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BLD2022-0137_Manufacturer_Specifications_and_Installation_Instructions_2.1.2022_2.45.54_PM_2654981JG79J820H01 MSZ-FS06/09/12/15/18NA AkMITSUBISHI ELECTRIC SPLIT -TYPE AIR CONDITIONERS When installing multi units, refer to the INSTALLATION MANUAL installation manual of the multi unit for outdoor unit installation. 1. BEFORE INSTALLATION Required Tools for Installation Phillips screwdriver 5/32 in. (4 mm) hexagonal Level wrench Scale Flare tool for R410A Utility knife or scissors Gauge manifold for R410A 3 in. (75 mm) hole saw Vacuum pump for R410A Torque wrench Charge hose for R410A Wrench (or spanner) Pipe cutter with reamer 1-1. THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY Be sure to read these safety precautions and instructions. Be sure to observe the warnings and cautions specified here. After reading this manual, be sure to store it with the OPERATING INSTRUCTIONS for future reference. Please report to your supply authority or obtain their consent before connecting this equipment to the power supply system. ■ Do not install the unit by yourself (user). Improper or incomplete installation could cause fire, electric shock, injury due to the unit falling, or water leakage. Consult a qualified installer or the dealer from whom you purchased the unit. ■ Follow the instructions detailed in the installation manual. Incomplete installation could cause fire or electric shock, injury due to the unit fall- ing, or leakage of water. ■ When installing the unit, use appropriate protective equipment and tools for safety. Failure to do so could cause injury. ■ Install the unit securely in a place that can bear the weight of the unit. If the installation location cannot bear the weight of the unit, the unit could fall causing injury. ■ Do not alter the unit. It may cause fire, electric shock, injury or water leakage. ■ Perform electrical work according to the installation manual and be sure to use an exclusive circuit. Do not connect other electrical appliances to the circuit. If the capacity of the power circuit is insufficient or there is incomplete electrical work, it could result in a fire or an electric shock. ■ Ground the unit correctly. Do not connect the ground wire to a gas pipe, water pipe, lightning rod or telephone ground. Defective grounding could cause electric shock. If required, take measures against leakage current. ■ Do not damage the wires. Damaged wires could cause fire. ■ Be sure to shut off the main power when setting up the indoor P.C. board or wiring. Failure to do so could cause electric shock. ■ Use the specified wires to securely connect the indoor and outdoor units. At- tach the wires firmly to avoid applying stress to the terminal block. Improper connection could cause fire. ■ Do not install the unit in a place where flammable gas may leak. If gas leaks and accumulates around the unit, it could cause an explosion. ■ Do not use intermediate connection of the power cord or the extension cord. Do not connect many devices to one AC outlet. It could cause a fire or an electric shock. ■ Use the parts provided or specified parts for the installation work. The use of defective parts could cause an injury or leakage of water due to a fire, an electric shock, the unit falling, etc. ■ When plugging the power supply plug into the outlet, make sure that there is no dust, blockage, or loose parts both in the outlet and on the plug. Verify that the power supply plug is completely in the outlet. If there is dust, blockage, or loose parts on the power supply plug or the outlet, it could cause electric shock or fire. If loose parts are found on the power supply plug, replace it. ■ Please follow applicable federal, state, or local codes to prevent potential leakage/electric shock. Or install a ground fault interrupt for the prevention of leakage and electric shock. IN Perform the drainage/piping work securely according to the installation manual. If there is defect in the drainage/piping work, water could drip from the unit, and damage household items. IN Securely attach the electrical cover to the indoor unit and the service panel to the outdoor unit. If the electrical cover of the indoor unit and/or the service panel of the outdoor unit are not attached securely, dust, water, etc. could collect in the unit and could cause a fire or an electric shock. ■ When installing, relocating, or servicing the unit, make sure that no substance other than the specified refrigerant (R410A) enters the refrigerant circuit. Any presence of foreign substance such as air can cause abnormal pressure rise and may result in explosion or injury. The use of any refrigerant other than that specified for the system will cause mechanical failure, system malfunction, or unit breakdown. In the worst case, this could lead to a serious impediment to securing product safety. IN Do not discharge the refrigerant into the atmosphere. Check that the refriger- ant gas does not leak after installation has been completed. If refrigerant leaks during installation, ventilate the room. If refrigerant comes in contact with a fire, harmful gas could be generated. If refrigerant gas leaks indoors, and comes into contact with the flame of a fan heater, space heater, stove, etc., harmful gases will be generated. IN Use appropriate tools and piping materials for installation. The pressure of R410A is 1.6 times higher than R22. Not using the appropriate tools and materials, or improper installation could cause the pipes to burst causing an injury. ■ When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes. If the refrigerant pipes are disconnected while the compressor is running and the stop valve is open, air could be drawn in and the pressure in the refrigeration cycle could become abnormally high, causing the pipes to burst. IN When installing the unit, securely connect the refrigerant pipes before starting the compressor. If the compressor is started before the refrigerant pipes are connected and the stop valve is open, air could be drawn in and the pressure in the refrigeration cycle could become abnormally high, causing the pipes to burst. IN Fasten a flare nut with a torque wrench as specified in this manual. If fastened too tight, a flare nut could break and cause refrigerant leakage. IN Install the unit according to national wiring regulations. IN When opening or closing the valve below freezing temperatures, refrigerant may spurt out from the gap between the valve stem and the valve body, resulting in injuries. ■ Do not touch the air inlet or the aluminum fins of the outdoor unit. This could cause injury. IN Do not install the outdoor unit where small animals may live. If small animals enter the unit and damage its electrical parts, it could cause a malfunction, smoke emission, or fire. Keep the area around the unit clean. 1-2. SELECTING THE INSTALLATION LOCATION • Where airflow is not blocked. • Where cool (or warm) air spreads over the entire room. • On a rigid wall to reduce the possibility of vibration. • Where it is not exposed to direct sunlight. Do not expose to direct sunlight also during the period following unpack- ing to before use. • Where it can be easily drained. • At a distance 3 ft. (1 m) or more away from a TV and radio. Operation of the air conditioner may interfere with radio or TV reception. An amplifier may be required for the affected device. • In a place as far away as possible from fluorescent and incandescent lights. In order to make the infrared remote control operate the air conditioner normally. The heat from the lights may cause deformation or the ultraviolet may cause deterioration. • Where the air filter can be removed and replaced easily. • Where it is away from the other heat or steam source. Note: Install the indoor unit high on the wall where air can distribute over the entire room. • Where it is convenient to operate and easily visible. • Where children cannot easily touch it. • Select a position about 4 ft. (1.2 m) above the floor. Check that signals from the remote controller from that position are received by the indoor unit ('beep' or'beep beep' receiving tone sounds). Then, attach remote controller holder to a pillar or wall and install wireless remote controller. 1-3. SPECIFICATIONS Note: In rooms where inverter type fluorescent lamps are used, the signal from the wireless remote controller may not be received. • Where it is not overly exposed to strong winds. • Where airnow is good and dustless. • Where neighbours are not annoyed by operation sound or hot air. • Where rigid wall or support is available to prevent the increase of operation sound or vibration. • Where there is no risk of combustible gas leakage. • If installing the unit in a location high above the ground, be sure to secure the unit legs. • Where it is at least 10 ft. (3 m) away from the antenna of TV set or radio. Operation of the air conditioner may interfere with radio or TV reception in areas where recep- tion is weak. An amplifier may be required for the affected device. • Install the unit horizontally. • Please install it in an area not affected by snowfall or blowing snow. In areas with heavy snow, please install a canopy, a pedestal and/or baffle boards. 1-3-1. POWER SUPPLY AND INDOOR/OUTDOOR WIRE CONNECTION • Power should betaken from an exclusive branched circuit. • Wiring work should be based on applicable technical standards. • Wiring connections should be made following the diagram. • Securely tighten screws. Connecting wires and the ground wire • Use solid conductor Min. AWG14 or stranded conductor Min. AWG14. • Use double insulated copper wire with 600 V insulation. • Use copper conductors only. * Follow local electrical codes. Power supply cable and ground wire • Use solid or stranded conductor. FS06/09/12 Min. AWG14 FS15/18 Min. AWG12 • Use copper conductors only. * Follow local electrical codes. Note: When the indoor unit is powered from the outdoor unit, depend- ing on local code, a disconnect switch needs to be installed to a power supply circuit. 1-3-2. REFRIGERANT PIPES • To prevent condensation, insulate the two refrigerant pipes. • Refrigerant pipe bending radius must be 4 in. (100 mm) or more. 0 CAUTION Be sure to use the insulation of specified thickness (table on the right). Excessive insulation may cause incorrect installation of the indoor unit, and too little insulation may cause condensate to form. • The unit has flared connections on both indoor and outdoor sides. • Remove the valve cover from the outdoor unit, then connect the pipe. • Refrigerant pipes are used to connect the indoor and outdoor units. • Be careful not to crush or over bend the pipe in pipe bending. • Refrigerant adjustment... If pipe length exceeds 25 ft. (7.5 m), additional refrigerant (R410A) charge is required. (The outdoor unit is charged with refrigerant for pipe length up to 25 ft. [7.5 m]) Electrical specifications Note: • It is advisable to make a piping loop near outdoor unit so as to reduce vibration. • For increased efficiency, install the outdoor unit in a location where continuous direct sunlight or excessive water can be avoided as much as possible. Note: When operating the air conditioner in low outside tem- perature, be sure to follow the instructions described below. • Never install the outdoor unit in a place where its air inlet/outlet side may be exposed directly to wind. • To prevent exposure to wind, install the outdoor unit with its air inlet side facing the wall and a baffle board on the air outlet side. Avoid the following places for installation where air conditioner trouble is liable to occur. • Where flammable gas could leak. • Where there is an excessive amount of machine oil in the air. • Where oil is splashed or where the area is filled with oily smoke (such as cooking areas and factories, in which the properties of plastic could be changed and damaged). • Salty places such as the seaside. • Where sulfide gas is generated such as hot spring, sewage, waste water. • Where there is high -frequency or wireless equipment. • Where there is emission of high levels of VOCs, including phthalate compounds, formaldehyde, etc., which may cause chemical cracking. MODEL MSZ-FS06NA MSZ-FSNA MSZ-FS1212NA MSZ-FS15NA MSZ-FS18NA INDOOR UNIT Power supply (V, PHASE, Hz) 208/230, 1, 60 Min. Circuit Ampacity (A) 1.0 Fan motor (F.L.A.) (A) 0.65 OUTDOOR UNIT Power supply (V, PHASE, Hz) 208/230, 1, 60 Max. Fuse size (time delay) (A) 15 20 Min. Circuit Ampacity (A) 10 18 Fan motor (F.L.A.) (A) 0.50 0.93 (R.L.A) (A) 7.4 13.6 Compressor (L.R.A) (A) 9.2 17.0 Control voltage Indoor unit - Remote controller: (Wireless) Indoor unit - Outdoor unit: DC12-24 V Polar Outside Minimum wall Insulation Pipe diameter I thickness I thickness Insulation material inch (mm) For liquid 1/4 (6.35) 0.0315 (0.8) 5/16 (8) Heat resistant foam plastic 0.045 Specific FS06/09/12 3/8 (9.52) 0.0315 (0.8) 5/16 (8) For gas gravity FS15/18 1/2 (12.7) 0.0315 (0.8) 5/16 (8) Limits MSZ-FS06/09/12NA 65 ft. (20 m) max. Pipe length MSZ-FS15/18NA 100 ft. (30 m) max. MSZ-FS06/09/12NA 40 ft. (12 m) max. Height difference MSZ-FS15/18NA 50 ft. (15 m) max. No. of bends 10 max. Pipe length Up to 25 ft. (7.5 m) No additional charge is required. Exceeding 25 ft. (7.5 m) Additional charge is required. (Refer to the table below.) Refrigerant to be added 1.08 oz each 5 ft. (20 g/m) 1-4. INSTALLATION DIAGRAM ACCESSORIES Check the following parts before installation. <Indoor unit> (1) Installation plate 1 (2) Attachment screws for the installation plate 4x25mm 5 (3) Wireless remote controller 1 (4) Felt tape (For left or left -rear piping) 1 (5) Remote controller holder 1 (6) Screws for the remote controller holder 3.5 x 16 mm (Black) 2 (7) Battery (AAA) for (3) 2 (8) Air cleaning filter 2 FIELD -SUPPLIED PARTS (A) Indoor/outdoor unit connecting wire" 1 1 (B) Extension pipe 1 (C) Wall hole sleeve 1 (D) Wall hole cover 1 (E) Pipe attachment strap 2 to 5 (F) Screw for (E) 4 x 20 mm 2 to 5 (G) Piping tape 1 (H) Putty 1 (1) Drain hose (or soft PVC hose, 19/32 in. [15 mm] inner diameter or hard PVC pipe VP16) 1 (J) Refrigerant oil 1 (K) Power supply cord*1 1 <FS06/09/12> '2 4 in. (100 mm) or more when front and sides of unit are clear `3 When any 2 sides of left, right and rear of unit are clear oo�ml•3 /2E=\ E c w c E o0''im m � E a y �;`oL Note: '1 Place indoor/outdoor unit connecting wire (A) and power supply cord (K) at least 3 ft. (1 m) away from the TV antenna wire. 31 1/2 Unit: inch 800 Unit: mm jAir 19-11/16 150 500 a Air inlet a Air inlet N...... . . .. ................. aoutlet 1-9/16 40, Air outlet 40 2-3/8 x 13/16 slot 2-10 x 21 slot Units should be installed by licensed contractor according to local code requirements. Note: • The dimensions indicated in the arrows (0) above show the required space to guarantee performance of the air conditioner. Install the outdoor unit where the maximum possible space can be provided, consider- ing later relocation, services, or repairs. • The cooling/heating performance and the efficiency of power usage may fall about 10% at the place where short cycle is likely occur due to poor ventilation. Installing the air outlet guide (optional) can improve performances. • If air from the outlet blows against the wall, it may cause stains on the wall. V! Use the wall hole sleeve (C) to prevent indoor/outdoor connecting wire (A) from contacting metal parts in the wall and to protect the wiring from rodents. Wall hole cover (D) Indoor unit Seal the wall hole gap with putty (H). Wall hole sleeve (C) Attach the pipe to wall with pipe at- tachment strap (E). Cut off the Pipe attachment extra length. strap (E) 0 Attachment screw (F) After the leak test, apply insulating material tightly so that there is no gap. E d �? c o E When the piping is to be attached to a wall e Ecomprised of tin plate or metal netting, use chemically treated wooden piece 25/32 in. .8 (20 mm) or thicker between the wall and the piping, or wrap insulation vinyl tape 7 to 8 E turns around the piping. To use existing piping, perform COOL opera- tion for 30 minutes and pump down before removing the old air conditioner. Remake flare according to the dimension for new refrigerant. <FS15/18> a `m `2 20 in. (500 mm) or more when front and sides of unit are clear o� 41 n / Atn o<tt�Ote (10 or�O em�l 3 When an 2 sides of left right 0 Y g and rear of unit are clear g 1 (A� g amml 4,n ( ) Zp\� o °te °rho Dn,rh e l Unit: inch 33-1/16 L 840 6-7/8 19-11/16 175 500 Air inlet Air inlet L6 M M Q M Q J, Air outlet % Air outlet 2-3/8 x 13/16 slot 1-9/16 2-10 x 21 slot Do not take in the outlet air discharged by other units directly. AV4 of t°°tetel 110.0o 00 of mo Unit: mm 40 of m°total 39 3t Ot' 0\ 11p0 M a M Drain piping for outdoor unit Install the unit horizontally. Do not use drain socket in cold regions. Drain may freeze and make the fan stop. The outdoor unit produces condensate during the heating operation. Select the installation place to ensure to prevent the outdoor unit and/or the grounds from being wet by drain water or damaged by frozen drain water. 2. INDOOR UNIT INSTALLATION 2-1. ATTACHING THE INSTALLATION PLATE • Find a stud in the wall to attach installation plate (1) horizontally by tightening the fixing screws (2) firmly. • To prevent installation plate (1) from vibrating, be sure to install the attachment screws in the holes indicated in the illustration. For added support, additional screws may also be installed in other holes. • When the indoor unit is to be attached to a concrete wall using recessed bolts, secure installation plate (1) using 7/16 in. x 13/16 in. • 7/16 in. x 1 in. (11 mm x 20 mm • 11 mm x 26 mm) oval hole (17-3/4 in. [450 mm] pitch). • If the recessed bolt is too long, change it for a shorter one (field -supplied). 2-2. DRILLING 1) Determine where the holes will be located on the wall. 2) Drill a o3 in. (75 mm) hole. The outdoor side should be 6/32 to 9/32 in. (5 to 7 mm) lower than the indoor side. 3) Insert wall hole sleeve (C). 2-3. CONNECTING WIRES FOR INDOOR UNIT Note: The unit should be installed by a licensed contractor/electrician. If required by applicable national, state and local codes; a disconnect switch will need to be installed when the indoor unit is powered from the outdoor unit. 1) Remove the panel assembly. (Refer to 5-1.) 2) Place the upper part of the indoor unit on the installation plate. 3) Remove corner box and electrical cover. 4) Remove display and i-see sensor assembly, conduit cover and conduit plate. 5) Attach straight joint (for rear piping) / elbow joint (for right, left, or downward piping) to conduit plate with lock nut. The thread of the installed conduit pipe / elbow joint appearing inside should be less than 3/8 in. (10 mm). (Fig. 1) Elbow joint should appear less than 1-3/16 in. (30 mm) outside. (Fig. 2) 6) Process the end of ground wire (Fig. 3). Connect it to the ground terminal of electrical parts box. 7) Process the end of indoor/outdoor unit connecting wire (A) (Fig. 3). Attach it to the terminal block. Be careful not to make mis-wiring. Attach the wire to the terminal block securely so that its core cannot be seen, and no external force affects the connecting section of the terminal block. 8) Firmly tighten the terminal screws. After tightening, verify that the wires are tightly fastened. 9) Reinstall conduit plate, conduit cover and display panel. 10) According to the piping direction, remove the shaded part of the corner box L (Fig. 4) or corner box R (Fig. 5). Reinstall electrical cover, corner box R and front panel. Remark: INDOOR UNIT A disconnect switch should be required. Grounding Terminal block terminal** Check the local code. S1 S2S Use a ring tongue termi- L nal in order to connect a ground wire to terminal. i9...E...4.; -- -- -; Disconnect switch* 2081230 V AC 1phase, 60 Hz OUTDOOR Power supply 208/230 V AC,� 1 phase 2wires. 60 Hz eo � N -eq:c x �Im J r a O Ni:......... u I E ; r Ground E Ceiling 3-3/8 in. (85 mm) or more 5-11/16 in. (143 mm) or more for left left rear piping (using spacer) Installation plate (1� Level 4-7/8 in. O° CD°� 0 o. 5-1/4 in. e (122.5 mm) Q I ° ° ° (132.5 mm) o ° or more ° ° e 0 O s F = or more Ben • o° a 8b ^--� 8 4-3/4 in. 120 mm Well r t Attachment a . r i screw (2) Insert Align the Center of o3 in. the scale with (75 mm) hole scale. * the line. * Same for left hole. Wall o3 in. (75 mm) 0 6/32-9/32 in. (5-7 mm) Outdoor side Electrical cover Electrical box Fixing screw 4 0 L✓`V 0 f Indoor terminal / Lock nut block Display and i-see i" \ _ 7 Conduit plate sensor assembly _ 1 Straight joint Z �Q)(for rear piping) Conduit i � i b or r Elbowjoint (for right, left, or downward piping) • Connect wires to the appropriate terminals • For future servicing, leave some slack in the connecting wires. 2-4. PIPE FORMING AND DRAIN PIPING 2-4-1. PIPE FORMING • Place the drain hose below the refrigerant piping. • Make sure that the drain hose is not crowded or bent. • Do not pull the hose when applying the tape. • When the drain hose passes the room, be sure to wrap it with insulation material (field -supplied). Note: Make sure not to damage the cover of refrigerant pipe when attaching it back on with screws. Left or left -rear piping Note: Be sure to reattach the drain hose and the drain cap if the piping is being installed on left or bottom left of unit, otherwise, water could drip down from the drain hose. 1) Place the refrigerant piping and the drain hose together, then firmly apply felt tape (4) from the end. Felt tape (4) overlap width should be 1/3 the tape width. Use a bandage stopper at the end of felt tape (4). 2) Pull out the drain cap at the back right of the indoor unit. (Fig. 1) • Hold the convex section at the end and pull the drain cap. 3) Pull out the drain hose at the back left of the indoor unit. (Fig. 2) • Hold the claw marked by the arrows and pull out the drain hose forward. 4) Put the drain cap into the section to which the drain hose is to be attached at the rear of the indoor unit. (Fig. 3) • Insert a screwdriver into the hole on the cap and insert the cap fully into the drain pan. 5) Insert the drain hose fully into the drain pan at the back right of the indoor unit. (Fig. 4) • Check if the hose is hooked securely to the projection of its inserting part at the drain pan. 6) Insert the drain hose into wall hole sleeve (C), and attach the upper part of indoor unit onto the installation plate (1). Then, shift the indoor unit completely to the left to make placing the piping in the back of the unit easier. 7) Cut out a piece of cardboard from the shipping box, roll it up, hook it onto the back rib, and use it as a spacer to lift the indoor unit. (Fig. 5) 8) Connect the refrigerant piping with the extension pipe (B). 9) Attach the lower part of the indoor unit into the installation plate (1). Felt tape (4) Piping tape (G) Liquid pipe Gas pipe Indoor/outdoor unit connecting wire (A) Piping tak.FR;emove panel for piping felt tape (4)n left side of unit. Drain cap Fig. 1 Drain hose Fig. 2 zDrain cap ! Drain hose Fig. 3 Fig. 4 Fig. 5 Rear or bottom piping 1) Place the refrigerant piping and the drain hose together, then firmly apply piping tape ( from the end. 2) Insert the piping and the drain hose into the wall hole sleeve (C), and attach the upper part of the indoor unit on the installation plate (1). Remove comer box for 3) Check if the indoor unit is attached securely on the installation plate (1) by moving the piping on bottom side of unit unit to left and right. 4) Attach the lower part of the indoor unit into the installation plate (1). Right piping Note: Before performing the following, make sure that wiring is completed, and the conduit cover is installed. (Refer to 2-3.) 1) Place the refrigerant piping and the drain hose together, shift them to left side of the unit, and then firmly apply piping tape (G) from the end. 2) Insert the piping and the drain hose into the wall hole sleeve (C), and attach the upper part of the indoor unit on the installation plate (1). 3) Check if the indoor unit is attached securely on the installation plate (1) by moving the unit to left and right. 4) Attach the lower part of the indoor unit into the installation plate (1). Remove corner �III�/�(t box for piping ll_ on right side of unit D To the left 2-4-2. DRAIN PIPING Drain hose • If the extension drain hose has to pass through a room, be sure to wrap it with insula- 0 Drain tion(field-supplied). hose f Hard vinyl chloride pipe 27-9/16 in. I.D. 1-3/16 in. • The drain hose should point downward for easy drain. (Fig. 1) CDownward (70 cm) (3o mm) • Ifthe drain hose provided with the indoor unit is too short, connect it with a field-suppliedSoft hose or more drain hose (1). (Fig. 2) I.D. 19/32 in. Insert • When connecting the drain hose to a hard vinyl chloride pipe, be sure to insert it� (15 mm)Different securely securely into the pipe. (Fig. 3) diameter r joint Fig. 1 Fig.2 Fig.3 Do not make drain piping as shown below. Accumulated At least Do not raise drain water Tip of drain 1-31/32 in. hose dipped ga mm) Air in water gap Water Water Water leakage leakage Waving leakage ,, Ditch 3. OUTDOOR UNIT INSTALLATION 3-1. CONNECTING WIRES FOR OUTDOOR UNIT 1) Remove the service panel. 2) Remove the conduit cover. 3) Attach the conduit connectors to the conduit plate with lock nuts then secure it against unit with screws. 4) Connect the ground wires of indoor/outdoor unit connecting wire (A) and power supply cord (K) to the TB support. 5) Loosen the terminal screws, then attach indoor/outdoor unit connecting wire (A) and power sup- ply cord (K) from the indoor unit correctly to the terminal block. Attach the wires to the terminal block securely so that the cores cannot be seen, and no external force affects the connecting section of the terminal block. 6) Firmly tighten the terminal screws. After tightening, verify that the wires are tightly fastened. 7) Install the conduit cover. 8) Install the service panel securely. <FS06/09/12> Service panel <FS15/18> Conduit cover Conduit plate Conduit pipe Conduit pipe 19/32 in. (15 mm) Lead wire L1 L2 Power supply cord (K) • Make ground wire a little longer than others. (More than 4 in. [100 mm]) • For future servicing, leave some slack in the connecting wires. Term�inal block • Be sure to attach each screw to its corre- spondent terminal when securing the cord and/or the wire to the terminal block. terminal Indoor/outdoor unit connecting wire (A) TB support to conduit cover Power supply cord (K) Terminal block terminal \ Indoor/outdoor unit TB support-� connecting wire (A) to conduit cover Power supply cord (K) 3-2. FLARE CONNECTION 1) Cut the copper pipe as straight as possible with a pipe cutter. (Fig. 1, 2) 2) Remove all burrs from the cut section of the pipe, ensuring that precautions are taken to avoid getting metal shavings into the piping. (Fig. 3) 3) Remove flare nuts attached to indoor and outdoor units, then put them on pipe. 4) Flaring work (Fig. 4, 5). Firmly hold copper pipe in the dimension shown in the table. Select A inch (mm) from the table according to the tool you use. 5) Check • Compare the flared work with Fig. 6. • If flare is defective, cut off the section and repeat procedure. A inch (mm) Tightening torque Clutch Clutch Wing nut ft-lb Pipe diameter B inch inch (mm) (mm) type tool type tool type tool (kgf•cm) N-m for R410A for R22 for R22 o1/4 (6.35) 21 (17) 7) 0 to 0.02 (0 to 0.5) 0.04 to .04 (1.0 to 1.5) 0.06 to 0.08 (1.5 to 2.0) 10 to 13 (140 to 180) 13.7 to 17.7 o3/8 (9.52) 7/8 (22) 25 to 30 (350 to 420) 34.3 to 41.2 o1/2 (12.7) 1-1/32 0.08 to 36 to 42 49.0 to 56.4 (26) 0.10 (2.0 to 2.5) (500 to 575) 05/8 (15.88) 1-5/32 54 to 58 73.5 to 78.4 (29) (750 to 800) Good No good Copper pipe 90o Tilted Uneven Burred Fig. 1 Fig. 2 Burr Copper pipe / Spare reamer Pipe cutter Fig. 3 Flaring tool A Copper pipe Die/Flare 7Clutch nut e Wing nut type Fig.4 B Fig.5 Smooth all around Inside is shin- ing without any scratches. Even length all around I Fig. 6 3-3. PIPE CONNECTION • Fasten flare nut with a torque wrench as specified in the table (refer to 3-2.). • When fastened too tight, flare nut may eventually break and cause refrigerant leakage. • Be sure to wrap insulation around the piping. Direct contact with the bare piping may result in burns or frostbite. Indoor unit connection Connect both liquid and gas pipings to indoor unit. • Apply a thin coat of refrigeration oil (J) on the flared ends of the pipes. Do not apply re- frigeration oil on screw threads. Excessive tightening torque will result in damage on the screw. • To connect, first align the center, then tighten the first 3 to 4 turns of flare nut, by hand. • Use tightening torque table above as a guideline for indoor unit side joints, and tighten using two wrenches. Excessive tightening damages the flare section. Outdoor unit connection Connect pipes to stop valve pipe joint of the outdoor unit following the same procedure detailed in Indoor unit connection. • For tightening, use a torque wrench or spanner. t WARNING When installing the unit, securely connect the refrigerant pipes before starting the compressor. 3-4. INSULATION AND TAPING 1) Cover piping joints with pipe cover. 2) For outdoor unit side, insulate the piping, including valves. 3) Apply piping tape (G) starting from the connection on the outdoor unit. • When piping has to be installed through a ceiling, closet or where the temperature and humidity are high, use additional field -supplied insulation to prevent condensation. 4. PURGING PROCEDURES, LEAK TEST, AND TEST RUN 4-1. PURGING PROCEDURES AND LEAK TEST Checking the remote (infrared) signal reception 1) Remove service port caps from stop valves on both sides of refrigerant lines. (The stop Press the ON/OFF button on the remote controller (3) and listen for an audible indicator valves are fully closed when shipped.) Leave closed. from the indoor unit. Press the ON/OFF button again to turn the air conditioner off. 2) Connect gauge manifold to ports of stop valves. Once the compressor stops, the restart preventive device operates so the compressor will not operate for 3 minutes to protect the air conditioner. Stop valve cap *4 Compound pressure gauge -14.7 psi [Gauge] (for R410A) to 5 turns (Torque 15 to (-0.101 Mpa) 22 ft-lb, 19.6 to *Close Pressure gauge 29.4 N•m, 200 (for R410A) *Open to 300 kgf•cm) Stop valve for LIQUID QQ Gauge manifold valve Handle (for R410A) Low Hexagonal wrench Handle High Stop valve for Charge hose GAS (for R410A) Service port cap /J (Torque 10 to 13 It / -lb, 13.7 to 17.7 N•m, Adapter for 140 to 180 kgf•cm) preventing the back flow Vacuum pump (or the vacuum pump with the function to prevent the back flow) Precautions when using the control valve When attaching the control valve to the service port, valve core may de- form or loosen if excess pressure is applied. This may cause gas leak. o/ When attaching the control valve to Service port A the service port, make sure that the Control valve valve core is in closed position, and Open then tighten part A. Do not tighten Close Charge hose part A or turn the body when valve Body core is in open position. 3) Evacuate the system to 4000 microns from both service valves. System manifold gauges must not be used to measure vacuum. A micron gauge must be used at all times. Break the vacuum with Nitrogen(N2) into the discharge service valve to 0 PSIG. 4) Evacuate the system to 1500 microns. Break the vacuum with Nitrogen(N2) into the discharge service valve to 0 PSIG. 5) Evacuate the system to 500 microns. 6) Close gauge manifold valves, stop the pump, and conduct a 30 minute rise test. 7) System should hold 500 microns for a minimum of 1 hour. 8) Fully open all stop valves on both sides of gas pipe and liquid pipe. Operating without fully opening lowers the performance and this causes trouble. 9) Refer to 1-3 and charge the prescribed amount of additional refrigerant if needed. Be sure to charge slowly with liquid refrigerant. Otherwise composition of the refrigerant in the system may be changed and affect performance of the air conditioner. 10) Remove gauge manifolds and replace service port caps and tighten. 11) Leak test 4-2. TEST RUN 1) Insert power supply plug into the power outlet and/or turn on the breaker. 2) Press the E.O. SW once for COOL, and twice for HEAT operation. Test run will be performed for 30 minutes. If the left lamp of the operation indicator blinks every 0.5 seconds, inspect the indoor/ Emergency operation outdoor unit connectingwire A for mis-wiring. After the test run, ( ) g• switch emergency mode (set temperature 75°F [24°C]) will start. (E.O. SW) 3) To stop operation, press the E.O. SW several times until all LED lamps turn off. Refer to operating instructions for details. 4-3. AUTO RESTART FUNCTION This product is equipped with an auto restart function. When the power supply is cut off during operation, such as during blackouts, the function automatically starts operation in the previous setting once the power supply is resumed. (Refer to the operating instructions for details.) Caution: • After test run or remote signal reception check, turnoff the unit with the E.O. SW or the remote controller before turning off the power supply. If this procedure is not performed, the unit will automatically begin operation when power supply is resumed. To the user After installing the unit, explain to the user about auto restart function. If auto restart function is unnecessary, it can be deactivated. Consult the service rep- resentative to deactivate the function. Refer to the service manual for details. 4-4. SETTING THE INSTALLATION POSITION Be sure to set the remote controller in accordance with the installed position of the indoor unit. Installation position: Left: Distance to objects (wall, cabinet, etc.) is less (Left) (Center) (Right) than 19-11/16 in. (50 cm) to the left Center: Distance to objects (wall, cabinet, etc.) is O more than 19-11/16 in. (50 cm) to the left and right D Right: Distance to objects (wall, cabinet, etc.) is less than 19-11/16 in. (50 cm) to the right Note: The installation position can be set only when all the following conditions are met: • The remote controller is powered off. • Weekly timer is not set. • Weekly timer is not being edited. WIDEVANE 1) Hold down O on the remote controller for 2 seconds to enter the position setting mode. 2) Select the target installation position by pressing WIDEQVANE (Each press of the WIDEOVANE displays the positions in order: center —• right —> left.) 3) Press sET to complete the position setting. Installation position Left Center Right Remote controller display r� 4-5. EXPLANATION TO THE USER • Using the OPERATING INSTRUCTIONS, explain to the user how to use the air conditioner (the remote controller, removing the air filters, placing or removing the remote controller from the remote controller holder, cleaning methods, precautions for operation, etc.) • Recommend that the user read the OPERATING INSTRUCTIONS carefully. 5. RELOCATION AND MAINTENANCE 5-1. REMOVING AND INSTALLING THE PANEL ASSEMBLY Removal procedure 1) Unlock the upper and lower vanes as shown in 1O and OO using a thin instrument. Then, remove the horizontal vanes. 2) Remove the front panel. 3) Remove the 5 screws which fix the panel assembly. 4) The panel assembly consists of 3 components. Remove them in the following order: right, left, and center bottom. To remove the right component, pull out the right top corner. To remove the left component, pull out the left bottom corner. To remove the center bottom component, detach the hook on its upper center part. 1 m y Unlock Upper and O lower vanes 2s 4 3 3 4ti 31 1 4 1 1 3 Installation procedure 1) Install the panel assembly following the removal procedure in reverse. a 2) Be sure to press the positions as indicated by the arrows in order to attach the assembly completely to the unit. 3) Install the front panel and the horizontal vanes. a ' r 5-2. REMOVING THE INDOOR UNIT Remove the bottom of the indoor unit from the installation plate. When releasing the corner part, release both left and right bottom corner part of indoor unit and pull it downward and forward as shown in the figure on the right. 5-3. PUMPING DOWN When relocating or disposing of the air conditioner, pump down the system following the procedure below so that refrigerant is not released into the atmosphere. 1) Connect the gauge manifold valve to the service port of the stop valve on the gas pipe side of the outdoor unit. 2) Fully close the stop valve on the liquid pipe side of the outdoor unit. 3) Close the stop valve on the gas pipe side of the outdoor unit almost completely so that it can be easily closed fully when the pressure gauge shows 0 psi [Gauge] (0 Mpa). 4) Start the emergency COOL operation. To start the emergency operation in COOL mode, disconnect the power supply plug and/orturn offthe breaker. After 15 seconds, connectthe power supply plug and/orturn on the breaker, and then press the E.O. SW once. (The emergency COOL operation can be performed continuously for up to 30 minutes.) 5) Fully close the stop valve on the gas pipe side of the outdoor unit when the pressure gauge shows (0.1 to 0 psi [Gauge] (0.05 to 0 Mpa)). 6) Stop the emergency COOL operation. To stop operation, press the E.O. SW several times until all LED lamps turn off. Refer to operating instructions for details. 1 WARNING When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes. The compressor may burst if air etc. get into it. MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN