BLD2021-0907_Manufacturer_Specifications_and_Installation_Instructions_6.30.2021_11.05.49_AM_2276642INSTALLATION INSTRUCTIONS
ML14XP1 SPLIT SYSTEM HEAT PUMP
(R410A REFRIGERANT)
THIS MANUAL MUST BE LEFT WITH THE
HOMEOWNER FOR FUTURE REFERENCE
General
This ML14XP1 outdoor heat pump with all -aluminum
coil is designed for use with HFC-410A refrigerant only.
This unit must be installed with an approved indoor air
handler or coil. See the ML14XP1 product specifications
bulletin for approved indoor component match ups. These
instructions are intended as a general guide and do not
supersede local codes in any way. Consult authorities
having jurisdiction before installation.
NOTICE!
Charging information is given on the charging
procedure sticker on the unit access panel.
STEP 1 — SETTING THE UNIT — Clearances
N,
See NOTES
IMPORTANT: Special procedures are required for clean-
ing the all -aluminum coil in this unit. See page 15 in this
instruction for information.
NOTES -
Service clearance of 30 in. (762 mm) must be maintained on one of
the sides adjacent to the control box.
Clearance to one of the other three sides must be 36 in. (914 mm).
EqClearance to one of the remaining two sides may be 12 in. (305
mm) and the final side may be 6 in. (152 mm).
., �O
See NOTES vBOX
A clearance of 24 in. must be maintained between two units.
48 in. (1219 mm) clearance required on top of unit.
Page 1 0
507957-01
UNIT DIMENSIONS - INCHES
(MM)
SIDE
I
B
VIEW
o
Model Number
A
B
ML14XP1-036
28-1/4 (718)
3774 (946)
ML14XP1-042
32-1/4 (819)
37-1/4 (946)
ML14XP1-048
32-1/4 (819)
37-1/4 (946)
ML14XP1-060
32-1/4 (819)
43-1/4 (1099)
FIGURE 1. Unit Dimensions
STEP 1 — SETTING THE UNIT
(Continued) — Unit Placement
NOTICE!
Roof Damage!
This system contains both refrigerant and oil. Some
rubber roofing material may absorb oil, causing the
rubber to degrade. Failure to follow this notice could
result in damage to roof surface.
PLACEMENT
INSTALL UNIT AWAY I
FROM WINDOWS U
Wd
O 90° ELBOWS INSTALLED IN LINE SET
WILL REDUCE LINE SET VIBRATION
FIGURE 2
SLAB MOUNTING
Install unit level or, if on a slope, maintain slope tolerance of 2
degrees (or 2 inches per 5 feet [50 mm per 1.5 m]) away from
building structure.
BUILDING
STRUCTURE DISCHARGE AIR
I Y
JI
J '
MOUNTING SLAB
♦_
GROUND LEVEL
FIGURE 3
NOTE - An optional Unit Stand -Off Kit (94J45) is available
for this unit. Black high -density polyethylene feet raise unit
off of mounting surface away from damaging moisture.
Four feet are furnished per order number.
Page 2
STEP 2 - REFRIGERANT PIPING
A IMPORTANT
If this unit is being matched with an approved line set
or indoor unit coil that was previously charged with
mineral oil, or if it is being matched with a coil which
was manufactured before January of 1999, the coil and
line set must be flushed prior to installation. Take care to
empty all existing traps. Polyol ester (POE) oils are used
in units charged with HFC-410A refrigerant. Residual
mineral oil can act as an insulator, preventing proper
heat transfer. It can also clog the expansion device
and reduce system performance and capacity. Failure
to properly flush the system per this instruction and the
detailed installation and service procedures manual will
void the warranty.
Flush the existing line set per the following instructions.
CAUTION - DO NOT attempt to flush and re -use existing
line sets or indoor coil when the system contains contam-
inants (i.e., compressor burn out).
If a new line set is being installed, size the piping per table 1.
TABLE 1
REFRIGERANT LINE SET — INCHES (MM)
Valve Field
Recommended Line Set
Connections
Model
Liquid
Vapor
Liquid
Vapor
L15 Line Sets
Line
Line
Line
Line
-036
3/8 in.
7/8 in.
3/8 in.
7/8 in.
L15-65
15 ft. - 50 0 ft.
-042
(10 mm)
(22 mm)
(10 mm)
(22 mm)
.
(4.6 m -
-048
-060
3/8 in.
1-1/8 in.
3/8 in.
1-1/8 in.
Field Fabricated
(10 mm)
(28 mm)
(10 mm)
(28 mm)
FE - Some applications may require a field -provided 7/8" to
" adapter.
NOTE - When installing refrigerant lines longer than ou
feet, refer to the Refrigerant Piping Design and Fabrica-
tion Guidelines manual.
A IMPORTANT
Some scroll compressors have an internal vacuum
protector that will unload scrolls when suction pressure
goes below 20 psig. A hissing sound will be heard when
the compressor is running unloaded. Protector will reset
when low pressure in system is raised above 40 psig.
DO NOT REPLACE COMPRESSOR.
Page 3
STEP 2 — REFRIGERANT PIPING — (Continued)
ATYPICAL EXISTING FIXED ORIFICE TYPICAL EXISTING EXPANSION VALVE REMOVAL
REMOVAL PROCEDURE OR PROCEDURE (UNCASED COIL SHOWN)
(UNCASED COIL SHOWN) 1B
DISTRIBUTOR TUBES
j
LIQUID LINE ORIFICE HOUSING
TEFLONO RING
/ FIXED ORIFICE
•r
�� T\ BRASS NUT
DISTRIBUTOR -
ASSEMBLY �/ 1
REMOVE AND DISCARD
WHITE TEFLONO SEAL
(IF PRESENT) LIQUID LINE ASSEMBLY
(INCLUDES STRAINER)
STUB END
TWO-PIECE PATCH PLATE LIQUID LINE CHECK
(UNCASED COIL ONLY) ORIFICE EXPANSION
DISTRIBUTOR HOUSING VALVE
TUBES TEFLOP
_ RING
A - On fully cased coils, remove the coil access and plumbing panels.
B - Remove any shipping clamps from the liquid line and distributor as-
sembly.
C - Using two wrenches, disconnect liquid line from liquid line orifice hous-
ing. Take care not to twist or damage distributor tubes during this pro-
cess.
D - Remove and discard fixed orifice, valve stem assembly (if present)
and Teflon® washer as illustrated above.
TEFLON@ \
® RING SENSING
�\ LINE
Ji \
DISTRIBUTOR/ EQUALIZER
ASSEMBLY/ LINE
LIQUID LINE /
ASSEMBLY WITH
/ BRASS NUT
o I
MALE EQUALIZER /
LINE FITTING VAPOR
SENSING BULB LINE LIQUID
LINE
A - On fully cased coils, remove the coil access a d plumbing panels.
B - Remove any shipping clamps from the liquid line and distributor
assembly
E - Use a field -provided fitting to temporarily reconnect the liquid line to the
indoor unit's liquid line orifice housing.
C - Disconnect the equalizer line from the check expansion valve
equalizer line fitting on the vapor line.
D - Remove the vapor line sensing bulb.
CONNECT GAUGES AND EQUIPMENT FOR
FLUSHING PROCEDURE
2
E - Disconnect the liquid line from the check expansion valve at the
liquid line assembly.
CYLINDER CONTAINING GAUGE
CLEAN TO BE
F - Disconnect the check expansion valve from the liquid line orifice
FOR MANIFOLD
/ USED FOR FLUSHING
housing. Take care not to twist or damage distributor tubes during
g� g g
(Positioned to deliver liquid
this process.
A refrigerant)
G - Remove and discard check expansion valve and the two Teflon®
LOW i HIGH
rings.
I
H - Use a field -provided fitting to temporarily reconnect the liquid line to
VAPOR LINE NEW 0
the indoor unit's liquid line orifice housing.
SERVICE VALVEOUTDOOR
\ UNIT
FLUSHING LINE SET
OPENED CLOSED The line set and indoor unit coil must be flushed with at least the same
ZEXISTIN'1�
OO
amount of clean refri erant that reviousl char ed the s stem. Check
9 P Y 9 YIT
B
the charge in the flushing cylinder before proceeding.
LIQUID LINE SERVICE
A- Set the recovery machine for liquid recovery and start the recovery
VALVE
machine. Open the gauge set valves to allow the recovery
RECOVErX
machine to pull a vacuum on the existing system line set and indoor
CYLINDETANK
unit coil.
RETURN
\ C
B - Position the cylinder of clean HCFC-22 for delivery of liquid
INLET
D
refrigerant and open its valve to allow liquid refrigerant to flow into
DISCHARGE
the system through the vapor line valve. Allow the refrigerant to
pass from the cylinder and through the line set and the indoor unit
RECOVERY MACHINE
coil before it enters the recovery machine.
C - After all of the liquid refrigerant has been recovered, switch the
A- HCFC-22 cylinder with clean refrigerant (positioned to deliver liquid
recovery machine to vapor recovery so that all of the HCFC-22
refrigerant) to the vapor service valve.
vapor is recovered. Allow the recovery machine to pull the system
B - HCFC-22 gauge set (low side) to the liquid line valve.
down to 0.
C - HCFC-22 gauge set center port to inlet on the recovery machine with an
D - Close the valve on the inverted HCFC-22 drum and the gauge set
empty recovery tank connected to the gauge set.
valves. Pump the remaining refrigerant out of the recovery
D- Connect recovery tank to recovery machine per machine instructions.
machine and turn the machine off.
FIGURE 4
Page 4
STEP 2 — REFRIGERANT PIPING — Brazing Procedures
1 CUT AND DEBUR
Cut ends of the refrigerant lines square (free from nicks or dents)
and debur the ends. The pipe must remain round. Do not crimp end
of the line.
CUT AND DEB UR
O
LINE SET SIZE MATCHES
SERVICE VALVE CONNECTION
SERVICE VALVE
CONNECTION
COPPER TUBE
STUB \ j
REDUCER 0 1
O
1) LINE SET SIZE IS SMALLER
THAN CONNECTION
REFRIGERANT LINE
2 CAP AND CORE REMOVAL
Remove service cap and core from
both the vapor and liquid line service
ports.
SERVICE PORT
CAP
ci 'r
SERVICE
PORT
CORE
SERVICE
PORT
CORE
SERVICE
PORT CAP
LIQUID LINE SERVICE VAPOR LINE SERVICE
VALVE VALVE
DO NOT CRIMP SERVICE VALVE
CONNECTOR WHEN PIPE IS
SMALLER THAN CONNECTION
3 ATTACH THE MANIFOLD GAUGE SET FOR BRAZING LIQUID AND VAPOR LINE SERVICE VALVES
Flow regulated nitrogen (at 1 to 2 psig) through the low -side refrigeration gauge set into the liquid line service port valve, and out of the
vapor line service port valve.
A - Connect gauge set low pressure side to
liquid line service valve (service port).
B - Connect gauge set center port to bottle of LOW
nitrogen with regulator. .
C - Remove core from valve in vapor line
service port to allow nitrogen to escape. ATTACH
GAUGES
VAPOR SERVICE PORT MUST BE OPEN
TO ALLOW EXIT POINT FOR NITROGEN
INDOOR
UNIT
VAPOR LINE
LIQUID LINE
QVAPOR LINE
SERVICE
VALVE
�
OUTDOOR
UNIT
USE REGULATOR TO FLOW
NITROGEN AT 1 TO 2 PSIG.
1 NITROGEN
LIQUID LINE SERVICE O WHEN BRAZING LINE SET TO
VALVE SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
FIGURE 5
Page 5
4 WRAP SERVICE VALVES
To help protect service valve seals during brazing, wrap water -saturated cloths around service valve bodies and copper tube stubs. Use
additional water -saturated cloths underneath the valve body to protect the base paint.
5 FLOW NITROGEN
Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port connection on the liquid service valve and
out of the vapor valve stem port. See steps 3A, 313 and 3C on manifold gauge set connections.
6 BRAZE LINE SET
Wrap both service valves with water -saturated cloths as illustrated here and as mentioned in step 4, before brazing to line set.
Cloths must remain water -saturated throughout the brazing and cool -down process.
LIQUID LINE SERVICE VALVE
WHEN BRAZING LINE SET TO
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE. r �}
/ I
IMPORTANT — Allow braze joint to cool. Apply
additional water -saturated cloths to help cool brazed
joint. Do not remove water -saturated cloths until
piping has cooled. Temperatures above 250°F will
damage valve seals.
MA
WARNING
FIRE, PERSONAL INJURY, OR PROPERTY DAMAGE
may result if you do not wrap a water -saturated cloth around
both liquid and suction line service valve bodies and copper
tube stub while brazing the line set! The braze, when
complete, must be quenched with water to absorb any
residual heat. •
Do not open service valves until refrigerant lines and
indoorcoil have been leak -tested and evacuated. Refer .I
to Installation and Service Procedures manual.
211
VAPOR LINE
WATER -SATURATED
CLOTH
LIQUID LINE
VAPOR LINE
SERVICE VALVE
WHEN BRAZING LINE SET TO
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
WATER -SATURATED
CLOTH
7 PREPARATION FOR NEXT STEP
After all connections have been brazed, disconnect manifold gauge set from service ports. Apply additional water -saturated cloths to both
services valves to cool piping. Once piping is cool, remove all water -saturated cloths.
FIGURE 6
Page 6
STEP 2 — REFRIGERANT PIPING — Install Indoor Expansion Valve
This outdoor unit is designed for use in systems that include an expansion valve metering device (purchased separately)
at the indoor coil. See the ML14XP1 specifications for approved expansion valve kit match -ups and application infor-
mation. The check expansion valve unit can be installed internal or external to the indoor coil. In applications where an
uncased coil is being installed in a field -provided plenum, install the check/expansion valve in a manner that will provide
access for future field service of the expansion valve. Refer to below illustration for reference during installation of expan-
sion valve unit.
INDOOR EXPANSION VALVE INSTALLATION
TWO PIECE
PATCH PLATE (Uncased Coil Shown)
(UNCASED
COIL ONLY) LIQUID LINE STUB
ORIFICE END CHECK
HOUSING EXPANSION
DISTRIBUTOR \ VALVE�LON((
TUBES _ / TEF
X I ��I o I\� RING
0
�-
'� TEFLON®,
' ®RING
\EQUALIZER
DISTRIBUTOR
ASSEMBLY�x,�
LINE /
1/2 Turn
3 - Install one of the provided Teflon® rings around the
stubbed end of the check expansion valve and lightly 1
lubricate the connector threads and expose surface of 10
the Teflon® ring with refrigerant oil. 9
4- Attach the stubbed end of the check expansion valve to 8 7 5 4
the liquid line orifice housing. Finger tighten and use an
appropriately sized wrench to turn an additional 1/2 turn
clockwise as illustrated in the figure above, or tighten to
20 ft-lb.
5 - Place the remaining Teflon® washer around the other
end of the check expansion valve. Lightly lubricate
SENSING connector threads and expose surface of the Teflon®
LINE ring with refrigerant oil.
\ 6 - Attach the liquid line assembly to the check expansion
\I valve. Finger tighten and use an appropriately sized
wrench to turn an additional 1/2 turn clockwise as
illustrated in the figure above or tighten to 20 ft-lb.
LIQUID LINE/ SENSING BULB INSTALLATION
ASSEMBLY WITH 1 - Attach the vapor line sensing bulb in the proper
BRASS NUT orientation as illustrated to the right using the clamp and
screws provided.
MALE EQUALIZER LINE VAPOR \
FITTING (SEE LINE
EQUALIZER LINE
INSTALLATION FOR LIQUID LINE
FURTHER DETAILS)
Sensing bulb insulation is required if
mounted external to the coil casing. sensing
bulb installation for bulb positioning.
EQUALIZER LINE INSTALLATION
1 - Remove and discard either the flare seal cap or flare nut
with copper flare seal bonnet from the equalizer line port
on the vapor line as illustrated in the figure below.
2 - Remove the field -provided fitting that temporarily recon-
nected the liquid line to the indoor unit's distributor as-
sembly.
NOTE - Though it is preferred to have the sensing bulb
1 /8 Turn
installed on a horizontal run of the vapor line, installation
on a vertical run of piping is acceptable if necessary.
I�
1
NOTE -Confirm proper thermal contact between vapor
10
line and check/expansion bulb before insulating the
9
4
sensing bulb once installed.
8 7 5
2 - Connect the equalizer line from the check expansion
6
valve to the equalizer vapor port on the vapor line. Finger
tighten the flare nut plus 1/8 turn (7 ft-lbs) as illustrated
below.
ON LINES SMALLER THAN
VAPOR LINE 7/8", MOUNT
SENSING
BULB AT EITHER THE 3 OR
9 O'CLOCK POSITION.
FLARE SEAL CAP FLARE NUT
X_ COPPER FLARE
OR SEAL BONNET
MALE BRASS EQUALIZER
LINE FITTING
VAPOR LINE
BULBS D Y BULB
VAPOR LINE
BUL
FIGURE 7
ON 7/8" AND LARGER LINES,
MOUNT SENSING BULB AT
EITHER THE 4 OR 8 O'CLOCK
POSITION.
1-1
NOTE - NEVER MOUNT THE SENSING BULB ON
BOTTOM OF LINE.
Page 7
STEP 3 - LEAK TEST AND EVACUATION
LEAK TEST
LOW HIGH
MANIFOLD GAUGE SET
O
OUTDOOR UNIT
1
0
B
t
TO VAPOR
SERVICE VALVE
NOTE - Position
canister to deliver
liquid refrigerant.
NITROGEN HFC-410A
1 CONNECT GAUGE SET
A - Connect the high pressure hose of an HFC-410A manifold gauge set to the vapor valve service port.
NOTE - Normally, the high pressure hose is connected to the liquid line port. However, connecting it
to the vapor port better protects the manifold gauge set from high pressure damage.
B -With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of
the manifold gauge set.
NOTE - Later in the procedure, the HFC-410A container will be replaced by the nitrogen container.
2 TEST FOR LEAKS
After the line set has been connected to the indoor and outdoor units, check the line set connections and
indoor unit for leaks. Use the following procedure to test for leaks:
A -With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of the
manifold gauge set. Open the valve on the HFC-410A cylinder (vapor only).
B -Open the high pressure side of the manifold to allow HFC-410A into the line set and indoor unit. Weigh in
a trace amount of HFC-410A. (A trace amount is a maximum of two ounces (57 g) refrigerant or three
pounds (31 kPa) pressure.] Close the valve on the HFC-410A cylinder and the valve on the high
pressure side of the manifold gauge set. Disconnect the HFC-410A cylinder.
C -Connect a cylinder of nitrogen with a pressure regulating valve to the center port of the manifold gauge
set.
D -Adjust nitrogen pressure to 150 psig (1034 kPa). Open the valve on the high side of the manifold gauge set
in order to pressurize the line set and the indoor unit.
E -After a few minutes, open one of the service valve ports and verify that the refrigerant added to the
system earlier is measurable with a leak detector.
F - After leak testing, disconnect gauges from service ports.
FIGURE 8
Page 8
EVACUATION
3CONNECT GAUGE SET
NOTE - Remove cores from service valves (if not already done).
A - Connect low side of manifold gauge set with
1/4 SAE in -line tee to vapor line service valve
B - Connect high side of manifold gauge set to
liquid line service valve
C - Connect available micron gauge connector
on the 1/4 SAE in -line tee.
D - Connect the vacuum pump (with vacuum
gauge) to the center port of the manifold
gauge set. The center port line will be used
later for both the HFC-410A and nitrogen
containers.
NOTE - Position can-
ister to deliver liquid
NITROGEN refrigerant.
OUTDOOR
UNIT
A /
HFC-410A J"'° B
VACUUM PUMP
4 EVACUATE THE SYSTEM
LOW / ) HIGH
MANIFOLD
1/4 SAE TEE WITH SWIVEL
GAUGE SET
COUPLER
soo
C ra tiraw� MICRON
GAUGE
1
TO VAPOR
SERVICE VALVE
0
TO LIQUID LINE
SERVICE VALVE
1
t
RECOMMEND
MINIMUM 3/8" HOSE
A- Open both manifold valves and start the vacuum pump.
B - Evacuate the line set and indoor unit to an absolute pressure of 23,000 microns (29.01 inches of mercury).
NOTE - During the early stages of evacuation, it is desirable to close the manifold gauge valve at least once. A rapid rise in pressure
indicates a relatively large leak. If this occurs, repeat the leak testing procedure.
C
D
E
F
G
NOTE - The term absolute pressure means the total actual pressure above absolute zero within a given volume or system. Absolute
pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.
When the absolute pressure reaches 23,000 microns (29.01 inches of
mercury), perform the following:
• Close manifold gauge valves.
• Close valve on vacuum pump.
• Turn off vacuum pump.
• Disconnect manifold gauge center port hose from vacuum pump.
• Attach manifold center port hose to a nitrogen cylinder with pressure
regulatorset to 150 psig (1034 kPa) and purge the hose.
• Open manifold gauge valves to break the vacuum in the line set and indoor
unit.
• Close manifold gauge valves.
Shut off the nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the
nitrogen from the line set and indoor unit.
Reconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the
absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20-minute period after shutting off the vacuum pump
and closing the manifold gauge valves.
When the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to a
cylinder of HFC-410A positioned to deliver liquid refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the
line set and indoor unit.
Perform the following:
1/6 TURN
• Close manifold gauge valves.
• Shut off HFC-410A cylinder.
• Reinstall service valve cores by removing manifold hose from service valve. Quickly install cores with core
tool while maintaining a positive system pressure.
• Replace stem caps and finger tighten them, then tighten an additional one -sixth (1/6) of a turn as illustrated.
60
FIGURE 9
Page 9
STEP 4 — ELECTRICAL — Circuit Sizing
and Wire Routing
In the U.S.A., wiring must conform with current local codes
and the current National Electric Code (NEC). In Canada,
wiring must conform with current local codes and the cur-
rent Canadian Electrical Code (CEC).
Refer to the furnace or air handler installation instructions
for additional wiring application diagrams and refer to unit
nameplate for minimum circuit ampacity and maximum
overcurrent protection size.
24VAC TRANSFORMER
Use the transformer provided with the furnace or air han-
dler for low -voltage control power (24VAC - 40 VA mini-
mum)
SIZE CIRCUIT AND INSTALL SERVICE
DISCONNECT SWITCH
Fire Hazard. Use of aluminum wire with this product may
result in a fire, causing property damage, severe injury
or death. Use copper wire only with this product.
INSTALL THERMOSTAT
Install room thermostat (ordered separately) on an inside
Refer to the unit nameplate for minimum circuit ampacity, wall approximately in the center of the conditioned area
and maximum fuse or circuit breaker (HACR per NEC). and 5 feet (1.5m) from the floor. It should not be installed
Install power wiring and properly sized disconnect switch. on an outside wall or where it can be affected by sunlight
or drafts.
MAIN FUSE BOX/
BREAKER PANEL
SERVICE
DISCONNECT
SWITCH X
NOTE -Units are approved for use only with copper
conductors. Ground unit at disconnect switch or
connect to an earth ground.
THERM
NOTE - 24VAC, Class 11 circuit connections are made
in the control panel.
FIGURE 10
Page 10
STEP 4 — ELECTRICAL — (Continued) — High Voltage and Field Control Wiring
The following illustration provides an example of control wiring connections when using a standard thermostat.
ROUTING HIGH VOLTAGE, GROUND AND CONTROL WIRING
HIGH VOLTAGE / GROUND WIRES
Any excess high voltage field wiring should be trimmed and secured away from any low voltage field wiring. To facilitate a conduit, a cutout is
located in the bottom of the control panel. Connect conduit to the control panel using a proper conduit fitting.
TYPICAL CONTROL WIRING
Install low voltage wiring from outdoor to indoor unit and from thermostat to indoor unit as illustrated.
A - Run 24VAC control wires through hole with grommet. NOTE - Do not bundle any excess 24VAC control wires inside control panel.
B - Make 24VAC thermostat wire connections to CMC1. NOTE - For proper voltages, select thermostat wire (control wires) gauge per
table below.
WIRE RUN LENGTH AWG# INSULATION TYPE
LESS THAN 100' (30 METERS) 18 TEMPERATURE RATING
MORE THAN 100' (30 METERS) 16 35oC MINIMUM.
HIGH VOLTAGE - LOW VOLTAGE - FACTORY
FIELD WIRING FIELD WIRING WIRING
Low Voltage Wiring
Thermostat Indoor Unit Outdoor Unit
O
R
O
POWER POWER
c —
COMMON
it COMMON
W1
— — — — — — — W
W1
1ST. STAGE AUX. 1ST. STAGE AUX
HEAT w HEAT
W
G
G
INDOOR BLOWER
O—
— — — — — — — — — — — — — — — — —
-
REVERSING VALVE
Y1
Y1
COMPRESSOR
(SOME CONNECTIONS MAY NOT APPLY. REFER
TO SPECIFIC THERMOSTAT AND INDOOR UNIT.)
Low Voltage Wiring (with Auxiliary Heat)
Thermostat Indoor Unit Outdoor Unit
POWER
R
POWER
— fi
c
�M�
COMMON
I
EMERGENCY
EME Mx
HEAT
HEA
RELAY/ C61DOOR
T'STAT
1ST STAGE AUX.
0
1ST. STAGE AUX.
HEAT
HEAT
3
—
�
lJ
INDOOR BLOWER
---------------
REVERSING VALVE
----------------
COMPRESSOR
(SOME CONNECTIONS MAY NOT APPLY. REFER TO
SPECIFIC THERMOSTAT AND INDOOR UNIT.)
NOTE - Wire tie provides low voltage wire strain relief and maintains separation of field -installed low and high voltage circuits.
FIGURE 11
STEP 5 — UNIT START-UP
A IMPORTANT
If unit is equipped with a crankcase heater, it should
be energized 24 hours before unit start-up to prevent
compressor damage as a result of slugging.
1 - Rotate fan to check for binding.
2 - Inspect all factory- and field -installed wiring for
loose connections.
3 - After evacuation is complete, open the liquid line
and vapor line service valve stems to release the
refrigerant charge (contained in outdoor unit) into
the system.
4 - Replace the stem caps and tighten to the value
listed in table 2.
5 - Check voltage supply at the disconnect switch. The
voltage must be within the range listed on the unit's
nameplate. If not, do not start the equipment until
you have consulted with the power company and
the voltage condition has been corrected.
6 - Connect manifold gauge set for testing and
charging.
7 - Set the thermostat for a cooling demand. Turn
on power to the indoor indoor unit and close the
outdoor unit disconnect switch to start the unit.
8 - Recheck voltage while the unit is running. Power
must be within range shown on the unit nameplate.
9 - Check system for sufficient refrigerant using the
procedures outlined under Checking Refrigerant
Charge.
OPERATING MANIFOLD GAUGE SET AND SERVICE
VALVES
The liquid and vapor line service valves are used for re-
moving refrigerant, flushing, leak testing, evacuating,
checking charge and charging.
Each valve is equipped with a service port which has a
factory -installed valve stem. Figures 15 and 16 provide
information on how to access and operate both angle- and
ball -type service valves.
Page 11
Torque Requirements
When servicing or repairing heating, ventilating and air
conditioning components, ensure the fasteners are appro-
priately tightened. Table 2 lists torque values for fasteners.
TABLE 2
TORQUE REQUIREMENTS
Parts
Recommended
Torque
Service valve cap
8 ft.-lb.
11 NM
Sheet -metal screws
16 in. -lb.
2 NM
Machine screws #10
28 in. -lb.
3 NM
Compressor bolts
90 in. -lb.
1
10 NM
Gauge port seal cap
8 ft.-lb.
11 NM
A IMPORTANT
To prevent stripping of the various caps used, the
appropriately sized wrench should be used and fitted
snugly over the cap before tightening.
Using Manifold Gauge Set
When checking the system charge, only use a manifold
gauge set that features low loss anti -blow back fittings.
Manifold gauge set used with HFC-410A refrigerant sys-
tems must be capable of handling the higher system oper-
ating pressures. The gauges should be rated for use with
pressures of 0 - 800 psig on the high side and a low side
of 30" vacuum to 250 psig with dampened speed to 500
psi. Gauge hoses must be rated for use at up to 800 psig
of pressure with a 4000 psig burst rating.
OPERATING BALL -TYPE SERVICE VALVE
1 - Remove stem cap with an appropriately sized wrench.
2 - Use an appropriately sized wrench to open. To open valve, rotate
stem counterclockwise 90°. To close, rotate stem clockwise 90°.
TO OPEN, ROTATE STEM
COUNTERCLOCKWISE 90°. o BALL (SHOWN
CLOSED)
TO CLOSE, ROTATE STEM VALVE
CLOCKWISE 90°. i ^, ' I /STEM
SERVICE PORT
SERVICE PORT
CORE
SERVICE PORT
CAP
STEM CAP
FIGURE 12
OPERATING ANGLE -TYPE SERVICE VALVE
1 - Remove stem cap with an appropriately sized wrench.
2 - Use a service wrench with a hex -head extension (3/16" for liquid
line valve sizes and 5/16" for vapor line valve sizes) to back the
stem out counterclockwise as far as it will go.
SERVICE PORT CAP
SERVICE PORT CORE
STEM SHOWN OPEN)
'HEX WRENCH HERE
STEM CAP
ANGLE -TYPE SERVICE VALVE
(BACK -SEATED OPENED)
When service valve is OPEN, the service port is
open to line set, indoor and outdoor unit.
VALVE STEM SHOWN CLOSED)
ASERT HEX WRENCH HERE
ANGLE -TYPE SERVICE VALVE
(FRONT -SEATED CLOSED)
When service valve is CLOSED, the service port is
open to the line set and indoor unit.
NOTE -A label with specific torque requirements may be affixed to
the stem cap. If the label is present, use the specified torque.
FIGURE 13
ACCESS SERVICE PORT
A service port cap protects the service port core from contamination
and serves as the primary leak seal.
1 - Remove service port cap with an appropriately sized wrench.
2- Connect gauge set to service port.
3 - When testing is completed, replace service port cap and tighten
as follows:
• With torque wrench, finger tighten and torque
cap per table 2. 1/6 TURN
• Without torque wrench, fi nger tighten and
use an appropriately sized wrench to turn 11 2-\/
an additional 1/6 turn clockwise.
9 4
Reinstall Stem Cap 8 7 6 5
Stem cap protects the valve stem from damage and serves as the
primary seal. Replace the stem cap and tighten as follows:
• With torque wrench, finger tighten and 1/12 TURN
then torque cap per table 2. I -�
• Without torque wrench, finger tight-
en and use an appropriately sized
wrench to turn an additional 1/12
turn clockwise. 9
760
FIGURE 14
Page 12
Checking Refrigerant Charge
The ML14XP1 unit is factory -charged with enough HFC-
410A refrigerant to accommodate a 15-foot length of refrig-
erant piping. Charge should be checked and adjusted
using the tables provided on the charging procedure
sticker on the unit access panel. Detailed information
is given in the ML14XP1 Installation and Service Proce-
dures manual.
Defrost System
The defrost system includes a defrost thermostat (S6) and
a defrost control (CMC1).
DEFROST CONTROL (CMC1)
This defrost control includes the combined functions of a
time/temperature defrost control, defrost relay, time delay,
diagnostic LEDs and a terminal strip for field wiring con-
nections.
DEFROST
CONTROL (CMC1)
PIDO O FAe
DEFROST TIMING
e
PINS (P1)
;o Cz
O
O eiESi
TEST
E?ODSI
PINS
DIAGNOSTIC
QDSz
LEDS
COMPRESSOR
uI uz
DELAY PINS
® K2 RELAY
REVERSING
MOT O
VALVE
Pz
O
24V TERMINAL
STRIP
LO-Ps
CONNECTIONS
LOW PRESSURE
SWITCH
DF J(J)
SERVICE LIGHT
csDEFROST
CONNECTIONS
THERMOSTAT (S6)
YI-OUT
S4
HI -PS K3 AELAY
0
HIGH PRESSURE
P6
SWITCH
FIGURE 15
The defrost control provides automatic switching from nor-
mal heating operation to defrost mode and back. When
the defrost thermostat is closed, the control accumulates
compressor run time at 30-, 60- or 90- minute field -adjust-
able intervals.
When the selected compressor run time interval is
reached, the defrost relay is energized and defrost begins.
Defrost Control Timing Pins (P1)
Each timing pin selection provides a different accumulat-
ed compressor run time period for one defrost cycle. This
time period must occur before a defrost cycle is initiated.
The defrost interval can be adjusted to 30 (T1), 60 (T2),
or 90 (T3) minutes (see figure 17). The maximum defrost
period is 14 minutes and cannot be adjusted.
NOTE - Defrost control part number is listed near the P1
timing pins.
• Factory default is 90 minutes.
• If the timing selector jumper is missing, the defrost con-
trol defaults to a 90-minute defrost interval.
Compressor Delay (P5)
The defrost control has a field -selectable function to re-
duce occasional sounds that may occur while the unit is
cycling in and out of the defrost mode.
The compressor will be cycled off for 30 seconds going in
and out of the defrost mode when the compressor delay
jumper is installed. (Factory default is jumper installed.)
NOTE - The 30-second compressor feature is ignored
when jumpering the TEST pins.
Time Delay
The timed -off delay is five minutes long. The delay helps
to protect the compressor from short -cycling in case the
power to the unit is interrupted or a pressure switch opens.
The delay is bypassed by placing the timer select jumper
across the TEST pins for 0.5 seconds.
Test Mode
The TEST mode is activated by removing the jumper on
the defrost termination pins (30, 60 or 90) and placing the
jumper on the TEST pins after 24VAC is applied to the
control. The low pressure input is ignored in TEST mode.
A IMPORTANT
The TEST pins are ignored and the TEST function is
locked out:
• If the jumper is applied on the TEST pin before 24VAC
is applied to the control.
• If there is a jumper on the 30 or 60 minute defrost
termination pins.
Bypass Anti -Short -Cycle Delay
The Y1 input must be active ON, the high pressure switch
must be closed or a jumper must be installed on the high
pressure terminals of the control.
Initiate a Force Defrost
The Y1 input must be active ON, the high pressure switch
must be closed or a jumper must be installed on the high
pressure terminals of the control, the defrost thermostat
must be closed or a jumper must be placed across the
DF terminals on the control and the O terminals must not
have 24VAC (no power to reversing valve) before control
will enter into a force defrost.
Test Mode Sequence / Clear Pressure Switch Lockout
Using the defrost termination pin, short the TEST pins for
a period of two seconds:
• Clear timed lockout / or pressure switch lockout func-
tion.
• Enter defrost mode.
After entering force defrost, if the jumper is removed be-
fore 5 seconds has elapsed, the unit will remain in forced
defrost mode until defrost thermostat opens or terminated
on maximum defrost time (14 minutes). If the jumper is not
removed, once 5 seconds has elapsed (7 seconds total),
the unit will terminate defrost and return to heat mode. The
TEST mode will then be lockedout and no further TEST
mode operation will be executed until the jumper on the
TEST pins is removed and reapplied to the applicable de-
frost termination pins.
Page 13
A IMPORTANT
After testing has been completed, properly reposition
test jumper across desired timing pins
Service Light Connection
The defrost control includes terminal connections for a
service light which provides a signal that activates the
room thermostat service light during periods of inefficient
operation.
Defrost Control Diagnostic LEDs
The defrost board uses two LEDs for diagnostics. The
LEDs flash a specific sequence according to the condition.
TABLE 3
DEFROST CONTROL (CMC1) DIAGNOSTIC LEDs
Defrost Board Diagnostic LEDs
Green LED
Red LED
Condition
(DS2)
(DS1)
OFF
OFF
No Power to Control
Simultaneous slow
Normal Operation /
FLASH
Power to Control
Alternating Slow FLASH
5-min Anti -Short -Cycle Delay
ON
Slow
Low Pressure Switch Ignored
FLASH
(Low Ambient)
Fault
& Lockout Codes
OFF
Slow
Low Pressure Switch Fault
FLASH
OFF
ON
Low Pressure Switch Lockout
Slow
OFF
High Pressure Switch Fault
FLASH
ON
j OFF
j High Pressure Switch Lockout
High Pressure Switch (S4)
This unit is equipped with a high pressure switch which is
located on the liquid line. The SPST, normally closed pres-
sure switch opens when liquid line pressure rises above
the factory setting of 590 + 15 psig and automatically re-
sets at 418 + 15 psig.
If the high pressure switch opens 5 times during a single
thermostat demand, the defrost control will lock out the
compressor.
Low Pressure Switch (S87)
This unit is equipped with a low pressure switch which is
located on the suction line. The SPST, normally closed
pressure switch opens when the suction pressure drops
below the factory setting of 25 PSIG +/- 5 PSIG and auto-
matically resets at 40 PSIG +/- 5 PSIG. If the low pressure
switch opens 5 times during a single thermostat demand,
the defrost control will lock out the compressor. The de-
frost control has an on -board thermistor and will ignore the
pressure switch when the outdoor temperature is below
approximately 15 degrees F.
Resetting Defrost Control High and Low Pressure
Switch Lockout
The defrost control will lock out the compressor if the
high or low pressure switch opens 5 times during a single
thermostat demand. To reset a 5-strike pressure switch
lockout, cycle 24V control power to the defrost control or
place the defrost control in the "TEST" mode by shorting
the "TEST' pins for 2 seconds.
Before attempting to perform any service or maintenance,
turn the electrical powerto unit OFF at disconnect switch.
In order to ensure peak performance, your system must
be properly maintained. Clogged filters and blocked air-
flow prevent your unit from operating at its most efficient
level. The system should be inspected and serviced be-
fore each cooling and heating season by a licensed pro-
fessional HVAC service technician (or equivalent).
Heat Pump Operation
Your new heat pump has several characteristics that you
should be aware of:
• Heat pumps satisfy heating demand by delivering large
amounts of warm air into the living space. This is quite
different from gas- or oil -fired furnaces or an electric fur-
nace which deliver lower volumes of considerably hotter
air to heat the space.
• Do not be alarmed if you notice frost on the outdoor coil
in the winter months. Frost develops on the outdoor coil
during the heating cycle when temperatures are below
45°F (7°C). An electronic control activates a defrost cy-
cle lasting 5 to 15 minutes at preset intervals to clear the
outdoor coil of the frost.
During the defrost cycle, you may notice steam rising
from the outdoor unit. This is a normal occurrence. The
thermostat may engage auxiliary heat during the defrost
cycle to satisfy a heating demand; however, the unit will
return to normal operation at the conclusion of the de-
frost cycle.
Homeowner Maintenance
The following maintenance may be performed by the
homeowner.
• Contact a licensed professional HVAC technician to
schedule inspection and maintenance appointments for
your equipment before each heating and cooling sea-
son.
• Check the indoor unit filter each month and replace the
filter, if necessary.
• Have your dealer show you where your indoor unit filter
is located. It will be either at the indoor unit (installed
internal or external to the cabinet) or behind a return air
grille in the wall or ceiling. Check the filter monthly and
clean or replace it as needed. Disposable filters should
be replaced with a filter of the same type and size.
Page 14
• Check the indoor unit drain line for obstructions month-
ly. The indoor coil is equipped with a drain pan to collect
condensate formed as your system removes humidity
from the inside air. Have your dealer show you the loca-
tion of the drain line and how to check for obstructions.
(This would also apply to an auxiliary drain, if installed.)
• Check the area around the outdoor unit monthly and
remove any obstructions that may restrict airflow to the
outdoor unit. This would include grass clippings, leaves,
or papers that may have settled around the unit.
• Trim shrubbery away from the unit and periodically
check for debris which collects around the unit.
• During the winter months, keep the snow level below
the louvered panels.
NOTE - The filter and all access panels must be in place
any time the unit is in operation. If you are unsure about
the filter required for your system, call your dealer for as-
sistance.
A IMPORTANT
Sprinklers and soaker hoses should not be installed
where they could cause prolonged exposure to the
outdoor unit by treated water. Prolonged exposure
of the unit to treated water (i.e., sprinkler systems,
soakers, waste water, etc.) will corrode the surface of
the steel and aluminum parts, diminish performance
and affect longevity of the unit.
Thermostat Operation
See the thermostat homeowner manual for instructions on
how to operate your thermostat.
Pre -Service Check
If your system fails to operate, check the following before
calling for service:
• Verify room thermostat settings are correct.
• Verify that all electrical disconnect switches are ON.
• Check for any blown fuses or tripped circuit breakers.
• Verify unit access panels are in place.
• Verify air filter is clean.
If service is needed, locate and write down the unit model
number and have it handy before calling.
Extended Power Outage
The heat pump is equipped with a compressor crankcase
heater which protects the compressor during cold weather
operation.
If power to your unit has been interrupted for several hours
or more, set the room thermostat selector to the EMER-
GENCY HEAT setting to obtain temporary heat without
the risk of serious damage to the heat pump.
In EMERGENCY HEAT mode, all heating demand is sat-
isfied by auxiliary heat; heat pump operation is locked out.
After a six -hour compressor crankcase warm-up period,
the thermostat can be switched to the HEAT setting and
normal heat pump operation may resume.
Professional Maintenance
NOTICE!
Failure to follow instructions will cause damage to
the unit.
This unit is equipped with an aluminum coil. Alumi-
num coils may be damaged by exposure to solu-
tions with a pH below 5 or above 9. The aluminum
coil should be cleaned using potable water at a
moderate pressure (less than 50psi). If the coil can-
not be cleaned using water alone, the manufacturer
recommends use of a coil cleaner with a pH in the
range of 5 to 9. The coil must be rinsed thoroughly
after cleaning.
In coastal areas, the coil should be cleaned with
potable water several times per year to avoid corro-
sive buildup (salt).
Your heating and air conditioning system should be in-
spected and maintained twice each year (before the start
of the cooling and heating seasons) by a licensed profes-
sional HVAC technician. You can expect the technician to
check the following items. These checks may only be
conducted by a licensed professional HVAC techni-
cian.
Outdoor Unit
1 - Inspect component wiring for loose, worn or
damaged connections. Also check for any rubbing
or pinching of wires. Confirm proper voltage plus
amperage of outdoor unit.
2 - Check the cleanliness of outdoor fan and blade
condition (cracks) and clean or replace them, if
necessary.
3 - Inspect base pan drains for debris and clean as
necessary.
4 - Inspect the condition of refrigerant piping and
confirm that pipes are not rubbing copper -to -
copper. Also, check the condition of the insulation
on the refrigerant lines. Repair, correct, or replace
as necessary.
5 - Test capacitor. Replace as necessary.
6 - Inspect contactor contacts for pitting or burn marks.
Replace as necessary.
7 - Check outdoor fan motor for worn bearings/
bushings. Replace as necessary.
8 - Inspect and clean outdoor coils, if necessary and
note any damage to coils or signs of leakage.
Indoor Unit (Air Handler or Furnace)
1 - Inspect component wiring for loose, worn or
damaged connections. Confirm proper voltage plus
amperage of indoor unit.
2 - Inspect and clean or replace air filters in indoor unit.
3 - Check the cleanliness of indoor blower and clean
blower, if necessary.
Page 15
4 - Inspect the indoor coil drain pans and condensate 9 - If your heat pump is matched with a gas- or oil -fired
drains for rust, debris, obstructions, leaks or cracks. furnace for auxiliary heating, indoor unit service
Pour water in pans to confirm proper drainage from will also include inspection and cleaning of the
the pan through to the outlet of the pipe. Clean or burners, and a full inspection of the gas valve, heat
replace as necessary. exchanger and flue (exhaust) system.
5 - Inspect and clean indoor coil, if necessary. General System Test with System Operating
6 - Inspect the condition of the refrigerant lines and 1 -
confirm that pipes are not rubbing copper -to -
copper. Also, ensure that refrigerant pipes are not
being affected by indoor air contamination. Check
condition of insulation on the refrigerant lines.
Repair, correct, or replace as necessary.
7 - Inspect the duct system for leaks or other problems.
Repair or replace as necessary.
8 - Check for bearing/bushing wear on indoor blower
motor. Replace as necessary.
Your technician should perform a general system
test. He will turn on the air conditioner to check
operating functions such as the startup and shutoff
operation. He will also check for unusual noises or
odors, and measure indoor/outdoor temperatures
and system pressures as needed. He will check
the refrigerant charge per the charging sticker
information on the outdoor unit.
2 - Verify that system total static pressure and airflow
settings are within specific operating parameters.
3 - Verify correct temperature drop across indoor coil.
ML14XP1 Start -Up and Performance Checklist
Customer Address
Indoor Unit Model Serial
Outdoor Unit Model Serial
Notes:
START UP CHECKS
Refrigerant Type:
Rated Load Amps: Actual Amps_ Rated Volts
Actual Volts
Condenser Fan Full Load Amps Actual Amps:_
COOLING MODE
Suction Pressure: Liquid Pressure:
Supply Air Temperature: Ambient Temperature: Return Air: Temperature:
System Refrigerant Charge (Refer to manufacturer's information on unit or installation instructions for required
subcooling and approach temperatures.)
Subcooling: A — B = SUBCOOLING
Saturated Condensing Temperature (A)
minus Liquid Line Temperature (B)
Approach: A — B = APPROACH
Liquid Line Temperature (A)
minus Outdoor Air Temperature (B)
Indoor Coil Temperature Drop (18 to 22°F) A — B = COIL TEMP DROP
Return Air Temperature (A)
minus Supply Air Temperature (B)
Page 16