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BLD2021-0750_Manufacturer_Specifications_and_Installation_Instructions_6.2.2021_12.05.42_PM_2227904
5425617-CTG-C-1018 HEATING & AIR CONDITIONING TECHNICAL GUIDE 96% AFUE TWO STAGE VARIABLE SPEED ECM RESIDENTIAL GAS FURNACES MULTI -POSITION MODELS: TM9V*C NATURAL GAS 40 -120 MBH INPUT 5 YEiR COMPLETE ASSURANCE cu=nor. po r 59 sn AMERICAN MINE QUALITY f�O9aroaecrscx^c�O� DESIGNED. ENGINEERED D ASSEMRIED IN THE USA ISO ® u t Certified QQuality Management System Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at www.york.com Additional rating information can be found at www. ahridirecfory. ora A 20-year limited warranty on heat exchangers in residential applications. A 10-year warranty on the heat exchanger in commercial applications. Standard 5-year limited Parts warranty. Extended residential limited lifetime heat exchanger and 10-year limited parts warranty when product is registered online within 90 days of purchase for replacement or within 90 days of closing for new home construction. See Limited Warranty certificate in Users Information Manual for details. DESCRIPTION These compact units employ induced combustion, reliable hot surface ignition and high heat transfer aluminized tubular heat exchangers. The units are factory shipped for installation in upflow or horizontal applications and may be converted for downflow applications. These furnaces are designed for residential installation in a basement, closet, alcove, attic, recreation room or garage and are also ideal for commercial applications. All units are factory assembled, wired and tested to assure safe dependable and economical installation and operation. These units are Category IV, National Fuel Gas Code and may be vented either through side wall or roof applications using approved plastic combustion air and vent piping. Approved plas- tic combustion air and vent piping include Selkirk Polyflue, Duravent Polypro, & Centrotherm Innoflue polypropylene vent- ing systems. FEATURES • Two stage heating operation includes two stage gas valve, two stage inducer operation and variable speed ECM blower operation. Adjustable delay timer allows two stage operation with a single stage thermostat. • Easily applied in upflow, horizontal left or right, or downflow installation with minimal conversion necessary. • Compact, easy to install, ideal height 33" tall cabinet. • ECM variable speed drive for cooling SEER enhancement, improved comfort with optional airflow delay profiles, and continuous fan options for IAQ performance. • Easy access to controls to connect power/control wiring. • Built-in, high level self diagnostics with fault code display. • Low unit amp requirement for easy replacement application. • All models are convertible to use propane (LP) gas. • Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability. • 100% shut off main gas valve for extra safety. • 24V, 40 VA control transformer and blower relay supplied for add -on cooling. • Hi -tech tubular aluminized steel primary heat exchanger with stainless steel tube/aluminum fin secondary heat exchanger for outstanding efficiency. • Solid removable bottom panel allows easy conversion. • Airflow leakage less than 1 % of nominal airflow for duct per- formance testing conditions. • No knockouts to deal with, making installation easier. • Movable duct connector flanges for application flexibility. • Quiet inducer operation, burner, and blower operation. • Inducer rotates for easy conversion of venting options. • Fully supported blower assembly for easy access and removal of blower. • External air filters used for maximum flexibility in meeting customers IAQ needs. • Insulated blower compartment for thermal and acoustic per- formance. • 114 turn knobs provided for easy independent door removal. • Internal condensate trap design (patent pending) provides condensate management options and is self priming to pre- vent nuisance problems. • Protection included from air intake, exhaust vent or conden- sate blockage. • Venting applications maybe installed as either 2 pipe sealed combustion or single pipe vent using indoor combustion air. • These models may be connected as part of a communicat- ing control system using a 4-wire connection bus. FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE 5425617-CTG-C-1018 LEFT SIDE Combustion Air Inlet Condensate Drain (Downflow) Vent outlet ---1.0 C r � L J 28.5" 56" 23.8"— Combustion B Air Inlet .56" 20" — SUPPLY END FRONT Gas Pipe Gas Pipe Entry Entry Electrical Electrical Entry Entry Condensate CD Drain ® ® 33 Condensate ® ® Drain Thermostat Wiring Thermostat Wiring l� -- A RIGHT SIDE ,---Combustion Air Inlet i Condensate Drain 10*— (Downflow) Vent Outlet 23":4 r ryrypp � Ilu Optional Return Air Cutout (Either side) 14" L 9 U J IL, " 3" Vent Outlet B 24.25" —►I RETURN END nososm CABINET & DUCT DIMENSIONS Model Nominal CFM (m3/min) Cabinet Size Cabinet Dimensions (Inches) Approximate Operating Weights A B C Lbs TM9V040A10MP12C 1000 A 14-1/2 13-3/8 11-3/4 113 TM9V060B12MP12C 1200 B 17-1/2 16-3/8 13-1/4 122 TM9V080B12MP12C 1200 B 17-1/2 16-3/8 13-1/4 126 TM9V080C16MP12C 1600 C 21 19-7/8 16-1/2 136 TM9V100C16MP12C 1600 C 21 19-7/8 18-1/4 142 TM9V100C20MP12C 2000 C 21 19-7/8 18-1/4 145 TM9V120D20MP12C 2000 D 24-1/2 23-3/8 21-3/4 156 RATINGS & PHYSICAL / ELECTRICAL DATA Model Input High/Low Output High/Low Total Unit Amps AFUE High Fire Air Temp. Rise Low Fire Air Temp. Rise MBH MBH % °F °F TM9V040A10MP12C 40/26 38/25 9.6 96 30 - 60 20 - 50 TM9V060B12MP12C 60/39 58/37 9.6 96 35 - 65 35 - 65 TM9V08013121VIP12C 80/52 77150 9.6 96 40 - 70 35 - 65 TM9V080C16MP12C 80/52 77150 11.5 96 35 - 65 35 - 65 TM9V100C16MP12C 100/65 96/62 11.5 96 35 - 65 30 - 65 TM9V100C20MP12C 100/65 96/62 14.7 96 35 - 65 35 - 65 TM9V120D20MP12C 120/78 115/75 14.7 96 35 - 65 35 - 65 Model Max. Outlet Air Temp. Blower Blower Wheel Size Recommended Fuse or Circuit Breaker Amps Gas Pipe Connection, NPT °F HP Amps Inches TM9V040A10MP12C 190 1/2 7.7 11 X 8 15 1/2" TM9V060B12MP12C 190 1/2 7.7 11 x 8 15 1/2" TM9V080B12MP12C 190 1/2 7.7 11 x 8 15 1/2" TM9V080C16MP12C 190 3/4 9.6 11 x 10 15 1 1/2" TM9V100C16MP12C 190 3/4 9.6 11 x 10 15 1/2" TM9V100C20MP12C 190 1 12.8 11 x 11 20 1/2" TM9V120D20MP12C 190 1 12.8 11 x 11 20 112" Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures. Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes. The furnace shall be installed so that the electrical components are protected from water. 2 Johnson Controls Unitary Products 5425617-CTG-C-1018 FILTER PERFORMANCE The airflow capacity data published in the "Blower Perfor- mance" table shown represents blower performance WITHOUT filters. All applications of these furnaces require the use of field installed air filters. All filter media and mounting hardware or provisions must be field installed external to the furnace cabi- net. DO NOT attempt to install any filters inside the furnace. • Single side return above 1800 CFM is approved as long as the filter velocity does not exceed filter manufacturer's rec- ommendation and a transition is used to allow use on a 20x25 filter. Recommended Filter Sizes (High velocity 600 FPM) CFM Cabinet Size Side (in) Bottom (in) 1000 A 16 x 25 14 x 25 1200 B 16 x 25 16 x 25 1600 C 16 x 25 20 x 25 2000 C (2) 16 x 25 20 x 25 2000 D 1 (2) 16 x 25 22 x 25 1. Air velocity through throwaway type filters may not exceed 300 feet per min- ute (91.4 m/min). All velocities over this require the use of high velocity fil- ters. 2. Do not exceed 1800 CFM using a single side return and a 16x25 filter. For CFM greater than 1800, you may use two side returns or one side and the bottom or one return with a transition to allow use of a 20x25 filter. Unit Clearances to Combustibles - All furnaces approved for alcove and attic installation. Application Upflow Downflow Horizontal Top 1" 0" 0" Vent 0" 0" 0" Rear 0" 0" 0" Side 0" 0" 1" Front' 0" 0" 0" Floor Combustible Combustible2 Combustible Closet Yes Yes Yes Line Contact No No Yes 1. 24" clearance in front and 18" on side recommended for service access. 2. For combustible floors only when used with special sub -base. ACCESSORIES Propane (LP) Conversion Kit - This accessory conversion kit may be used to convert natural gas units for LP operation. S1-1NP0347 -All Models LP Stainless Steel Burner Kit - This accessory conversion kit may be used to convert existing burners to stainless steel burn- ers for LP use only. S1-32926889000 -All LP Models Natural (NAT) Gas Stainless Steel Burner Kit - This acces- sory kit may be used to replace existing burners with stainless steel burners for NAT gas use only. S1-32924441000 -All NAT gas Models Johnson Controls Unitary Products Concentric Vent Termination - For use through rooftop, side - wall. Allows combustion air to enter and exhaust to exit through single common hole. Eliminates unsightly elbows for a cleaner installation. S1-1CT0302 (2") & S1-1CT0302-636 (2") S1-1CT0303 (3") & S1-1CT0303-636 (3") Sidewall Vent Termination Kit - For use on sidewall, two -pipe installations only. Provide a more attractive termination for loca- tions where the terminal is visible on the side of the home. S1-1HT0901 (3") S1-1HT0902 (2") Condensate Neutralizer Kit - Neutralizer cartridge has a 1/2" plastic tube fittings for installation in the drain line. Calcium car- bonate refill media is available from the Source 1 Parts (P/N 026-30228-000). S1-1 NK0301 Side Return Filter Racks - The S1-1SR0200 Kit accommo- dates a 1 ", 2" or 4" filter. The S1-1 SR0402 Kit accommodates a 1" filter only. S1-1SR0200 -All Models S1-1SR0402 -All Models Bottom Return Filter Racks - The S1-1 BR05* series are gal- vanized steel filter racks. The S1-1 BR06* series are pre -painted steel filter racks to match the appearance of the furnace cabi- net. The S1-1BR05* and S1-1BR06* series filter racks accom- modate a 1", 2" or 4" filter. S1-113R0514 or S1-1BR0614- For 14-1/2" cabinets S1-1BRO517 or S1-1BR0617 - For 17-1/2" cabinets S1-1BR0521 or S1-1 BR0621 - For 21" cabinets S1-1BR0524 or S1-1 BR0624 - For 24-1/2" cabinets Combustible Floor Base Kit - These kits are required to pre- vent potential overheating situations when the furnaces are installed in downflow applications directly onto combustible flooring material. These kits are also required in any applica- tions where the furnace is installed in a downflow configuration without an indoor coil and where the combustible floor base kit provides access for combustible airflow. S1-1CB0514 - For 14-1/2" cabinets S1-1CB0517 - For 17-1/2" cabinets S1-1CB0521 - For 21" cabinets S1-1CB0524 - For 24-1/2" cabinets High Altitude Pressure Switches - For installation where the altitude is less than 5,000 feet, it is not required that the pres- sure switch be changed. For altitudes above 5,000 feet, see kits below. S 1-1 PS3308 - All Models Thermostats - Compatible thermostat controls are available through accessory sourcing. For optimum performance, these outdoor units are fully compatible with our Coleman HxTM Touchscreen Thermostats available through Sourcel. For more information, see the thermostat section of the Product Equip- ment Catalog. AIR FLOW DATA HIGH I LOW SPEED COOLING AND HEAT PUMP CFM 040A10 060B12 080B12 08OC16 Jumper Settings HIGH COOL LOW COOL HIGH COOL LOW COOL HIGH COOL LOW COOL HIGH COOL LOW COOL COOL Tap ADJ Tap 1033 749 1425 838 1228 834 1741 1049 A B 941 666 1087 714 1058 739 1505 916 B B 950 675 1200 771 1143 781 1446 946 A A 877 611 996 658 952 686 1343 843 B A 886 620 1075 703 1037 728 1402 858 A C 785 538 861 579 845 611 1255 799 C B 804 547 895 590 866 622 1167 769 B C 685 483 669 454 686 505 1005 666 D B 740 492 782 533 792 568 1108 710 C A 630 428 613 421 632 473 916 1 593 D A 666 437 714 477 739 526 990 637 C C 565 428 556 421 579 473 828 534 D C 10OC16 10OC20 Ife 120D20 Jumper Settings HIGH COOL LOW COOL HIGH COOL LOW COOL HIGH COOL LOW COOL COOL Tap ADJ Tap 1757 1093 2105 1423 2176 1374 A B 1531 966 1724 1121 1733 1100 B B 1474 996 1945 1282 1986 1248 A A 1376 896 1583 1021 1 1585 1016 B A 1432 910 1744 1141 1775 1121 A C - 1291 854 1543 961 1501 973 C B 1206 825 1423 880 1374 910 B C -- 1051 727 1302 800 1248 847 D B 1150 769 1423 840 1332 889 C A 966 656 1182 1 700 1 1163 784 D A 1037 698 1242 760 1206 805 C C 882 600 1 1081 599 1037 699 D C HIGH/LOW HEAT CFM 040A10 060B12 08OB12 08OC16 Jumper Settings HIGH HEAT LOW HEAT HIGH HEAT LOW HEAT HIGH HEAT LOW HEAT HIGH HEAT LOW HEAT HEAT Jumper ADJ Jumper 890 770 1200 870 1366 1156 1580 1156 A ANY 790 660 1070 770 1293 1022 1422 1027 B ANY 711 578 970 693 d 1185 924 1293 924 C ANY 646 514 890 630 k, 1094 840 1185 840 D ANY 100C16 10OC20 1& 120D20 Jumper Settings HIGH HEAT LOW HEAT H HEAT LOW HEAT HIGH HEAT LOW HEAT HEAT Jumper ADJ Jumper 1975 14441975 1284 2250 1539 A ANY 1778 12841778 71481 1156 2133 1385 B ANY 1616 1156 1616 1050 1939 1259 C ANY 1481 1050 963 1778 1154 i D ANY All CFM's are shown at 0.5" w.c. external static pressure.These units have variable speed motors that automatically adjust to provide constant CFM from 0.0" to 0.6" w.c. static pressure. From 0.6" to 1.0" static pressure, CFM is reduced by 2% per 0.1" increase in static. Operation on duct systems with greater than 1.0" w.c. external static pressure is not recommended. NOTE: At some settings, LOW COOL and/or LOW HEAT airflow may be lower that what is required to operate an airflow switch on certain models of electronic air clean- ers. Consult the instructions for the electronic air cleaner for further details. ' The ADJ "D" tap should not be used. Subject to change without notice. Published in U.S.A. 5425617-CTG-C-1018 Copyright © 2017 by Johnson Controls, Inc. All rights reserved. Supersedes: 5425617-CTG-B-1217 York International Corp. 5005 York Drive Norman, OK 73069 TABULAR DATA SHEET LX SERIES SPLIT SYSTEM AIR CONDITIONERS 14.0 SEER - R-410A -1 PHASE -1.5 THRU 5 NOMINAL TONS MODELS: TW41318 THRU 60 PHYSICAL AND ELECTRICAL DATA NV MODEL TW4B1821S TW4B2421S TW4B3021S I TW4B3621S I TW4B4221S TW4B4821S TW4B6021S Unit Supply Voltage 208-230V, 1�, 60Hz Normal Voltage Range 1 187 to 252 Minimum Circuit Ampacity 11.8 13.6 17.6 20.5 22.1 25.7 31.7 Max. Overcurrent Device Amps 2 20 20 30 35 35 45 50 Min. Overcurrent Device Amps 3 15 15 20 25 25 30 35 Compressor Type Scroll Scroll Scroll Scroll Scroll Scroll Scroll Compressor lRated Load 9.0 10.2 13.4 15.4 16.6 19.5 24.3 Amps Locked Rotor 56.3 61.6 72.5 83.9 109.0 130.0 144.2 Crankcase Heater No No No No No No No Factory External Discharge Muffler No No No No No No No HS Kit Required with TXV 4 No No No No No No No Fan Diameter Inches 18 22 22 22 24 24 26 Rated HP 1/12 1/8 1/8 1/4 1/4 1/4 1/4 Rated Load Amps 0.64 0.80 0.80 1.3 1.3 1.3 1.3 Fan Motor Nominal RPM 1000 1075 1075 850 850 850 850 Nominal CFM 1900 2875 2950 3275 3500 3500 4300 Face Area Sq. Ft. 12.37 13.83 13.83 17.37 18.74 18.74 23.40 Coil IRows Deep 1 1 1 1 1 1 1 Fins / Inch 23 1 23 23 23 23 23 23 Liquid Line Set OD (Field Installed) 318 3/8 318 3/8 3/8 3/8 3/8 Vapor Line Set OD (Field Installed) 5 3/4 314 3/4 3/4 7/8 7/8 1-1/8x Unit Charge (Lbs. - Oz.) 6 3-6 3-12 3-15 4-10 4-15 4-15 5- 12 Charge Per Foot, Oz. 0.62 0.62 0.62 0.62 0.67 0.67 0.75 Operating Weight Lbs. 130 135 140 155 200 200 205 1. Rated in accordance with AHRI Standard 110-2012, utilization range "A". 2. Dual element fuses or HACR circuit breaker. Maximum allowable overcurrent protection. 3. Dual element fuses or HACR circuit breaker. Minimum recommended overcurrent protection. 4. See Hard Start Kit Accessory Installation Manual for Hard Start Kit part number for each model. 5. For applications with non-standard vapor line sizes, see the "Applications & Accessories" section of this Technical Guide. 6. The Unit Charge is correct for the outdoor unit, smallest matched indoor unit, and 15 feet of refrigerant tubing. For tubing lengths other than 15 feet, add or subtract the amount of refrigerant, using the difference in actual lineset length (not equivalent length) multiplied by the per foot value. DIMENSIONS Unit Model Dimensions (Inches) Refrigerant Connection Service Valve Size A B C Liquid Vapor TW4B1821S 33-1/4 24 24 318 3/4 TW4B2421S 30 29-1/4 29-1/4 TW4B3021S 30 29-1/4 29-1/4 TW4B3621S 36-1/4 29-1/4 29-1/4 TW4B4221S 33-1/4 35-1/4 31-3/4 7/8 TW4B4821S 33-1/4 35-1/4 31-3/4 TW4B6021S 36-1/4 38 34-1/4 7/8t t Adapter fitting must be field installed for the required 1-1/8" line set. All dimensions are in inches and are subject to change without notice. Overall height is from bottom of base pan to top of fan guard. Overall length and width include screw heads. Johnson Controls Unitary Products 1189704-BTD-E-1215 SYSTEM CHARGE FOR VARIOUS MATCHED SYSTEMS J A# Outdoor Unit TW4131821S TW4132421S TW4133021S TW4B3621S TW4B4221S TW 821S TW413 021S Required TXV 1,2 BA1 BA1 13131 BC1 13C1 BC1 BD1 Indoor Unit 3,4,5 Additional Charge, oz AP188 0 — — — — — — AP24B 3 0 — — — — — AP30B 10 7 2 — — — — AP36B 10 7 2 0 — — — AP36C — 11 2 2 — — — AP42C — 11 2 2 0 — — AP48(C,D) — — — 5 2 0 — AP60(C,D) — — — — 9 2 0 AE188 0 — — — — — — AE24B 3 0 — — — — — AE30B 8 5 0 — — — — AE36(B,C) 10 7 2 0 — — — AE42C — — — 5 2 — — AE48(C,D) — — — 5 2 0 — AE60C — — — — 9 2 0 AE60D — — — — 29 22 20 AVC18B 0 — — — — — — AVC24B 3 0 — — — — — AVC30B 8 5 0 — — — — AVC36(B,C) 10 7 2 0 — — — AVC42C — — — 5 2 — — AVC48(C,D) — — — 5 2 0 — AVC60C — — — — 9 2 0 AVC60D — — — — 29 22 20 CF/CM/CU18(A,B) 0 — — — — — — CF/CM/CU24(A,B) 3 0 — — — — — CF/CM/CU30(A,B,C) 8 5 0 — — — — CF/CM/CU36(A,B,C) 10 7 2 0 — — — CF/CM/CU42(B,C,D) — 11 2 2 0 — — CF/CM/CU48(C,D) — — — 5 2 0 — CF/CM/CU60(C,D) — — — — 9 2 0 CF/CM64D — — — — 29 1 22 20 Some of the combinations shown in the above System Charge table require Advanced Main Air Circulating Fan indoor product. For approved coil only matches, please see the "COOLING CAPACITY - Upflow, Downflow & Horizontal Furnaces and Coils" table. FOOTNOTES: 1. For applications requiring a TXV, use S1-11-VM*** series kit. 2. A TXV kit must be used with these indoor units to obtain system performance. 3. Systems matched with furnaces or air handlers not equipped with blower -off delays may require blower Time Delay Kit S1-2FD06700224. 4. CF coils cannot be used in horizontal applications. 5. Charge adders shown above do not indicate that coils are rated for every application. Refer to Performance Data Tables for actual performance for specified sys- tem matches. Obtain certified system ratings from www.ahridirectory.org. CHARGING PROCEDURES: 1. Check the Factory Unit Charge listed on the unit nameplate to verify the refrigerant charge for the outdoor unit, the smallest matched indoor unit, and the 15 feet of interconnecting lineset. 2. Verify the indoor metering device and additional charge required for the specific matched indoor unit in the system using the above table. 3. Add additional charge for the amount of interconnecting lineset greater than 15 feet at the rate specified in the Physical and Electrical Table. 4. For installations requiring additional charge, weigh in refrigerant for the specific matching indoor unit and actual lineset length. 5. Once the charge adders for matched indoor unit and for lineset have been weighed in, verify the system operation against the temperatures and pressures in the Charging Chart for the outdoor unit. Locate Charging Charts on the outdoor unit and also in the Service Data Application Guide on www.upgnet.com. Follow the Subcool or the Superheat charging procedure in the Installation Manual according to the type of indoor metering device in the system, and allow ten minutes after each charge adjustment for the system operation to stabilize. Record the charge adjustment made to match the Charging Chart. 6. Permanently stamp the unit data plate with the TOTAL SYSTEM CHARGE defined as follows: TOTAL SYSTEM CHARGE = Base Charge (as shipped) + charge adder for matched indoor unit + charge adder for actual lineset length + charge adjustments to match the Charging Chart. Subject to change without notice. Published in U.S.A. 1189704-BTD-E-1215 Copyright © 2015 by Johnson Controls, Inc. All rights reserved. Supersedes: 1189704-BTD-D-0815 York International Corp. 5005 York Drive Norman, OK 73069