Action: Parallel FM Approved Label: No Actuator Mounting: Fail Position: Cycle Time: Notes: All dimensions shown are in units of inches. Damper -- 6 in. Location 'A" sleeve Length Width & Height furnished approximately 0.25 in. under size, (Add sleeve thickness for overall sleeved damper dimension) Selected Accessories . Retaining Angle, 2 -Side Loose, Min, size per UL Printed Date: 2/21/2014 Job: Swedish Wound Healing Mark: FSD212 +' SS �,- ID 2 � I:?-- I ?, 4o 44 - Axle Bearings: Bronze Sizing: Nominal Sealed 'rrans/Siv.: No Blade Seal: Silicone External Actuator Location: Right Side Closed Operating Mode: Two Position Standard NEMA Enclosure: 1 WIEM��!M Model FSD-212 is a combination fire smoke damper with 3V style blades. The FSD-212 has been qualified to 2,000 ft/min and 6 in. wg for operation and dynamic closure in emergency fire smoke situations. This model may be installed vertically (with blades running horizontal) or horizontally and is rated for airflow and leakage in either direction. Ratings UL 555 Fire Resistance Rating Fire Rating: 1 Y� hours Max. Pressure: Consult Factory UL555S Leakage Rating Leakage Class: 11 Codes Approved Model FSD-212 meets the requirements for fire dampers, smoke dampers and combination fire smoke dampers established by: National Fire Protection Association: amccl NEPA Standards 80, 90A, 92A, 9243, 101, 105 IBC International Building Codes New York City (MEA listing #260-91-M) nip CSFM (Fire Damper Listing) Listing #:3226-0981:103 CSFM (Leakage Smoke Damper Listing) Listing #:3230-0981:104 FIVI Approval Specification Tested Product Underwriters Laboratories on. UL Classified to U.S. and Canadian safety standards C us Standard 555 & 555S (Listing #1113317) Installation instructions available at www.greenheck.com. Total Qty: 3 Total Number of Actuators: 3 CAPS 4.13.1289 Z:\Matt\wii,i(,aps\Jobs\Swedist) Wound I-,Iealitig.gf(.,.j Page 'I of 4 Model: 1 Ratings and General Construction Mounting: Vertical Velocity (ft/min): 2,000 Closure Device: RRL Transition Location: Both Sides Frame Thickness (ga): 16 Clean Wrap: No Actuator 2 Actuator Type: 120 VAC Actuator Mfr.: Belimo Actuator Temp. (°F): 250 Auxiliary Switch: No 1 tw R tmnsi6on 2 In. offset Width = D 12 in. or 8 in. minimum; Height = D + 2 in. or 6In. uAnimum 7 in. ofhot = D + I In. 0 oeset= o A Axle/Linkage Material: Steel Axle Bearings: Bronze Pressure Rtg. (in. wg): 4 Sizing: Nominal Closure Temp (°F): 165 Transition: R Transition Offset (in.): 2 Sealed Trans/Slv.: No Blade Action: Parallel Blade Seal: Silicone FM Approved Label: No Actuator Mounting: Fail Position: Cycle Time: "R" ^R" Transition Transition 1 I Damper 5 in. Location A" -d Sleeve Length Notes: All dimensions shown are in units of inches. Width & Height furnished approximately 0.25 in. under size. (Add sleeve thickness for overall sleeved damper dimension) Raj'-* ktIAR Retaining Angle, 2 -Side Loose, Min. size per UL 1-1 FER-1 External Actuator Location: Right Side Closed Operating Mode: Two Position Standard NEMA Enclosure: 1 Model FSD-212 is a combination fire smoke damper with 3V style blades. The FSD-212 has been qualified to 2,000 ft/min and 6 in. wg for operation and dynamic closure In emergency fire smoke situations. This model may be installed vertically (with blades running horizontal) or horizontally and is rated for airflow and leakage in either direction. Ratings UL 555 Fire Resistance Rating Fire Rating: 1'% hours Max. Pressure: Consult Factory UL555S Leakage Rating Leakage Class: II Codes Approved Model FSD-212 meets the requirements for fire dampers, smoke dampers and combination fire smoke dampers established by: National Fire Protection Association: cit NFPA Standards 80, 90A, 92A, 928, 101, 105 IBC International Building Codes New York City (MEA listing #260-91-M) A�R noa� oe CSFM (Fire Damper Listing) Listing #:3225-0981:103 CSFM (Leakage Smoke Damper Listing) Listing #:3230-0981:104 FM Approval Specification Tested Product Underwriters Laboratories UL Classified to U.S. and Canadian safety standards c U` gS Standard 555 & 555S (Listing #R13317) Installation instructions available at www,greenheck.com. Actuator Model I Act. Qty. t' Total Qty: Total Number of Actuators: CAPS 4.13.1289 Z:\Matt\wincaps\Jobs\Swedish Wound Healing.gfcj Page 2 of 4 Notes: All dimensions shown are in units of inches. W & H furnished approximately 0.25 in. undersized. (sleeve thickness is NOT included) Transition: R Transition Location: Both Sides Transition Offset (in.): 2 Mounting: Vertical Closure Device: Fusible Link Closure Temp. (F): 165 Sleeve Thickness (ga): 20 Sizing: Nominal Velocity (ft/min): 2,000 Static Pressure (in. wg): 4 • •• • DynamicA1�10-1 T Application Design The model DFD -150 is approved for use in walls, floors, and partitions with fire resistance ratings less than 3 hours. This model carries a 1 1/2 hour UL fire damper label. UL -555 classifies dynamic rated fire dampers for use in HVAC systems that are operational in the event of fire. UL 555 FIRE RESISTANCE RATINGS Fire Rating: 1 1/2 hours Maximum Velocity: 4,000 ft/min up to 24.000 in. x 24.000 in. vertical only 2,000 fl/min vertical or horizontal, all sizes Maximum Pressure: 4 in. wg Note: When ordering C, CO or CR transitions, they are positioned 1.000 in. from bottom of sleeve. Codes Approved This model meets the requirements for fire dampers established by: National Fire Protection Association :NFPA Standards 80, 90A, and 101 Underwriters Laboratories UL Classified to U.S. and Canadian Safety Standards UL standard 555 (Listing#R13317) IBC (International Building Codes) CSFM California State Fire Marshall: Fire Damper Listing (#3225-0981-102) New York City (MEA Listing #260-91-M) FM Approvals Specification Tested Product Installation Instructions available at www.greenheck.com. Selected Accessories Retaining Angle, 2 -Side Loose, Min. size per UL ID# Tag Qty Dia. (in.) Sections Wide Sections High Damper Location (K) (in.) Sleeve Length (in.) 3-1 1 10.000 1 1 6 12 ags: 3-2 2 6.000 1 1 6 12 Tags: CAPS 4.13.1289 Z:\Matt\wincaps\Jabs\Swedish Wound Healing.gfcj Page 3 of 4 Drive Arrangement: i�illillillifililII .311111 11111 Drive-MLS-11-IFER-1 4, rol FM=s 191 a a CAPS 4.13.1289 Z:\Matt\wlncaps\Jobs\Swedish Wound Heallng.gfcj Page 4 of 4 Typical Actuator ilrol Device J Installation Su 1 n Refer to the appropriate Greenheck installation supplements for special requirements: • Concrete Floor with Steel Deck • Drive Slip Breakaway Connection • Field Installed Sleeve • Fire Resistant Ventilated Duct Assembly • Firestop Material • Greenheck Test Switch • Grille Installation • Metal Stud in Shaftwall • No Flow Smoke Detector • Open or Close Indicator • Quick Connect Breakaway Connections • Resettable Link • Sealant Supplement • Single Side Retaining Angle • Single 3 -Sided Retaining Angle • Sleeve Extension • Smoke Detector • Tunnel Corridor Safety Warning: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment. TTqrnW,rrW - is V1 �a IMO -XXX, ANDSSFSD-XXX SERIES 11/2 • 3 Hour Fire & Combination Fire Smoke Dampers (with factory installed sleeve and actuator) Vertical and Horizontal Mount FSD-XXX, SEFSD-XXX, SSFSD-XXX, DFD -XXX, SEDFD- XXX, and CFSD-XXX Series Dampers are intended for installation in accordance with combination fire smoke damper requirements established by: National Fire Protection Association NFPA Standards 80, 90A, 92A, 92113, 101, & 105 IBC international Building Codes New York City (MEA listing #260-91-M) California State Fire Marshal (Listing #3225-0981:103) & (Listing #3230-0981:104) - FSD & SSFSD models; (Listing #3225-0981:103) - DFD models; (Listing #3230-0981:105) & (Listing 3225-0981:106) - CFSD models dAUL CLASSIFIED (see complete marking on prod- uct)' 49JL CLASSIFIED to Canadian safety standards (see complete marking on product)' UL Standard 555 & 5555 Classification #R13317 Receiving and Handling Upon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for. Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38°C). Warranty Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the purchase date. Any units or parts which prove to be defective during the warranty period will be repaired or replaced at our option. Greenheck shall not be liable for damages resulting from misapplication or misuse of its products. Greenheck will not be responsible for any installation or removal costs. Greenheck will not be responsible for any service work or backcharges without prior written authorization. Due to continuing research, Greenheck reserves the right to change specifications without notice. This manual is the prop" of the owner, and is required for future maintenance. Please leave it with the owner when the • is complete. Pre -Installation Guidelines................................................................................................................................ 2 ElectricalGuidelines.......................................................................................................................................... 2 Installation......................................................................................................................................................3-8 ® Clearances Required Between Fire Damper Sleeves and Wall/Floor Openings ............................ 3 ® Sleeve Length and Wall Thickness...................................................................................................4 ® Duct to Sleeve Connections .......................................... ................................................................. 3-4 ® Securing the Damper/Sleeve Assembly to Wall and Floor Openings.............................................4 ® Actuator Connections........................................................................................................................5 ® Installing Multiple Damper Section Assemblies............................................................................... 5 ® Connection and Operation of Temperature Control Devices.......................................................... 6 ® Recommended Preparation of Openings in Wood and Metal Stud Walls......................................7 ® Breakaway Connections...................................................................................................................8 Maintenance...................................................................................................................................................... 9 Troubleshooting................................................................................................................................................. 9 The basic intent of a proper installation is to secure the requirements to exceed damper/actuator design. fire or fire smoke damper in, not to, the opening in such a 6) Damper and actuator must be kept clean and manner as to prevent distortion and disruption of damper protected from dirt, dust and other foreign materials operation. This is accomplished by allowing the fire or fire prior to and after installation. Examples of such foreign smoke damper in rated separation openings to expand materials include but are not limited to: and for the connecting duct to separate in the event of the collapse of the hanging system. The following items will a) Mortar dust aid in completing the damper installation in a timely and b) Drywall dust effective manner. c) Firesafing materials 1) Check the schedules for proper damper locations within the building. Visually inspect the damper for damage and verify that the Reusable Resettable Link (RRL) is in place or has not activated. Never install a fire damper without the proper UL approved RRL in place. (RRL is standard control option. These electric links have a button for resetting.) If damper is furnished with fusible link, visually inspect the link to verify its not missing or broken. Replace link as necessary. 2) Lift or handle damper using sleeve or frame. Do not lift damper using blades or actuators. 3) Damper has label on outside of sleeve indicating a 'No Screw' area. Do not install screws into this area as screws may interfere with unexposed blade linkage and prevent damper blades from opening and/or closing. 4) Damper has label indicating position of damper and sleeve assembly in the wall. Install accordingly to comply with manufacturer's appropriate UL Classification file number. 5) Damper must be installed into duct or opening square and free of twist or other misalignment. Damper must not be squeezed or stretched into duct or opening. Out of square, racked, twisted or misaligned installations can cause excessive leakage and/or torque Electrical Guidelines Electrical Guidelines Electrical .: ANSI/NFPA-70 latest edition, specifications.codes that may apply, and wiring diagrams developed In compliance with the job or project design and d) Wall texture e) Paint overspray 7) Damper should be sufficiently covered as to prevent overspray if wall texturing or spray painting will be performed within 5 feet of the damper. Excessive dirt or foreign material deposits on damper can cause excessive leakage and/or torque requirements to exceed damper/actuator design. 8) Caulking is not necessary, nor is it allowed, between the damper sleeve and the wall or floor opening (annular space). However, caulking may be applied to the retaining angles. 9) ACCESS: Suitable access (such that RRUs and actuators can be maintained, etc.) must be provided for damper inspection and servicing. Where it is not possible to achieve sufficient size access, it will be necessary to install a removable section of duct. (Refer to NFPA 90A). 10) The Code Authority Having Jurisdiction (AHJ) must evaluate and provide approval of final installation where variations to these instructions are necessary. Safety tion! Electrical input may be needed for this equipment. This work should be performed by a qualified electrician. Verify power before wiring actuator. Greenheck is not responsible for any damage to, or failure of the unit caused by incorrect field wiring. To avoid causing death or serious bodily harm to building occupants, follow all instructions carefully. Dampers must close completely to preserve the integrity of the fire smoke separation. Installation- Failure to follow these instructions will void all warranties. These instructions apply to 11/2 and 3 hour rated combination fire smoke dampers mounted (blades must be horizontal) in: 1) masonry, block or stud walls and 2) concrete floors or ceilings. Specific requirements in these instructions are mandatory. Dampers must be installed in accordance with these instructions to meet the requirements of UL 555 and UL 555S. The installation of the damper and all duct connections to the damper sleeve shall conform to the latest editions of NFPA 90A, Standard for the Installation of Air Conditioning and Ventilating Systems, and the SMACNA Fire, Smoke and Radiation Damper Installation Guide, and UL Classifications R13317. Note: Combination fire smoke dampers are manufactured and labelled for either vertical or horizontal installation. The dampers must be installed in accordance with labelling. I.CLEARANCES REQUIRED BETWEEN FIRE DAMPER SLEEVES AND WALL/FL®R OPENINGS Fire damper and sleeve assemblies expand during periods of intense heat. Therefore, it is essential that openings in walls or floors be larger than the fire/smoke damper and sleeve assembly to allow for this expansion. Minimum clearances required between the outside of fire damper sleeve assemblies and wall/floor openings are: ® Galvanized steel fire dampers and sleeves: 1/8 in. per foot (3mm per .3 m) of damper width and 1/8 in. per foot (3mm per .3 m) height with a minimum clearance of in. (6mm), maximum of 11/2 in. (38mm). Recommended clearances, for width and/or height dimensions of: 1) 48 in. (1219mm) or less: 1/2 in. (I 3mm) clearance Fig. 1 °an `uor el"Wo indicator Airflow Access doorr egvired lackshaft side of dampon er. Refer to the latest edition of NFPA 80A. Jackshatt Actuator —/ W Dim. (Distance m fro Damper end of sleeve to Sleeve face of d 2) More than 48 in. (1219mm) and 96 in. (2438mm) or less:1 in. (25mm) clearance 3) More than 96 in. (2438mm): 11/2 in. (38mm) clearance ® Stainless steel fire/smoke dampers and stainless steel or galvanized sleeves: his in. per foot (5mm per .3 m) of damper width and height with a minimum clearance of 1/4 in. (6mm), maximum of 2 in. (51mm). Recommended clearances, for width and/or height dimensions of: 1) 48 in. (1219mm) or less: �Y4 in. (19mm) clearance. These are total clearances (ignoring fastener heads) and do not need to be equally spaced around the damper. Refer to Section 4 and Figure 6 for additional installation considerations. Clearance for expansion (1/4In. min.,1 1/2 in. max.) - Retaining Angles (see Section 4) I�, 18 in. max. B In. max, TW Sleeve Length (L) N I ----Line of Wail-----� STALL ES ..�.. BETWEENLIN BARElorDI ILRSE E6D ES ANOUNe FMinE aANPEH Detail 1 Dampers may be mounted either vertically or horizontally. Blade axis must always be horizontal. Example: A 12 in. x 12 in. (305mm x 305mm) will require a minimum clearance of 1/4 in. (6mm) width and 1/4 in. (6mm) on height A 36 in. x 12 in. (914mm x 305mm) damper will required a minimum clearance of 1/2 in. (I 3mm) on width and 1/4 in. (I 3mm) on height. 2, SLEEVE LENGTH AND WALL THICKNESS Insert the sleeved damper assembly into the prepared opening, to appropriate depth (refer to label on outside of sleeve for location of damper in wall; see Page 3, Dimension A and Detail 1, Fig. 1). Recommended maximum and minimum insertion depth can be exceeded if: 1) The operation of the damper isnot impeded and 2) The CL of the damper frame remains within the plane of the wall and 3) Attachments made through the retaining angle do not penetrate the 'No Screw' area designated on the damper sleeve. 91 IMPORTANT SAFETY DANGER!: To avoid causing death or serious bodily harm to building occupants, do not penetrate the `No Screw' area designated on the damper sleeve or the damper may not close properly. The sleeve may extend a maximum of 16 in. (406mm) beyond the wail or floor on the actuator side of the damper and a maximum of 6 in. on the opposite side. Recommended standard sleeve lengths for various wall thicknesses are: Wail Thickness Sleeve Length Dimension (T,) Dimension (L) 4 -bin. 16 in. (102mm - 152mm) (406mm) 7 -10 in. 21 in. (178mm - 254mm) (533mm) 11 -13 in. 24 in. (279mm - 330mm) (610mm) r Dampers are supplied with sleeves and actuators from the factory and can be installed without the need for additional field installed sleeves. Gauge of factory furnished sleeve determines the type of duct to sleeve connections required (see table below). Any duct connection other than the breakaway connections described on page 7 are considered rigid. Factory furnished duct collars, type R and O, are also considered breakaway (see Fig. 2). Type R and O Wail or Floor factory furnished duct collars qualify as breakaway Sleeve connections. Duct damper Fig. 2 Type C, R 4. SECURING THE DAMPER/SLEEVE ASSEMBLY TO WALL AND FLOOR OPENINGS (for single side retaining angle instructions, see supplements) Damper/sleeve assemblies must be installed in wall and floor openings using retaining angles on at least one side of the wall or floor as described below: ® Retaining angles for 11/2 hour rated dampers with a width and height 48 in. (1219mm) or less must be a minimum of 20 ga. (1 mm). Retaining angles for all 3 hour rated dampers and all dampers with a width or height greater than 48 in. (1219mm) must be a minimum of 16 gauge (1.5mm). The leg of the retaining angle on the damper sleeve shall be a minimum of 11/4 in. (32mm). The leg of the retaining angle on the wall/floor shall be long enough to cover the annular space and overlap the wall/floor by a minimum of 1 in. (25mm). • Retaining angles must be attached to the damper using one or more of the following methods of attachment (refer to label on outside of sleeve for 'No Screw' area): ® Tack or spot welds ® #10 (3/4 in. [19mm] max.) sheet metal screws ® 1/4 in. (6mm) bolts and nuts 03/16 in. (5mm) steel pop rivets A minimum of two connections per side, top, and bottom, 12 in. (305mm) O.C. maximum for openings of 48 in. W x 36 in. H (1219mm x 914mm) and less, and 6 in. (152mm) O.C. for openings 80 in. W x 50 in. H (2032mm x 1270mm), 50 in. W x 72 in. H (1270mm x 1829mm), and 40 in. W x 72 in. H (1016mm x 1829mm) or less. The angles must be attached to all 4 sides of the sleeve. Ensure that attachment device does not interfere with the operation of the damper and the free movement of the damper blades. The angles need not be attached to each other at the corners. Do not secure the retaining angle to the fire separation (see Fig. 3). ® Retaining angles should not be fastened to the wall/ floor material. The angles should only sandwich the wall/floor and allow for damper expansion during periods of intense heat. Type of Duct Sleeve Gauge Duct Dimension to Sleeve Connection Permitted 14 ga. (0.075 in.) -10 ga. (0.138 All duct sizes Rigid or in.) Breakaway [2mm - 3.5mm] 36 in. (914mm) max. width 16 ga. (0.060 in.) 24 in. (610mm) max. Rigid or [1.5mm] height Breakaway 24 in. (610mm) diameter 16 ga. (0.060 in.) All duct sizes [1.5mm] 18 ga. (0.048 in.) 85 in. (2159mm) wide and [1.2mm] over 20 ga. (0.036 in.) 55 in. - 84 in. wide [0.9mm] (1397mm - 2134mm) Breakaway only 22 ga. (.030 in.) 31 in. - 54 in. wide [0.76mm] (787mm - 1372mm) 24 ga. (0.024) 13 in. - 30 in. wide [0.6mm] (330mm - 762mm) 26 ga. (0.018 in.) 12 in. wide and under [0.46mm] (305mm) See page 7 for additional information on breakaway sleeve connections. Sleeve thickness must not be less than the gauge of the connecting duct. UL Standard 555 requires all ducts to terminate at fire damper sleeves. Type R and O Wail or Floor factory furnished duct collars qualify as breakaway Sleeve connections. Duct damper Fig. 2 Type C, R 4. SECURING THE DAMPER/SLEEVE ASSEMBLY TO WALL AND FLOOR OPENINGS (for single side retaining angle instructions, see supplements) Damper/sleeve assemblies must be installed in wall and floor openings using retaining angles on at least one side of the wall or floor as described below: ® Retaining angles for 11/2 hour rated dampers with a width and height 48 in. (1219mm) or less must be a minimum of 20 ga. (1 mm). Retaining angles for all 3 hour rated dampers and all dampers with a width or height greater than 48 in. (1219mm) must be a minimum of 16 gauge (1.5mm). The leg of the retaining angle on the damper sleeve shall be a minimum of 11/4 in. (32mm). The leg of the retaining angle on the wall/floor shall be long enough to cover the annular space and overlap the wall/floor by a minimum of 1 in. (25mm). • Retaining angles must be attached to the damper using one or more of the following methods of attachment (refer to label on outside of sleeve for 'No Screw' area): ® Tack or spot welds ® #10 (3/4 in. [19mm] max.) sheet metal screws ® 1/4 in. (6mm) bolts and nuts 03/16 in. (5mm) steel pop rivets A minimum of two connections per side, top, and bottom, 12 in. (305mm) O.C. maximum for openings of 48 in. W x 36 in. H (1219mm x 914mm) and less, and 6 in. (152mm) O.C. for openings 80 in. W x 50 in. H (2032mm x 1270mm), 50 in. W x 72 in. H (1270mm x 1829mm), and 40 in. W x 72 in. H (1016mm x 1829mm) or less. The angles must be attached to all 4 sides of the sleeve. Ensure that attachment device does not interfere with the operation of the damper and the free movement of the damper blades. The angles need not be attached to each other at the corners. Do not secure the retaining angle to the fire separation (see Fig. 3). ® Retaining angles should not be fastened to the wall/ floor material. The angles should only sandwich the wall/floor and allow for damper expansion during periods of intense heat. Both vertical and horizontal damper installations are typified by these Fig.3 drawings. Electrical and/or pneumatic connections to damper actuators should be made in accordance with wiring and piping diagrams developed in compliance with applicable codes, ordinances and regulations (see Electrical Guidelines). 5. INSTALLING MULTIPLE DAMPER SECTION ASSEMBLIES A damper assembly is not restricted to a maximum number of sections, but must not exceed the section sizes and overall sizes shown (see chart). Two section high dampers require reinforcement using a 14 gauge (2mm), 5 in. (127mm) wide mullion as shown in Fig. 4 below, or two individually sleeved units stacked vertically, shown below in Fig. 5. When using two individually sleeved units, the sleeve acts as the mullion, therefore no mullion is required. The damper sections must be attached together with #10 (3/4 in. max. [19mm]) sheet metal screws, 1/4 in. (6mm) diameter nuts and bolts, tack or spot welds, or 3/16 in. (46mm) diameter steel pop rivets. Attachments must be spaced a minimum of 6 in. (152mm) on centers and a maximum of 2 in. (51 mm) from corners. Attachments must be made on front face and back face (air entering and air exiting side) of damper sections. Note: Dampers ordered for individual installation may not be installed together. The full assembly size must be specified at the time the dampers are ordered. 14 ga. 5 in. wide support mullion Fig. 4 Single Sleeve Around Outside with Support Mullion I�I Two Individually Sleeved Units with No Mullions Horizontal Mount l = iff] f - - ':r Damper Model Maximum Single Maximum Over - Maximum Single all Size for Damper Model Multi -section Section Size Multi -Section DFD -210 36 x 36 or 32 x 50 Dampers CFSD-211, 212 24 x 24 NA DFD -210 36 x 36 or 32 x 50 64 x 50 DFD -230 36 x 36 or 32 x 48 64 x 48 DFDAF-310 32 x 50 96 x 50 32 x 50 32 x 36 96 x 72 DFDTF-210 FSD-231 36 x 36 or 32 x 48 72 x 48 32x48 64 x48 or 32 x96 FSD-211, 212, 213 36 x 48 or 32 x 50 144 x 96 FSD-231 36 x 36 or 32 x 48 72 x 48 FS13-311, 311 M, 312, 32 x 50 96 x 50 312M 32 x 50 IMO -310 32 x 50 NA IMO -311 32 x 50 NA SEDFD-210, SEFSD- 24 x 30 48 x 30 211 SSFSD-211 SSFSD-211 24 x 30 48 x 30 l = iff] f - - ':r Damper Model Maximum Single Maximum Section Size Overall Size for Multi -section Dampers DFD -210 36 x 36 or 32 x 50 64 x 50 DFD -230 36 x 36 or 32 x 50 64 x 48 DFDAF-310 32 x 50 96 x 50 32x36 96x72 DFDTF-210 64 x 50 32 x 50 FSD-211, 212, 213 36 x 48 or 32 x 50 128 x 100 FSD-231 36 x 36 or 32 x 48 72 x 48 FSD-311, 311 M, 32 x 50 128 x 100 312,312M 32 x 50 NA IMO -311 32 x 50 NA SEDFD-210, 24 x 30 or 22 x 36 48 x 30 SSDFD-210 SEFSD-211 24 x 30 or 22 x 36 88 x 72 SSFSD-211 FSD-331 32 x 36 or 30 x 48 120 x 96 NOTE: FSD model dampers fitted with a fusible link closure device are limited to single section sizes. Dampers with a fusible link and spring assembly closure device may not be used for multiple section applications. 7. CONNECTION AND OPERATION OF TEMPERATURE RESPONSE DEVICES (RRL STANDARD, OCI OPTION, AND TORO ION) RRL - Dampers will be supplied with a thermostat -type temperature response device, as a standard. The device is a RRL (resettable link device), which only incorporates one thermostat and therefore the damper remains closed as soon as its sensor temperature is reached. The RRL does not contain blade indication switches. Refer to Fig. 6 for wiring of the RRL thermostat. 'O1 FSE PF S ��• I I I I L, f- ..^., L2 - -Fig. 6 RRL Wiring - OCI - The OCI (open or closed indicator) option contains a single pole, double throw switch used to indicate the damper blade position. The switch provides a positive open or closed signal when used in conjunction with remote indicator lights. Refer to Fig. 7 & 8 for wiring of the OCI option_ mrH - .0mo "Wt T GT L1 L2 I � I SWITCHES (10AMP MAX) n,.o. ni rm rmc) Fig. 7 OCI Wiring - �)oA 'os O� `"�'� sv It PesE .pfJ�ti Ll� r�ram emr., L2 SWITCHES 110AMP MAX) rtwrl Fig. 8 RRL/OCI Wiring TOR - The TOR (temperature override device) option incorporates two thermostats with fixed settings (usually 165°F [74°C] and 350°F [177°C]). The primary sensor (the sensor with the lower temperature setting) can be bypassed by an external electrical signal allowing the damper to reopen until the temperature reaches the setting of the secondary sensor (the sensor with the higher temperature setting). See Fig. 8. When the temperature of the secondary sensor is exceeded the damper closes and remains closed thereafter. The TOR assembly also contains a single pole, double throw switch used to indicate damper blade position. The switch provides a positive open or closed signal when used in conjunction with remote indicator lights. See Fig. 8 for wiring of the TOR thermostats and indicator switches. If either the TOR or the RRL is ordered with a pneumatic actuator, an EP switch is required with an appropriate electric power circuit to allow the electric thermostat to control the pneumatic actuator. O'er OF PFSE .PF S �1 m rear rm SWITCI#S C10AMP MAX) W1n� --J Fig. 9 TOR Wiring PRV - The PRV (pneumatic relief valve) option is heat responsive device used with pneumatic actuators. This can be used in place of EP switch where a RRL is used. The PRV activates when temperature in excess of the temperature of the fusible link are detected. When the fusible link melts, air from the actuator is exhausted to close the dampers. Pneumatic actuators are to be piped per local code. RATINGS (Fig. 6, 7, 8 & 9) Integral Switch Type: Single Pole, double throw Electrical Capacity: 10 Amps, 1/3 hp, 120 or 240 Vac 1/2 Amp, 125 Vdc; 1/4 Amp 250 Vdc 5 Amps, 120 Vac "L" (lamp load) 1.0 Amps, 24 Vac 1.5 Amps, 24 Vdc Temperature Limit: 165° F (standard primary sensor) 212° F (optional primary sensor) 250° F (secondary sensor)* 350° F (secondary sensor)* based on actuator temperature rating 0. Recommended Preparation of Openings in Wood and Metal Stud Walls °Frame wall openings amshown beduw(soaFig. 12 & 12A). Gypsum wall board must be fastened 12 in. (305mm) on center to all stud and runner flanges surrounding opening (see Fig. 12 & 12@). Prepare opening between studs and sleeve assembly as shown below (see Fig. 10 & 11). All construction and fasteners must meet the requirements of the appropriate wall design (See UL Fire Resistance Directory) and/or local codes. Metal Stud Construction In metal tud construction, exposeds steel surfaces need not be covered with gypsum F 179, 1:0] wallboard. Wooden Stud Construction Stud � Rumor Zt)=w In wood stud construction, a gypsum wallboard must cover all wood stud surfaces. IF!g. 111 \ Fl— Ru— Second set mstuds are not required on openings IR i^`qr'^IQ'^--`—^�^�' coiling Runner NotchGd Piece Bent Down 12 in, Metal Stud <t T— Framing Shown 16 in. \ Fl— Ru— Second set mstuds are not required on openings IR i^`qr'^IQ'^--`—^�^�' coiling Runner NotchGd Piece Bent Down Metal Stud <t T— Framing Shown Floor Runner 7 Traditional Breakaway Style Transverse Joints Transverse joints illustrated at right have always been approved as breakaway connections. SMACNA testing has also approved the following variations as breakaway connections. B in, bng Vi Bin, max. — thickness plastic cleats; 12 In. c -c In. 1 per side) Flanged system angles — ® The breakaway connections shown (Fig. 14) can be (>enc cperrers applied with maximum of two #10 (19mm) sheet metal Instructions) screws on each side and on the bottom located in the center of the slip pocket and penetrating both sides of the slip pocket. ® Transverse joints illustrated can be applied as top and bottom joints with Drive Slip - 9 in. r side joints in duct heights up Drive Slip Joint to 20 inches (508mm) Fig. 13 See Fig. 13. 7 in. Plain "S" Slip Hemmed "S" Slip Double "S" Slip Inside Slip Joint Standing "S" Standing "S" (Alt.) I � Standing "S" (Alt.) Standing "S" Standing "S" (Bar Reinforced) (Angle Reinforced) 14 Round or flat oval ducts connected to Type R or O damper collars shall be attached with #10 (19mm) sheet metal screws as follows: ® Ducts to 22 in. (558mm) wide (or dia.) and smaller shall have three screws. ® Ducts larger than 22 in. (558mm) wide (or dia.) up to and including 36 in. (914mm) wide (or dia.) shall have five screws. NOTE. All breakaway connections described may have duct sealant applied, PA2084T duct sealant adhesive manufactured by Precision, DPI 010 water base duct sealant manufactured by Design Polymetrics, Grey Pookie, Ductmate PROseal®, or CL Ward S Seal in accordance with SMACNA recommendations. Manufactured Flanged System Breakaway Connections Flanged connection systems manufactured by Ductmate, Ward, and Nexus are approved as breakaway connections when installed as illustrated (Fig. 15). Fire Damper Sleeve Do not bolt comers Duct Fig. 15 w Proprietary Flange System Breakaway Connections (TDC by Lockformer, TDF by Engle) TDC and TDF systems are approved as breakaway connections when installed as described in the TDC or TDF addendum to the SMACNA Duct Construction. Standard 6 in. (152mm) metal clip may be used with spacing as shown in diagram Sleeve Deft (see Fig. 15 & 16). 3/8 in. (9.5mm) metal bolts and nuts may be used to fasten together corner pieces. TypicalTDCRDFJoInt (see Fig. 17) 1 Fig. 16 Clip Spacing Std. Clip Length 9 in. r --16 In. r� 16 In.[' I t 60 in. Duct 4 Req'd. —a' 7 in. 7 in. 48 in. Duct 3 Req'd. —�I 5 in. I<-- 5 in. I. 36 in Ductd. 3 Re. q' —n1 5 in. la— T::—I sin. Ca 24 in. Duct (� 2 Req'd. I I 18 in. Duct & Smaller Flg. 171 1 Req'd. Duct Duct End Flange Gott at) Dampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust. Dampers and their actuator(s) must be maintained, cycled, and tested a minimum in accordance with: • The latest editions of NFPA 80, 90A, 92A, 9213, 901, 105, UL864, AMCA 503-03 and local codes. • Actuator manufacturer recommendations. Damper Troubleshooting The following is a possible cause and correction list for common concerns with the dampers. Symptom Possible Cause Corrective Action Frame is 'racked' causing blades to bind Adjust frame such that it is square and plumb on jamb seals Actuator linkage loose Close damper, disconnect power, adjust and tighten Damper does not fully open and/or close linkage Defective motor Replace Screws in damper linkage Damper installed too far into wall. Move out to line as designated on damper label Contaminants on damper Clean with a non -oil based solvent (see Damper Maintenance) RRL or TOR sensor Heat Push reset button located on backside of RRL or TOR tripped Damper does not No power supplied to the actuator Add power supply operate changeAs a result of our commitment to continuous improvement, Greenheck reserves the right t* specifications withoutnotice. Specific Greenheck product warranties are located on greenheck.com within the product area .•R; in the Libraryunder • .ING ,�. « - • +a • �. •; .. • FSD DFD CFSD Series Rev. 18, August 2013 Copyright 2013 @ s - Fan Corporation [""')rive Arra n g emden," ' r"i't On multi -blade dampers (except vertical blade and Face & Bypass), they are given a drive arrangement code that helps describe the construction of the damper. The following breaks down what each number and letter represents. ///G sm r S m w ��ui�huR E ,010A 0 Number of sections wide ? dumber of sections high Number of actuators or manual quadrants D Who supplies the actuators or manual quadrants F ® Factory C - Customer Supplied (field mounted) y Actuator or manual quadrant mounting F - External Internal B -Froth internal and external D Actuator or manual quadrant location L - Left hand drive R - Dight hand drive B - Both right and left Number of jackshafts 1-4–-—- Darriper Width -----0,1 ­__ On vertical blade and face & bypass dampers, they are given a configuration ICS number that helps describe the construction of the damper see the following examples: Model Driverr n en Prefix AMD -23, 33, 42 AMD AMD -42V VB DFD -210, 230, DFDAF-310, IVIL FiFDTFd210, DFD -210 FBH & FBV F13 _ FSH OF D, OF IO, SIVID, SEFSD, m F D, SESMD, S 9IVID series ML (except vertical blade models) � F D-31 'IV, M D -30"I V V13 ,�. GFSD series GF. IMO series ML M1313w1 5 & VCD series (except . cc .. �. ��.. vertical blade models) V( -I_ -x)(-, i (vertical blade modeIs) a w V B APPLICATION The RRL Option replaces the fusible link unacombination fire smoke damper wNenelectric sensor (thermoatat.The sensor has ofixed temperature setting (usually |65°F[74°O]) and performs the same function osthe fusible link that |1 replaces. The sensor interrupts power tnthe actuator and the actuator's spring return mechanism causes the damper to close. The sensor is ofthe manual reset type and can bereset after the temperature has cooled down below the sensor set point. Before resetting any sensor, ecareful inspection ufthe damper and sensor should bomade oaexposure toactual fire conditions may render these devices unusable. This option requires factory installation ofthe damper actuator and factory wiring ofthe electric sensor tomeet ULrequirements for fire dampers. Uthe damper |oequipped with apneumatic actuator, an EPswitch |orequired with anappropriate electric power circuit, toallow the electric thermostat tucontrol the pneumatic actuator. RRL Option Resettable Link Option for Combination Fire Smoke Dampers (2)m0-1oow Item Number Part Number Oty. Description 1 821278(212') 1 RRL Switch Box 820734(165') 1 3 415555 4 1 #10 Self Drilling Tek Screws 460632 1 Label 370119 1 Gasket - RESETTABLE REUSABLE LINK ;00 -0��;,a ,e `= (1) Cover Plate Copyright @2012 POC RETAINING ANGLE Gnaenhech'aone piece retaining angle, the POC named for being o"Piece ofCuhe")makes damper installation ubreeze. The POC angle is designed by fastening four pieces together to form one piece. When installed the angles simply wraps around the sleeve of the damper and is fastened in place. Construction 11/2 in. x1Y^in. (38mm n32mm)or 21h in. x 11/2 in. 84nnno r 38nlmJfor sizes greater than 48inches M21gnnmA Retaining angles for 1>6 hour rated fire and combination fire smoke dampers with owidth and height 48in. (1121Bnomn)orless must beuminimum of20gm.0mm) steel. Retaining angles for all 3 hour rated dampers and all dampers with awidth Prheight greater than 48in. (121Snmnm) must be aminimum of18Qa.(1.5nnno).(fdamper width plus damper height ieless than orequal tm44in. (1117nnmn)then the POC angles ships inone piece. |fdamper width plus damper height iagreater than 44in. (1117mnnn)then the POC angles ships intwo pieces. Meets requirements mfULS55and UL555S. Retaining angle aeshipped from factory. The +~ four sides are connected together byrivets /n three corners allowing for easy installation. POC Mounting A--1— I . - I-FOAUT-0 Mounting Holes Retaining angle as mounted in the field. The POC angle wraps around the sleeve.The factory provides Loose - Angle/s ships unattached to the damper. Single -Fastened -Angles ships mechanically fastened to the damper sleeve at a specified location. Mechanically fasten along this surface (4 sides) Copyright @2008 POC Rev. aDecember 2OV8 Application The type FSTFspring-return actuator imintended for the operation ofsmoke and combination fire and smoke dampers inventilation and air-conditioning systems. The actuator will meet requirements nfUL555and UL555Swhen tested aoan assembly with damper and will meet requirements ofUBC for 15second opening and closing. The FQTF12U'Sactuator has 2 SPUTauxiliary switches. MEMI-JIVAO, of a' aid I Timing (at rated torque and *) Motor: Less than 75seconds Spring: Less than 25 seconds @ 32'C to 1220C (OOC to 500C) Model Auxiliary Power Consumption Voltage Switch Input in Running Holding Vac FSTF1 20 No 3.5 VA 2.5 VA 120 VAC, 60Hz FSTF1 20-S Yes Width "T" iBof 96113" Dimensions are hninches (nn). "ii Dimensions are ininches (mnn). Note: If actuator orientation is selected as "Contained", then "B" and "T" equals 0. If less than 16 in. (406mm) high, the junction box (used on RRL, RRLIOCI, OCI and TOR) is mounted opposite actuator side and is 1112 in. (38mm) past the frame. For the most up-to-date information and maintenance, go to www.bellmo.us r771 Document Number 452763 R PPqW R_.NHECK FD, DFD, SSFD, SSDFD, & KFD Models LJJO Building Value in Air. 11/2 and 3 Hour Curtain Fire Dampers Vertical and Horizontal Mount 7-1t = 7 = Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the Installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment. Greenheck warrants this equipment to be free from defects in material and workmanship for a period of one year from the shipment date. Any units or parts which prove to be defective during the warranty period will be repaired or replaced at our option. Greenheck shall not be liable for damages resulting from misapplication or misuse of its products. Greenheck will not be responsible for any installation or removal costs. Greenheck will not be responsible for any service work or backcharges without prior written authorization. Upon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for. Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38-C). i �m� FD, DFD, SSFD, & KFD models are intended for installation in accordance with fire damper requirements established by: National Fire Protection Association NFPA Standard 80, 90A, & 101 IBC International Building Code CSFM California State Fire Marshal Fire Damper Listing (#3225-0981:102) New York City (BSA/MEA listing #260-91-M) "'UL CLASSIFIED (see complete marking on product)" 111.11. CLASSIFIED to Canadian safety standards (see complete marking on product)" UL Standard 555 (Listing #R13317) Installation Supplements Refer to the appropriate Greenheck installation supplements for special requirements: ® Close Indicator Switch ® Concrete Floor with Steel Deck ® Drive Slip Breakaway Connection ® Fire Resistant Ventilated Duct Assembly ® Firestop Material ® Greenheck Test Switch ® Grille Installation ® Metal Stud in Shaftwall ® Quick Connect Breakaway Connections ® Sealant Supplement ® Single Side Retaining Angle ® Single 3 -Sided Retaining Angle - Vertical Mount ® Sleeve Extension ® Support Mullions Note: Refer to Greenheck IOM, Part #461335, for CFSD models to be installed in corridor ceiling applications. These instructions apply to 11/2 and 3 hour rated fire dampers mounted (blades must be horizontal) in masonry, block or stud walls and concrete floors. Specific requirements in these instructions are mandatory. These instructions meet the requirements of UL 555. Installation shall comply with the requirements of NFPA 90A Standard for the Installation of Air Conditioning and Ventilating Systems. UL listing 813317, California State Fire Marshal listings 3225-0981:102, and New York City BSA/MEA listing 260-91-M apply to these dampers. Note: Fire dampers are manufactured and labelled for either vertical or horizontal installation. The dampers must be installed in accordance with the labelling. Due to continuing research, Greenheck reserves the right to change specifications without notice. This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete. Pre -installation Guidelines..............................................................................................................................................................2 Installation...................................................................................................................................................................................2-8 ® Clearances Required Between Fire Damper Sleeves and Wall/Floor Openings............................................................2 ® Sleeve Length and Wall Thickness...............................................................................................................................3 • Duct to Sleeve Connections..........................................................................................................................................5 ® Securing the Damper/Sleeve Assembly to Wall and Floor Openings............................................................................5 ® Installing Multiple Damper Section Assemblies........................................................................................................... 6 ® Recommended Preparation of Openings in Wood and Metal Stud Walls......................................................................8 ® Breakaway Connections...............................................................................................................................................7 The basic intent of a proper installation is to secure the installations can cause excessive leakage and/or torque fire damper in, not to, the opening in such a manner as requirements to exceed damper/actuator design. to prevent distortion and disruption of damper operation. This is accomplished by allowing the fire damper in rated separation openings to expand and for the connecting duct to separate in the event of the collapse of the hanging system. The following items will aid in completing the damper installation in a timely and effective manner. 1) Check the schedules for proper damper locations within the building. Visually inspect the damper for damage and verify that the fusible link is in place or has not activated. Never install a fire damper without the proper UL approved fusible link in place. If damper is furnished with fusible link, visually inspect the link to verify its not missing or broken. Replace link as necessary. 2) Lift or handle damper using sleeve or frame. Do not lift damper using blades. 3) Damper has label on outside of sleeve indicating a 'No Screw' area. Do not install screws into this area as screws may interfere with unexposed blade linkage and prevent damper blades from opening and/or closing. 4) Damper has label indicating position of damper and sleeve assembly in the wall. Install accordingly to comply with manufacturer's appropriate UL Classification file number. 5) Damper must be installed into duct or opening square and free of twist or other misalignment. Damper must not be squeezed or stretched into duct or opening. Out of square, racked, twisted or misaligned 1. CLEARANCES REQUIRED BETWEEN FIRE DAMPERL V WALL/FLOOR OPENINGS Fire damper and sleeve assemblies expand during periods of intense heat. Therefore it is essential that openings in wails or floors be larger than the fire damper and sleeve assembly to allow for this expansion. Minimum clearances required between the outside of fire damper sleeve assemblies and wall/floor openings are: ® Galvanized steel fire dampers and sleeves: 1/8 in. (3mm) per foot of damper width and 1/8 in. (3mm) per foot height with a minimum clearance of 1/4 in. (6mm) Recommended clearances, for width and/or height dimensions of: 1) 48 in. (1219mm) or less: 1/2 in. (I 3mm) clearance 2) More than 48 in. (1219mm) and 96 in. (2438mm) or less: 1 in. (25mm) clearance K 6) Damper must be kept clean and protected from dirt, dust and other foreign materials prior to and after installation. Examples of such foreign materials include but are not limited to: a) Mortar dust b) Drywall dust c) Firesafing materials d) Wall texture e) Paint overspray 7) Damper should be sufficiently covered as to prevent overspray if wall texturing or spray painting will be performed within 5 feet of the damper. Excessive dirt or foreign material deposits on damper can cause excessive leakage and/or torque requirements to exceed damper/actuator design. 8) Caulking is not necessary, nor is it allowed, between the damper sleeve and the wail or floor opening (annular space). However, caulking may be applied to the retaining angles. 9) ACCESS: Suitable access (such that fusible links can be maintained, etc.) must be provided for damper inspection and servicing. Where it is not possible to achieve sufficient size access, it will be necessary to install a removable section of duct. (Refer to NFPA 90A). 10) The Code Authority Having Jurisdiction (AHJ) must evaluate and provide approval of final installation where variations to these instructions are necessary. 3) More than 96 in. (2438mm): 11/2 in. (38mm) clearance ® Stainless steel fire dampers and stainless steel or galvanized sleeves: 3116 in. (4.8mm) per foot of damper width and height with a minimum clearance of 1/4 in. (6mm), maximum of 2 in. (51 mm). Recommended clearances, for width and/or height dimensions of: 1) 48 in. (1219mm) or less:3/4in. (19mm) clearance 2) More than 48 in. (1219mm) and 96 in. (2438mm) or less: 1 1/tin. (38mm) clearance 3) More than 96 in. (2438mm): 2 in. (51 mm) clearance These are total clearances (ignoring fastener heads) and do not need to be equally spaced around the damper. Refer to Section 4 and Figure 6 for additional installation considerations. rExample: A 12 in. x 12 in. (305mm x 305mm) damper would re--) quire a minimum clearance of 1/4 in. (6mm) on width and 1/4 in. (6mm) on height A 48 in. x 12 in. (1219mm x 305mm) damper would require a minimum clearance of 1/2 in. (13mm) on width and 1/4 in. (6mm) on height. 2. GAUGES AND IV TH F FIRE DAMPER SLEEVES All fire dampers must be installed in a steel sleeve of the required gauge and length. See Table 1 for required minimum sleeve gauges. Maximum sleeve thickness is 10 gauge (3.5mm). Sleeve inside dimensions must equal damper outside dimensions. Sleeves shall extend a maximum of 6 in. (152mm) beyond the wall or floor opening on each side (see Figure 1). When an access door is incorporated as a part of sleeve, the sleeve may extend a maximum of 16 in. (406mm) beyond the wall or floor opening on the access door side. Table 1: Minimum sleeve thickness for fire dampers. Vertical mount without factory mounted sleeve t�n. minlrawn total clearance (See Section 1) Wall or floor Sea see Section 2 Section 2 Dampor Duct ' siaeve Retaining Angles(See Sections 2 & 3) (See Section 4) 1 A. Type A Wall or floor Retaining angle leg shall not exceed 7 in. (1178mm) � w Duct —� - n v Type B Wall or floor On types R & CR factory furnished duct collar qualifies as breakaway conneciton (See Section 5) DuctU�— Sleeve Type C, CO, CR&R When dampers installed vertically, the blade stack must be on the top.. Figure 1 3 Type of Duct Sleeve Gauge Duct Dimension to Sleeve Connection Permitted 14 ga. (0.075 in.) -10 ga. (0.138 All duct sizes Rigid or in.) Breakaway [2mm - 3.5mm] 16 ga. (0.060 in.) 36 in. (914mm) max. width Rigid or [1.5mm] 24 in. (610mm) max. width Breakaway 24 in. (610mm) diameter 16 ga. (0.060 in.) All duct sizes [1.5mm] 18 ga. (0.048 in.) 85 in. (2159mm) wide and [1.2mm] over 20 ga. (0.036 in.) 55 in. - 84 in. wide [0.9mm] (1397mm - 2134mm) Breakaway only 22 ga. (.030 in.) 31 in. - 54 in. wide [0.76mm] (787mm - 1372mm) 24 ga. (0.024) 13 in. - 30 in. wide [0.6mm] (330mm - 762mm) 26 ga. (0.018 in.) 12 in. wide and under [0.46mm] (305mm) Sleeve thickness must not be less than the gauge of the connecting duct. UL Standard 555 requires all ducts to terminate at fire damper sleeves. Table 1: Minimum sleeve thickness for fire dampers. Vertical mount without factory mounted sleeve t�n. minlrawn total clearance (See Section 1) Wall or floor Sea see Section 2 Section 2 Dampor Duct ' siaeve Retaining Angles(See Sections 2 & 3) (See Section 4) 1 A. Type A Wall or floor Retaining angle leg shall not exceed 7 in. (1178mm) � w Duct —� - n v Type B Wall or floor On types R & CR factory furnished duct collar qualifies as breakaway conneciton (See Section 5) DuctU�— Sleeve Type C, CO, CR&R When dampers installed vertically, the blade stack must be on the top.. Figure 1 3 Horizontal mount without factory mounted sleeve Retakpng Angles (See Section 4) See Se tan 2 "K" silt Wap or Flow Sleeve jectb 283) Soo Section 2 pe,ynper Type A See Section 2 See Section 2 Damper Type 8 I I I "K" Sid. On types R & CR factory furNshed duct copar quali- fles as breakaway connection, see Section 5 Typo C, CO, CR, & R Retaining angles (See Section 4) Wali or Floor '°6-- Sleeve - (See Sections 2 & 3) -®-- Duct Duct Wail w floor I Mieve When dampers installed horizontally, the ramp must be positioned up as shown in above drawings. Figure 1 4 Vertical mount with factory mounted sleeve /4 in. mini total clearse - Wall or Floor Maximum aximum . rI In in.1 Duct -I Damper Retaining Angles (See Section 3) Type A Wail or Floor Damper (� DUCT Lj T,rpe B Wail or floor Type 82 On types R, CO & CR factory furnished duct collar qualifies as breakaway connection. Wall or Floor a. On tyf R! hare.). d, os owe Secgo 6 Duct Damper type C, CO, CR, & R When dampers installed vertically, the blade stack must be on the top. Horizontal mount with factory mounted sleeve Type A Type 8 W.3 w Ft— &3) t— d3) Damper floor Type C, CO, CR, & R When dampers installed horizontally, the ramp must be positioned up as shown in above drawings. Wap W door w— 3. ATTACHING FIRE DAMPERSTO SLEEVES Fire dampers must be attached to sleeves as shown in Figure 3. All four sides of the damper frame must be attached to the sleeve with one row of attachments on each side of the blade channel. Attachments must be spaced a maximum of 6 in. (152mm) on centers and a maximum of 2 in. (51 mm) from corners. A minimum of 4 attachments (2 on each side of the blade channel) per side (16 per damper) are required. One of the methods of attachment shown below must be used. e tack or spot welds o #10 sheet metal screws e 1/4 in. (6mm) bolts and nuts ® 3/16 in. (4.7mm) steel pop rivets 4. SECURING FIRE DAMPERAND SLEEVEST WALL AND FLOOR OPENINGS. The fire damper must be installed such that the centerline of the blades are mounted in the plane of the wall or floor. Fire damper and sleeve assemblies must be installed in wall and floor openings using retaining angles on each side of the wall or floor as described below: Retaining angles for 11/2 hour rated dampers with a width and height 48 in. (1219mm) or less must be a minimum of 20 ga. (1mm). Retaining angles for all 3 hour rated dampers and all dampers with a width or height greater than 48 in. (1219mm) must be a minimum of 16 gauge (1.5mm). The leg of the retaining angle on the damper sleeve shall be a minimum of 11/4 in. (32mm). The leg of the retaining angle on the wall/floor shall be long enough to cover the annular space and overlap the wall/floor by a minimum of 1 in. (25mm). (See Figure 4). Retaining angle legs may be reversed with leg of retaining angle with annular space of opening so angle and sleeve is flush against barrier. ® Retaining angles must be attached to the sleeve using the procedures and methods described in Section 3. The angles must be attached to all 4 sides of the sleeve with butt joints at each corner. A minimum of two attachments are required on each side, top and bottom. The angles need not be attached to each other at the corners. e Retaining angles should not be fastened to the wall/ floor material. The angles should only sandwich the wall/floor and allow for damper/sleeve expansion during periods of intense heat. For single retaining angle applications, see Single Side Retaining Angle Supplement (#474015). No Connecting Duct or Transfer Opening Openings where duct does not attach on either side will not require a breakaway connection. Transfer openings are typical of a non -ducted installation (see Figure 2). e Sleeve may end flush with the rated wall/floor on both sides e Refer to Section 4 for securing retaining angles to sleeves. 5. CONNECTING UCTS TO FIRE DAMPER SLEW Any duct connection other than breakaway is considered rigid. The connections shown on this page are considered breakaway. Factory furnished duct collars on type R and CR fire dampers are also considered breakaway (see Figure 1). GRIt.i.E ✓� FLANGE - GRUE Figure 2 Transfer opening or no connecting duct not place attachments between blade channels NOTE: Attachments must not enter blade channel or they may cause interference with blade closure. Narrow Une and Ultra Thin Blade 0 dampers do not have flange for attachments Channel and must be welded to sleeve. Figure 3: Field attachment of fire dampers to sleeves. 2 in. Marc. , �o wall w noon Attachments can be ®; staggeredorevenly ,...- spaced. 'o; RetaMN - ; Mgle -..,� ;®. �® 9 Figure 3: Field attachment of fire dampers to sleeves. Figure 4: Retaining angle Installation. 5 )d �/- wall w noon ,...- Mh.iIn. mreAaY RetaMN - Mgle -..,� Retahing F" e LDucl ?Ly 4,4 s. BIn•M, Damper ?' I BIn. Mgr. ® f Figure 4: Retaining angle Installation. 5 6. MULTIPLE SECTION FIRE DAMPERS When multiple sections are shipped unassembled, installer shall fasten dampers together as described in Section 3. Table 2 shows maximum sizes for multiple section dampers. Dampers that are two or more sections tall must be factory assembled. Damper Model Mounting Maximum Single Maximum Multi -Section Section Damper Sizes Camper Sizes FD -100, FD -300, FD -310, SSFD-350 Vertical 48 X 48 (1219mm x 1219mm) - FD -150 Vertical or Horizontal 48 X 48 (1219mm x 1219mm) 96 x 48 (2438mm x 1219mm) or 120 x 40 (3048mm x 1016mm) FD -110 Vertical or Horizontal 48 x 48 (1219mm x 1219mm) 96 x 48 (2438mm x 1219mm) Vertical 48 X 48 (1219mm x 1219mm) 96 X 48 (2438mm x 1219mm) or SSFD-150 120 X 40 (3048mm x 1016mm) Horizontal 36 x 36 (914mm x 914mm) Vertical 48 x 48 (1219mm x 1219mm) - FD -350 Horizontal 40 x 40 (1016mm x 1016mm) 80 x 40 (2032mm x 1016mm) KFD-150 Vertical or Horizontal 36 x 16 (914mm x 406mm) 96 x 48 (2438mm x 1219mm) or 120 x 40 (3048mm x 1016mm) KFD-110 Vertical or Horizontal 36 x 16 (914mm x 406mm) 96 x 48 (2438mm x 1219mm) SSKFD 150 Vertical 36 x 16 (914mm x 406mm) 96 X 48 (2438mm x 1219mm) or120 X 40 (3048mm x 1016mm) Vertical 36 x 16 (914mm x 406mm) - KFD-350 Horizontal 36 x 16 (914mm x 406mm) 80 x 40 (2032mm x 1016mm) SSKFD-350 Vertical 36 x 16 (914mm x 406mm) - 72 x 48 (1828mm x 1219mm) or Vertical 36 x 36 (914mm x 914mm) 60 x 60 (1524mm x 1524mm) or DFD -150, DFD -110 120 x 30 (3048mm x 762mm) 24 x 18 (610mm x 457mm) 48 x 36 (1217mm x 914mm) Horizontal 30 x 30 (762mm x 762mm) - Vertical 36 x 36 (914mm x 914mm) - 24 x 18 (610mm x 457mm) 48 x 36 (1217mm x 914mm) DFD -350 Horizontal 30 x 30 (762mm x 762mm) Vertical 36 x 36 (914mm x 914mm) - DFD -310 Horizontal 30 x 30 (762mm x 762mm) - SSDFD-110, SSDFD-150. SSDFD-350 Vertical 30 x 30 (762mm x 762mm) - Note: All dimensions shown are in inches (W x H). " Sizes listed is the damper size not transition size. Table 2: Maximum section sizes and overall sizes for multiple section dampers (W x H). DUCT -SLEEVE CONNECTIONS Traditional Breakaway Style Transverse Joints Transverse joints illustrated in Figure 6 have always been approved as breakaway connections. SMACNA testing Plain "S"sup Hemmed "S"Slip Double "S"SUP has also approved the following variations as breakaway connections. ® The breakaway connections shown to the right can be applied with maximum of (2) #10 sheet metal screws on each side and on the bottom located in the center of the Inside Slip Joint Standing "S" Standing "S"(Alt.) slip pocket and penetrating both sides of the slip pocket. ® Transverse joints illustrated can be applied as top and bottom joints with Drive Slip - side joints =®RD =(ff=== L in duct heights U to 20 Inches Drive Sll �Dlrli Standing "S"(AItJ Standing `e Standing "S" g h (Bar Reinforced) (Angle Reinforced) (5O8mm). Figure 5: Traditional breakaway style transverse ii Round and Oval Duct Breakaway Connections Wooden Stud Construction Round ducts connected to factory supplied Type R or CR �uyRsum W .Mbosd damper collars may use #10 sheet metal screws as follows: ® Ducts 22 in. (559mm) wide (or dia.) and smaller may use DampetSaeva 3 screws, 81n.bg %ie in. max. s— `hlc�i.'c afi fin.;; ;a` 12 L 6 /' \ — ® Ducts larger than 22 in. (559mm) wide (or dia.) may use (atde) = 5 screws. Flanged system ang0es NOTE: All breakaway connections described may have duct sealant applied, PA2084T duct sealant adhesive (Attach per In'tt2s, /o,, W manufactured by Precision or DPI 010 water base duct tunas 4p— w.E,—d must cove sealant by Design Polymetrics, Grey Pookie, or Ductmate Do not 6nh comae PROsealOR , or CL Ward S Seal in accordance with SMACNA recommendations. Nana aaaaxat Manufactured Flanged System Breakaway Connections Flanged connection systems manufactured by Ductmate, Ward, and Nexus are approved as breakaway connections when installed as illustrated in Figure 6. Proprietary Flange System Breakaway Connections (TDC by Lockformer, TDF by Engle) TDC and TDF systems are approved as breakaway con- nections when installed as described in the SMACNA Duct Construction Standards. Standard 6 in. (152mm) metal clip may be used with spacing as shown in Figure 7. Three- eighths in. (9.5mm) metal bolts and nuts may be used to fasten together corner pieces. Sleeve Duct Typical TDCfrDF Joint Figure a: Detail of manufactured flanged system breakaway connections. Clip Spacing Std. Clip Length �j 91n. —16 in. t'6In. I r--16 In. 601n.Duct ---- --' 4 Req'd. 11 7in. [1 7In. 48 in. Duct 3 Req'd. — 1 5In. 5In. I�-- 36 in. Duct 3 Req'd. —1 5In. la--- —� 5In. ta- 24 in. Duct I I 2 Req'd. 18 in. Duct & Smaller 1 Req'd. CL Duct Figure 7: Detail of proprietary flanged system breakaway connections. ® Frame wall openings as shown in Figure 8 & 8A,. ® Gypsum wall board must be fastened 12 in. (305mm) on center to all stud and runner flanges surrounding opening (see Figure 8 & 8A,). ® Prepare opening between studs and sleeve assembly as shown (see. Figure 9). ® All construction and fasteners must meet the requirements of the appropriate wall design. (See UL Fire Resistance Directory) 0 Wooden Stud Construction �uyRsum W .Mbosd Stud a 11— Ret.inlrq Mgle In'tt2s, /o,, W t„ w—d MW St— 4p— w.E,—d must cove A wood stud suM. 0 Second set or sads are not required on openings In in . In in MIA— v 41A.1 ry cmallar I Bunny Metal stud only Figure 8: Preparation detail for opening in stud wall. Figure 8A Ptoca Bent � Dovn � 1 t I Stud Ing Shown A—A Dampers shall be maintained, cycled, and tested in intervals as stated in the latest editions of NFPA 90A, 92A, and UL 664 unless local codes require more frequent inspections. Dampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired, do not use oil-based lubricants or any other lubricants that attract con- taminant's such as dust. Damper Trouble Shooting The following is a cause and correction list for common concerns with the dampers. Symptom Possible Cause Corrective Action Frame is 'racked' causing blades to Adjust frame such that it is square bind on jamb and plumb Damper does not fully open and/or fully close Screws in damper linkage Locate screws and remove Contaminant's on damper Clean with a non -oil based solvent (see Damper Maintenance) Link separated Heat Replace link tionsr._ LibrarySpecific Greenheck product warranties are located on greenheck.com within the product area tabs and in the under 452763* DFD, FD, SSDFD Series Rev. 17, August 2013 Copyright 2013 @ Greenhel Fan Corporation M 12 In. 24 M. o.a N 1 as Maras] pst3l and� 24 i, o... Mmxal Ecxtd kvd:) I caMvmm Maximan a wti R]" ]PWcad 19i IAa4ocan Fdossen Second set or sads are not required on openings In in . In in MIA— v 41A.1 ry cmallar I Bunny Metal stud only Figure 8: Preparation detail for opening in stud wall. Figure 8A Ptoca Bent � Dovn � 1 t I Stud Ing Shown A—A Dampers shall be maintained, cycled, and tested in intervals as stated in the latest editions of NFPA 90A, 92A, and UL 664 unless local codes require more frequent inspections. Dampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired, do not use oil-based lubricants or any other lubricants that attract con- taminant's such as dust. Damper Trouble Shooting The following is a cause and correction list for common concerns with the dampers. Symptom Possible Cause Corrective Action Frame is 'racked' causing blades to Adjust frame such that it is square bind on jamb and plumb Damper does not fully open and/or fully close Screws in damper linkage Locate screws and remove Contaminant's on damper Clean with a non -oil based solvent (see Damper Maintenance) Link separated Heat Replace link tionsr._ LibrarySpecific Greenheck product warranties are located on greenheck.com within the product area tabs and in the under 452763* DFD, FD, SSDFD Series Rev. 17, August 2013 Copyright 2013 @ Greenhel Fan Corporation M