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Tent Heater Manual 80k and 170k btuL.B.WNITE Owner's Manual and Instructions Premier Tent Heaters MODELS OUTPUT (Btuh) FUEL TS080 80,000 Propane Vapor Withdrawal or TS170 170,000 Natural Gas Certification by: oEs i cN * SP � FRTIF��® Congratulations! You have purchased the finest circulating tent heater available. Your new L.B. White heater incorporates the benefits from the most experienced manufacturer of heating products using state-of-the-art technology. We, at L.B. White, thank you for your confidence in our products and welcome any suggestions or comments you may have ... call us, toll -free, at 1-800-345-7200. ATTENTION ALL USERS This heater has been tested and evaluated by C.S.A. International in accordance with the requirements of Standard ANSI Z83.7• CSA 2.14 and is listed and approved as a ductable direct gas -fired forced -air construction heater with application for the temporary heating of buildings under construction, alteration, or repair. Additionally, this heater has been application reviewed and approved by C.S.A. International for USA Tent Heating Applications with temporary human occupancy. If you are considering using this product for any application other than its intended use, then please contact your fuel gas supplier, or the L.B. White Co., Inc. Quality heaters you can count on. W6636 L.B. White Rd., Onalaska, WI 54650 ■ (800) 345-7200 ■ (608) 783-5691 ■ (608) 783-6115, fax ■ info@lbwhite.com 150-26421 A GENERAL HAZARD WARNING Failure to comply with the precautions and instructions provided with this heater, can result in: — Death — Serious bodily injury or burns — Property damage or loss from fire or explosion — Asphyxiation due to lack of adequate air supply or carbon monoxide poisoning — Electrical shock i. Read this Owner's Manual before installing or using this product. Only properly -trained service people should repair or install this heater. Save this Owner's Manual for future use and reference. Owner's Manuals and replacement labels are available at no charge. For assistance, contact L.B. White at 800-345-7200. A WARNING ■ Proper gas supply pressure must be provided to the inlet of the heater. ■ Refer to data plate for proper gas supply pressure. ■ Gas pressure in excess of the maximum inlet pressure specified at the heater inlet can cause fires or explosions. ■ Fires or explosions can lead to serious injury, death, or building damage. ■ Gas pressure below the minimum inlet pressure specified at the heater inlet may cause improper combustion. ■ Improper combustion can lead to asphyxiation or carbon monoxide poisoning and therefore serious injury or death. A WARNING Fire and Explosion Hazard ■ Not for home or recreational vehicle use. ■ Installation of this heater in a home or recreational vehicle may result in a fire or explosion. Fire or explosions can cause property damage or loss of life. FOR YOUR SAFETY If you smell gas: 1. Open windows. 2. Don't touch electrical switches. 3. Extinguish any open flame. 4. Immediately call your gas supplier. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. A WARNING Fire and Explosion Hazard Keep solid combustibles a safe distance away from the heater. Solid combustibles include wood, paper, or plastic products, building materials and dust. Do not use the heater in spaces which contain or may contain volatile or airborne combustibles. Volatile or airborne combustibles include gasoline, solvents, paint thinner, dust particles or unknown chemicals. Failure to follow these instructions may result in a fire or explosion. Fire or explosions can lead to property damage, personal injury or loss of life. Table of Contents SECTION PAGE GeneralInformation.................................................................4 Heater Specifications................................................................4 Safety Precautions..................................................................5 Installation Instructions General........................................................................7 Propane Gas Supply Sizing........................................................8 Sliding Handle Assembly (Premier 170).............................................. 9 Hose Hanger, Regulator Storage Bracket & Thermostat Storage Bracket ................... 9 Wheel, Leg & Lifting Handle Assembly (Premier 170)................................. 10 Leg Assembly (Premier80).......................................................10 Hose and Regulator Assembly....................................................11 Thermostat Assembly...........................................................11 Duct Kit Assembly..............................................................12 Unit Diffuser Assembly..........................................................12 End Diffuser Assembly..........................................................13 Connecting Regulator to Gas Supply ............................................... 13 Start -Up Instructions...............................................................14 Shut -Down Instructions.............................................................15 Cleaning Instructions...............................................................15 Maintenance Instructions........................................................... 15 Service Instructions General.......................................................................16 Motor and Fan Wheel...........................................................16 Air Proving Switch..............................................................17 Igniter and Flame Sensor Assembly ................................................ 17 Testing the Manual Reset High Limit Switches ....................................... 18 Burner Orifice and Gas Control Valve ............................................... 18 Gas Pressure Checks...............................................................20 Troubleshooting Information......................................................... 21 Electrical Connection and Ladder Diagram, TS080....................................... 27 Electrical Connection and Ladder Diagram, TS170....................................... 28 Heater Component Function.........................................................29 Parts Identification Parts Schematic and Parts List Premier80............................................................30 & 31 Premier170...........................................................32 & 33 WarrantyPolicy....................................................................34 Replacement Parts and Service ...................................................... 34 This Owner's Manual includes all options and accessories commonly used on this heater. When calling for technical service assistance, or for other specific information, always have model number, configuration number and serial number available. This information is contained on the dataplate. This manual will instruct you in the operation and care of your unit. Have your qualified installer review this manual with you so that you fully understand the heater and how it functions. General Information The gas supply line installation, installation of the heater, and repair and servicing of the heater requires continuing expert training and knowledge of gas heaters and should not be attempted by anyone who is not so qualified. See page 6 for definition of the necessary qualifications. Contact your local L.B. White distributor or the L.B. White Co., Inc. for assistance, or if you have any questions about the use of the equipment or its application. The L.B. White Co., Inc. has a policy of continuous product improvement. It reserves the right to change specifications and design without notice. Heater Specifications SPECIFICATIONS Fuel Type Propane Natural Propane Natural Gas Gas Gas Gas Maximum Input (BTUH) 80,000 170,000 Ventilation Air Required 450 CFM 1,200 CFM to Support Combustion Burner Manifold Pressure 10 in W.C. 4 in. W.C. 10 in. W.C. 4 in. W.C. Inlet Gas Supply Pressure Acceptable at MAX. 13.5 in. W.C. the inlet of the heater for Purpose of Input MIN. 12 in. W.C. 8 in. W.C. 11 in. W.C. 7 in. W.C. Adjustment Fuel Consumption Per Hour 3.70 lbs. 80 cu. ft. 7.87 lbs. 170 cu. ft. Ball Bearing Motor Characteristics 1/8 H.P. 1/3 H.P. 1,100 RPM 1,100 RPM Electrical Supply 115/60/1 (Volts/Hz/Phase) STARTING 5.0 7.3 Amp Draw 5.0 CONTINUOUS 1.5 OPERATION Dimensions (Inches) 29-1/2 x 13-1/2 x 20 30-3/4 x 18-1/4 x 28-1/4 LxWxH TOP 1 ft. Minimum Safe SIDES 1 ft. Distances From BACK 1 ft. Nearest Combustible BLOWER 6 ft. Materials OUTLET GAS Propane Gas - 6 ft., 1.83 m SUPPLY Natural Gas - N/A Net Weight 81 153 Shipping Weight 88 161 Minimum Ambient Temperature - 20OF in Which Heater May Be Used Safety Precautions A WARNING Asphyxiation Hazard Do not use this heater for heating human living Refer to the specification section of the heater's quarters. Owner's Manual, heater dataplate, or contact the L.B. White Company to determine combustion air ventilation Do not use in unventilated areas. requirements of the heater. The flow of combustion and ventilation air must not be obstructed. Proper ventilation air must be provided to support the combustion air requirements of the heater being used. Lack of proper ventilation air will lead to improper combustion. Improper combustion can lead to carbon monoxide poisoning leading to serious injury or death. Symptoms of carbon monoxide poisoning can include headaches, dizziness and difficulty in breathing. FUEL GAS ODOR Propane gas and natural gas have man-made odorants added specifically for detection of fuel gas leaks. If a gas leak occurs, you should be able to smell the fuel gas. THAT'S YOUR SIGNAL TO GO INTO IMMEDIATE ACTION! Do not take any action that could ignite the fuel gas. Do not operate any electrical switches. Do not pull any power supply or extension cords. Do not light matches or any other source of flame. Do not use your telephone. Get everyone out of the building and away from the area immediately. Close all propane gas tank or cylinder fuel supply valves, or the main fuel supply valve located at the meter if you use natural gas. Propane gas is heavier than air and may settle in low areas. When you have reason to suspect a propane leak, keep out of all low areas. Some people cannot smell well. Some people cannot smell the odor of the man-made chemical added to propane or natural gas. You must determine if you can smell the odorant in these fuel gases. Learn to recognize the odor of propane gas and natural gas. Local propane gas dealers will be more than happy to give you a scratch and sniff pamphlet. Use it to become familiar with the fuel gas odor. Smoking can decrease your ability to smell. Being around an odor for a period of time can affect your sensitivity to that particular odor. Use your neighbor's phone and call your fuel gas supplier and your fire department. Do not re-enter the building or area. Stay out of the building and away from the area until declared safe by the firefighters and your fuel gas supplier. FINALLY, let the fuel gas service person and the firefighters check for escaped gas. Have them air out the building and area before you return. Properly trained service people must repair the leak, check for further leakages, and then relight the appliance for you. ODOR FADING -- NO ODOR DETECTED The odorant in propane gas and natural gas is colorless and the intensity of its odor can fade under some circumstances. If there is an underground leak, the movement of gas through the soil can filter the odorant. Propane gas odor may differ in intensity at different levels. Since propane gas is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you continue to detect any gas odor, no matter how small, treat it as a serious leak. Immediately go into action as discussed previously. ATTENTION -- CRITICAL POINTS TO REMEMBER! Propane gas has a distinctive odor. Learn to recognize these odors. (Reference Fuel Gas Odor and Odor Fading sections above. If you have not been properly trained in repair and service of propane gas then do not attempt to light heater, perform service or repairs, or make any adjustments to the heater on the propane gas fuel system. Even if you are not properly trained in the service and repair of the heater, ALWAYS be consciously aware of the odors of propane gas and natural gas. A periodic sniff test around the heater or at the heater's joints; i.e. hose, connections, etc., is a good safety practice under any conditions. If you smell even a small amount of gas, CONTACT YOUR FUEL GAS SUPPLIER IMMEDIATELY. DO NOT WAIT! 1. Do not attempt to install, repair, or service this heater bypassed. Do not operate this heater unless all of or the gas supply line unless you have continuing these features are fully functioning. expert training and knowledge of gas heaters. 6. Do not locate fuel gas containers or fuel supply hoses Qualifications for service and installation of this within 20 ft. of the blower outlet of the heater. equipment are as follows: 7. Do not block air intakes or discharge outlets of the a. To be a qualified gas heater service person, you heater. Doing so may cause improper combustion or must have sufficient training and experience to damage to heater components leading to property handle all aspects of gas -fired heater installation, damage. service and repair. This includes the task of installation, troubleshooting, replacement of 8. The hose assembly shall be visually inspected on a defective parts and testing of the heater. You daily basis after heater relocation and when the must be able to place the heater into a continuing heater is in use. If it is evident there is excessive safe and normal operating condition. You must abrasion or wear, or if the hose is cut, it must be completely familiarize yourself with each model replaced prior to the heater being put into operation. heater by reading and complying with the safety The hose assembly shall be protected from building instructions, labels, Owner's Manual, etc., that is materials, and contact with hot surfaces during use. provided with each heater. The hose assembly shall be that specified by the manufacturer. See parts list. b. To be a qualified gas installation person, you must have sufficient training and experience to handle 9. Check for gas leaks and proper function upon heater all aspects of installing, repairing and altering gas installation, when relocating, and after servicing. lines, including selecting and installing the proper Refer to leak check instructions within installation equipment, and selecting proper pipe and tank section of this manual. size to be used. This must be done in accordance with all local, state and national codes as well as 10. This heater should be inspected for proper operation the manufacturer's requirements. by a qualified service person before each use and at least annually. c. In the Commonwealth of Massachusetts, this product must be installed by a gas fitter licensed 11. Always turn off the gas supply to the heater if the by the Commonwealth of Massachusetts. heater is not going to be used in the heating of the tent. 2. All installations and applications of L.B. White heaters must meet all relevant local, state and national 12. This heater is equipped with a three -prong codes. Included are L.P. gas, natural gas, electrical, (grounding) plug for your protection against shock and safety codes. Your local fuel gas supplier, a local hazard and must be plugged directly into a properly licensed electrician, the local fire department or grounded three -prong receptacle. Failure to use a similar government agencies, or your insurance agent properly grounded receptacle can result in electrical can help you determine code requirements. shock, personal injury, or death. Also refer to: 13. If gas flow is interrupted and flame goes out, do not relight the heater until you are that all gas that may - NFPA 102, Standard for Assembly Seating, have accummulated has cleared away. In any event, Tents and Membrane Structures. do not relight the heater for at least 5 minutes. - ANSI/NFPA 58, latest edition, Standard for 14. Minimum propane gas supply cylinder size to be used Storage and Handling of Liquefied Petroleum Gas and/or shall be 100 pounds when using a cylinder supply system. The system must be arranged to provide - ANSI Z223.1/NFPA 54, National Fuel Gas vapor withdrawal from the operating cylinder. Code -- ANSI/NFPA 70, National Electrical Code. 3. We cannot anticipate every use which maybe made of our heaters. Check with the local fire safety authority if you have questions about applications. 15. When the heater is to be stored indoors, the connection between the propane gas supply cylinder(s) and the heater must be disconnected and the cylinder(s) removed form the heater and stored in accordance with the Standard for the Storage and Handling of Liquified Petroleum Gases, ANSI/NFPA 58. 4. Forced air heaters shall not be directed toward any propane gas container within 20 feet (6.10 meters). 16. Propane gas supply containers have left handed Do not wash the heater. Use only compressed air, a threads. Use the manual hand wheel supplied with soft brush or dry cloth to clean the interior of the regulator to make a connection of the regulator's heater and it's components. P.O.L. fitting into the cylinders' gas supply valve. 5. For safety, this heater is equipped with manual reset 17 Use pipe joint compound that is resistant to propane high limit switches, an air -proving switch and a and natural gas. redundant gas control valve. Never operate the heater with any safety device that has been Installation Instructions A WARNING Fire and Explosion Hazard Can cause property damage, severe injury or death To avoid dangerous accumulation of fuel gas, turn off gas supply at the heater service valve before starting installation, and perform gas leak test after completion of installation. Do not force the gas control knob. Use only your hand to turn the gas control knob. Never use any tools. If the knob will not operate by normal hand pressure the gas control valve should be replaced by a qualified service technician. Force or attempted repair may result in fire or explosion. 1. Read all safety precautions and follow L.B. White recommendations when installing this heater. If during the installation or relocating of heater, you suspect that a part is damaged or defective, call a qualified service agency for repair or replacement. GENERAL Duct Kit, 12 in. diameter x 12 ft. length: This accessory provides for locating the heater 10 ft. away from the tent as required by some local codes. Duct Kit Part Numbers: Gray 26346 White 26347 Clear 26348 End Diffuser: This accessory is used with the 12 in. diameter x 12 ft. duct. It is placed under the tent edge and provides for spreading of the heated air inside the tent. End Diffuser Part Number: 26350 DO NOT USE ANY OTHER DUCTWORK, DUCTING,FIELD FABRICATED DUCTS, TARPS,STOVE PIPE, or any other means of making the connection between the heater and the inside of the tent. The heating equipment must be properly positioned on a flat, stable, and horizontal surface before use. Observe and obey all minimum safe distances of the heater to the nearest combustible materials. Safe distances are given on the heater dataplate and on page 4 of this manual. 6 3. L.P Gas Installation Requirements All LP. gas containers must be placed at least 5 feet from the nearest tent wall structure. Ensure all L.P. gas containers are secured and protected from all people, vehicular traffic and contact. L.P. gas containers must be located on a flat,level, and stable surface. L.P. gas cylinders (a.k.a. 100 lb. cylinders/tanks) must be secured from tip -over. Contact your local authorities, L.P. gas dealers, or fire marshalls for specifics dealing with installation in your area 4. This heater may be installed either indoors or outdoors. For outdoor installations, additional accessories are needed to properly provide heated air to the inside of the tent. These accessories are as foI lows: Unit Diffuser: This accessory provides the necessary clearance to combustible materials and also spreads the heated air inside the tent. Local codes may require a 10 ft. separation between the tent and the heater. In this case the unit mounted diffuser shall not be used. Unit Diffuser Part Numbers: Premier 80: 26349 Premier 170: 26351 When using the unit diffuser or end diffuser air distribution accessories, ensure the tent material is laid within the accessory's channel, and the tent material is firmly anchored to hold the tent material securely within the channel. See pages 12 and 13 for specifics when using these air distribution accessories. The heater's gas pressure regulator (with pressure relief valve) must be protected from adverse weather conditions (rain, ice, snow) as well as from building materials (tar, concrete, plaster, etc.) which can affect safe operation and could result in property damage or injury. 7. Insure that all accessories that ship within the heater have been removed from inside the heater and installed. 8. Check all connections for gas leaks using approved gas leak detectors. Gas leak testing is performed as fo I I ows: A! WARNING Fire and Explosion Hazard Do not use open flame (matches, torches, candles, etc.) in checking for gas leaks. ■ Use only approved leak detectors. ■ Failure to follow this warning can lead to fires or explosions. Fires or explosions can lead to property damage, personal injury or loss of life. - Check all pipe connections, hose connections, fittings and adapters upstream of the gas control with approved gas leak detectors. In the event a gas leak is detected, check the components involved for cleanliness and proper application of pipe compound before further tightening. Tighten the gas connections as necessary to stop the leak. After all connections are checked and any leaks are stopped, turn on the main burner. Stand clear while the main burner ignites to prevent injury caused from hidden leaks that could cause flashback. With the main burner in operation, check all connections, hose connections, fittings and joints as well as the gas control valve inlet and outlet connections with approved gas leak detectors. If a leak is detected, check the components involved for cleanliness in the thread areas and proper application of pipe compound before further tightening. Tighten the gas connection as necessary to stop the leak. If necessary, replace the parts or components involved if the leak cannot be stopped. Ensure all gas leaks have been identified and repaired before proceeding. 9. A qualified service agency must check for proper operating gas pressure upon installation of the heater. 10. Light according to instructions on heater or within owner's manual. 11. The heater must have the proper gas regulator for the application. Use only the L.B. White regulator originally supplied with the heater. This regulator includes a POL fitting incorporating an excess flow valve. The excess flow valve is a safety device which protects against discharge from the propane gas supply container if the regulator is broken off. If the POL fitting is ever replaced, it needs to be replaced with an L.B. White POL fitting. Failure to do so can result in fires, explosions, loss of property, injury or death. PROPANE GAS SUPPLY SIZING The vaporization of propane is affected by several factors: the surface area of the container, the liquid level of propane, temperature surrounding the container, and the relative humidity. All of these factors are specific to a site. Therefore, a degree of experience and judgement is required to select the proper propane supply. 12. The regulator must be connected to the gas supply so that gas pressure at the inlet to the gas valve is regulated within the range specified on the dataplate at all times. Contact your gas supplier, or the L.B. White Co., Inc. if you have any questions. 13. This heater is configured for use for propane gas vapor withdrawal only. Do not use the heater in an propane gas liquid withdrawal system or application. If you are in doubt, contact the L.B. White Co., Inc. 14. The heater must be installed so as not to interfere with or obstruct normal exits, emergency exits, doors and walkways. 15. Railing, fencing or suitable substitute materials must be used to keep the heating equipment from any people using and visiting the structure. 16. The heater shall be located so that rain, ice, or snow drainage from the structure does not affect heater operation. If the heater is located outside, it must be located above any pooled or standing water. A surrounding trench is recommended to drain any rain, ice or snow away from the unit. 17. The ground and surrounding terrain must be cleared of any combustible vegetation and other combustible materials when the heater is mounted outside. 18. Eventually, like all electrical/mechanical devices, the thermostat can fail. Thermostat failure may result in an underheating condition. The thermostat should be tested to make sure it turns the heater on and off within a temperature differential of ±3 ° F. 19. Take time to understand how to operate and maintain the heater by using this Owner's Manual. Make sure you know how to shut off the gas supply to the building and also to the individual heater. Contact your fuel gas supplier if you have any questions. 20. Any defects found in performing any of the service or maintenance procedures must be eliminated and defective parts replaced immediately. The heater must be retested by properly qualified service personnel before placing the heater back into use. Although experience is the best guide, the following recommendations can be used as a starting point. The table is based on experience in northern climates where cold weather and high humidity are prevalent in the winter. If more or less favorable conditions prevail at a specific site, adjustments can be made on the basis of experience. Recommended Propane Gas Su Average Temp OF 50 40 30 20 10 0 -10 Number of 1001b. TS080 1 1 2 2 2 2 2 Gas Cylinders to Use Per Heater TS170 2 2 3 3 3 3 3 0 * Cylinders must be manifolded together to allow simultaneous vapor withdrawal from all cylinders. The Premier 170 is equipped with sliding handles for FIG. 1 convenient "wheel -barrow" style mobility. Depress the snap -button on the underside of the sliding handle storage bracket. Fully extend both handles until the snap button locks into place. For storage, depress the snap button and push the handles to fully retracted position. 1. Hose Hanger Assembly - SLIDING HANDLE ASSEMBLY Premier 170 EXTEND HANDLE UNTIL IT SNAPS INTO RETAINING HOLE HANDLE BRACKET RETAINING HOLE AT UNDERSIDE �o a SNAP BUTTON AT UNDERSIDE HOSE HANGER, REGULATOR STORAGE BRACKET & THERMOSTAT STORAGE BRACKET FIG. 2 a. Align wire hose hanger to cage nuts on back of heater. b. Mount the hanger using the 1/4-20 x 3/4 in. bolts and 1/4 in. flat washers. Tighten securely. See Fig. 2. 2. Thermostat Storage Bracket Assembly a. Align regulator storage bracket to the four 1/8 in. diameter holes on heater case back. b. Mount the storage bracket to the case using the four 3/8 in. hex head screws. Tighten securely. See Fig. 2. Store the thermostat as shown in Fig. 3 when not in use. 3. Regulator Storage Bracket Assembly (PREMIER 170) a. Align regulator storage bracket to the two 1/8 in. diameter holes on heater case back. b. Mount the storage bracket to the case using the two 3/8 in. hex head screws at this point. Tighten securely. See Fig. 2. CAGE NUTS REGULATOR STORAGE BRACKET FIG. 3 Thermostat Storage INTERNAL VIEW -HOSE HANGER -FLATWASHER BOLT iERMOSTAT CASE -STS ON SUPPORT 1ACKET SCREWS THERMOSTAT STORAGE BRACKET (INSTALLED WITH INTERNAL SUPPORT TO THE LEFT) a WHEEL, LEG & LIFTING HANDLE ASSEMBLY Premier 170 See Fig. 4 for assembly of components. Ensure all hardware is tightened securely. FIG. 4 1 BOLT 5116.18 X 1" AND 1 WASHER 5116" AT EACH END NUTS 5116.18 (2 PER SIDE) LEG ASSEMBLY Premier 80 Assemble the legs to the heater as shown. Tighten all hardware securely. 10 REMOVE CASE SCREW AT EACH END OF HEATER (BOTH SIDES) BEFORE INSTALLING U•HANDLES. HANDLE • U, WITH 8" LEGS INSTALL CAGE NUTS AS SHOWN BEFORE BOLTING SUPPORT TO HEATER 116.18 X 1" TY 8) INSTALL CAGE NUTS AS SHOWN BEFORE BOLTING SUPPORT TO HEATER HOSE AND REGULATOR ASSEMBLY 1. Connect rigid end of hose to regulator outlet. Connect other end to hose adapter at heater. Tighten securely. See Fig 6. a1c a 2. The hose may be coiled up and hung on the hose hanger as shown in Fig. 7. 3. For Premier 170 heaters, store the regulator in the storage bracket (Fig. 7) when the regulator is not in use. FIG. 7 1. Connect male plug on heater into female side of FIG. 8 series tap plug on thermostat. See Fig. 8. 2. Plug male side of series tap plug into grounded, heavy-duty, electrical extension cord. Plug extension cord into approved electrical outlet. R I IN THERMOSTAT ASSEMBLY HEAVY DUTY EXTENSION CORD WITH GROUND THERMOSTAT DUCT KIT ASSEMBLY Accessory 26346 1. Extend duct kit to 12 ft. length. FIG. 9 2. See Fig. 9 for installation of duct. Hand tighten the screws snugly. (Note: Slots are also provided at the sides of heater's air discharge to accomodate earlier style duct adapters with tab mounting configuration.) 3. Position duct as shown. Eliminate any kinks in duct. UNIT DIFFUSER Accessory 26349 (Premier 80) & 26351(Premier 170) 1. See Fig. 10 for installation of unit diffuser. Hand tighten the screws snugly. (Note: Slots are provided to accomodate earlier style unit diffusers with tab mounting.) 2. Position the diffuser under the tent wall as shown. Lay the tent material within the channel of the diffuser. Ensure the material is securely anchored within the channel to prevent contact with the heater. See below for typical installation. FIG. 10 MATERIAL LOCATED IN CHANNEL AND SECURELY ANCHORED TO PREVENT CONTACT WITH HEATER J � SLOT INSERT TAB AT BOTTOM OF DIFFUSER INTO SLOT BEFORE TIGHTENING WING SCREWS INTO CAGE NUTS FASTEN WING SCREWS INTO CAGE NUTS AT BLOWER OUTLET AND TIGHTEN INSTALL TAB AT BOTTOM OF COLLAR INTO SLOT AT BOTTOM OF OUTLET BEFORE FASTENING WING SCREWS WING SCREW CAGE NUTS 12 1. Wrap the duct clamp around duct and collar. Saddle 2 of clamp lays over duct coil. Connect clamp ends together and tighten securely. See Fig. 11. FIG. 11 WING SCREWS INTO CAGE NUTS. Only use the L.B. White regulator supplied with the heater. END DIFFUSER Accessory 26350 Position the diffuser under the tent wall as shown. Lay the tent material within the channel of the diffuser. Ensure the material is securely anchored within the channel. See Fig. 12. DUCT EXTENDED TO FULL LENGTH TENT SIDE WALL MATERIAL LOCATED IN CHANNELAND ANCHORED SECURELY DIFFUSER CONNECTING REGULATOR TO GAS SUPPLY FIG. 13 The heater must be regulated at all times for proper operation. The regulator must be installed so its vents are directed downward. I. Leak check all regulator connections whenever the regulator is connected to the gas supply. Propane Gas Heaters 1. Remove the cap from the POL fitting. Insert the POL stem into the cylinder valve. Push the spring loaded hand wheel up against the threaded nut. Turning counter clockwise, thread the POL nut into into the container valve using the hand wheel. Firmly tighten. See Fig. 13. 2. Slowly open the cylinder valve. This will prevent lock- up of the excess flow valve built within POL stem. 3. When storing or transporting the heater, ensure the POL fitting is protected from damage and water entry. Natural Gas Heaters - A regulator is required if the supply pressure to the heater is above the maximum pressure stated on the heater's dataplate. --- Connect the natural gas regulator (part # 09795) to the natural gas supply line. Gas supply pressure to the regulator must be a minimum of 14 in.W.C. 13 Start -Up Instructions 1. Connect the electrical cord to an approved electrical FIG. 15 outlet. STATUS A selector switch located on the back of the heater allows heater operation in either HEAT or VENT (no GAS VALVE heat) modes. See Fig. 15. AIR PROVING A. Heat Mode Operation TRANSFORMER a. Open all manual fuel supply valves. Check for gas POWER leaks using an approved leak detector. The gas control valve in the heater has a manual shut-off feature incorporated into the valve assembly. HEAT SELECTOR Ensure the indicator on the valve is positioned to OFF SWITCH ON. See Fig. 14. VENT FIG. 14 When the switch is set to HEAT, four status lights (See Fig. 15) will be activated in sequence as l , specific circuits within the heater are checked by the ignition control. If the heater does not light and a status light is off, refer to the troubleshooting label on the inside of the heater's burner end access door 0 or the troubleshooting section in this manual. OFF B. Vent Mode Operation Push the selector switch to OFF, then to VENT. Only the fan motor will operate. The igniter will b. Push the selector switch to HEAT. not spark, nor will ignition occur. c. Set the thermostat above room temperature The VENT feature is used when air circulation is required. The heater will not cycle on its thermostat The fan motor will start setting. To discontinue ventilation, position the Igniter will spark switch to OFF or HEAT. Ignition occurs d. The thermostat cycles the heater on and off based C. Off on set point. Position the switch to midpoint. (It is normal for air to be trapped in the gas hose on new installations. The heater may attempt more than 2. Do not exceed input rating stamped on nameplate or one trial for ignition before air is finally purged from manufacturer's recommended burner orifice line and ignition takes place.) pressure for size orifice(s) used. Make certain that the primary air supply to main burner is open and free of dusk, dirt and debris for complete, proper combustion. 14 For normal shut -down, set the thermostat below room temperature. When servicing or performing maintenance, follow steps 1- 5. 1. Close the fuel supply valve. 2. Allow the heater to burn off any fuel gas remaining in the gas supply line. Shut -Down Instructions 3. For heaters so equipped, set the thermostat to "Off" or "No Heat". 4. Position selector switch to "Off." 5. Disconnect the heater from its gas and electrical supplies. Cleaning Instructions A WARNING Fire, Burn, and Explosion Hazard This heater contains electrical and mechanical components in the gas management, and safety systems. Such components may become inoperative or fail due to dust, dirt, wear and aging. Periodic cleaning and inspection as well as proper maintenance are essential to avoid serious injury or pro damage. 1. Before cleaning, shut off all gas supply valves and disconnect electrical supply. 2. The heater should have dirt or dust removed periodically: a. Before each use give the heater a general cleaning using compressed air or a soft brush or dry rag on its case and internal components. At this time, dust off the motor case to prevent the motor from over -heating. b. At least once a year, give the heater a thorough cleaning. At this time, remove the fan and motor assembly and brush or blow off the fan blade assembly. Additionally, make sure the burner air inlet venturi ports and the casting are free of dust accumulation. 1. The area surrounding the heater shall be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids. 2. Have your gas supplier check all gas piping annually for leaks or restrictions in gas lines. 3. Regulators must be periodically inspected to make sure the regulator vents are not blocked. Debris, insects, insect nests, snow, or ice on a regulator can block vents and cause excess pressure at the heater. 4. Regulators can wear out and function improperly. Have your gas supplier check the date codes on all regulators installed and check delivery pressures to the heater to make sure that the regulator is reliable. A WARNING Do not use a pressure washer, water, or liquid cleaning solution on any gas controls. Use of a pressure washer, water, or liquid cleaning solution on the control components can cause severe personal injury or property damage due to water and/or liquids: In electrical components, and wires causing electrical shock or equipment failure. On gas control valves causing corrosion which can result in gas leaks and fire or explosion from the leak. Clean all components of the heater with pressurized air, a dry brush, or a dry cloth. Maintenance Instructions 5. Check all wiring, associated terminals, and electrical components within the heater for corrosion, frayed or cut insulation, tight connections, etc. Repair or replace as necessary. 6. Review all heater markings (i.e. wiring diagram, warnings, start-up, shut -down, troubleshooting, etc.) at the time of maintenance for legibility. Make sure none are cut, torn, or otherwise damaged. Any damaged markings must be replaced immediately by contacting the L.B. White Co., Inc. Dataplates, start- up and shut -down instructions and warnings are available at no cost. A nominal charge will be applied for wiring diagrams. 15 GENERAL A WARNING Burn Hazard Heater surfaces are hot for a period of time after the heater has been shut down. Allow the heater to cool before performing service, maintenance, or cleaning. Failure to follow this warning will result in burns causing injury. A WARNING Fire and Explosion Hazard Do not disassemble or attempt to repair any heater components or gas train components. All component parts must be replaced if defects are found. Failure to follow this warning will result in fire or explosions, causing property damage, injury, or death. 1. Close the fuel supply valve to the heater and disconnect the electrical supply before servicing unless necessary for your service procedure. 2. Clean the heater's orifice with compressed air or a soft, dry rag. Do not use files, drills, broaches, etc. to clean the orifice hole. Doing so will enlarge the hole, causing combustion or ignition problems. Replace the orifice if it cannot be cleaned properly. MOTOR AND FAN WHEEL 3. The high limit switches, HEAT/VENT switch, and thermostat can be tested by disconnecting the leads at the component, and jumpering the leads together: Reconnect the electrical supply and open fuel supply valves. If the heater lights, the component is defective and must be replaced. - Do not leave the jumper on or operate the heater if the part is defective. Replace the part immediately. - An alternate method for checking the components is to perform a continuity check. 4. The air proving switch must not be jumpered. If jumpered, the ignition control will not allow heater operation. Test the air proving switch for continuity. If defective, replace the switch. 5. Open the respective case panel for access to burner or fan related components. 6. Disconnect the electrical leads for the respective component. 7. For reassembly, reverse the respective service procedure. Ensure gas connections are tightened securely. 8. After servicing, start the heater to ensure proper operation and check for gas leaks. 1. Open louvered access panel opposite burner end of FIG. 16 heate. Disconnect motor leads. M 2. Remove screws securing motor mounting plate to housing. 3. Pull fan and motor assembly from housing. 4. Loosen set screws on fan wheel. 5. Pull fan wheel from motor shaft. 6. Remove the four nuts securing motor to mounting plate. FAN WHEEL ---A 0 ULrAMANCE PREMIER 80 3116IN. PREMIER 170 118 IN. 16 1. Open louvered case access panel. 2. Remove two sheet metal screws holding air proving switch blower housing. Remove assembly by turning switch assembly 90 degrees so the switch paddle can be pulled through oblong hole on side of fan housing. See Fig. 17. 3. Disconnect the leads from the air proving switch. 4. When installing replacement switch, use care in not bending the switch arm, otherwise ignition problems may occur. 1. See Fig. 18 or 19, depending on heater model, for location of igniter/sensor assembly. 2. Remove the two screws securing the mounting bracket to the burner. Remove igniter assembly. 3. Disconnect high voltage cable from igniter assembly. 4. Remove the two screws that secure the igniter sensor to the mounting bracket. FIG. 18 FRONTVIEW Premier 170 1/2IN. DISTANCE FROM IGNITER MOUNTING BRACKET TOP T�NERTOP IGNITER BRACKET MOUNTING SCREWS `N-- IGNITER/SENSOR MOUNTING SCREWS HIGH VOLTAGE IGNITION LEAD FIG. 19 FRONTVIEW Premier 80 MOUNTING BRACKET - 1 1/2 IN. DISTANCE FROM IGNITERTO "V" OF BURNER CASTING \ h I&] 19 AIR PROVING SWITCH FIG. 17 NNTS SWI IF: OBLONG HOLE IGNITER AND FLAME SENSOR ASSEMBLY The igniter and ground rod should be cleaned to maintain proper ignition. - Use steel wool or emery cloth. - Rub briskly to remove buildup of dust, dirt, and oxide. Check the igniter's ceramic base for cracks. -- Replace the igniter if cracks are found. TOP VIEW ELECTRODE GAP IS 1/8" & CENTERED OVER BURNER PORT BURNER PORT TOP VIEW ELECTRnnF GAP ISi/R" R CFNTFRFn OVER IGNITER BRACKET --I,-' \�--IGNITER/SENSOR MOUNTING SCREWS MOUNTING SCREWS m TESTING THE MANUAL RESET HIGH LIMIT SWITCHES A WARNING Fire Hazard Do not operate the heater with the high limit switch bypassed. Operating the heater bypassed high limit switch may lead to overheating, possibly resulting in a fire, with subsequent damage to the heater or property damage. This heater has two limit switches, one on the heat chamber, the other on the fan housing. Both switches should be tested annually, typically when the heater is given a thorough cleaning. 1. Remove either high limit switch. 2. Holding the switch by one of its mounting legs, apply a small flame only to the sensing portion on the back of the switch. Be careful not to melt the plastic housing of the switch when conducting this test. 3. Within a minute, you should hear a pop coming from the switch, indicating the contacts of the switch have opened. 4. Allow the switch cool down for about a minute. Remove the red cap and firmly press the reset button on the switch. 5. Check for electrical continuity across the switch terminals to make sure the contacts have closed. Install red cap. FIG. 20 RESET BUTTON BURNER ORIFICE AND GAS CONTROL VALVE 1. Open the burner end access doorand remove gas FIG. 22 hose from heater. 2. Remove the elbow and all screws at inlet of gas control valve. See Fig. 21. FIG. 21 FIG. 23 3. Remove the burner retaining bolt at the underside of the heaters base. For Premier 170 heaters, the bolt is accesible through an opening in the heater's support leg. Use a ratchet with extension and 9/16 in. socket. See Fig. 22. For model TS080, also remove the spacer between heater base and burner. See Fig. 23. TERMINAL MOUNTING LEG SENSING SURFACE FLAME IF BOLT W 18 4. Pivot the gas control assembly to expose the burner orifice. See Fig. 24. Replace components as needed. Premier 80 GAS CONTROL Premier 5. When assembling the control valve to manifold, the valve must be offset 8 degrees from the orifice holder ORIFICE to ensure the control valve aligns to its mounting HOLDER holes. See Fig. 25. FICE HOLDER GAS CONTROL Gas Pressure Checks A WARNING Do not disassemble the gas control valve. Do not attempt to replace any components of the gas l control valve. The gas control valve must be replaced if any physical damage occurs to the control valve assembly. Failure to follow this warning will result in fire or explosions, leading to injury or death to humans, and property damage. ATTENTION The following explains a typical procedure to be followed in checking gas pressures. The gas pressures will vary depending upon fuel type. Consult the dataplate on the heater or page 4 in this manual for specific pressures to be used in conjunction with this procedure. Gas pressure measured at the inlet to the gas valve is Inlet Pressure and gas pressure measured at the outlet of the gas valve is Burner Manifold Pressure. A. Preparation 2. Securely connect a pressure gauge to each pressure to p. 3. Open the fuel supply valves to the heater and reconnect the heater electrical supply. 4. Start the heater C. Reading Pressures 1. With the heater operating, the pressure gauges should read the pressures specified on the dataplate. 2. Do the readings at the inlet and outlet pressure gauges agree with that specified on the dataplate? If so, then no further checking or adjustment is required. Proceed to section D. 3. If the inlet pressures do not agree with that specified on the dataplate, then the regulator controlling gas pressure to the heater requires adjustment. 4. If the inlet pressures are correct and the burner manifold pressure does not agree with that specifed on the dataplate, then the gas control valve's internal pressure regulator requires adjustment. See Fig. 27 for regulator location. FIG. 27 INTERNAL PRESSURE OUTLET 1. Obtain two pressure gauges capable of reading up to LOW PRESSURE GUAGE. LOW PRESSURE GUAGE 35 in. W.C. 2. Disconnect the heater from the electrical supply and OFF close the fuel supply valve to the heater inlet. INLET PRESSURE TAP 3. Open the burner access panel. 4. Brush or blow off any dust and dirt on or in the vicinity EXAMPLE SHOWS PRESSURE FOR PROPANE GAS ALWAYS of the gas control valve. REFER TO PRESSURE ON DATAPLATE B. Gauge Installation 1. Locate the inlet and outlet pressure taps, see Fig. 26. Remove the pressure tap plug using a 3/16 in. allen 1 key. FIG. 26 INLET PRESSURE TAP D. Completion Once the proper inlet and burner manifold pressures have been confirmed and/or properly set, close the fuel supply valve to the heater and allow the heater to burn off any gas remaining in the gas supply line. PRESSURE TAP 2. Disconnect the heater from its electrical supply. 3. Remove the gauges and connecting hoses. 4. Install pressure tap plugs and tighten securely. Check for gas leaks. 20 Troubleshooting Information READ THIS ENTIRE SECTION BEFORE BEGINNING Ventilation Mode Problem Page TO TROUBLESHOOT PROBLEMS. Motor Does Not Run ............................. 26 A WARNING This heater can start at any time. Troubleshooting this system may require operating the unit with line voltage present and gas on. Use extreme caution when working on the heater. Failure to follow this warning may result in property damage, personal injury or death. The following troubleshooting guide provides systematic procedures for isolating equipment problems. This guide is intended for use by a QUALIFIED GAS HEATER SERVICE PERSON. DO NOT ATTEMPT TO SERVICE THESE HEATERS UNLESS YOU HAVE BEEN PROPERLY TRAINED. TEST EQUIPMENT REQUIRED The following pieces of test equipment will be required to troubleshoot this system with minimal time and effort. • Digital Multimeter - for measuring AC and DC voltage and resistance. • Low Pressure Gauge - for checking inlet and outlet pressures at the gas control valve against dataplate rating. Visually inspect equipment for apparent damage. Check all wiring for loose connections and worn insulation. Refer to the system operation sequence in this section to gain an understanding as to how the heater operates during a call for heat. Understanding the sequence of operation is important as it relates to problem solving. Four green lights are located next to the selector switch. Each light will be acitvated in sequence as that circuit within the heater is verified by the ignition control. If the circuit is not verified, that respective light will not be activated. The most common heating mode problems are identified by a green light being OFF if a specific fault occurs. However, two other problems may also occur. See the following. Identify the specific problem and then refer to the appropriate troubleshooting flow chart. Heating Mode Problems Page Power status light not on .......................... 22 Transformer status light not on ..................... 22 Air proving status light not on ...................... 23 Gas control status light not on ..................... 24 All lights are on, but burner does not light............ 25 Heater lights but does not stay lit ................... 26 Components should be replaced only after each step has been completed and replacement is suggested in the flow chart. Refer to the Servicing sections as necessary to obtain information on disassembly and replacement procedures of the component once the problem is identified by the flow chart. DIRECT IGNITION OPERATION SEQUENCE. The thermostat calls for heat. -- ®Light acitvated indicating heater is receiving its main power supply. Line voltage is sent to selector switch. Selector switch sends line voltage to the transformer and to ignition control. Transformer reduces line voltage to 24 volts which is sent to ignition control. -- ®Light is activated indicating that ignition control is receiving 24 volts from transformer. Ignition control module performs self safety check. Fan motor starts. Ignition control module sends 24 volts to air proving switch. - Internal components are tested. - Air proving circuit is checked and proven. - ®Light is activated indicating that the air proving circuit is operating properly. Ignition control module begins ignition trial sequence. Air proving switch closes and 24 volts are returned to the ignition control module. Ignition control module sends high voltage to the igniter electrode. -- Igniter sparks. Ignition control module sends 24 volts to the gas control valve through the high limit switches. - ®Light is activated indicating that gas control valve is receiving 24 volts. - Gas control valve opens. Ignition occurs. - Igniter continues to spark until flame proving occurs. - Ignition spark is cut off. Gas valve stays open. Room warms to desired temperature. - Thermostat is satisfied. - Heater shuts down. Process starts again on a call for heat. IGNITION FAILURE SEQUENCE. There are three ignition trials. Each trial takes 10 seconds. If burner flame is not maintained at the end of the third trial, the module goes into safety lockout - Gas valve closes. - Ignition spark shuts off. - Fan motor stops. To retry for ignition, the systems must be reset: Turn the thermostat down and then up to call for heat or unplug heater and plug it back in or - Position selector switch to off and then back to on. ® HEATING MODE All lights are ON 01 Normal Operation Is Is Power status main power light not on supplied to terminal Yes main power LI on ignition supplied to control? LED . No Check electrical Yes connections. If good replace LED Is Is Is circuit breaker Yes thermostat set above room Yes Is power thermostat delievered to Yes Yes Replace p � closed. temperature? defective. Check thermostat? continuity? Thermostat. No No No No Reset breaker. Set thermostat Check electrical Determine casue of above room wiring and heater breaker tripping temperature. connections power cord Yes Replace power defective? Check cord. continuity. Is Is transformer transformer Yes delivering 24 volts Yes Check electrical wiring and Transformer receiving main to terminal W on connections to light. Ensure 24 status light is voltage? ignition volts is supplied to light. If 24 not on. control? volts is supplied, replace light. No No Check wiring and electrical connections Check wiring and electrical connections. If electrical connections are good, replace transformerr Air proving Does status light fan motor is not on. start? 0 Yes igni Are send pr wiring and electrical motor connections IND ip��i good? No Repair of replace Defective ignition as needed. control. Replace control. I-P-1 Is Yes Repair or Fan Binding? Replace. M 11 Is fan loose on Yes Tighten the fan motor shaft? set screws Replace fan motor. No Are 24 volts received at the Are 24 volts Verify 24 volts are air proving switch from Yes returned from air Yes received at the terminal PS1 on controller proving switch to indicator light. when motor terminal PS2 on If so, replace light. starts? controller? No No Are wires Yes Defective ignition and electrical control. Replace connections control. good? No Repair or replace wires or connections. Are wires and electrical connections Yes Check air proving from air proving switch for continuity. switch good? Replace switch. �No Repair or replace wires or connections as needed. rv❑ Is Is Is Is Gas control ignition control Yes high limit at fan high limit at fan Is high limit high limit at burner end status light sending out 24 volts 9 end receiving Yes end delivering Yes at burner end Yes Yes delivering from terminal MV on is not on. control? ? 24 volts from ignition control? 24 volts to high limit at burner end? receiving 24 volts? 24 volts to gas control? No No No No No Defective wire or Defective ignition Defective wire or If high limit switch is tripped, terminal connection. If high limit switch is tripped, control. Replace terminal connection. firmly depress the switch reset Repair or replace as reset the switch. Check control. Repair or replace as button. Check continuity. needed. continuity. Determine cause of needed. Determine cause of high limit high limit opening. Check for opening.Check for proper gas proper gas pressure pressure, blockages at air inlet blockages at air inlet or warm or warm air discharge, kinks in air discharge, kinks in ducting. ducting. Is gas control Yes valve receiving 24 volts? No Defective wire or terminal connection. Repair or replace as needed. ' Is light receiving Yes Defective light, 24 volts? replace the light. �No Defective wire or terminal connection. Repair or replace as needed. All lights are N on, but <IS,alve fuel supply burner does open not light.. �No Open fuel supply valves to heater Has ignition cable YE been checked for continuity? No Check high voltage ignition cable for resistance and tight connections. Ohm reading should be about 9 K ohm. If no continuuity is read, replace cable. Does Ignitor Spark? No ,*' Is igniter Yes high voltage lead \ connected? �No Connect High Voltage Lead Is \ gas control valve set to ON Set the control valve to ON. Is ignitor properly gapped? �No Check ilgniter gap and regap to specifications. / Is ignitor insulator Yes Replace ignitor 11 cracked? assembly. No gas \control Is valve receiving proper inlet \ gas supply / +No Check inlet pressure. Provide proper inlet pressure. Refer to heater's dataplate. Yes / Has Check burner top adjacent ignitor assembly Yes to ignitor electrode for been cleaned? corrosion. Use emery cloth to remove any corrosion *No ® Clean the ignitor electrode. Use emery cloth. Is / Is gas YePlugged burner or control valve set to s proper outlet burner orifice. Clean pressure? these components. *No A. Check ouitlet pressure. Provide proper outlet pressure. Refer to heater's dataplate. B. If no pressure, the control valve is defective. Replace control valve. ignition lead Is ecurely connected to Yes ignition control Yes gnition control and sending out high igniter? voltage? No No Determine if ignition control is sending high voltage: Ensure lead is - Remove ignition lead from control. connected at both - Hold a screwdriver tip about 1/8 components to 3/16 in. from male ignition terminal on control - Turn heater on. - Spark should be seen. If none, replace ignition control. e Caused by poor flame.sense or flame sense All lights are 0 related problems. Check for cracked or dirty on. Heater flame sensor, improperly positioned sensor, lights but does or poor heater and power supply grounds. not stay lit. VENTILATION MODE Problem \ Motor Does Is heater Not Run plugged in? 0 Plug heater in. "'- Is selector switch set to � VENT? z Move the Selector Switch to the VENT Position. Is proper voltage supplied to selector switch from power cord? No Check all electrical connections. Verify proper voltage with a voltage tester. Contact a qualified electrician if proper voltage is not present. Is proper voltage supplied from Yes selector switch \ to motor? No Replace selector switch / Is Check for damage to fan binding Yes fan and housing. on housing? Repair or replace as necessary. NO Are wires disconnected from capacitor? �No Defective motor. Replace the motor. Yes Reconnect wires to �� capacitor. Electrical Connection and Ladder Diagram PREMIER 80 001, CAUTION - REFER TO THE HEATER'S ELECTRICAL CONNECTION DIAGRAM WHEN SERVICING TO AVOID WIRING ERRORS & HEATER MALFUNCTION. CHECK FOR PROPER OPERATION AFTER SERVICING. WARNING: THIS HEATER MAY START AT ANY TIME BLACK FAN WHITE DIRECT SPARK MOTOR IGNITION CONTROL BLACK 115 VAC LI BLACK TRANSFORMER I BLACK WHITE BLACK HEAT MOTOR IND BLACK BLACK OFF WHITE BROWN VENT LED 24VAIRPROVE BLACK WHITE BLUE GREEN VALVE MV APPROVE PS2 BLUE SELECTOR SWITCH E AIR PROVING AIRPROVE PSI SWITCH BLACK WHITE TRANSFORMER W LED 115V SUPPLY STATUS GREEN FEN L COMM GREE BROWN BROW BROWN TRANSFORMER REMOTE STATUS IN LINE BURNER GROUND HIGH LIMIT SWITCHES THERMOSTAT GREY OR I� GREEN GAS CONTROL BROWN BLACK o 0 BLACK � VALVE POWER CORD GREEN BROWN z z w DIRECT SENSE IGNITER GREEN LED 24V GAS ONTROL STATUS CASE GROUND ELECTRICAL CONNECTION DIAGRAM THERMOSTAT L1 L D TRANSFORMER L1 115 VAC \ \IND FAN 115V MOTOR DIRECT SPARK :ON: 24V IGNITION CONTRO MV VALVE NEUTRAL PS2 AIRPROVE PSI AIRPROVE LIMIT SWITCHES W TRANSFORMER LD C SOLENOIDS) COMM LED AIR PROVING SWITCH LED u� BURNER GROUND DIRECTSENSE ELECTRICAL LADDER DIAGRAM IGNITER 150-26 IF ANY OF THE ORIGINAL WIRES AS SUPPLIED WITH THE HEATER MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING ATEMPERATURE RATING OF AT LEAST 302°F (150°C) 27 Electrical Connection and Ladder Diagram PREMIER 170 CAUTION - REFER TO THE HEATER'S ELECTRICAL CONNECTION DIAGRAM WHEN SERVICING TO AVOID WIRING ERRORS & HEATER MALFUNCTION. CHECK FOR PROPER OPERATION AFTER SERVICING. WARNING: THIS HEATER MAY STARTATANYTIME BLACK FAN WHITE DIRECT SPARK MOTOR IGNITION CONTROL BLACK 115 VAC LI BLACK BLACK TRANSFORMER BLACK WHITE BLACK MOTOR IND WHITE YELLOW BLACK HEAT BROWN BLACK OFF WHITE LED NVAIR PROVE STATUS VENT VALVE MV GREEN BLACK WHITE AIRPROVE PS2 BLUE BLUE RED AIR PROVING SELECTOR SWITCH APPROVE PS1 SWITCH BLACK WHITE TRANSFORMER W YEI I nwBLACK RELAY POSITION 1 C REEN WHITE RELAY POSITION 0 * LED 115V. SUPPLY STATUS WHITE TO BOOSTER OUTLET * COMM LED24V TRANSFORMER BROWN BROW BROWN STATUS REMOTE BURNER GROUND HIGH LIMIT SWITCHES IN LINE w GREEN GAS CONTROL BROWN THERMOSTAT GREY OR BLACK � VALVE BLACK 0 GREEN BROWN DIRECT SENSE IGNITER GREEN LED24VGASCONTROLSTATUS CD IDENTIFIES WIRING TO BE USED WHEN CONNECTING O CASE GROUND = OPTIONAL FAN BOOSTER KIT TO TS170 ELECTRICAL CONNECTION DIAGRAM L1 THERMOSTAT L D TRANSFORMER 1.1 115VAC IND MOTOR ON FAN 115V RELAY POSITION 2 ff RELAY POSITION 1 RELAY POSITION 0 BOOSTER OUTLET NEUTRAL LED LIMIT SWITCHES SOLENOID(S) LED I AIR PROVING SWITCH BURNER GROUND ELECTRICAL LADDER DIAGRAM IF ANY OF THE ORIGINAL WIRES AS SUPPLIED WITH THE HEATER MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 302°F (150°C) DIRECT SPARK IGNITION MV VALVE CONTRO PS2 AIRPROVE PS1 AIRPROVE W TRANSFORMER C COMM 0 DIRECTSENSE IGNITER 150-26212 Air Proving Switch Safety device used to insure that the proper air flow is being achieved before the gas valve is opened. Burner Cast iron component used to channel gas and provide an area at which the fuel may ignite. Burner Orifice Brass metering device used to feed gas to burner at a specific rate. Direct Spark Ignition Control Module Electronic printed circuit board which sends and receives voltages to various controls in an automatic ignition system. An important safety feature of the control board is that it will shut down the entire heater, thereby stopping the flow of fuel gas if burner flame goes out. Fan Housing Chamber used for delivering air for efficient air movement. Fan Wheel Component used in conjunction with the motor and fan housing to pull the hot air from heater and blow it into room for heating (also known as a squirrel cage). Gas Control Valve Electrical device consisting of a low pressure regulator and electrical solenoids used for the control of gas flow to the burner assembly. A feature of the control valve is a built-in gas shut off which may be used to isolate the heater from its gas supply when servicing. Gas Hose Flexible connector used to convey gas from supply line in building to heater. Heat Chamber Metal "fire box" within the appliance that provides an area where burner flame mixes with combustion air, thereby providing heat. Heater Component Function High Limit Switch Safety device wired into the control system which is used to break an electrical circuit to the gas control valve in event of overheat situation. Igniter Ignition device used on automatic direct spark ignition control systems. Ignites gas by spark. Motor Electric device used to force preheated air through the heater and to circulate heat within a certain area. Converts electrical energy into mechanical energy. Regulator Mechanical device used in gas distribution systems to reduce a higher inlet pressure to a preset lower pressure. The regulator is responsible to supply a steady outlet pressure to the heater(s) despite changes in inlet pressure, heater demand and weather conditions. Selector Switch Electrical device which is used to allow the end user to use the heater in either a heating or ventilation application. Status Light A green light emitting diode (L.E.D.) wired into the electrical circuit. Provides an easily recognizable indication of heater operation. Thermostat Electrical device used as an automatic "on/off' switch which will respond to changes in temperature in a certain area. Can be wired so contacts in the thermostat open or close on temperature increase or decrease. Transformer Electrical control used to accept line power supply primary voltage and reduce it to lower secondary voltage to operate certain control systems. 29 Parts Identification PREMIER 80 PARTS SCHEMATIC 31 29 33 11 28 30 26 16 15 30 PREMIER 80 PARTS LIST Item Description Part Number 1 Regulator Propane Gas 26377 Natural Gas 21999 2 Handwheel with Spring Propane Gas 26395 3 Universal Hose Kit, 15 ft. Hose w/ Adapters 24600 4 Adapter 1/2 NPT x 5/8 - 18 06655 5 Ell 09309 6 Screw 09425 7 Valve, Gas Control Propane Gas 22076 Natural Gas 22078 8 Manifold Assembly w/ Orifice Propane Gas 26391 Natural Gas 26438 9 Orifice, Burrner Propane Gas 571625 Natural Gas 571626 10 Transformer 26412 11 Thermostat Kit 09454 12 Washer, Bolt, Spacer 25866 13 Harness, Wire, Burner End 26383 14 Wire, Igniter 25840 15 Control Ignition 25865 16 Bracket, Ignition Control 26411 17 Support Leg 26378 18 Harness, Wire, Motor End 26382 19 Base 26380 20 Bracket, lgniter/Sensor 571663 21 Igniter 25841 22 Burner 26484 23 Screws and Spacers 570211 24 Switch, High Limit, Burner End (275°F) 03933 25 Chamber, Heat 571666 26 Harness, Wire, Status Lights 26381 27 Switch, Selector 26385 28 Cord, Power 26379 29 Light,Status, 24 Volt 26392 30 Light,Status, 120 Volt 26393 31 Hanger, Hose 571619 32 Door Assembly, Burner End Propane Gas 26434 Natural Gas 26433 33 Handle 25859 34 Case Assembly Propane Gas 26389 Natural Gas 26387 35 Door Assembly, Fan End 26435 36 Thermostat Bracket 26401 37 Latch, Door 26437 38 Fan Assembly 26384 39 Motor 20292 40 Motor Mount 571686 41 Fan 570304 42 Switch, High Limit, Fan End (250°F) 571671 43 Housing,Fan 571612 44 Switch, Air Proving 26485 45 Bracket, Burner 571649 46 Bracket, Flame Arrestor 571609 47 Handle,Door 26479 31 PREMIER 170 PART SCHEMATIC 32 PREMIER 170 PARTS LIST Item Description Part Number 1 Regulator Propane Gas 26419 Natural Gas 09795 2 Hand Wheel with Spring Propane Gas 26395 3 Universal Hose Kit, 15 ft. Hose w/ Adapters 24600 4 Wheel Kit 26418 5 Axle 26415 6 Cotter Pin 26417 7 Kit, Leg Bracket 26413 8 Bolt and Washer 25866 9 Handle, Bracket, Burner End 26426 10 Handle, Bracket, Motor End 26427 10A Nut, Bolt & Washer 26443 11 Wire Harness, Motor End 26406 12 Wire Harness, Burner and Gas Control End 26407 13 Transformer 26412 14 Adapter,Hose, 1/2 NPT x 5/8-18 Propane Gas 06655 Natural Gas 25873 15 Ell 09309 16 Valve, Gas Control Propane Gas 22076 Natural Gas 22078 17 Screw 09425 18 Manifold Assembly with Orifice Propane Gas 26404 Natural gas 26441 19 Bracket, Ignition Control 26410 20 Ignition Control 25865 21 Orifice Propane Gas 21573 Natural gas 09787 22 Wire, Igniter 25840 23 Igniter 25841 24 Bracket, Igniter 25843 25 Burner with Mounting Hardware 25842 26 Burner Mounting Hardware 570211 27 Switch, High Limit, Burner End (275°F) 25869 28 Chamber, Heat 26403 29 Cord, Power 26379 30 Thermostat Kit w/ 20 ft. Cord 09454 31 Wire Harness, Status Lights 26408 32 Light,Status, 120 Volt 26393 33 Light,Status, 24 Volt 26392 34 Switch, Heat/Vent, Rocker 26385 35 Plug 25747 36 Bracket, Regulator Storage 26402 37 Bracket, Thermosat Storage 26401 38 Handle, Sliding 571760 39 Hanger, Hose 571619 40 Latch, Door 26437 41 Door, Burner End Propane gas 26432 Natural Gas 26431 42 Case Assembly Propane Gas 26398 Natural Gas 26397 43 Door, Louvered, Motor End 26430 44 Housing Assembly w/ Motor, Fan, High Limit and Air Proving Switches 26439 (Continued on page 34) PREMIER 170 PARTS LIST (Continued) Item Description 45 Motor 46 Mount, Motor 47 Fan 48 Switch, High Limit, Motor End (190°F) 49 Switch, Air Proving 50 Housing, Fan 51 Base 52 Handle,Door Warranty Policy EQUIPMENT L.B. White Co., Inc. warrants that the component parts of its heater are free from defects in material and workmanship, when properly installed, operated, and maintained in accordance with the Owner's Manual safety guides and labels contained with each unit. If, within 12 months from the date of purchase by the end user, any component is found to be defective, L.B. White Co., Inc. will at its option, repair or replace the defective part or heater, with a new part or heater, F.O.B., Onalaska, Wisconsin. PARTS L.B. White Co., Inc. warrants that replacement parts purchased from the company and used on the appropriate L. B. White heater are free from defects both in material and workmanship for 12 months from the date of purchase by the end user. Warranty is automatic if a component is found defective within 12 months of the date code marked on the part. If the defect occurs more than 12 months later than the date code but within 12 months from the date of purchase by the end user, a copy of a bill of sale will be required to establish warranty qualification. The warranty set forth above is the exclusive warranty provided by L.B. White, and all other warranties, including any implied warranties or merchantability or fitness for a particular purpose, are expressly disclaimed. In the event any implied warranty is not hereby effectively disclaimed due to operation of law, such implied warranty is limited in Replacement Parts and Service Contact your local L.B. White dealer for replacement parts and service or call the L.B. White Co., Inc. at (800) 345- 7200 for assistance. Be sure that you have your heater model number and configuration number when calling. Part Number 25834 25835 25849 25846 25858 26440 26414 26479 A warranty card on file at L.B. White will automatically qualify the heater and its component parts for warranty consideration. If a warranty card is not on file, a copy of the bill of sale will be required to establish warranty qualification. If neither is available, the warranty period will be 12 months from date of shipment from L B. White. duration to the duration of the applicable warranty stated above. The remedies set forth above are the sole and exclusive remedies available hereunder. L.B. White will not be liable for any incidental or consequential damages directly or indirectly related to the sale, handling or use of the heater, and in any event L.B. White's liability in connection with the heater, including for claims based on negligence or strict liability, is limited to the purchase price. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 34