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REVIEWED RESUB 1-Unit Specifications
REVIEWED BY CITY OF EDMONDS THIS WALL STAINLESS STEEL FINISH PLAN VIEW SCALE: 1l4"=l'-0" RAMP IMWlyl RAMP RAMP �-44"- RESUB Aug 17 2021 CITY OF EDMONDS DEVELOPMENT SERVICES DEPARTMENT PHONE.(305) 3335581 LOS ANGELES, CALIFORNIA PHONE. (628)508-092p Q Q APPROVED AS DRAWN APPROVED AS NOTED RESUBMIT DATE: CONFIDENTIAL THE DRAWINGS, TECHNICAL DATA, AND ALL OTHER INFORMATION SET FORTH IN THIS DOCUMENT COMPRISE TRADE SECRETS AND CONFIDENTIAL INFORMATION THAT IS THE EXCLUSIVE PROPERTY OF ARCTIC INDUSTRIES, LLC. USE OF SUCH INFORMATION IS LIMITED TO THE PURPOSE FOR WHICH IT WAS PROVIDED AND NO RECIPIENT IS PERMITTED TO USE, COPY, OR DISCLOSE SUCH INFORMATION EXCEPT AS EXPRESSLY AUTHORIZED BY ARCTIC INDUSTRIES, LLC. CMA RESTAURANT SUPPLY & DESIGN Project Name: P.0#: P.0 ALBERTO'S CHURROS - KIRKLAND, WA. A Drawn By: Checked By: DRW No: 2 ET BP Q170370 Scale: Created: Sheet No: As Shown 8/02/2021 1 OF 5 JOB NAME SERIAL NUMBER KhSUB Aug 17 2021 CITY OF EDMONDS DEVELOPMENT SERVICES DEPARTMENT Walk -In Installation, Operation, Maintenance & Warranty Manual Manufactured By: Arctic Industries, LLC. Miami, FL Los Angeles, CA (305) 883-5581 (626) 508-0920 FORTANT 'i A.L WARRANTY REGISTRATION REQUIRED! SEE PAGE 28. s o us 9%47loP1 J°j� [�srEo Intertek Intertek CONFORMS TO CONFORMS TO NSF STD 7 UL STD 471 http://www.arcticwalkins.com REV 2021.07A SECTION 1: GENERAL INFORMATION .................... 1.1 INTRODUCTION ............................................... 1.2 INSPECTION.................................................... 1.3 HANDLING OF PANELS .................................. SECTION 2: INSTALLATION ...................................... 2.1 INSTALLATION PROCEDURE ........................ 2.2 FLOOR PANELS ............................................... 2.3 FLOORLESS WALK-INS .................................. 2.3.1 Coolers ..................................................... 2.3.2 Freezers ................................................... 2.3.3 Combinations ........................................... 2.3 WALL PANELS ................................................. 2.4 DOOR PANELS ................................................ 2.5 CEILING PANELS ............................................. 2.7 OUTDOOR INSTALLATION ............................. 2.7.1 Roof Covers ............................................. 2.7.2 Door caps — Rain Gutter .......................... 2.7.3 Box -to -Slab Attachment ........................... 2.7.4 Snow / Ice Load ........................................ 2.8 DIAMOND TREAD PLATE INSTALLATION..... 2.8.1 Wall Panels ................................................ 2.8.2 Floor Panels ............................................. 2.9 COMPLETING THE INSTALLATION ............... 2.9.1 By Installer ................................................ 2.9.2 By Electrical Contractor ............................ 2.9.3 By Refrigeration Contractor ...................... 2.9.4 Compressor and walk-in Warranty Card.. 2.9.5 Thermometer Adjustment ......................... SECTION 3: MAINTENANCE ..................................... 3.1 CLEANING........................................................ 3.2 DOOR HARWARE............................................ 3.3 CEILING............................................................ SECTION 4: SERVICE ............................................... 4.1 DOOR CLOSER ................................................ 4.2 DOOR HEATER REPLACEMENT .................... 4.3 DOOR SWEEP REPLACEMENT ..................... 4.4 MAGNETIC GASKET REPLACEMENT ........... 4.5 THERMOSTAT ADJUSTMENTS ...................... SECTION 5: ELECTRICAL SCHEMATICS ................ SECTION 6: REPLACEMENT PARTS ....................... SECTION 7: WARRANTY & SUPPORT ..................... .. 2 .. 2 .. 2 .. 2 .. 4 .. 4 .. 9 .. 9 .. 9 10 10 11 11 13 14 14 16 17 17 17 17 18 18 18 19 20 21 21 22 22 22 22 23 23 24 25 26 26 27 27 28 Rev 2021.07A 1 1.1 INTRODUCTION These instructions have been prepared to assist you with the erection and maintenance of your Arctic Walk -In Cooler/Freezer. A single set of instructions can scarcely cover all situations; however, the following procedures apply to most installations and can be used as guidelines in all. Your walk-in has been pre -assembled at the factory to ensure proper match and fit of all panels. Each panel has been labeled with the appropriate number designation for walls, doors, floors and ceilings. All panels are pre- gasketed at the factory. A layout drawing is provided to assist the installer in the assembly of the unit. We suggest that you read and become familiar with these instructions before proceeding with the installation. 1.2 INSPECTION The panels and optional equipment were inspected at the factory before shipment; however, freight damage or shortages can occur. Count and inspect your shipment carefully and describe on the delivery ticket any shortages or damage to cartons/pallets or contents before signing for the shipment. In the event that concealed damage is discovered after receipt of goods, save all packaging materials. REMEMBER, IF SHIPMENT IS PRE -PAID, ARCTIC FILES THE CLAIM, AND IF FREIGHT IS THIRD PARTY THE CUSTOMER FILES THE CLAIM AND ARCTIC ASSISTS. 1.3 HANDLING OF PANELS Damage to the panel sections and accessories can occur if they are not handled properly during unloading or set- up. To minimize risk of damage, observe the following precautions: 1. Stack panels on a platform or protective material to avoid contact with ground moisture. 2. Protect panels from direct contact with any rough surface 3. Avoid resting panels on their corners or edges and keep panels flat to prevent denting. 4. When handling panels over 12' long, hold panels vertically. If panels are to be handled flat the center section must be supported with additional manpower. 5. If panels must be kept in outdoor storage, cover them carefully with plastic sheeting or tarpaulin. Panels in contact with other panels, other metals, or some packaging materials in the presence of moisture can become permanently stained. HANDLING OF LONG PANELS (14FT OR LONGER) Follow lifting handling instructions shown on Fig. A on next page. Rev 2021.07A For Panels " 4ft lone or loncer Dlease falIDW this ha ndlino instru ftiors YES FLIA� PLAN VIE',' PLAN VIEW EU o 3-1:'y' SCALE: NOTE: Panel/s must be secured in the vertical position to prevent movement or falling. YES FT_ VEL2 H 3RK.L PIG p 4 1 SIDE VIEW DALE: 39tft-r-0' In sane Me--ir Rev 2021.07A 3 2.1 INSTALLATION PROCEDURE A review of the layout drawing which accompanies your walk-in, will guide you in establishing where each panel goes. Segregate the different types of floor panels: floor, ceiling, wall and partition. This simple procedure will minimize handling and save labor. See Fig. 1 & 2. 9'-9" [117"] 1j j--47" 47 :wi I wi cwi GS -CEILINa" nvStlrarraN ci F7 ' 47" ON 35'F2 NCDCLER (WITH FLOOR)47" [�4'� OTH ALUM j�ULATION372"T34"76"1-371 MO+ L F31 11" 42 w3 W2 W2117 L23"� 14'�23"� �j�'l SEcnoly 39" 1 Scala 11a'=1'-0" FLOOR PLAN Rev 2021.07A 4 Make sure that the walk-in area is free of debris and swept clean. A clear site will reveal any major surface unevenness and any irregularities on the adjacent building walls. For ease of installation, tight panel seams, and proper door operation, the site floor or slab must be absolutely flat and level. A minimum 2" clearance or "breathing space" should be allowed between the walk-in and adjacent walls. This clearance is necessary for air circulation to prevent moisture condensation, and to allow for any variation in building walls which may not be square or plumb. This clearance may not be practical when an outdoor walk-in is against an exterior building wall and the walk-in roof cover must be flashed up to the building wall. Pay particular attention to the location of self-contained top or side mount refrigeration units which must have sufficient space for service access and proper air circulation. Follow the instructions and clearance recommendations provided with the refrigeration unit. Next, chalk the perimeter outline of the structure and confirm its squareness by making diagonal measurements. If the corner angles are square, you are ready to start installation. See Fig. 3. BUILDING WALLS D1 D2 -12" MINIMUM CLEARANvi DIMENSION ❑1 MUST BE THE SAME AS D2 Take time to familiarize yourself with the construction of the panels and their interlocking mechanism. All Arctic panels have tongue (male) and groove (female) perimeter edges. This interlocking design, along with the factory -installed edge gasket will result in an air -tight structure if installed square and level. All panels are equipped with locking devices set into aligned positions along the perimeter. The male cam locks (with arm) are located in the tongue; the female locks (with pin) are located in the groove. Access to locking mechanism (male cam lock) is provided through a hole on the interior side of the panels. See Fig. 4. The hardware package includes an L-shaped 5/16" hex wrench. Insert the hex wrench into the hole in the panel and engage it firmly in the opening of the locking arm. First turn the wrench counter -clockwise to check that the locking arm is brought to a completely open position before joining panels. To lock, turn the wrench clockwise approximately 75 degrees to engage arm with pin. Cam action of the lock will pull the panels together, compressing their gaskets and providing an airtight seal. Rev 2021.07A TONGUE & GROVE HIGH DENSITY RAILI�'^ FOAM IN PLA LOCKING KEYHOLE OPEN POSITION /4" STEEL PIN CLOSE LOCKE❑ POSITION POSITION Now, check the installation drawing and study the general layout and specific panel location. All panels are labeled on their inside face to match the layout drawing and to show their proper orientation (arrows on wall panels point up). The job number marked on the panel edge identifies all panels for a particular job. For jobs, with more than one walk-in, the job number will have a letter suffix to identify which panels correspond to which walk-in: -A, -B, -C, -D, etc. Note that panels and lock locations are always described from the interior. From this vantage, the male (tongue) edges of wall panels are usually on the right side of the panel. CONCRETE Always consult with your General Contractor before installation of your walk-in box in a recently poured concrete oad or tiled floor to ensure enouah curina time has been allowed. Concrete, grout, and other construction materials may outgas chemicals for weeks (or even months) that can cause staining/corrosion of walk-in cooler metal surfaces. Muriatic acid liquid and fumes, which is often used by concrete contractors, will also cause staining/corrosion. We recommend that our customers and their General Contractors fully understand the cure time of the concrete, tile grout, and any other materials in proximity to the walk-in and provide adequate ventilation to move these gases out and away from the walk-in cooler. Inadequate ventilation or ventilation for too short of a time may result in staining/corrosion of walk-in cooler metal. This staining/corrosion is not covered by warranty. If in doubt, contact your concrete supplier, tile contractor, general contractor, etc. for the number of days for the concrete, grout, and other construction materials to have fully outgassed and install your walk-in cooler after this date. CAULKING The type of caulking required may vary according to building code standards and other local regulations. Please consult with your local inspector about codes, regulations and requirements to ensure compliance before installation of the walk-in cooler or freezer. Arctic supports the use of caulking sealant in between seams of walk-in panels to help make the walk-in as airtight as possible, and while not always necessary, this is an accepted practice and in some cases a requirement depending on the application and location of the project. Floorless coolers should always have caulking installed at the wall to floor connection (for metal screed) or the screed to floor connection (for plastic screed). See details on page 7. For all applications use a 1/" bead of caulking at a rate of about 25 linear feet of caulking per tube (10oz tubes). Arctic provides sealant tubes for every walk-in cooler or freezer. See caulking recommendations illustrated on pages 7 & 8. Rev 2021.07A EXTERIOR INTERIOR J W SILICONE SEALANT a- 6" TALL COVE BASE MATCHING (OPTIONAL WALL FINISH (OPTIONAL) CONCRETE OR OTHER APPROVED BUILDING FLOOR 16 GA. GALV. STEEL TRACK ANCHORED Wl03116"xl-114" BUTYL SEALANT TAPCON CONCRETE UNDER PANEL ANCHORS 24" O.C. NO FLOOR - METAL SCREED EXTERIOR INTERIOR w z a J VINYL SCREED, NSF ANCHORED WI 03l16"x1-114" TAPCON CONCRETE ANCHORS 24" O.C. P BUTYL SEALANT UNDER & ABOVE SCREED NO FLOOR - PLASTIC SCREED w z n a BUTYL SEALANT 0 � ?��:2 FLOOR PANEL q G O a Q q 4 q v v a WALL TO FLOOR CONNECTION Rev 2021.07A 7 OUTSIDE WALL PANEL WALL PANEL BUTYL SEALANT INSIDE WALL TO WALL CONNECTION BUTYL SEALANT CEILING 9 J W Z Q J J a UPDATE: 05118/20 WALL TO CEILING CONNECTION BUTYL SEALANT CEILING p FREEZER w COOLER z a J J ¢ UPDATE: 05118/20 PARTITION WALL TO CEILING CONNECTION Rev 2021.07A 2.2 FLOOR PANELS A moisture barrier of 4-mil polyethylene (supplied by others) must be laid between the floor panels and the existing floor and overlapped at least six inches at moisture barrier joints. Start with a floor end section in the proper location according to the layout drawing. Floor panels must be level on both length and width. Next, place the appropriate adjoining center or end section into position. Ensure that all edges are flush and level, then lock the panels together and again check for levelness. As you proceed with assembly of the floors, check that the chalk line is being followed. Complete the assembly of the remaining floor panels in the same manner. Leveling walk-ins with floors If the surface is not level, the floor must be leveled using a leveling bed (supplied by others) or installing shims (supplied by others) under the corners and cross panel joints, as needed, to ensure proper support and levelness of panels. Shims under floor panels must be 23" on center or less, to provide adequate support to the walk-in. Shimming only the outer edges may result in damage to the walk-in. 2.3 FLOORLESS WALK-INS Leveling walk-ins without floors Floorless walk-ins will be attached either directly to the existing floor or to screeds. A level flat surface is a MUST for all floorless walk-in installations. On plastic screed applications, small corrections can be made, by placing shims under the panel and within the screed. 2.3.1 Coolers Floorless coolers are provided with a vinyl or metal floor screed which should be placed along the chalk lines described in Section 2.1 (fig. 3). For metal screed installations, install the steel track driving the anchoring pins into the floor at 24" O.C. Always check with local inspectors, before and during installation, as requirements in depth of penetration and spacing of the anchoring pins can vary depending on local regulations. After track is installed and wall panels are erected using a '/4" bead of caulking sealant at the bottom of each wall panel (Fig 5), install the interior and exterior metal coves bases by screwing them to the face of the wall panels and applying a bead of silicone sealant (supplied) atop the cove both inside and outside the cooler (Fig. 5). For vinyl screed installations, a '/4" bead of caulk (supplied) should be applied on each outside bottom edge, between the floor and the screed to seal connection and to compensate for any minor irregularities in the building floor (Fig 5). Check squareness of the corners, check dimensions and then secure the screed into position with concrete nails or anchors (supplied by others) if required- Fig. 5 The factory provides tubes of caulk for a typical installation (1 tube/25ft); however, more may be needed if the building floor or slab is particularly rough. EXTERIOR INTERIOR SILICONE w SEALANT (OPTIONAL) } BUTYL SEALANT UNDER PANEL FLOOR -METAL SCREED 6" TALL COVE BASE MATCHING WALL FINISH (OPTIONAL) CONCRETE OR OTHER APPROVED BUILDING FLOOR 16 GA. GALV. STEEL TRACK ANCHORED W/ 03/16"x1-1/4" TAPCON CONCRETE ANCHORS 24" O.C. EXTERIOR w INTERIOR a VINYL SCREED, NSF ANCHORED W/ 03/16"x1-1/4" TAPCON CONCRETE ANCHORS 24" O.C. a d ' BUTYL SEALANT UNDER & ABOVE SCREED NO FLOOR - PLASTIC SCREED Rev 2021.07A 2.3.2 Freezers "Floorless" freezers are provided with the understanding that the customer will be providing a properly insulated floor. This is commonly achieved with a poured concrete slab over insulation incorporating a vertical thermal barrier under the walk-in walls between the insulation and the slab's surface as shown in Fig. 6. NOTE: Figure 6 is NOT intended as an approved design but ONLY as a reference of common practices. Always consult an experienced contractor to ensure proper design of any walk-in insulated concrete pad. In this application, Arctic normally provides interior and exterior floor angle to attach the walls to the floor. The angle, is attached to the floor with anchor bolts or concrete nails (hardware provided by others) and to the walk-in walls with sheet metal screws. Care must be taken not to chip the edges of the slab. Please read important note on page 6 about concrete floors and curing time. DOOR WALL PANEL THRESHOLD WITH DOOR SWEEP 1 HEATER CABLE PLASTIC TILE GROUT ;REINF CONC. SHEETING ANGLE REFINF. CONC. _ — -_ THERMAL BARRIER TWO (2) LAYERS MASS INSULATION JOINTING STAGGERED, (URETHANE RECOMMEND). PLASTIC SHEETING 2.3.3 Combinations For combination walk-ins with a floorless cooler section and freezer with a floor, a half -screed piece is provided for the edge of the freezer within the cooler section. This piece must be attached beneath the freezer floor to match the rest of the screed on the interior of the cooler section as shown in Fig. 7. Rev 2021.07A 10 2.3 WALL PANELS Review the layout drawing and select a corner to start the assembly of the walls. We suggest that you start with the most inaccessible corner or one adjacent to your building wall. Place the corner panel even with the outside of the floor or the chalk line if floorless. Partially lock the corner panel to the floor. Now select a wall panel to install on the right side of the corner. Lock this panel firmly to the corner in such a way that their tops are level. Partially lock the wall panel to the floor panel. Continue in the same fashion, making your way around the cooler on both directions and checking for levelness across the tops of the wall panels. Install the door panel (See 2.4 Door Panels) and leave a front corner panel as the last wall panel to be installed. When possible, choose a corner panel that is easy to access and not next to an adjacent building wall. Once all wall and door panels are installed, checked for levelness and door plumbed and squared as described in 2.4 (Door Panels), you can proceed to permanently lock all the wall panels to the floor. 2.4 DOOR PANELS Proper door operation requires that the door frame members be perfectly plumb and square. Check to see that the door closes, seals, and locks properly. Cooler door frames without heater cables are shipped with a metal or wood spreader plate joining the two frame legs at the bottom. On floorless coolers the metal spreader should be removed before installing the door panel and fastening the frame to the floor. On floorless coolers sent with a wood spreader, the door panel can be installed, and the spreader can be removed later. On coolers with a floor, do not remove the metal spreader, it will be covered by the threshold. IMPORTANT NOTE: Door and frames have been checked for proper fit and operation at the factory. If you take the door out of the frame on a box with multiple doors, ensure that each door plug goes with the original frame as they may not properly fit in a different frame. An unlevel floor may cause doors to not hang or close properly. This can occur initially at the time of installation or at later date after traffic and the weight of stored product have caused the floor panels to settle. It may be necessary to shim under walk-in floor or door frames at one side or other to adjust a misaligned frame. Lightly loosening the hinge screws, shimming the door plug inside the frame, re -positioning and re -tightening the hinge screws helps in most occasions if the frame has been checked for plumb and squareness. Loosening and relocking frame cam locks may also permit some adjustment. Make sure frame legs are parallel to each other and to adjacent wall panel. The door may not seal properly if the frame is twisted or out of plumb. See Fig. 8 on next page. Door Panels on Floorless Walk-ins Secure door frame legs to the interior floor, using the two (2) door frame "L" aluminum brackets and the screws provided. Cooler doors are provided with threshold plates only in the special cases where a heater is requested; therefore, the metal or wood "shipping brace" must be removed from the bottom the door frame legs before the legs are attached to the floor. NOTE: Shipping brace not on shown on Fig. 8 on next page. Door Panels General Electrical Information All electrical installations must be done by a qualified electrician. All electrical connections should be made to comply with national and local codes. Door frames are prewired at the factory. On some walk-ins, the light fixture above the door serves as a junction box for electrical hook up of the light and light switch (See section 2.9.2). Others, come with a flexible conduit out of the ceiling panel to provide a point of installation for the electrician for the 120V supply. In Freezer door panels, a door heater cable is installed and pre -wired at the factory to prevent frost around the door frame. A Kason Pepi-8 creep action micro thermostat is installed at the factory to control the walk-in door heater cable. It is factory preset to maintain 102°F (39°C). In freezer sections, a heated pressure relief port is provided. (See section 2.9.2 for details). Rev 2021.07A 11 FRAME LEGS NOT IN FRAME LEGS NOT PARELLEL SIDE TO SIDE PLANE FRONT —TO —BACK PLUG I FRAME I ................. T.: ................ += DOOR "SAGS" OUT IN -PLANE IN BOTH LEGS UNLEVEL FLOOR UNDER DOOR DOOR WON'T SEAL FRAM E LOOKS 'WARPED' DOOR CLOSER --_ ___ NOTE GAP T DOOR "SAG" OUT OF ADJUSTMENT i I I I I I ® I _ SWEEP DRAGS.... SOLUTION: SHIM HERE ... rid rr sir9 v� _ Rev 2021.07A 12 2.5 CEILING PANELS Refer to the layout drawing and select the end ceiling panel adjacent to your building wall. Place this panel into position and carefully align it with the corner and side wall. Lock it firmly to the corners and along the back wall, but not to the side walls. Select the next ceiling panel, as shown on the layout drawing, and carefully align it with the edges of the end ceiling and the walls. After you are satisfied with the alignment, firmly lock the ceilings together along the center seam, but lock only loosely to the walls. Continue placing ceiling panels in the same manner, until the opposite end section is installed. Now carefully check the alignment of the ceiling with the corner and perimeter walls, and once you are satisfied, complete the firm locking to the wall panels. For ceiling panels with clear span over 14' in both directions, ceiling support may be supplied as shown in Fig. 9. ""o HCLE WASHER & \JT BY OTHERS NASHER & NUT BY OTHEPS- NALK-IN _> CEILING PA,EL AND HOLD WITH SCREWS V„Vv 3/8" ALL -THREAD ROD BY OTHERS 16 GA GALVANIZED STEEL CEILING SUPPORT CLIPS INALK-IN � CEILING P.-.NEL CEILING S UPPOR T FA S TENET DETAIL N.T.S. NOTE: EACH CLIPS IS DESIGN FOR 6 "OUNDS PER SOFT OF PANEL WEIGHT. SUPPORT FASTENERS MUST Rl1V :AT RIGHT ANGLES TO BUILDING SUPPORT (EX. J:IST.RAFTER,ECT.,i Rev 2021.07A 13 2.7 OUTDOOR INSTALLATION 2.7.1 Roof Covers Walk -Ins installed outdoors must be protected with a membrane roof cover. If the walk-in has a self-contained refrigeration system please see section 2.9.3 (Page 16) before proceeding to install the roof membrane. The membrane roof consists of: 1. Membrane roof cover 2. Termination trim (plastic trim) 3. Black Phillips head metal screws 4. 2" Truss plates 5. Caulking The following procedure must be followed to insure proper weather protection. See Fig. 10. 1. Unpack your roll, being careful not to cut the membrane. 2. Unroll the membrane over the roof area, being sure the tabs are on the underside. Roof area to be free of all debris. 3. Maneuver and/or shift the membrane so it fits squarely over the roof area, allowing equal amounts of membrane to overhang at least 6" on the edges of the roof. If windy conditions are present, use concrete blocks, tires, lumber, etc., around the perimeter to keep the wind from lifting the membrane. 4. Once the membrane is centered on the roof, either fold or roll the membrane back towards the center of the roof so the underside tabs are exposed. The roll or fold must be parallel to the factory seam and tab. 5. When you reach the tab going in the opposite direction, stop rolling or folding. 6. Now begin to roll or fold the roll back until a tab is exposed. 7. The tab should be flat on the roof deck. 8. Install the 2" Truss plates along the fastening tab using the Black Philips screws, keeping them spaced 12" O.C. Ensure you are not screwing directly over a ceiling panel seam- stay 6" away. 9. Continue to roll the membrane until the next tab is exposed and in place, ready for fastening. 10. Pull this tab tightly to reduce any wrinkle that may occur. Once pulled tight, hold in position until secured with a couple of fasteners. 11. In a similar manner install the fasteners along the tab 12" O.C. 12. Continue steps 10 & 11 until you reach the last tab. 13. For large roof surfaces repeat the same process with another roll, only starting at the other end of the roof, following the same procedures and staggering the seams at about 27" O.C. See Fig. 10. 14. You should have at least six inches of membrane overhanging the edge of the roof. Holding this overhang tight, down over the edge, install the termination bar at least 5" below the horizontal roof. If the term bar has a caulking lip, have the lip on the upside. 15. Fasten the term bar using the pilot holes with the Black Philips head screws. 16. After all term bars are attached, trim excess membrane that is exposed under the term bar with a sharp knife, using the bottom edge of the bar as a cutting guide. 17. Now caulk the top edge of the term bar with the caulking provided. Your roof should now be completed. IMPORTANT: 1. Keep sharp objects off the roof, such as nails, screws, etc. Someone stepping on them could puncture the membrane. 2. Caution! The membrane is very slippery when wet. 3. Any puncture or holes that may occur during installation can be temporarily repaired with duct tape or caulking. A final repair must be done using a heat gun. 4. Do not drop hot cigarettes or objects on the membrane. Rev 2021.07A 14 Membrane roof roll -out and fastener placement for large roof surfaces: 1. Paneled roll. NOTE: roll remains behind previously fastened tab during roll -out 2. Factory tab 3. Approved fastener w/barbed stress plate 4. Approved fastener w/barbed stress plate approximately 27" o/c 5. Factory welds, staggered equidistant between factory welds of adjacent roles 27" o/c 6. Side lap roll to roll minimum 4 '/2" " 2" FASTENING TAB FACTCRY WELD FACTORY WELD M 1`2„ 4} 1 4 FACTORY WELL 2. SIDE LAP COUNTER FLASHING BY OTHERS — TERMfNATION BAR MEMBRANE ROOF COVER —\ BUILDING WALL SELF TAPPING SCREWS INSUL. CEILING Rev 2021.07A 15 2.7.2 Door caps — Rain Gutter For free-standing walk-ins where the door is exposed to the outside, Arctic offers a door cap to prevent rain water from running down into the door gasket. The cap should be attached with sheet metal screws (supplied by others) to the frame above the door at a slight angle to allow water to drain quickly towards the hinged side of the door (see Fig 10A), caulk the joint between cap and wall to prevent leaks (Fig. 10B). On boxes with low ceilings, the door rain cap is sent with a cut in the middle to be installed centered above the door to allow the water to drain on both directions. Rev 2021.07A 16 2.7.3 Box -to -Slab Attachment An outdoor walk-in is usually placed on a raised concrete slab. Local codes may require that the walk-in be attached to the slab using perimeter angle (supplied by others). This angle is attached to the edges of the walk-in floor or walls with sheet metal screws and to the slab with concrete nails or anchor bolts supplied by others (See Fig. 12). Be sure to allow enough distance between the edge of the walk-in walls/floor and the end of the slab to prevent the edges from cracking away due to pressure of the fasteners. Apply sufficient caulking between the angle and both the slab and walk-in to deter water infiltration. I ,WALL �AvEL TEK SCREWS #8X3/4" 24" ON CENTERS INSIDE PDX 1 1/2" X 1 1/2" X 4THK ALUM. ' ANGLE ANCHORED TO FLOOR WITH 1 /4" X 1 1/2" DRIVE PINS AT 2 4 " 0.C. aUTYL SEALANT UNDER PANEL NOTE: FLOOR MUST BE LEVEL AND GAPS MUST BE SEALED WITH BUTYL SEALANT OR LIQUID URETHANE FOAM. 2.7.4 Snow / Ice Load To avoid ceiling failure/collapse due to snow/ice (not covered by the panel warranty), snow accumulation of more than 3" must be carefully removed in a manner which does not cause damage (tears, etc.) to the membrane roof cover. 2.8 DIAMOND TREAD PLATE INSTALLATION Beer coolers and other walk-ins subject to heavy use, frequently require an overlay of aluminum Diamond Tread Plate (DTP) on the walls and/or floors. DTP should be applied prior to start-up of refrigeration 2.8.1 Wall Panels 1. Remove all dust, dirt, grease, etc. from wall panels and back of DTP using mild soap, and allow panels to d ry. 2. Lay out DTP in appropriate order. With complicate lay -outs DTP will be marked on back with a code number that corresponds to a code number shown on the drawing that accompanies the walk-in. 3. Apply adhesive (supplied) to rear (smooth side) of DTP in a serpentine patter. See Fig.13. Do not apply adhesive around perimeter of DTP as this will prevent air from reaching all of the adhesive which will slow the curing process. A thin line of adhesive is recommended to make contact with the wall panel. One tube of adhesive to every 4' x 10' sheet of DTP is more than sufficient. See Fig. 13. Rev 2021.07A 17 CORRECT Do not put adhesive around the perimeter 4. Use tape (supplied by others) to hold the DTP in place (while adhesive cures) and anchor the DTP using #8x2" self -drilling screws with flat washers around the perimeter of DTP approximately every two feet. 5. Allow 24 hours at ambient temperature for adhesive to cure. Leave doors open to allow for proper ventilation of walk-in. 6. After 24 Hours, apply silicon (supplied) on exposed edges and corners of DTP to fill any gaps. 2.8.2 Floor Panels 1. Installation is essentially the same as for wall panels. 2. All DTP floor seams should be bedded in a 4" wide band of USDA silicone caulking (provided) to inhibit moisture from seeping through the seams of the DTP. Allow sufficient time for caulking to cure prior to start- up of refrigeration. 3. TEK screws are provided to fasten DTP to floor. 2.9 COMPLETING THE INSTALLATION Several tasks remain to complete the installation of your Arctic Walk -In. Some of these are the installer's responsibility while others must be performed by qualified electrical and/or refrigeration contractors. 2.9.1 By Installer 1. Install snap -in plastic caps to seal cam -lock access holes. 2. Fasten down thresholds, if provided (see Fig. 14). On doors fitted with heater cables, make sure that any door heater wires are not frayed or pinched. NOTE: Thresholds with anti -condensate heater wires under them (all freezers & some coolers) must be made to be removable in order to change the heater wire should it fail. Never allow tile or concrete to cover either the threshold or its fasteners. TEKS #8 X 7 S/S 'Ll1G SELF DRILLING WAFER HEAD SCREWS THRESHCLD NSF P LATE FLUOR PANEL HEATER CABLES FOR FREEZERS Rev 2021.07A 18 Important Note to General Contractor and Sub -contractor: For walk-ins with tile or concrete wearing floors installed after the walk-in, the metal wall facings may be susceptible to staining due to excessive moisture created by hydration of concrete -type materials. It is essential that the area be properly ventilated, especially when using muriatic acid due to its effects on aluminum and stainless steel. Additionally, metal surfaces must be protected from lime and other chemicals found in cement products. Protection must be applied between concrete and the metal surfaces (for example, liquid tar brushed or sprayed above the concrete contact line, heavy epoxy paint, double -layered 8-mil H.D. polyethylene, or 30 lb. asphalt -impregnated roofing paper). 2.9.2 By Electrical Contractor All electrical connections should be made to comply with national and local codes. Run electrical power supply (115V-3-Wire), 15amp. When needed, penetration can be made through a ceiling or wall panel and must be properly sealed both inside the conduit and outside (Fig 15). Please refer to the electrical schematic provided with your walk- in for additional information. IMPORTANT! To prevent condensation from forming inside the walk-in and inside the electrical boxes and the conduit, all incoming electrical conduit runs must be sealed externally(*1) where it enters cold space and internally at the junction box(*2) (Fig 15). Wall or ceiling penetrations must not interfere with panel seams or locking devices (Fig 15). In freezer sections, a heated pressure relief port is provided and prewired. A Kason Pepi-B creep action micro thermostat is installed at the factory to control the walk-in door heater cable. It is factory preset to maintain 102°F (39°C). Run power to the mechanical refrigeration equipment as required by the original equipment manufacturer. Do not penetrate the roof cover of outdoor walk-ins. SEALANT IN$IDE CONDUIT 11" c m sE UEEP AT JUNCTION Epp{ IL r .4aL SILICON CONDUIT SEALANT &L AROuNO 1" DEEP ('1) KTH SIDES WA K-IN Ow P VARM SIDE PANEL JOIST CAM LOCK WRENCH ACCESS HOLE 1 � r � � 1 I 5 DO NOT PENETRATE k }} M13 WITH IN 6' OF � = CAM LOCK WRE"CH ACCESS HOLE Rev 2021.07A 19 2.9.3 By Refrigeration Contractor Install mechanical refrigeration equipment in compliance with national and local codes. General installation recommendations for all refrigeration units Refrigeration installation and start-up should be performed by a qualified refrigeration contractor as variation in field conditions such as altitude, walk-in temperature, product load, ambient temperature and humidity, frequently require adjustments to thermostat, expansion valves (superheat), pressure control or defrost settings. Operations in extreme low ambient conditions may require variations in refrigerant charge. Extreme high ambient conditions may require additional accessories (not included). Always refer to the 1&0 Manual included with the self-contained unit and contact the OEM for any technical advice during installation. Drill clean holes through the walk-in wall for condensate drain and refrigerant lines. DO NOT PUNCH. All penetrations must be clear of panel seams and locking devices and be sealed completely inside and outside. Remote low temperature systems include a 6' drain -line heater cable which should be wrapped around the drain line to prevent freezing. If a longer drain heater cable is required it must be provided by others. The use of PVC for freezer drain lines is not recommended- soft copper should be used. Low temp systems also include a defrost timer or a digital controller which must be set by the installer to initiate the time and control the duration of defrost cycles. The frequency of cycles is determined by the usage of the walk-in (frequency of door openings, ambient temperature and humidity as well as product load) and their duration by the amount of frost to be removed. Keep both to the minimum necessary to maintain temperature and to keep evaporator coils free of built-up frost. Please contact the OEM of the refrigeration equipment for further technical advice. Evaporator fans should run continuously on medium temperature systems and intermittently (off during defrost) on low temperature systems. Low temp fans do not come on until the evaporator temperature gets down to about 25°F (-4°C). See evaporator original equipment manufacturer's instruction for specific installation and operation details. General installation recommendations for self-contained units Self-contained refrigeration units are fully inspected and tested at the OEM prior to shipment. WE STRONGLY recommend that start-up of self-contained units be performed by a qualified refrigeration contractor as variation in field conditions such as altitude, walk-in temperature, product load, ambient temperature and humidity, frequently require adjustments to thermostat, pressure control or defrost settings. Operations in extreme low ambient conditions may require variation of refrigerant charge. Extreme high ambient conditions may require additional accessories (not included). Please contact the OEM of the refrigeration equipment for further technical advice. In some smaller boxes, it may be convenient to place the ceiling -panel top -mount unit in its opening before the ceiling panel is lifted into place, as in many of this situations, four installers can lift the panel and unit together. Heavier self-contained units will require the use of mechanical lifting equipment. Always refer to the 1&0 Manual included with the self-contained unit and contact the OEM for any technical advice during installation. Installation of outdoor self-contained units (see Fig.16 next page) 1. Pressure Treated Wood Base (supplied by Arctic) shall be fastened securely to the box ceiling by bolting through with carriage bolts (supplied by others). 2. The membrane roof cover shall be fastened to the box covering the curb. After the roof cover is in place, open a hole on the roof cover where the evaporator is going to be (25' x 38' size) over lapping the membrane by an inch, secure it to the curb. 3. Secure the unit to the roof curb. Seal screw heads as necessary to prevent moisture from entering beneath membrane. Rev 2021.07A 20 <5 > PRES UFIE TREATED Wat]D SASE SEAL SfEpkiiHL'B' RAIN ROOF i MISRANE $FF'1=i.41 STEP #2 WOOD'AAME, SEAL WITH SILICON ON TOP OF CEILING PANEL 2.9.4 Compressor and walk-in Warranty Card SEAL WITH SILICONE F8606PILOMM STEP #1 omooii RD noN IMPORTANT! REGISTRATION REQUIRED! SOLT THROUai ON ALL ENDS AND THE MIDDLE OF THE CURB BY USING I w4.' ' CARRIAGE BOLTS&Y OTHERS] ONE PIECE RAIN MOF %EALYMH h9mWeNE C -tK- PVC FU 3hW109 iltl Af MIL2 am= ■❑ �■ REGISTER YOUR WALK-IN ONLINE at https://www.arcticwalkins.com/ THE WARRANTY WILL BECOME EFFECTIVE UPON RECEIPT BY ARCTIC OF THE "FULLY -COMPLETED" WARRANTY REGISTRATION ONLINE FORM. 2.9.5 Thermometer Adjustment Dial Thermometer (Optional) The dial thermometer on the door frame may need to be set to reflect accurately interior temperature of the walk-in. To calibrate, pop off the plastic lens using a thin -blade screwdriver in the slots provided. With the same screwdriver, in the slot of the thermometer's pointer hub, hold the tail of the pointer with your finger as you gently turn the screwdriver. Clockwise to decrease the temperature reading and counter -clockwise to increase your temperature reading. Re -check the temperature and press the lens back into place. Digital Thermometer (Optional) Digital thermometer with light switch is pre -wired and mounted on the door frame. Please consult factory for any calibration or alarm display issues. Rev 2021.07A 21 Your walk-in was designed and manufactured to offer you many years of trouble -free service. Appropriate maintenance and care will protect your investment and prolong the useful life of your walk-in. 3.1 CLEANING To maintain the appearance of the walls, clean periodically with warm water and a mild soap solution. Dry thoroughly to prevent ice buildup. Do not use caustic or abrasive cleaners. Use only a well wrung out damp mop to clean floor panels. DO NOT HOSE DOWN OR POUR WATER ON WALL OR FLOOR PANELS. Panel seams are designed to hold temperature not water. Under no circumstances should hydrochloric (muriatic) acid be used to clean any part of the walk-in. Damage may result from using this or any other harsh chemicals. Clean spills immediately! Use warm water, mild soap, and dry thoroughly. PERSONAL INJURY MAY RESULT FROM SLIPPERY FLOORS. Clean door gaskets regularly- use baking soda and warm water mixture and wipe dry with a soft cloth. Be certain that there is sufficient air circulation around the condensing unit. To prevent overheating, periodically remove any grease and dust buildup from the condenser coil and fins. 3.2 DOOR HARWARE Lubricate hinge pins and sockets with petroleum jelly at least once a year. Periodically check hardware to ensure that fasteners are firmly anchored. 3.3 CEILING Standard ceiling panels are not designed to support any weight but their own. If it is necessary to put a condensing unit on top of the walk-in, it should not exceed 300 lbs. gross weight and should only be placed as close as possible to a corner or wall panel. DO NOT STORE GOODS ATOP THE WALK-IN NOR PERMIT PEOPLE TO WALK ON THE CEILING PANELS. ONLY TEMPORARY PERSONAL FOR INSPECTIONS AND REPAIRS SHALL BE ALLOWED. Heavy light fixtures and conduit which are attached only to the interior surface skins of ceiling panels may cause separation of metal from foam. Heavy fixtures should be through -bolted using nylon all -thread rods to minimize thermal (cold) transfer and consequent moisture condensation. All through penetrations must be sealed properly. Snow / Ice Load: To avoid ceiling failure/collapse due to snow/ice (not covered by the panel warranty), snow accumulation of more than 3" must be carefully removed in a manner which does not cause damage (tears, etc.) to the membrane roof cover. Rev 2021.07A 22 4.1 DOOR CLOSER The door closer has been adjusted at the factory so that the rubber roller just touches and slightly turns as it passes the tip of the hook when the door is closing. See Fig.17. When properly installed, the door is self -closing and should not be slammed. Slamming the door may cause the door closer to come out of alignment. Readjustment of the door closer can be accomplished be the addition of washers under the top fastening screws, in order to lower the hook. Washers installed under the lower screws will raise the hook. See Fig. 18. Rev 2021.07A 23 4.2 DOOR HEATER REPLACEMENT NOTE: A Kason Pepi-8 creep action micro thermostat is installed at the factory to control the walk-in door heater cable. It is factory preset to maintain 102°F (39°C). Ensure the micro thermostat is working correctly first!! 1. The door heater is connected to the same power supply as the light fixture. TURN POWER OFF AT THE SOURCE! 2. Remove threshold 3. Using a thin -blade screwdriver apply pressure (not leverage) to the door frame extrusion as shown in Fig. 19.1. Pull the Stainless Steel (S/S channel) Snap-On cover with your hand as shown. Always start at one end as indicated in Fig. 19.2 and continue the operation described above until the entire cover is removed. 4. Remove globe from the vapor proof light fixture 5. Remove receptacle plate on vapor proof light junction box and disconnect heater wire leads. 6. Remove defective heater wire. 7. Install replacement heater wire. Tack with permagum sparingly in order to hold wire in place in its channel. 8. Reinforce with aluminum foil tape (two wraps) at four corners. 9. "Snake" heater wire at threshold taking extra care not to overlap wire, or allow wire to touch itself. Tack down with permagum and foil tape. 10. Reconnect heater wire leads on vapor proof light junction box. 11. Re -Install receptacle plate and globe on vapor proof light. 12. To replace the S/S channel, applying pressure with your hand, press down until the cover snaps in place. 13. Re -install threshold 14. Turn power supply on PULL UP CHANNEL HEATER WIRL /S CHANNEL PUSH IN (DO NOT PRY) DOOR FRAME I I I I I I I I I START HERE' I I I I i Rev 2021.07A 24 4.3 DOOR SWEEP REPLACEMENT 1. To remove the door, open it past 90 degrees and carefully lift it off the nylon hinge pins. Note the position of the cam faces on the pins. They must be in the proper position so that the door will self -close. Your door hinge(s) may have installed a spring kit that screws from the top into the hinge (loos like a metal cilynder with a screw at the top and a nut at the bottom). Remove spring add -on before trying to lift the door. 2. Place door on a flat surface, face down. 3. Remove the screws anchoring the old door sweep. 4. Install new sweep by pushing the dart into the groove in the channel. The interior sweep should be at least as wide as the door opening. The length of the exterior sweep should be the same as the width of the door face. Make relief cut-outs at the end of each exterior sweep where it overlaps the magnetic gasket. 5. Replace screws removed in Step 3. See Fig. 20. 6. Reverse the procedure in Step 1 to the reinstall door. Be certain that the nylon cams are in the same position they were in when the door was removed. When properly positioned, the nylon cams will lower the door as it closes, and raise the door as it opens. 7. Be sure that the building floor under the door swing radius is free of any protrusions or sharp objects which may damage the sweep. Rev 2021.07A 25 4.4 MAGNETIC GASKET REPLACEMENT 1. The door gasket snaps into a narrow channel inside the door's edge and can be removed by gently pulling it upward starting at the bottom of the door.DO NOT USE SCREW DRIVERS TO PRY THE GASKET OUT OF THE GROOVE AS YOU MAY DAMGE THE TRIM ON THE DOOR. 2. Warm up the gasket before installation by submerging it on warm water. The gasket should be soft and malleable. 3. The new gasket is installed by pushing its dart into the door groove starting at one upper corner. Be sure that the gasket is the right size before attempting to install it. If needed, use a small rubber mallet to help push the gasket in the groove when installing. FOR GROOVE MAGNETIC STRIP INSIDE 4.5 THERMOSTAT ADJUSTMENTS Should temperature requirements change, the thermostat range and set point may be adjusted. NOTE: Some dial analog thermostats are provided with an exterior adjusting knob and some may require removal of the case by loosening the screw at the bottom. In all cases, turning the screw or knob in the center of the temperature dial rotates the dial against the pointer for adjustments of the Set Temperature. It should not be necessary to adjust the differential which should remain at approximately 5 degrees. CAUTION: Do not seta walk-in's thermostat below the walk-in's design temperature (35°F for coolers and -10°F for freezers) or product freezing and/or excessive evaporator coil icing may result. Always have a licensed refrigeration technician make any critical adjustments as mentioned in Section 2.9.3. Rev 2021.07A 26 Please visit our online support library or contact us at: s://www.arcticwalkins.com/ For replacement parts please visit us at: https://mVwaIkinparts.com/ Rev 2021.07A 27 IMPORTANT! REGISTRATION REQUIRED! REGISTER YOUR WALK-IN ONLINE at httas://www.arcticwalkins.com/ THE WARRANTY WILL BECOME EFFECTIVE UPON RECEIPT BY ARCTIC OF THE "FULLY -COMPLETED" WARRANTY REGISTRATION ONLINE FORM. FIFTEEN YEAR PANEL WARRANTY Arctic Industries warrants to the original purchaser/user, that the walk-in refrigerated rooms and other prefabricated insulated boxes and panels manufactured by the company are free from any defect in material or workmanship under the conditions of normal use and service, provided that it remains in the location where originally installed. The Company's obligation under this warranty shall be limited to repairing or replacing at our option, FOB factory, any of the covered parts of said walk-in which proved defective within fifteen (15) years from the date of sale. All materials replaced under this warranty become the property of the warrantor. This warranty does not apply to equipment which has been subject to any accident, fire, negligence, alteration, damage in transit, abuse, misuse, or improper installation. This warranty does not include any labor charge for removal of defective parts or installation of replacement parts or transportation charges to or from our factory. This warranty does not apply to any equipment sold or supplied by Arctic Industries, but manufactured by others and covered by their separate warranties and not by this warranty. FIVE YEAR LIMITED COMPRESSOR WARRANTY Arctic Industries warrants to the original purchaser -user at the location where originally installed, the compressor herein defined to be free from defects in material and factory workmanship. For a period of five (5) years from the date of sale, and if the unit were properly installed, operated, and maintained under normal conditions, Arctic Industries agrees to repair or replace at its option, with similar part or parts, any part or parts of said compressor proved to the satisfaction of the Warrantor to have been defective at time of sale. The maximum liability of the Warrantor for any one replacement or repair shall be limited to the payment of the Warrantor's sale price to dealers in effect at the time the Warranty is issued. All replacement compressors shall be protected by the installation of a new liquid and suction drier. Arctic Industries further agrees to extend without charge, for the balance of the above specified Warranty period, similar or like coverage for one (1) additional new or repaired compressor, provided the repair or replacement of the original compressor was made under the terms of this Warranty. The compressor herein warranted shall mean the compressor housing, the motor power unit which drives the compressor, including the compressing mechanism enclosed in said housing, but excludes all external electrical components. This Warranty shall be void if the compressor identified herein is installed or operated contrary to the manufacturer's instructions, or if identification or serial numbers have been altered, defaced or removed. This Warranty does not apply to damage to said compressor in transit after sale, nor to damage caused by authorized alterations, fire, accidents, lightning, misuse or abuse, or by any cause other than defects in factory workmanship and materials, nor to any damage or loss of any refrigerant, including any products or property then stored or located within the area being cooled; nor to loss of profits or income due to any malfunctioning of the warranted compressor. The Warrantor does not assume any liability or costs of labor, freight, or other incidental Rev 2021.07A 28 costs, or for any expenses incurred due to short or reduced supply. Any warranty replacement will be made FOB Arctic Industries. This Warranty is not assignable except only with the prior written consent of the Warrantor. All materials replaced under this Warranty becomes the property of the Warrantor. All other refrigeration equipment sold by Arctic carries a one (1) year warranty made by the manufacturer and is not warranted in any respect by Arctic. This warranty is expressly implied in lieu of any other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose and of all other liabilities or obligations whatsoever, on arctic's part, under no circumstances, whatever, shall arctic be liable to the purchaser or any other party for any special or consequential damages. ONE YEAR ORIGINAL EQUIPMENT PARTS WARRANTY Arctic Industries warrants to original purchaser/user at the location where originally installed, for the period of one (1) year from the date of installation or fifteen (15) months from the date of sale, whichever event occurs first, the repair or replacement of defective parts at Arctic Industries' discretion. This warranty is limited to the repair or replacement of any warranted part, that upon return with Arctic Industries' authorization, and in the judgment of Arctic Industries, proves to be defective. This warranty applies to all refrigeration, parts, walk-in panels, and door parts, originally supplied by Arctic Industries. This warranty is expressly in lieu of any other warranties, expressed or implied, including any implied warranty of merchantability or fitness for particular purpose and of all of the liabilities and obligations, on Arctic's part. Under no circumstances shall Arctic be liable to the purchaser or any other party for any special or consequential damages. This warranty is for all parts supplied by Arctic, and applies only in the continental United States, Virgin Islands or Puerto Rico. ONE YEAR REFRIGERATION LABOR WARRANTY Arctic Industries warrants to the original purchaser/user at the location where originally installed, the reasonable costs, straight time only, associated with the labor portion of the service bill for one (1) year from date of installation or fifteen (15) months from date of sale, whichever event occurs first, when properly installed and operated under normal use. The Seller's only liability under this warranty or otherwise shall be the repair or replacement (at Seller's option) of nonconforming goods or parts. Seller assumes no liability for incidental or consequential damages such as injury to persons or property, or lost profits. This warranty only applies to the labor associated with the repair or replacement of defective warranted parts on the refrigeration systems supplied by Arctic Industries. The labor cost is paid for or reimbursed by Arctic Industries after the defective parts are returned to Arctic industries, with a return authorization, freight pre -paid, and then following an inspection by Arctic Industries are found to be defective. This warranty applies to all refrigeration systems supplied by Arctic Industries. This warranty does not include field wiring, plumbing, refrigeration lines not supplied by or contracted for by Arctic Industries, system adjustments, maintenance, or diagnostics. Taxes excluded in CA, CO, FL, NV and TX. This warranty is expressly in lieu of any other warranties, expressed or implied, including any implied warranty of merchantability or fitness for particular purpose and of all of the liabilities and obligations, on Arctic's part. Under no circumstances shall Arctic be liable to the purchaser or any other party for any special or consequential damages. This warranty is for all parts supplied by Arctic, and applies only in the continental United States, Virgin Islands or Puerto Rico. Rev 2021.07A 29 • Refrigerant leaks occurring at threaded mechanical joints. Mechanical joints to be defined as: Flare, Rotolock, and pipe threads. • Expansion Valve adjustments. • Controls and materials not installed or provided by the factory. • Resetting time clocks, pressure device, or circuit breakers. • Defrost Component adjustments. • Pressure control, room thermostat or controller board adjustments. • Field Wiring. • Additional Components or controls (unless prior authorized by factory). • Coil cleaning. • Service on compressor components or oil level adjustments. • Refrigerant top off charge. • Labor overtime rates unless approved by Arctic. • More than one call for the same problem (Specific parts replacement evaluated by each occurrence). • Cleanup of "iced" equipment or coils due to improper control setting or application problems. • Purchase or rental of service tools or equipment. • Field Conditions that cause failure. • Acts of God. ARCTIC SUPPORT Please provide walk-in serial number stamped on the data tag located inside on the door frame. Email: support@arcticwalkins.com Phone: 305.883.5581 / 626.508.0920 REFRIGERATION TECHNICAL SUPPORT For technical assistance regarding refrigeration systems: installation, field wiring, charge, adjustments, settings, troubleshooting, etc., the best option is directly with the OEM (Russell or Heatcraft). Technicians are encouraged to contact the OEM tech support team when on site. Model and serial number of equipment will be requested. HTPG (Russell) • EcoNet Tech Support: 256-575-2080 • 1-800-288-9488 prompt #7 • Rick Olander Technical Support Phone: 256-259-7435 E-Mail: richard.olander@htpg.com • Darrel Kilgore Technical Support Phone: 256-259-7430 E-Mail: darrel.kilgore@htpg.com HEATCRAFT • Install & Troubleshooting Team Phone: 800-321-1881 prompt #2 Email: sesweb@heatcraftrpd.com Rev 2021.07A 30 REQUESTING SERVICE & REPAIR UNDER WARRANTY Any licensed refrigeration company can service Arctic walk-ins. Refrigeration companies who service Arctic walk-ins under the 1-Yr warranty period, must submit proper documentation including: Walk-in serial number stamped on door data tag, condensing unit model and serial number, evaporator model & serial number, photos and complete explanation of diagnostics and worked performed. Arctic will cover reasonable labor charges within the factory's Warranty Labor Allowance Guidelines. REFRIGERATION PARTS Arctic does NOT stock refrigeration parts. Parts under warranty must be ordered through Arctic from our OEMs. Arctic can reimburse common refrigeration parts available at local refrigeration suppliers, at the supplier's cost, with a proof of purchase. When preferred by the refrigeration service company, Arctic can replace the part used from their stock for a similar part. COMPRESSOR REPLACEMENTS DURING THE 1-YR WARRANTY PERIOD Arctic does NOT stock refrigeration parts or compressors. Arctic MUST be contacted to authorize any compressor replacements during the 1-yr parts and labor warranty period. During the first year, compressors can be exchanged over the counter at a local refrigeration supply. The faulty compressor MUST be returned to the local refrigeration supplier to be tagged and sent out for inspection to the OEM. Arctic will cover reasonable labor charges within the factory's Warranty Labor Allowance Guidelines for the replacement of the compressor. COMPRESSOR REPLACEMENTS AFTER THE 1-YR WARRANTY PERIOD Arctic does NOT stock refrigeration parts or compressors. Arctic MUST be contacted to authorize any compressor replacements during the 5-yr limited warranty period. Arctic will ONLY reimburse for the cost of the compressor (no other components) available at a local refrigeration supplier with original proof of purchase of the compressor provided from the installer. If the compressor has been located at a local refrigeration supplier, Arctic can be contacted to process a purchase order for the compressor (part only — no other components) and authorize a pick-up. Central and Eastern U.S. (305) 883-5581 Western U.S. (626) 508-0920 support@arcticwalkins.com Rev 2021.07A 31 Arctic Industries, LLC. Miami, FL (305) 883-5581 Los Angeles, CA (626) 508-0920 http://www.arcticwalkins.com ©ARCTIC INDUSTRIES, LLC. — ALL RIGHTS RESERVED REV. 2021.07A HEAT TRANSFER PRODUCTS GROUP, LLC SUBMITTAL DATA SHEET 3885 Crestwood Parkway / Suite 500 Next -Gen Mini -Con AwellDuluth, GA 30096 Air Cooled Condensing Unit (P) 800-288-9488 / (F) 256-259-7478 For Record Only https://www.htpg.com/ ❑ For Approval Job Name: Job Location: Customer Name: Order Number: Architect / Engineer: Prepared By: Unit Model Number: RF0500L4SEB Tagging Info: Unit Quantity: Date: 12/16/2020 ISelect unit attributes from the drop down menus below to build required model number Brand Model Style Compr. Temp Range HP Refr. Voltage Russell Flooded Scroll Low 500 - 5HP 448A 208-230/3/60 **clear all fields when starting over** Ambient Capacity Data by Outdoor Ambient and Dew Point Saturated Suction Temperatrue (°F) for 448A Temp °F 0 -5 -10 -15 -20 -25 -30 -35 -40 - - 90 27380 24460 21540 19000 16700 14640 12810 11320 9830 - - 95 26340 23530 20720 18280 16070 14120 12380 10970 9560 - - 100 25260 22570 19880 17550 15440 13580 11940 10615 9290 - - 110 22980 20550 18120 16030 14170 12520 11100 9965 8830 - - otes: I capacities are calculated at 659F return gas temperature and dew point values. cal Data for RF0500L4SEB (208-230/3/60) Compressor Data Condenser Fan Data Model Qnty HP RLA LRA FLA Qty. RF0500L4SEB 1 5.0 17 123 3.1 1 1 Compressor & Cond. Data Receiver @ 90% Approximate Dimensions & Weight Model Comp. Liquid Connection Suction Connection Height Width Length Weight RF05001_4SEB ZF15K4E 1/2 1-1/8 29.4 33 43-7/8 35 367 Defrost Type - Input Electrical Data - No Defrost Provisions AWEF 3.15 MCA MOPD MAX DEFROST MAX EVAP FAN STANDARD ED KIT Defrost Option I AMPSt AMPS t No Defrost Provisions 25.41 40 t Note: Maximum Evap. fan amps and maximum defrost amps are shown to provide ratings when electric defrost is required and is an optional feature. Maximum Amp value used to determine MOPD. Exceeding these values invalidates the listed MOPD and requires a revised calculation. Contact Application Engineering when amp draw requirements deviate from the chart values. ions (Select catalog options from drop down menu.) •igeration/Mechanical Options itional Requirements Refrigeration/Mechanical Options =- Russell :)b Name: ustomer Name: rchitect / Engineer: nit Model Number: RFO5001_4SEB nit Quantity: otes Standard Features • Hermetic or Scroll Compressors • All-weather - Galvanized steel painted housing • Generously sized high efficiency condenser, enhanced copper tubes/aluminum fins • Integral Liquid Subcooling Circuit provides subcooled liquid to the expansion device • Base mounted shut-off valves placed external to cabinet for easy access • Liquid line kit with filteridrier and sight glass with moisture indicator • Suction line piping • Larger electrical panel with hingedlremovable door • Color coded point-to-point wiring • Crankcase heater • Refrigerant receiver with isolation valve and pressure relief plug Job Location: Order Number: Prepared By: Tagging Info: Date: SUBMITTAL DATA SHEET WE n 12/16/2020 For Record Only For Approval • "A" Vintage Units feature PSC Motors, "B" Vintage Units feature High Efficiency Motors • Encapsulated high pressure (auto reset) and low pressure (auto reset) controls (adjustable low pressure control is standard on low temperature models) • Electronic defrost timer with defrost contactor/ relay on low temperature standard models (2 evaps. maximum) • Electronic air defrost timer (Medium temperature standard models only) • UL and cUL listed for outdoor use Flooded models include flooded head pressure control as a standard feature. Non -flooded models include mild ambient fan cycle control as a standard feature. HEAT TRANSFER PRODUCTS GROUP, LLC SUBMITTAL DATA SHEET 3885 Crestwood Parkway / Suite 500 Next -Gen All Temp Duluth, GA 30096 Electric Defrost Evaporator (P) 800-288-9488 / (F) 256-259-7478 ❑ For Record Only 77 http://russell.htpgusa.com ❑ For Approval Job Name: Job Location: Customer Name: Order Number: Architect / Engineer: Prepared By: Unit Model Number: RL6E142DDARE 404 Tagging Info: Unit Quantity: Date: a,j LmRrx . a - - ruxKans "meth {2] Back & iY ToP f W : � •]•+YY �,�n5u';.i;.r,^r�1jm1 .K1Nfrw•'L„�1)! �H backvde �-'•4 11PT OR1V11 �17ijt ELE1rY9CA! Y(NOWOM (MSDE) 1 %�—] Mwe CAPACITY (BTUH) @ 10 DEG TD Physical Data UNIT MODEL (SST) -20 F FPI Qty Fans Fan Diameter CFM Air Throw Refrig Conn (ODS) Drain Conn Refrig Charge Net Weight R-404A JR-407/448/449 Liquid Suction Ext Equal RL6E142 14,200 6 3 1 12" 2,325 25' 3/8" 1-1/8" 1/4" 3/4-14 NPT 4.3 85 Lb's Capacity correction factors SST(Dew)l 20 F I OF I -10 F I - 20 F 1 -30 F Factor 1 1.15 1 1.075 1 1.0375 1 1 1 0.9625 ELECTRICAL DATA Voltage Code Voltage Phase Hz Heater Amps Heater Watts PSC Mtr Amps Ea EC Mtr Amps Ea Total Motor Amp MCA MOPD PSC EC D 208/230 1 60 14.3 1 3,300 N/A 0.5 N/A 1.5 15 20 MODEL NUMBER NOMENCLATURE R L 66 E 042 D E A B Rraeaell TT T Nodal Type' L = I tarPmfle.Ski 'C U = Low Profile- Llpposibe End C: Y Fkra Por kid) 4FPt 6FPY Type d 6Mntrtl A= Air ❑a*7 l E = E&@Mk1DeF d N = Nd Gas a Pipe G = Hot Gaa Rex Ljrola 2 Fte HruN In Nuhdrdda 1ults co" R—M— c-k A- 11611M L = T W1V50 S = 115-2301150-60 Motor Type n !- 20&23Wj' N = 20042Ylim (Air Dehaa( EC E ..iriyle Spcexl I EM Pee-�ss,��.hq Bade Stank = Confiigurabie (No fadGry insielled olylara) E=EWN&.-rWhXJ RAMA Hwilh EEV T = Mauled TXV only L = Mounted TXV, LLS, T-Wfl ■ = Mauro CarMpLiration W a T%H, LLS, TStal• Coppar Tl6e S— f. aharx,-'n Au OWipWatlon ReecripNops Faeel2erantTfi- A=R404A G=Glycd- 11 = R407A (GonRk Fadory) I = "7C R = EmNot approved 0 = R407F r Arigereras F = R449A, S = R407A, R44AA, R449AJE R44SAB E = 2tl6-?9of aGO N = 200-22OrVW molar ot4j D Jual Speed ELM F = �' GX 'Mare Iniaml9im r=4&Y1fW P = 3R011r50 P = PSC ce0 be fauna In tie Gtyaft unit C.adara P'LF—Iim. RU.Gt.Y, onour WoWa. 'ROTE: Helnperent arld electrical co florr k> AWN here been clanged kw the Next-Ce AlFTernp deelgn. Ei4wvmrd oonnedllare V0 are wr i�rlxrsil= nr ae� rrgxyfiTi-r�� nrrdeL Mirror insge raauierdim �Yr - svm�a-l:rn ing�rry Fa.T.rrq� nrrxids) am ar.:iak.le unlv:r. kxiilr-xs�xrir.r k srt itis xilh rfo ifaiellad ooliorvs Rebr.lo 9fa drawn9 of the bank moat fir rrxfn: rirl. it Additional Comments: M14TPG R SBMTL 1115-A HEAT TRANSFER PRODUCTS GROUP, LLC SUBMITTAL DATA SHEET 3885 Crestwood Parkway / Suite 500 Next -Gen All Temp Duluth, GA 30096 Electric Defrost Evaporator (P) 800-288-9488 / (F) 256-259-7478 ❑ For Record Only 77 http://russell.htpgusa.com ❑ For Approval Job Name: Job Location: Customer Name: Order Number: Architect / Engineer: Prepared By: Unit Model Number: RL6E142DDARE 448 449 Tagging Info: Unit Quantity: I Date: Ifi n FS' w- Q r yJrOCKr71ff5 3 e {2] Back & iY Top f W : � •]�+YI �,�n5u';.i;.r,^r�1jm1 .K1Nfrw•'L„�l)! �H backvde �-'•4 1PT OR1V11 �17ijL ELE1r19CA! KkOWOM (MINSDE) 1%�—] CAPACITY (BTUH) @ 10 DEG TD Physical Data UNIT MODEL (SST) -20 F FPI Qty Fans Fan Diameter CFM Air Throw Refrig Conn (ODS) Drain Conn Refrig Charge Net Weight R-404A JR-407/448/449 Liquid Suction Ext Equal RL6E142 1 16,600 6 3 1 12" 2,325 25' 3/8" 1-1/8" 1 1/4" 3/4-14 NPT 4.3 85 Lb's Capacity correction factors SST(Dew)l 20 F I OF I -10 F I - 20 F 1 -30 F Factor 1 1.15 1 1.075 1 1.0375 1 1 1 0.9625 ELECTRICAL DATA Voltage Code Voltage Phase Hz Heater Amps Heater Watts PSC Mtr Amps Ea EC Mtr Amps Ea Total Motor Amp MCA MOPD PSC EC D 208/230 1 60 14.3 1 3,300 N/A 0.5 N/A 1.5 15 20 MODEL NUMBER NOMENCLATURE R L 66 E 042 D E A B Rumwl TT T Nodal Type' L = I tarPmfle.Ski 'C U = Low Profile- Llpposibe End C: Fkra Pot Inch 4FPt 6FPY Type d Berrtrtl A= Air ❑a*7 l E = Eredric OaF d N = l•nr Gas a Pfpr G = Hot Gaa Rex CyGiIB 2 ailie HiLN In HurMYeAs 1ults co" R—M— c-k A- 11611M L = lMUM S = 115-i30+1J5d60 Motor Type !- 2a&29a11'611 N = 20042Ylim (Air Dehoet EC E Bir,yle Spcexl I EM Pee-�ss,��.hq Babe Stank = Confiigurabie (No fadGry insielled orylara} E=EWNP.-EGnYtl RAMA Hwilt, EEV T = Mauled TXV wily L = Mounted TXV, LLS, T-Wfl ■ = Lkwar Coridgwation W a T%H, LLS, TStm. Coppar Tl6e S— f. aharx,-'n Au QDfdywatlorr ReecripNops keelgerantTfi- A=R404A G=Glycol- 11 = R407A (Gonault Fadory) I = "7C R = EmNot approved 0 = R407F ralrigerems F = R449A, S= R407A, R44AA, Rd 1.9AJE R44SAFB E = 2a6-?9of aGo N = 200-22OrVW molar ot4) D Llual Speed ELM F = �' GX 'Mare Iniaml9im r=4&Y1fW P = sra lm P = PSC can to fauna In tie G4af1 unit C.adara P'LF—lim. RU.GL.Y, wi our WoWa. 'ROTE: Heinperant end electrical co florr locaaona here been clanged k w the Next-Ce AlFTernp daslgn. Slantlard oonnedllare V0 are wr i�rlxrsil= r,r ae� rrgxyfiTi-r�� nrrdeL Mirror insge raauierdim lYr . svm�a-l:rn ing,rry F6.T.rrq� nrrxids) am ar.:iak.le unlv:r. kx,ilr-xs�xrir.r hiss itis xilh rfo ifaiellad ooliorvs Rebr.lo 9fa drawn9 of the bank moat fir rrxfn: rirl. it Additional Comments: M14TPG R SBMTL 1115-A L LLVII\IV VVIVV VI11J� 1 II I II I II I II I II I II I II I ® ® ® I I I I I I I III II I I I r-------- ----- axenc I I r-------- ------ I I I r-------- ----- ma I I I III I = II I I I I I N IyJ II I I I I I I I I I � O II N_ III I I I I I I — I I R I OW rn J I I o� Q voovvvoovvvvoovvvoo voovvvoovvvvoovvvoo voovvvoovvvvoovvvoo I I I dvvvvvvvvvvvvvvvvvvv dvvvvvvvvvvvvvvvvvvv dvvvvvvvvvvvvvvvvvvv I Iv vvvvvvoovvvvvvvvooP Iv oovvvvvvvvvoovvvvvP Iv vvvvvoovvvvvvvvvooP Tvvvvvvvvvvvvvvvvvvvp yvvvvvvvvvvvvvvvvvvvp Pvvvvvvvvvvvvvvvvvvv ¢vvvvvvvvvvvvvvvvvvv vvvvvvvvvvvvvvvvvvv vvvvvvvvvvvvvvvvvvv ¢vvvvvvvvvvvvvvvvvvvq voovvvoovvvvoovvvoo ¢vvvvvvvvvvvvvvvvvvv I vvvvvvvvvvvvvvvvvvv v oovvvoovvvoovvvvoo vvvvvvvvvvvvvvvvvvv voovvvoo vvvvvvvvvvo vvvvvvvvvvvvvvvvvvv vvvvvvvvvvvvvvvvvvv I I v000vv000vvvoovvvvod *Vvvvvvvvvvvvvvvvvvvh v000vv000vv000vvvood dvvvvvvvvvvvvvvvvvvv v000vv000vvvoovvvood dvvvvvvvvvvvvvvvvvvv I IdvvvvvvvvvvvvvvvvvvP livvvvvvvvvvvvvvvvvvvv livvvvvvvvvvvvvvvvvvvv I Y vvvvvvvvvvvvvvvvvvv Qvvvvvvvvvvvvvvvvvvv vvvvvvvvvvvvvvv000 I oovv000vvvoovvvoo °oovvvoovvvoovvvvoo vvvvvovvvvvvvvvvovvvvvvvvvvvvvvvvv °vvvvvvvvvvvvvvvvvv vvvvvvvvvvvvvvvvvv I I vvvvvvvvvvvvvvvvvvv dvvvvvvvvvvvvvvvvvvv vvvvvvvvvvo vvvvvvvv dvvvvvvvvvvvvvvvvvvv vvvvvvvvvvvvvvvvv vvvvvvvvvvvvvvvvvv W',vvvvvvvvvvvvvvvvvvo I Iv vvvvvvvvvvvvvvvvvvd Iv vvvvvvvvvvvvvvvvvvd vvvvvvvvvvvvvvvvvd ♦vvvvvvvvvvvvvvvvvvv dvvvvvvvvvvvvvvvvvvv A ELEVATION SCALE: 3/8"=1'-0" CONSTRUCTION: 4" POLYURETHANE FOAM IN PLACE PANELS, R-VALUE R28 FOR COOLER AND R32 FOR FREEZER, ASTM E84I UL 723INNER FOAM CORE: FLAME SPREAD <-25, SMOKE DEVELOPED:5450 I PANEL FINISHES I DOOR DESCRIPTION WALL INTERIOR: G90 GALVANIZED - 26 GA - STUCCO EMBOSSED - WHITE WALL EXTERIOR: ACRYLUME OR G90 GALVANIZED - 26 GA - STUCCO EMBOSSED WALL EXPOSED: STAINLESS STEEL 304 - 22 GA - #4 FINISH CEILING: 4" STRUCTURAL CEILING (SC2) CEILING INTERIOR: G90 GALVANIZED - 26 GA- STUCCO EMBOSSED -WHITE CEILING EXTERIOR: ACRYLUME OR G90 GALVANIZED - 26 GA - STUCCO EMBOSSED FLOOR -PALLET JACK: FLOOR INTERIOR: ALUMINUM -.100" - DIAMOND TREAD PLATE (DTP) - NSF FLOOR EXTERIOR: ACRYLUME OR G90 GALVANIZED - 26 GA- STUCCO EMBOSSED WALK-IN ACCESSORIES ( 3) - EA AIR CURTAIN, PLASTIC STRIP (UP TO 51"X 80" DOOR) ( 2) - EA LED 4' LIGHT FIXTURE (S) ( 3 )- EA 44"EXTERIOR RAMP -60" DEEP -ALUMINUM DIAMOND TREADPLATE ( 1) - EA KASON 1901A LIGHTING MOTION SENSOR -(SHIP LOOSE) GENERAL NOTES FREEZER DOORS (3): INTERIORFINISH: G90GALVANIZED -26GA- STUCCO EMBOSSED -WHITE EXTERIOR FINISH: STAINLESS STEEL 304 -20 GA44 FINISH ACCESSORIES: HINGE 1255 - CAM LIFT - BRUSHED CHROME (3) DOOR CLOSER 1094 — W/HOOK — BRUSHED CHROME HANDLE 1229C- KEY LOCK -BRUSHED CHROME DIAMOND TREAD KICKPLATE — 36"HIGH — INT/EXT LIGHT 1804LG — VAPOR PROOF LIGHTITHERMOMETER — LED — SINGLE POLE (#1) ( 1 ) LIGHT -SAFETY NIGHT HEATED PRESSURE RELIEF PORT 1825 —115V FREEZER ONLY HEATER — DOOR FRAME FREEZER ONLY THERMOSTAT — PEPI-B FREEZER ONLY CONDUIT THROUGH TOP OF DOOR (PER DOOR) ( 2 ) - JAMB GUARDS 16GA. STAINLESS STEEL - 36" HIGH - INVEXT ( 1) J-BOX w/conduit and while cover- FOR SITE INSTALL KASON 1901A LIGHTING MOTION SENSOR FLOOR MUST BE LEVEL WITHIN 3/16" PER 10', SMOOTH, AND CLEAR OF OBSTRUCTIONS PRIOR TO INSTALLING WALK-IN PANELS. A 2" MINIMUM GAP ALL AROUND WALK-IN IS REQUIRED FOR PROPER AIR CIRCULATION. HIGH HUMIDITY ENVIRONMENTS MAY REQUIRE FORCED VENTILATION IN GAP TO PREVENT CONDENSATION. FLOOR PANELS (WHEN PROVIDED) ARE DESIGNED TO WITHSTAND A 600 POUND PER SQUARE FOOT STATIONARY LOAD. DAMAGE DUE TO FORKLIFTS, PALLET JACKS, CARTS, OR ANY TYPE OF ROLLING TRAFFIC IS NOT COVERED BY WARRANTY. ❑ APPROVED AS DRAWN STANDARD PANELS HAVE A STUCCO -EMBOSSED FINISH (TEXTURE) THAT HELPS REDUCE IRREGULARITIES IN THE PANEL SURFACE. ON REQUEST WE WILL PROVIDE A NON -TEXTURED (SMOOTH FINISH). SMOOTH FINISH PANELS TYPICALLY EXPERIENCE WRINKLING AND OTHER FLATNESS IMPERFECTIONS SUCH AS OIL -CANNING WHICH IS NOT COVERED BY WARRANTY. ❑ APPROVED AS NOTED ED2ESUBMIT WALK-IN ROOF IS NOT DESIGNED FOR FOOT TRAFFIC OR STORAGE. SNOW/ICE LOADS (OUTDOOR BOXES): TO AVOID CEILING FAILURE/COLLAPSE DUE TO SNOW OR ICE (NOT COVERED BY PANEL WARRANTY), SNOW OR ICE ACCUMULATION OF MORE THAN 3" MUST BE CAREFULLY REMOVED IN A MANNER WHICH DOES NOT CAUSE DAMAGE OR TEAR THE MEMBRANE ROOF COVER. FOR QUARRY TILE OR CONCRETE FLOORS, THE METAL FACING MAY BE SUSCEPTIBLE TO STAINING DUE TO MOISTURE CREATED BY HYDRATION OF CONCRETE -TYPE MATERIALS. EACH ROOM MUST BE PROPERLY VENTILATED AND SPECIAL SIGNED PRECAUTIONS TAKEN WHEN USING MURIATIC ACID DUE TO ITS EFFECTS ON ALUMINUM, GALVANIZED STEEL, AND STAINLESS STEEL. METAL SURFACE MUST BE PROTECTED FROM LIME AND CONCRETE RELATED COMPONENTS. PROTECTION OF ONE OF THE FOLLOWING TYPES MUST BE APPLIED BETWEEN THE CONCRETE AND METAL SURFACES: LIQUID TAR BRUSHED OR DATE: SPRAYED ABOVE THE CONCRETE LINE, HEAVY EPDXY PAINT, 6 MIL POLYETHYLENE, OR A DOUBLE LAYER OF 30 LB ASPHALT IMPREGNATED ROOFING PAPER. REFRIGERATION SPECIFICATIONS ITEM QTY HP MANUFACTURE MODEL REFRIG V/P/H MCA FANS CONNECTION DIMENSIONS(IN) AUGHT BTUH INLET SUCTION LENGTH DEEP HEIGHT HBs SCROLL,REMOTE PREASSEMBLED, ECONET,AIR-COOLED,-10°F,OUTDOOR 1 1 RF05O0L4SEBNT 1 R448/449 208-230/3/60 25.4 1/2 11/8 421/4 33 35 367 2 1 RUSSELL COIL RL6E142DDARE 208/230/1A60 EC 15D 3 3/8 1 1/8 60 1/8 151/2 16 3/4 85 ACCESSORIES (1) (1) 6' DRAIN LINE HEATER NOTE: A LICENSED REFRIGERATION INSTALLER MUST DECIDE PLACEMENT OF EVAPORATOR(S) BASE ON SITE CONDITIONS, EVAPORATOR PLACEMENT ON DRAWING SHOULD BE USED FOR REFERENCE ONLY, DETAILED REFRIGERATION SPECIFICATIONS ARE AVAILABLE UPON REQUEST INEetek YrleOek PHONE'.(305)88-1 PHONE: (-)58- CMA RESTAURANT SUPPLY & DESIGN Project Name: P.0#: P.0 ALBERTO'S CHURROS - KIRKLAND, WA. Drawn By: Checked By: ET BP Scale: Created: As Shown 8/02/2021 Q170370 Sheet No: 3 OF 5 STUB UP CONDUIT LOCKING DEVICE LOCKING DEVICE BUTYL SEALANT OUTSIDE CEILING PANEL CEILING O TONGUE &GROOVE NSF APPROVED GASKET WALL PANEL WALL PANEL INSIDE J-BOX a Lu z BUTYL SEALANT INSIDE a SNAP -IN BUTTON 48" LED LIGHT FIXTURE a (OPTIONAL) O VAPOR PROOF LIGHT FIXTURE UPDATE: 8/3/2021 ELECTRIC CONDUIT PANEL TO CEILING CONNECTION 1O WALL TO WALL CONNECTION O2 16 GA GALVANIZED STRUCTURAL CHANNELS w (2) PER CEILING) TEMPERATURE DISPLAY a AND SWITCH J CEILING PANEL BUTYL SEALANT 46" I E4" FLOOR PANEL THICKNESS CEILINGS w ° < n C-CHANNEL 16 GA. 271'D x 1$7 x!"Return z a ° ° a < ° ° (Max Length 16 ft Indoor) ` (Max Length 14 ft Outdoor) UPDATE: 8/3/2021 WALLS TO FLOOR - CONNECTION O3 STRUCTURAL CHANNEL CEILING SUPPORT (SC2) ® DOOR DETAIL STUB UP CONDUIT 5O FIBERGLASS STRUCTURAL REINFORCEMENT FIBERGLASS STRUCTURAL REINFORCEMENT ❑ APPROVED AS DRAWN SIGNED 100" ADT OVERLAY 100" ADT OVERLAY ❑ APPROVED AS NOTED ❑ RESUBMIT DATE: 100" SMOOTH ALUM. BASE �2 100" SMOOTH ALUM. BASE Y3/4" 3/4" PLYWOOD UNDERLAYMENT PLYWOOD UNDERLAYMENTO a rwwNaoaeswow®s iNetek i�etek ww�a m�wra MIAMI,FLORIDA LOS ANGELES, CALIFORNIA "Horveiaml esawei I—E ryzs, 1os-os2o m Customer Name: t H_ � M CMA RESTAURANT SUPPLY & DESIGN Project Name: P.0#: P.0 �23rr MAX. O.C. LONGITUDINAL 26 GA MILL ALBERTO'S CHURROS - KIRKLAND, WA. Drawn By: Checked By: DRW No: SECTION GALV. STEEL CROSS 4" HARDRAIL SECTION ET BP Q170370 Scale: Created: Sheet No: FLOORS REINFORCED FOR PALLET JACK APPLICATION © As shown 8/02/2021 4A OF 5 ELECTRICAL SILICON SEALANT REFRIGERATION OR CONDUIT INSIDE CONDUIT 1" DEEP SPRINKLER LINES J-BOX (FOR LIGHTING MOTION SENSOR) BOTH SIDES SHOP INSTALL NOTE: MOTION SENSOR - SITE INSTALL SILICON SEALANT SILICON SEALANT VAPOR -PROOF LIGHT NOTE: IF OPENING EXCEEDS 1/8" ON EACH SIDE, w ¢ ALL AROUND 1" DEEP BOTH SIDES NOTE: IF OPENING EXCEEDS 1/8" ON EACH SIDE, w a ALL AROUND 1" DEEP BOTH SIDES THE EXCESS SPACE MUST o THE EXCESS SPACE MUST o BE FILLED WITH LU BE FILLED WITH _LJ URETHANE FOAM URETHANE FOAM INSULATION. z INSULATION. z UPDATE: 8/3/2021 UPDATE: 8/3/2021 DOOR PANEL ELECTRICAL CONDUIT PENETRATION BY OTHERS REFRIGERATION OR SPRINKLER LINES PENETRATION BY OTHERS - 7O - EXTERIOR FREEZER DOOR POLYRETHANE DOOR EXTRUSION FOAM -IN -PLACE NEOPRENE DUAL BLADE WIPER REMOVABLE EXTERIOR RAMP THRESHOLD W/ HEATER WIRE - FLOOR PANEL ------- VA ° a A a VIEW FROM INSIDE FREEZER a , , a a n G A a DOOR SILL STEP UP O 0 10 ❑ APPROVED AS DRAWN SIGNED ❑ APPROVED AS NOTED ❑ RESUBMIT DATE: wrJtNoOolseMor�s iMerldc YN[rldc MIAMI, FLORIDA LOS ANGELES, CALIFORNIA�+e PHONE'.(305) 3035581 PHONE. I628) 50P0020 Customer Name: CMA RESTAURANT SUPPLY & DESIGN Project Name: P.0#: P.0 ALBERTO'S CHURROS - KIRKLAND, WA. Drawn By: Checked By: DRW No: ET BP Q170370 Scale: Created: Sheet No: OO As Shown 8/02/2021 413 OF 5 xF O m z O U WIRE _jI 115/60/1 SUPPLY REQUIRED N GND AUX L ADDITIONAL CONNECTIONS FREEZER OR COOLER W/ DOOR HEATER WHITE DOOR HEATER THERMAL SWITCH BLACK 115/60/1 m HEATED RELIEF PORT £ NUT z 0 U BLACK ZX WHITE J 115/60/1 HEATED VIEW WINDOW BLACK WHITE 115/60/1 AUXILIARY LIGHT(S) RED WHITE GREEN ARCTIC LED DIGITAL THERMOMETER/SINGLE POLE LIGHT SWITCH 115/60/1 WIRING DIAGRAM - SINGLE POLE SWITCH DOOR MUST BE DISCONNECTED FROM ELECTRICAL SUPPLY FOR INSTALLATION AND ADJUSTMENTS. CONDUIT PENETRATIONS MUST BE SEALED INTERNALLY AND EXTERNALLY WHERE THEY ENTER THE WALK—IN BOX. This is a 120VAC, 15 amp circuit auxiliary lights max combined draw 10 amps Manufacturer Model Keil (Component LED48X754 Hardware) 1802, 1802NL,1803, 1804, 1806, 1807, 1808, Kason 1808NM, 1808FM, 1809, 1810EZ Series, 1810LX, 1810LC, 1820 MaxLite LSV Series, A Series Osrann Sylvania 30099 Series Various UL Listed 120VAC, no greater than 60 watts NOTE: If Auxiliary Lights are not powered from the WIB Electrical Circuit, the Red Aux Wire must be removed by Qualified Electrician NOTE: Door Heater, Thermal Switch and Heater Relief Port are connected for Freezers only Optional: Cooler Doors with Door Heater and Thermal Switch ELECTRICIAN TO PROVIDE SEAL -OFFS AT EVERY CONDUIT ENTRY ON WARMER SIDE OF PANEL. SEAL INSIDE AND AROUND ALL CONDUITS WHERE PASSING TROUGHT PANELS. (SEE DETAIL PAGE) 41 �® WALK-IN COOLERS AND FREEZERS FLORIDA, USA (305) 883-5581 CALIFORNIA, USA (626)508-0920 5 OF 5 Update:08/03/21 Product Information 01 General Specifications a. Walk-in coolers and freezers shall be of a modular design and construction utilizing prefabricated insulated panels with metal skins. The panels shall allow for rapid, easy field assembly,disassembly, and modification by adding or exchanging for like panels. b. Assembly shall be accomplished by use of a standard hexagonal (Allen) wrench rotating a cam -action hook -arm on the tongue side of the panel over the pin on the groove side of the adjacent panel which pulls and locks the panels together creating an airtight and vapor proof joint. Access ports for rotating the hook -arm shall be on the inside of the cooler and these access ports shall be sealed with vinyl snap -in plugs after walk-in construction. c. Standard wall, ceiling, and floor panels shall be 46", 34-1/2", 23", and 11-1/2" wide. Standard corner panels shall be 13" x 13" at 900. Standard 4" wall and ceiling panels shall be available in any length from 1' 0" to 16' 0". Standard 5-3/8" wall and ceiling panels shall be available in any length from 1' 0" to 24' 0". Panels can be manufactured in increments of 1" to meet customers design specifications. d. Arctic is certified and labeled to NSF Standard 7 and UL Standard 471. Arctic conforms to all EISA requirements and standards. Arctic is an approved manufacturer for the State of Oregon, City of Houston and LARR. 02 Panel Construction a. Panels shall be constructed with interior and exterior metal skins formed to precise dimensions to ensure proper fit. Metal finish shall be as specified. b. Wall panel frames shall be molded of high density urethane with mating tongue and groove profiles. Standard 4" panels shall have a wide 2-1/2" tongue throat and standard 5-3/8" panels shall have a wide 4-1/4" tongue throat to ensure vapor proof and airtightjoints. c. Floor and ceiling panel frames should be molded of high density urethane U-Channels to ensure structural strength and durability. Standard 4" panels shall have a wide 2-1/2" tongue throat and standard 5-3/8" panels shall have a wide 4-1/4" tongue throat to ensure vapor proof and airtightjoints. d. Panels shall have heavy -gauge steel panel fasteners constructed of a precisely located camlock and mating steel pin. e. Panels shall have NSF approved vinyl gasket on the tongue edge of the panel. Gasket color shall be either gray, white, or black to most closely match the metal skin color. 4ircuKr® WALK-IN COOLERS AND FREEZERS h. Corners shall be constructed of a corner panel which incorporates the corner in the panel providing superior strength and structural integrity over butted corners. i. Panels shall meet NSF STD 7 and be EISA compliant. j. Panels can meet customer's specifications with angled walls, notches, corner cut outs and sloped ceilings. 03 Insulation a. Insulation shall be 4" or 5-3/8" thick and shall be "foamed -in -place" to form a rigid insulation block that is permanently bonded to the interior and exterior metal skins. b. Panel core insulation shall be CFC-free Class 1 fire rated urethane. The core insulation shall be classified to UL 723 (ASTM E84) with a flame spread <_25 and a smoke density of <450. c. Insulation shall have a K factor 50.125 BTU/hr/sq.ft. per °F/inch at 20°F and 1_0.138 BTU/hr/sq.ft. per °F/inch at 55oF in accordance with ASTM C518-2004. The R factor for 4" thick cooler panels is 28 and for freezers is 32. The R factor for 5-3/8" thick cooler panels is 39 and for freezers is 43. 04 Finish a. Interior and exterior wall and ceiling finish options are virtually limitless and are tailored to the functional and artistic needs of each customer and project. The most common finishes are: 26 gauge stucco embossed galvalume, 26 gauge stucco embossed bright G-90 galvanized steel, 26 gauge white stucco embossed galvalume, 26 gauge white stucco embossed G-90 galvanized steel, 26 gauge smooth galvalume, 26 gauge smooth bright G-90 galvanized steel, .032" stucco embossed aluminum, .040" smooth white aluminum, and 22 gauge #4 finish 304 stainless steel. Please contact your Arctic Sale Representative for additional information on the wide variety of custom materials, finishes and embossments available. 05 Electrical a. Wiring shall be concealed in the interior of the doorframe and foamed -in -place to eliminate internal conduit runs and provide a more sanitary and aesthetically look. b. Standard electrical services requirements are 120 volt, 60 cycle, 1-phase, 15 amp circuit. Please contact your Arctic Sales Representative for accommodation of other electrical service requirements. c. The interior wiring shall extend out the top of the doorframe for the primary electrical power connection. For indoor applications the ceiling panel will have a corresponding hole to align with the door frame electrical power. For applications with auxiliary lighting a switched auxiliarywire shall also extend out the top of the doorframe. d. Field wiring of the primary electrical power connection and auxiliary lighting shall be the customers responsibility and be performed by a qualified electrician to the National Electric Code and all applicable local standards. Field wiring typically involves mounting a junction box on the roof of the cooler and routing the provided interior wiring into the junction box. Auxiliary lighting is typically wired from the outside of the cooler with penetrations made by the electrician into the cooler interior for connection to the auxiliary lighting. All field wiring must be properlysealed to prevent air leakage and condensation inside of the conduit and auxiliary light fixtures. e. Door frames shall be provided with an integral ultra -bright LED temperature display and lightswitch. I. Door frames shall be provided with a vapor proof light fixture on the interior centered above the door. This fixture shall be either a LED fixture or an Edison style base socket. g. Arctic can install concealed electrical wiring with receptacles mounted flush within the interior/exterior of panels for specific customer needs. h. Arctic can install concealed copper cold water lines up to %" diameter pipe for specific customer needs. 06 Hinged Doors a. Doors shall be of in -fitting and of flush construction and bear a label indicating electrical certification to UL STD 471. f. Panel core foam shall be UL Listed, Class 1 fire rated, urethane foam permanently b. Doors available in bi-parting if requested. bonded to the interior and exterior metal skins. Each walk-in shall have a label on the door frame assembly indicating certification to ASTM STD E84/UL STD 723. c. Walk-in cooler doorjambs shall be constructed of structural FRP pultrusions with g. Standard panels shall be interchangeable. Special panels shall be sized to meet mitered corners that are foamed -in -place to provide superior rigidity and prevent specific requirements. twisting and door sag. �NAFMS. M /��/�x�-p/`1 :LA DBS All walk-ins are certifledro WSW. land UL Std. 471 bylntertek xxvxxrxrx xxxxurm 20.01a d. Walk-in freezer doorjambs shall be constructed of structural aluminum extrusions for freezers that are foamed -in -place to provide superior rigidity and prevent twisting and door sag. e. Door plug frames shall be constructed of structural FRP pultrusions that are foamed -in -place to provide a flat door plug of accurate dimensions. I. Doorframe and plug insulation shall be the same as specified for the panels. g. Door thresholds shall be 1/8" aluminum unless otherwise specified. h. Standard door size shall provide for a 34" wide x 78" tall clear opening provided with two cam rise, spring loaded, chrome hinges. Hinges are fastened to two layers of 14 gauge galvanized steel backing foamed -in -place in the door frame and door plug. i. Hinged door sizes of widths up to 6' 0" and heights up to 20' 0" can be provided. Additional hinges are provided as requested by the customer and as dictated by engineering requirements for larger doors. j. Doors shall be provided with an NSF approved one-piece magnetic gasket fora positive seal. k. Doors shall be provided with a butyl rubber gasket mounted to the bottom edge of the door. I. Door handles shall be provided with a cylinder lock and an inside release. Multiple options available on request. m. Doors that access ambient air conditions shall be provided with a vinyl strip curtain. n. Freezer doors shall be supplied with a frame and threshold heater. o. Freezer doors shall be supplied with a heated air vent. p. In applications that require a kickplate, the plate shall be flush with the door metal and not include an overlay. q. Optional features are available to meet customer and project requirements. Common optional features are heated and non -heated viewports, internal and external aluminum diamond plate or stainless 07 Sliding Doors a. Doors shall be overhead mounted with two layers of %" exterior grade plywood backing foamed -in -place to provide a structural mounting location for sliding door hardware. b. Door core foam shall be UL Listed, Class 1 fire rated, urethane foam permanently bonded to the interior and exterior metal skins. Each walk-in shall have a label indicating certification to ASTM STD E84/UL STD 723. C. Doors shall be of a finish material selected by customer. d. Door plug frames shall be constructed of treated 2" lumber. e. Door gaskets shall be resilient flexible vinyl tested to ASTM STD E4257. Walk-in cooler floor gasket shall be of the single bulb sweeper type. Walk-in freezer gasket shall be of the dual sweeper type mounted in a "U" channel. Side and top gaskets shall be of the large bulb type and mounted to the inside perimeter of the door. f. Pre -assembled one-piece trolley assembly features heavy extruded aluminum chassis with heavy-duty 3-1/2" diameter nylon -clad stainless steel ball bearing rollers. Built-in anti -lift feature and deep-seated rollers prevent derailing and provide stability. g. Rail and track are rugged, corrosion resistant extruded aluminum for quick response and straight, sure tracking even with maximum door load. h. Track ramps are tough, smooth acetal for long wear and easy sliding. "Down -and -in" action provides easier door operation, yet ensures a tight door seal in combination with the lower guide. c. Floor wear surface shall be smooth aluminum. Other floor wear surfaces are available and include but are not limited to 16 gauge 304 N4 finish stainless steel and aluminum diamond tread plate. Please contact your Arctic Sale Representative for additional information. d. Ramp wear surfaces are 16 gauge stainless steel or aluminum diamond treadplate with a %" wood backer foamed -in -place to structural cross supports. e. NSF cove to be formed and foamed -in -place in floor panels. f. Floorless walk-in coolers shall be provided with steel "U" channel and integral NSF 6" cove for field installation by customer both inside and out. g. Cooler floor panels are available in thicknesses ranging from 2" to 5-3/8". 09 Closures and Trim a. Matching ceiling closure panels and vertical trim strips for finishing between walk-in walls and building walls and building ceiling shall be supplied when specified and noted on the approved project drawings. Customer may select any style of custom configuration to meet job site needs. 10 Accessories A wide array of optional accessories are offered to meet the exact customer and project requirements. Some of the more common accessories provided are: a. Viewports (windows) on doors b. Windows on walls c. Reach -In doors; solid or glass d. Aluminum and stainless steel bumper rails and hat channels. e. 3-way light switches f. A wide range of LED lighting options g. Outdoor roof membrane packages, multiple colors. h. Alarm systems (temperature, door ajar, panic alarm, etc.) L Alarm systems can be wired to multiple boxes, to a remote communicator for a connection to a customer is monitoring system. j. Clear View single or bi-parting swing doors. k. Foamed -in -place backing for attachment of shelving or other structural requirements I. Doors positioned right up against the adjacent wall with zero jamb clearance. m. Wide variety of glass reach -in doors in sizes and colors to meet customer specifications. Shelving and LED lights included. n. Diamond Treadplate or Stainless Steel, 36" -48" wainscoting for interior or exterior installation to protect walls. o. Cooler floor panels as thin as 2'. p. Corners at an angle ranging from 0 -180' q. Seismic engineered stamped drawings and seismic mounting components L Please contact your Arctic Sales Representative for accessories to meet your unique requirements. 11 Refrigeration a. A comprehensive selection of refrigeration systems, air and water-cooled, in top mount self-contained, pre -assembled remote, and remote configurations are available to meet the exact customer and project requirements. b. Evaporators that are of low profile, center mount, or medium profile with a maximum 70' throw. Coils can be manufactured with rustproof coating to meet customer's specific product needs. LMicro-leveling feature allows for vertical door adjustment to maintain door 12 Warranty seal, even where floors are uneven or after sweepergasket is worn. Adjustment a. Panels shall include a 15-year performance warranty, doors and door assemblies shall nuts are located up front for easy access. include a 5-year materials and workmanship warranty, and refrigeration shall include a j. Large exterior pull -handle ofchrome plated, die-cast zinc and steel recessed 1-year parts and laborwarranty. inside pull handle shall be provided. c. Warranty is only valid if walk-in and refrigeration is installed by a factory authorized 08 Floors installer incorporating ASHRAE standards and practices. a. Floors are optional and when provided floor construction and insulation shall d.This isawarranty summary only. The actual walk-in warranty is governed byour be the same as specified for wall panels. complete warrant document which may be found at https://www.arctimalkins.com/litera- b. Floomare ratedto withstand a uniformly distributed stationary load of1,200 ture-3/miscellaneous/. persquarefoot. Heavy duty structural floors are availablewhen specified. Please Please note that we have a continuous product development and improvement contact your Arctic Sale Representative for additional information. program which may result in change without notice to this specification. Arctic Industries, LLC. ArcticWalkins.com Miami, FL 1305.883.5581 20,01 a Los Angeles, CA 1626.508.0920 2 COMPONENT HARDWARE' Lens retaining clips B LED Strip plate — Lens Cover — W LED VAPOR TIGHT LUMINAIRE COOLER / FREEZER LINEAR LIGHT FIXTURE z Installation Guide e LED Strip plate retaining clip 35.5in [901.7mm] inside Enclosure, 2 places o Pinch inwards to release LED Strip Plate Mounting Plate Receptacle o Enclosure QUICK DISCONNECT ` � � KNOCKOUT \ 1/2" Trade Size POWER INPUT LEADS GROUND LEAD 1) TURN OFF ELECTRICITY AT BREAKER OR FUSE BOX 2) Unpack fixture. Remove LED Strip Plate by pinching retaining tabs inward while lifting plate up and out. LED Strip Plate is retained by 2 tethers to limit movement. Collect Mounting Plates supplied in poly bag packaged with the fixture. 4) Secure Mounting Plates to mounting surface. Space plates, center to center as shown in diagram. Snap fit Enclosure Mounting Plate Receptacle into installed mounting plates, verify proper fit at both ends. 5) Install conduit fitting in Enclosure Knockout, fixture is supplied with a threaded metal fitting for use with tubular conduit, and a plastic Gland fitting for use with jacketed supply wiring. Minimum jacket diameter .30" [7.6mm] is required to maintain a vapor tight seal. Supply wire with a jacket diameter less than .30" [7.6mm] will need to be backed filled with Silicone Sealant. When using threaded metal fitting, back fill wire entry to housing using silicone sealant to maintain a vapor tight seal and prevent condensation from forming inside the enclosure 6) Using 18AWG wire nuts, connect black supply lead to black lead from disconnect. Repeat connection with white supply lead. Connect supply ground lead to green ground lead attached to the LED Strip Plate. 7) Position LED Strip Plate over enclosure retaining tabs and snap fit plate into enclosure. verify all wiring is contained under the LED Strip Plate. 8) Position Lens Cover into gasket recess of enclosure and secure in place by engaging retaining clips Notice: Installation must comply with local and national electrical codes. The manufacturer assumes no responsibility for improper installation or application of this lighting fixture. Always make sure the supply voltage matches with the fixture rated voltage. This lighting fixture is not intended to be connected to a "two wire" (one with no ground) supply. Fixture must be Grounded. Supply wiring to fixture must maintain a vapor tight seal at entry to housing. (See step 5) All knockouts must be plugged (additional plug supplied with fixture accessory kit) Failure to adequately moisture -proof seal all enclosure openings will void warranty. I V 2 LED48X7 INSTALL 8-29-17