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BLD2022-0647_Manufacturer_Specifications_and_Installation_Instructions_5.18.2022_8.34.38_AM_2877302Technical Data Manual Model Nos. and pricing: see Price List Vitodens 100-W B1 HE Series and B1 KE Combi Series Wall mounted gas -fired condensing boiler with 3.5 inch black/white display On demand domestic Hot Water with Combi Boilers For operation with natural gas or liquid propane gas Heating Input: 8.5 to 199 MBH 2.5 to 58.3 kW VITODENS 100-W Gas -Fired Wall -Mounted Condensing Boiler with modulating stainless steel MatrixPlus cylinder burner, stainless steel radial heat exchanger for room air SP independent operation (using a direct vent system) ""° or room air dependent operation. BIKE comes equipped with an on demand hot water unit providing reliable hot water without a DHW tank. (A, H 5472 801 - 05 03/2022 VI ESMAN N® S i�2 Product may not be exactly as shown 9ESIG'V Ir As SP An nNI CERTIFIED" CEAiI00 CIP@ Energy Verified General Product Information Equipped with a Viessmann stainless steel heat exchanger ■ for lasting performance and reliability and a modulating MatrixPlus cylinder gas burner, the Vitodens 100-W wall - mounted condensing boiler is the perfect combination of value, quality and Viessmann technology. Vitodens 100-W, B1 HE/B1 KE Combi Technical Data Multiple venting options Horizontal or vertical sealed combustion coaxial, PP(s) vent system (Viessmann supplied). Horizontal, vertical or hybrid sealed combustion double -pipe CPVC vent system (field supplied). The benefits at a glance: Horizontal or vertical single pipe CPVC vent system ■ Outstanding efficiency (field supplied). of 95.0% A.F.U.E. on all models. Horizontal or vertical single or double pipe PP(s), flexible vent system (Viessmann supplied). ■ Lasting performance with Viessmann-made SA240 / S43932 stainless steel ■ Suitable for high altitude levels Inox-Radial heat exchanger constructed to ASME of up to 10,000 ft. (3,000 m). Section IV and CSA B51 . ■ Low -emission with fully -modulating stainless steel MatrixPlus cylinder burner. Factory calibration eliminates adjustments in the field. < 20 ppm NOx (at 3% 02) ■ Control variety Integrated boiler control interfaces with any level of external control - from room thermostat to outdoor reset and more. ■ Compact, lightweight wall mount design and zero clearance to combustibles make it a great choice for limited -space installations. ■ Extremely quiet operation quieter than most refrigerators. < 59 dBA [at 3.3 ft. (1 meter)] ■ Easy installation, service and maintenance with all pipe connections located at the bottom and serviceable components (including electrical connections) easily accessible from the front. ■ Built-in automatic frost protection allows boiler to be shut off for an extended period of time while protecting it against freeze-up. ■ Reliable on demand domestic hot water (B1 KE) Plate type heat exchanger Built-in diverting valve Built-in boiler pump Built-in flow sensor Built-in temperature sensor Supplied with a pressure relief valve rated at 150 psi ■ Limited lifetime warranty in residential applications. ■ The B1 KE boiler conforms to NSF/ANSI 372 for "lead free" plumbing products as defined by applicable US state laws and by section 1417 of the US Safe Drinking Water Act. Lo 0 co N Lo Lo Vitodens 100-W, B1 HE/131 KE Combi Technical Data Product Information Boiler cross-section Legend (A) Inox-Radial stainless steel heat exchanger © Stainless steel MatrixPlus cylinder burner © Burner blower Gas and hydronic connections Black and white 3.5 inch boiler control display High efficiency boiler/DHW production pump © DHW plate heat exchanger (combi boilers only) General Standard Equipment: Wall -mount condensing boiler and installation fittings c/w 30 psi pressure relief valve, pressure guage, two fill/ drain valves, all mounting hardware, outdoor temperature sensor, and LPG conversion labelling kit. Technical Data Specifications Standard heating boiler Vitodens 100-W, B1 HE/B1 KE Combi Technical Data Boiler Model No. B1 HE-85 B1 HE-120 B1 HE-150 B1 HE-199 B1 KE-120 B1 KE-199 CSA input Natural gas (NG) MBH 8.5-85 12-120 15.5-150 19.9-199 12-120 19.9-199 kW 2.5-24.9 3.5-35.2 4.5-44.0 5.8-58.3 3.5-35.2 5.8-58.3 CSA input Liquid propane Gas (LPG) MBH 14-85 14-120 22.7-150 22.7-199 14-120 22.7-199 kW 4.1-24.9 4.1-35.2 6.7-44.0 6.7-58.3 4.1-35.2 6.7-58.3 CSA output/DOE MBH 8-80 11-113 14-141 18.5-187 11-113 18.5-187 heating capacity NG kW 2.3-23.4 3.2-33.1 4.1-41 .3 5.4-54.8 3.2-33.1 5.4-54.8 CSA output/DOE *1 MBH 13-80 13-113 21-141 21-187 13-113 21-187 heating capacity LPG kW 3.8-23.4 3.8-33.1 6.1-41.3 6.1-54.8 3.8-33.1 6.1-54.8 Net AHRI rating *2 MBH 70 98 123 163 98 163 kW 20.5 28.7 36.0 47.8 28.7 47.8 Heat exchanger surface area ft.2 12.96 12.96 27.44 27.44 12.96 27.44 m2 1.20 1.20 2.55 2.55 1.20 2.55 Min. gas supply pressure Natural gas "w.c. 4 4 4 4 4 4 LPG "w.c. 10 10 10 10 10 10 Max. gas supply pressure *3 Natural gas and LPG "w.c. 14 14 14 14 14 14 A.F.U.E. % 95 95 95 95 95 95 Weight Ibs 108 108 179 179 110 190 kg 49 49 81 81 50 86 Shipping weight Ibs 143 143 218 218 146 229 kg 65 65 99 99 66 104 Boiler water content USG 1.02 1.02 2.5 2.5 1.02 2.5 L 3.88 3.88 9.50 9.50 3.88 9.50 Boiler max. flow rate *4 GPM 4.8 6.2 8.8 10.6 6.2 10.6 L/h 1090 1408 1999 2408 1408 1408 Max. operating pressure (max. allowable working pressure) psig 45 45 60 60 45 60 at 210OF (99°C) bar 3 3 4 4 3 4 Boiler water temperature Adjustable high limit (AHL) range space heating (steady state) OF (°C) 68-180 (20-82) DHW tank heating OF (°C) 194 (90) DHW heating OF (°C) 194 (90) Fixed high limit (FHL) OF (°C) 210 (99) Boiler connections Boiler heating supply and return NPTM (male) 3/4 in 3/4 in 1 in 1 in 3/4 in 1 in Pressure relief valve NPTF (female) 3/4 in 3/4 in 3/4 in 3/4 in 3/4 in 3/4 in DHW tank heating supply/return NPTM (male) 3/4 in 3/4 in 1 in 1 in DHW heating NPTM (male) - - - - 3/4 in 1 in Drain valve (male thread) 3/4 in 3/4 in 3/4 in 3/4 in 3/4 in 3/4 in Dimensions Overall depth inches 19 3/4 19 3/4 213/4 213/4 19 3/4 213/4 (mm) (500) (500) (550) (550) (500) (550) Overall width inches 173/4 173/4 173/4 173/4 173/4 173/4 (mm) (450) (450) (450) (450) (450) (450) Overall height inches 33 3/4 33 3/4 39 39 33 3/4 39 (mm) (859) (859) (989) (989) (859) (989) *I Output based on 140°F (60°C), 120°F (49°C) system supply / return temperature. *2 Net AHRI rating based on piping and pick-up allowance of 1.15. *3 If the gas supply pressure exceeds the maximum gas supply pressure value, a separate gas pressure regulator must be installed upstream of the heating system. *4 See "System Flow Rates" on page 11 in this manual. 4 Vitodens 100-W, B1 HE/131 KE Combi Technical Data Specifications (continued) Standard heating boiler (continued) Technical Data Boiler Model No. B1HE-85 B1HE-120 B1HE-150 B1HE-199 B1KE-120 B1KE-199 Gas supply connection NPTM (male) 3/4 in 3/4 in 3/4 in 3/4 in 3/4 in 3/4 in Flue gas *5 Temperature at boiler return temperature of 860F (30°C) at rated full load OF (°C) 99 (37) 102 (39) 106 (41) 104 (40) 102 (39) 104 (40) at rated partial load OF (°C) 95 (35) 95 (35) 111 (44) 113 (45) 95 (35) 113 (45) Temperature at boiler return temperature of 140°F (60°C) OF (°C) 144 (62) 145 (63) 151 (66) 149 (65) 145 (63) 149 (65) Flue gas value Mass flow rate (of flue gas) at rated full load Ibs/h 86.9 126.0 155.9 207.0 147.0 207.0 kg/h 39.4 57.1 70.7 93.9 66.7 93.9 at rated partial load Ibs/h 8.9 13.0 16.1 20.8 13.0 20.8 kg/h 4.0 5.9 7.3 9.4 5.9 9.4 Available draught Pa 250 250 250 250 114 250 mbar 2.5 2.5 2.5 2.5 1.14 2.5 Flue gas temperature sensor limit OF (°C) 230 (110) 230 (110) 230 (110) 230 (110) 230 (110) 230 (110) Average condensate flow rate *6 with natural gas - Ts/TR = 122 / 860F (50 / 30°C) USG/day 20.3 27.9 34.9 46.9 27.9 46.9 L/day 76.8 105.6 132.0 177.6 124.8 196.8 Condensate hose connection *7 nozzle 3/4 in 3/4 in 3/4 in 3/4 in 3/4 in 3/4 in 0 in Boiler flue gas 0 connection *8 in (mm) 3 (80) 3 (80) 3 (80) 3 (80) 3 (80) 3 (80) Combustion air supply coaxial outer 0 in (mm) 5 (125) 5 (125) 5 (125) 5 (125) 5 (125) 5 (125) connection *8 single 0 in (mm) 3 (80) 3 (80) 3 (80) 3 (80) 3 (80) 3 (80) Noise level (at 1 meter) at full load (dB) 52 59 51 55 59 55 at partial load (dB) 34 34 31 1 31 34 31 NOx @ 3% 02*9 < 20 ppm *5 Measured flue gas temperature with a combustion air temperature of 68°F (200C). *6 Based on typical boiler cycles, including partial load conditions. *7 Requires 3/4 in. (19 mm) tubing. See Vitodens 100-W Installation Instructions for details. *8 For detailed information refer to the Vitodens Venting System Installation Instructions. *9 The Vitodens 100 B1 HE/61 KE boilers are certified to the requirements of South Coast Air Quality Management District (SCAQMD) Rule 1146.2, Bay Area Air Quality Management District (BAAQMD) Regulation 9 Rule 6, and San Juaquin Valley Air Pollution Control District (SJVAPCD) Rule 4308. Technical Data Specifications (continued) B1 KE on demand hot water operation Vitodens 100-W, 131 HE/B1 KE Combi Technical Data Boiler Model No. Max. Input NG and LPG MBH (DHW production only) kW B1 KE-120 B1 KE-199 140 41.0 199 58.3 Max. boiler temperature (during DHW production) OF (°C) 194 (90) 194 (90) DHW supply temperature OF (°C) 140 (60) 140 (60) Continuous draw rate * 1 at 4 t = 770F (43K) USG/min. (L/h) 3.3 757 4.7 1070 Max. flow through heat exchanger USG/min. (L/h) 3.7 (840) 5.3 (1200) Maximum allowable working pressure (potable water) psi Test pressure psi 150 300 150 300 * 1 DCW and DHW temperature rise would be proportional. Maximum DHW supply temperature is 140°F (600C). B1 KE DHW Performance OF OC — — BIKE 120 B1KE199 P 158 70 8 140 60 — — — — — — — — — - a � E � 122 50 a� 104 40 a a 86 30 a 60 20 50 10 0 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 L/min 5 .8 1.0 1.3 1.6 1.8 2.1 2.4 2.6 2.9 3.2 3.4 3.7 4.0 4.2 4.5 4.8 5.0 5.3 USG/min DHW Flow Rate This chart illustrates the changes in the outlet temperature, subject to the flow rate at the tap. The curve is only applicable for a DCW inlet temperature of 50°F (10°C) and boiler input data stated in the above. Minimum flow through the heat exchanger for boiler start=0.5 GPM. LO 0 00 N n LO 6 Vitodens 100-W, 131 HE/131 KE Combi Technical Data Boiler Dimensions 85/120 291/2 in 750 mm 091 �Jltv i 6 in 152.5 mm I I I I I I I I I I I I I I I n@41/21© 246 173/4 in inmn mm 63/4 in 174 mm 450 mm Front view Legend Safety valve, pressure gauge connection © Condensate drain © Heating system supply For 61 HE series, DHW tank heating supply For B1 KE series, DHW (�E For 61 HE series, DHW tank heating return For B1 KE series, DCW (�F Heating system return LO © Fuel gas connection 0 0 CO N n 7 lf7 Side view Dimensions Dimensions Boiler Dimensions 150/199 34 875 •+UV mfTJ Front view Legend Safety valve, pressure gauge connection © Condensate drain © Heating system supply For 61 HE series, DHW tank heating supply For B1 KE series, DHW OE Fuel gas connection OF For 61 HE series, DHW tank heating return For B1 KE series, DCW © Heating system return Vitodens 100-W, 131 HE/131 KE Combi Technical Data Side view Vitodens 100-W, B1 HE/131 KE Combi Technical Data Boiler Dimensions With Piping Connections B1 HE/B1 KE 85 and 120 U Li O © © O l l t t OHi iOIJ Legend OA Heating system supply B1 HE/B1 KE 85, 120 3/4 in. NPT B1 HE/131 KE 150, 199 1 in. NPT © Tank heating supply (131 HE)/DHW (131 KE) B1 HE/131 KE 85, 120 3/4 in. NPT B1 HE/B1 KE 150, 199 1 in. NPT © Tank heating return (131 HE)/DCW (131 KE) B1 HE/131 KE 85, 120 3/4 in. NPT B1 HE/131 KE 150, 199 1 in. NPT Boiler Minimum Clearances Recommended minimum boiler service clearances Side 6"/150 mm II Top Front 12"/305 mm 28"/700 mm Clearance to combustibles Back f- 0"/mm Top Front Rear Left Right Vent pipe * 1 0 0AL, 0 0 0 0 CL * 1 Refer to the Installation Instructions of the Vitodens Venting System for details. o AL = Alcove CL = Closet 0 CO N n 7 lf7 B1 HE/B1 KE 150 Dimensions t t OD Heating system return B1 HE/131 KE 85, 120 % in. NPT B1 HE/131 KE 150, 199 1 in. NPT OE Gas connection NPT %" (male thread) Recommended minimum boiler clearances to combustibles Note:The Vitodens 100-W boiler has passed the zero inches vent clearance to combustibles testing requirements dictated by the boiler Harmonized Standard ANSI Z21 .13. CSA 4.9 (latest edition) and therefore is listed for zero clearance to combustibles when vented with a single -wall special venting system (AL-29-4C material) or UL/ULC-listed CPVC gas vent material. The zero inches vent clearance to combustibles for the Vitodens 100-W boiler supercedes the clearance to combustibles listing that appears on the special venting system label. Top clearance - 12" (30 cm). See the Vitodens Venting System Installation Instructions. 9 Operation Heating Circuit Pumps Waterside Flow (boiler circuit) The Vitodens 100-W is designed only for closed loop, forced circulation hot water heating systems. A low -loss header must be used when the system flow rate exceeds the maximum (or minimum) flow rate of the Vitodens 100-W boiler. An alternative method may be used, such as primary secondary piping using closely spaced tees. A low -loss header offers additional benefits not provided by a pair of closely spaced tees. Viessmann strongly recommends and prefers the use of a low -loss header over closely spaced tees. Please see page 16 for details. Use standard friction loss method for pipe sizing. Observe boiler maximum and minimum flow rate limitations. If system flow rate exceeds boiler maximum flow rate (as stated on page 16) or if system flow rate is unknown, Viessmann strongly recommends the installation of a low -loss header. See page 16 for low -loss header information or refer to the Vitodens Venting System Installation Instructions. Vitodens 100-W, B1 HE/B1 KE Combi Technical Data Heating circuit pumps The Vitodens 100-W B1 HE/B1 KE comes with a built-in boiler pump. All other pumps are field supplied and should be sized based on pressure drop. IMPORTANT Pump selection must be based on accurate system flow and pressure drop calculations (including DHW sizing). Lo 0 co N Lo Lo itel 0 00 N r` L0 Ln Vitodens 100-W, 131 HE/131 KE Combi Technical Data Adjusting Pump Rate of Integral Circulation Pump residual ft of head head [mbar] 26.8 800 23A 700 20.0 600 16.7 500 13A 400 10.0 300 6.7 200 3.3 100 Residual Head B1 HE/KE 85-120 Operation Boiler model Factory -set speed setings in % B1 HE 85 80 B1 HE/KE 120 100 B1 HE 150 70 B1 HE/KE 199 85 Speed setting (%): Parameter 1100.2 in the Boiler group Note: Minimum adjustment of boiler pump speed setting is 50% for all models. 10096 Pumpspeed 90%Pumpspeed 80%Pumpspeed •••••• 70% Pumpspeed - - - 60%Pumpspeed 50% Pumpspeed 0 100 200 300 400 S00 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 Flow Rate[I/h] 0 .4 .9 1.3 1.8 2.2 2.6 3.1 3.5 4.0 4.4 4.8 5.3 5.7 6.2 6.6 7.0 flpw rat(,GPM �YYYYYYYY YYYYY YYY '1YYYYY YYYYY � •�� YYYY��YYYY YYYYY YYYYY��YYYYYYYY �YYYY�YYYYYYYY :1. YYYYYY �YYYYYYY Y YYYYY��YY YYYYY YYYYYY��YYYYYYY YYYYYY�`YY YYYYY �� �YYYYYY.�YYYYYY ia0�1YYYY\�Y YYYYY CYii7S�YYY��YYYYYY YY�YYY�.YYYYYY �YYYO�YY�`YYYYYY � � . s t YYYYY 7YY.�YYYYY YYYYYiawYY��YYYYY YYYYYYC�Y��YYYYY YYYYYY�7Y�\YYYYY ^1�YYYYYYY�'YYYYY t s Y`ir7YYYY t�Y �_Iink, YY��7�YYYY�YYYY YYY NRW_]lrt•YYYY NEvW YYYYL\YYYfA YYYY�IYYY�•YYYYY �\YYYY 13.4 ,st YYYYYL\YYYY\YYY Yii�YYYi YYY Y��YYY YY��f�YYt�YY�\��YYY YYY�0IYY�.YYY-\YYY YYYY�Q�YY�l�YY�l�YYY YYYY�OYY�\YYl1\YYY s ss YYYYYIia�YYYY�`��YY Y iiL.Z��YYYI�Y�7YY�� \\YY YYYQ�YYYYYYY�\YY 6.7 YYY�2YYYYYL�YY\�Y 00 YYYY�CT�YYiO�Y�7YY�\�Y i==7t YYYC1�YYY YYY�a�Y YY•Q3.3 YY�C�YYY YYYZ7YYi�Y�O�Y�7Ys►Y 100 YYYY��Ya7�YiEYYYY YYYY�arY�LYYYYC�Y\� T YYYYY•f�YL7�YYY��YY YYYYY�t'��[\Y �O�YYYY Y YYY YY��Yif�YY YYYYYYY YYY 100 % Pumpspeed 90 % Pumpspeed • 80 % Pumpspeed • • 70 % Pumpspeed - - - 60 % Pumpspeed 50 % Pumpspeed 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 Flow Rate[1/h] 0 .9 1.8 2.6 3.5 4.4 5.3 6.2 7.0 7.9 8.8 9.7 10.6 11.5 12.4 Flow Rate GPM HE Operation Heating Circuit PUMPS (continued) DHW Production Planning With the B1 KE for instantaneous DHW heating or the 131 HE DHW connections for DHW production via a stand-alone DHW storage tank, the Vitodens 100-W boilers series offers the right solution for every need. Various factors must be taken into account when designing the DHW system and when deciding between the instantaneous DHW production with the B1 KE and DHW production via a stand-alone DHW storage tank with the B1 HE. Domestic Hot Water Production via DHW Storage Tank Vitodens 100-W 131 HE series boilers can be used in conjunction with the stand-alone DHW storage tanks offered by Viessmann. Size and select the DHW storage tank based on the forecast DHW consumption of the building in question. For further technical information on DHW storage tanks, see the Vitocell Technical Data Manual. Options Vitodens 100-W, B1 HE/131 KE Combi Technical Data Such factors are: ■ DHW requirement, level of comfort and convenience ■ Number of draw points ■ Distance of draw points from the boiler/DHW storage tank ■ System retrofit ■ Space requirements Domestic Hot Water Production via Instantaneous DHW Plate Heat Exchanger (131 KE) The B1 KE is equipped with an electronically controlled instantaneous DHW plate heat exchanger. The comfort control function (if selected) ensures that the instantaneous DHW plate heat exchanger is kept warm. This translates into immediate availability of domestic hot water at any required temperature level. B1HE B1KE DHW requirement, level of comfort and convenience DHW requirement for an apartment + + DHW requirement for a single-family house + 0 Central DHW requirement for a multi -family house + - Decentralized DHW requirement for a multi -family house + + Number of draw points One draw point 0 + Several draw points, non -simultaneous use 0 + Several draw points, simultaneous use Up to 23 ft. (7 m) (without DHW recirculation line) With DHW recirculation line + - Distance of draw points from the boiler/ DHW storage tank + + - System retrofit DHW storage tank already installed + Replacement of existing Combi boiler - + Space requirements Minimal space available (installation in alcove) 0 + Adequate space available (boiler room) + + + (recommended) 0 (recommended in certain cases) - (not recommended) LO 0 00 N n LO Ll7 WIA Vitodens 100-W, B1 HE/131 KE Combi Technical Data Removing the Front Panel Mounting Mounting Vitodens 100-W boiler Legend Ln o (�) Vitodens wall mounting bracket co N n 7 lf7 Installation 1 . Using a screwdriver push up on the two retaining tabs. 2. Pull the lower edge of the boiler cover out. 3. Lift off the boiler cover. Fitting the wall mounting bracket Following are the installation instructions for the mounting bracket on each material. See the instructions applicable to your installation requirements. in Installing the wall mounting bracket mm) The Vitodens 100-W can be wall -mounted on a concrete wall. Note: The enclosed screws and rawl plugs are only suitable for concrete. For other construction materials, use bolts and anchors that are suitable for 190 lb. (86 kg) loads. j Installation of mounting bracket on brick/concrete wall c1. �M Mark out the rawl plug holes. 2. Drill holes 0 3/8 in. (0 10 mm) and insert the rawl plugs ,) N r`� AlN supplied. 3. Fit the wall mounting bracket with the screws supplied. Note: Check the condition of the wall where the boiler is to be installed. For the suitability of the supplied rawl plugs for various building materials, see the manufacturer's instructions. For other construction materials, use fixing materials with sufficient load bearing capacity. 13 Installation Hanging the Boiler Vitodens 100-W, 131 HE/B1 KE Combi Technical Data Note: Various installation components can be found installation fittings kit. Keep the installation components safe, as they will be required for later installation. Note: To prevent dirt from entering the connections: Do not remove the protective caps until you are about to fit the boiler. 1. Mount the boiler on the wall mounting bracket. Ensure that all four mounting tabs of the wall mountng bracket have locked into the boiler. 2. Remove plastic shipping caps from the boiler connections. 3. Remove the wooden blocks from the bottom rails of the boiler. Lo 0 co N Lo Lo 14 Vitodens 100-W, B1 HE/131 KE Combi Technical Data Condensate Condensate Connection Install the condensate drain pipe 0 % in. (0 19 mm) with a suitable gradient (min. 2.5%). Discharge condensate from the boiler into the drainage system, either directly or (if required) via a neutralization unit (accessory). Condensate connection for Vitodens 100-W Legend Flexible discharge tubing © Discharge tubing The condensate drain of the Vitodens 100-W boiler is equipped with a built-in siphon trap in order to keep flue gases from being discharged via the condensate drain. IMPORTANT Pipe ventilation must take place between the siphon trap and the neutralization unit (if applicable). Lo 0 co N Lo Lo Installation Condensate Drainage and Condensate Neutralization The condensate formed both in the condensing boiler and in the flue gas pipe must be discharged into the public sewage system in accordance with all applicable local regulations. The condensate produced by a gas -fired heating system has a pH value between 3 and 4. Some local codes may require the use of a separate neutralization unit to treat the aggressive and corrosive condensate. With a neutralization unit installed, all condensate from the boiler and the flue gas pipe enters into the neutralization unit where it is treated and released into the public sewage system with a safe pH value of above 6.5. The use of neutralization granulate (performing the neutralizing process) is dependent on the operation of the heating system. To determine the required refill amount, check granulate level several times during the first year of operation. In some cases one granulate fill may last an entire year. Contact Viessmann to order a neutralization unit for the Vitodens 100-W boiler. See Viessmann Price List for order information. The condensate discharge outlet to the drainage system connection must be clearly visible. It must be installed with a suitable gradient and provided with a stench trap. If the condensate outlet of the Vitodens 100-W boiler is lower than the drain, a condensate pump must be used. Only corrosion -resistant materials may be used for condensate drainage purposes (e.g. braided hose). Do not use galvanized materials or materials containing copper for piping, couplings etc. The condensate drain must have a trap. Please note that other requirements may apply depending on local regulations and/or project -specific details. It is advisable to contact your local waterworks office (authority responsible for waste water regulations) well before commencing with the installation of the neutralization unit in order to establish details of local regulations that apply. The following table shows the concentration of (effluent) substances (e.g. heavy metals) contained in the waste water from the Vitodens 100-W condensing boiler. Condensate Values measured (effluent) substances in mg/L Lead < 0.01 Cadmium < 0.005 Chromium < 0.01 Copper < 0.01 Nickel < 0.01 Zinc < 0.05 Tin < 0.05 15 Installation Electrical Connections Electrical Connection All electrical connections are made to the boiler's integrated boiler control unit (120VAC, 1 phase, 60 Hz, 12 amps). Use disconnect means and power service switch as per local code requirements. Boiler temperature sensor The boiler temperature sensor is connected to the control unit and built into the boiler. Frost protection Frost protection is continuously active. The burner is switched ON when the boiler water temperature reaches 41 IF (5°C) and is switched OFF again when the boiler water temperature reaches at least 590F (150C) [but not more than 680F (200C►1. For details on the control, refer to the Vitodens 100-W Operating Instructions. Accessories Neutralization Unit for Single -Boiler Applications with neutralizing granulate for models 85, 120 12.2 in. (310 mm)--iw- i N 40 015.7 in. (0145 mm) for models 150, 199 15.8 in. (400 mm)►I DN 40 Neutralization Pellets 2 x 1.3 kg for refill or replacement purposes 015.7 in. (0145 mm) Vitodens 100-W, 131 HE/131 KE Combi Technical Data Control Unit Function and construction: The control is integrated into the Vitodens 100-W boiler. ■ Integrated diagnostic system ■ For room temperature -dependent operation, an external control or a room temperature thermostat may be connected ■ To control DHW temperature ■ External heat demand ■ Viessmann outdoor temperature sensor (OTS) (field wiring) ■ Instantaneous DHW control (131 KE) The control unit consists of: ■ LCD Display ■ Push button operation and setting of boiler water temperature ■ Temperature adjustable high limit ■ Boiler temperature sensor ■ Burner fault display ■ Burner fault reset ■ Pressure gauge ■ Fuse ■ Integrated WiFi Fuel Conversion Label Kit (NG>LPG) (included in boiler technical literature set) The Vitodens 100-W, boiler comes factory set for opera- tion with natural gas. All Vitodens 100-W models can be field converted to operate with liquid propane gas (as well as back to natural gas as required). The kit includes instructions and labels for field conversion. Low -Loss Header When used in conjunction with the Vitodens 100-W boiler, the low loss header acts as hydraulic break, decoupling boiler and system circuits from each other. It is recommended to use the low -loss header in applications in which the total system flow rate exceeds the max. (or minimum) boiler flow rate. For maximum boiler flow rates, starting on page 11 of this manual. Viessmann strongly recommends the use of a low -loss header in cases where the system head and flow rates are unknown. The low -loss header helps eliminate air and debris [D] from the heating system. See illustrations for design and principle of operation on page 17. The low -loss header is available in various sizes (see page 17). Select the size based on the maximum system flow rate of your application. 0 o co N LO LO 16 Vitodens 100-W, B1 HE/B1 KE Combi Technical Data Accessories (continued) Low -loss header design (Typical) AB J; 4'� �q� o /1 SS BS11111110 BY SR 411100 .• BR • • D �• • DV Principle of Operation r-i Y .Pe. Ty T3 Vprimary Vbypass t Vsecondary T2 � � T4 Lo 0 o co N n Installation Legend AB Air Bleed BR Boiler Return BS Boiler Supply BY Bypass (with laminar flow) D Debris DV Drain Valve SR System Return SS System Supply SW Sensor Well IMPORTANT When installing a low -loss header, the system mixed sup- ply temperature (T3) must be calculated as follows: T3= T1 x Vprimary+T4 Vbypass Vsecondary Legend T1 Boiler supply temperature T2 Boiler return temperature T3 System supply temperature T4 System return temperature Vprimary Boiler circuit flow rate Vsecondary Heating circuit flow rate Vbypass Bypass flow rate Qprimary Heat supplied by boiler Qsecondary Heat consumed by system Vprimary < Vsecondary T1 > T3 T2 = T4 Qprimary = Qsecondary T1 1670F (750C) Vsecondary = Vprimary + Vbypass Model No. Max. system flow rate Type 80/60 19.5 GPM (4.4 m3/h) Type 120/80 35.2 GPM (8 m3/h) 17 Installation Accessories (continued) Outdoor Temperature Sensor (OTS) Sensor location: North or northwest wall of building 80 to 100 in. (2 to 2.5 m) above ground or in case of a multi-storey building approximately halfway up the second floor Electrical connection: 2-wire cable, max. cable length 115 ft. (35 m) with a wire size of min. AWG 16 copper Cable to the outdoor sensor must not be laid near line voltage wiring (120VAC or greater) Max. ambient temperature during transport, storage and operation: -40 to 1940F (-40 to 90°C) Viessmann NTC 10 kQ 200 100 U) 80 E 60 0 ,, 40 c c: 20 10 8 6 -4 14 32 50 68 86 °F -20 -10 0 10 20 30 °C Temperature Vitodens 100-W, B1 HE/131 KE Combi Technical Data DHW Tank Temperature Sensor (B1HE) (immersion temperature sensor) Supplied with: Cable length approx. 12 ft. (3.75 m), ready to plug in All pipe connections are field supplied. Specification Max. ambient temp. at operation: when storing or transporting: Sensor type: 20 10 E 6 t 0 4 .S 0 2 U C 0.8 0.6 04 32 to 194°F (0 to 90°C) - 4 to + 1580F (-20 to + 70°C) Viessmann NTC 1 OK ohms @ 77°F (25°C) 10 30 50 70 90 1100C 50 86 122 158 194 230OF Temperature LO 00 0 N n LO L{7 18 Vitodens 100-W, B1 HE/B1 KE Combi Technical Data Standard Equipment Standard Equipment The Vitodens 100-W gas -fired condensing boiler with Inox-Radial heat exchanger surfaces, modulating stainless steel MatrixPlus cylinder gas burner c/w: ■ installation fittings with 30 psig pressure relief valve, air vent and pressure gauge ■ two fill/drain valves ■ all mounting hardware ■ Outdoor temperature sensor (OTS) ■ temperature gauge ■ DHW pressure relief valve (B1 KE) ■ DHW tank sensor (131 HE) The boiler comes fully piped and pre -wired. Wall mounting componentry Installation How the Vitodens 100-W boiler operates... The Vitodens 100-W boiler uses a premix combustion system, which is designed to deliver a precise air -gas mixture to the burner for complete combustion. The gas is injected upstream of the blower. The burner and heat exchanger are part of a forced -draft design. The benefits of forced -draft systems are lower component temperatures, direct air -fuel connection (premix) for improved mixing, and longer service life of the boiler due to mild to moderate ambient conditions. The MatrixPlus cylinder burner, blower and the combination gas valve are factory calibrated and pre - adjusted. Blower speed is automatically increased or decreased based on heat demand [thereby regulating the amount of combustion air drawn. The following wall mounting components are supplied with the Vitodens 100-W boiler: Installation Examples ■ Mounting bracket ■ Mounting bolts ■ Installation fittings ■ Screws for mounting bracket on wood studs (2 in. x 4 in.) metal studs brick/concrete wall IMPORTANT The examples on the following pages depict possible piping layouts of the Vitodens 100-W boiler. Please note that the following examples are simplified conceptual drawings only! Piping and necessary componentry must be field verified. A low water cut-off (LWCO) must be installed where required by local codes. Proper installation and functionality in the field is the responsibility of the heating contractor. 19 Installation System Layout 1 Vitodens 100-W, B1 HE 85, 120, 150, 199 with DHW storage tank one heating circuit connected directly to the boiler Legend PRV Pressure relief valve TPV Temperature and pressure relief valve Vitodens 100-W gas fired condencing boiler © External boiler controller with room temperature connection (field supplied) © Heating circuit Expansion tank OE DHW storage tank OF DHW tank temperature sensor (or DHW temperature switch) © Outdoor temperature sensor Maximum Flow Rates Vitodens 100-W, B1 HE/B1 KE Combi Technical Data Note: Refer to the residual head curves on page 11 . The use of a low -loss header is recommended if the water flow rate is above or below the operating range. The low -loss header is available as accessory part. IMPORTANT Ensure that a pressure activated by-pass is installed if there are system component(s) in © that may isolate the flow to the pump. Model B1 HE 85 120 150 199 Output MBH 80 113 141 187 A 30°F (171C) rise GPM (L/h) 5.3 (1204)* 7.5 (1703)* 9.4 (2135)* 12.5 (2839)* 35°F (19.5°C) rise GPM (L/h) 4.60045) 6.5 (1476)* 8.1 (1840) 10.7 (2430)* 40°F (22°C) rise GPM (L/h) 4.0(908) 5.7 (1295) 7.1 (1613) 9.4(2135) * Requires low loss header or closely spaced tees. LO 0 00 N n LO 1-zl Vitodens 100-W, B1 HE/131 KE Combi Technical Data System Layout 2 Vitodens 100-W, B1 HE 85, 120, 150, 199 with... DHW storage tank low -loss header - one heal Legend PRV Pressure relief valve TPV Temperature and pressure relief valve Vitodens 100-W gas -fired condensing boiler © External boiler controller with room thermostat connection (field supplied) © Heating circuit Heating circuit pump P2 DHW storage tank DHW tank temperature sensor (or DHW temperature switch) © Low -loss header 8 Expansion tank Outdoor temperature sensor Note: Refer to the residual head curves on page 11. The use of a low -loss header is recommended if the water flow rate is above or below the operating range. The low -loss header is available as accessory part. Maximum Flow Rates Lo 0 0 Co * Requires low loss header or closely spaced tees. LO Installation LU QI RT IMPORTANT DHW supply and return piping between boiler DHW connections and the Viessmann DHW tank connections, shall be a minimum of 11/4 in. nominal pipe diameter. This ensures that the head of the pump is fully utilized to overcome the resistance of the DHW heat exchanger coil and to provide sufficient water flow to the boiler heat exchanger. In non-Viessmann DHW tank applications, perform, in addition to the above, accurate calculations for DHW tank coil pressure drop versus boiler pump head to ensure sufficient water flow to the boiler heat exchanger. Failure to heed the above instructions may cause boiler short -cycling and inadequate DHW supply. Model 131 HE 85 120 150 199 Output MBH 80 113 141 187 A 30°F (17°C) rise GPM (L/h) 5.3 (1204)* 7.5 (1703)* 9.4 (2135)* 12.5 (2839)* 35°F (19.5°C) rise GPM (L/h) 4.6(1045) 6.5 (1476)* 5.7 (1295) 8.1 (1840) 7.1 (1613) 10.7 (2430)* 9.4(2135) 40°F (22°C) rise GPM (L/h) 4.0(908) 21 Installation System Layout 3 Vitodens 100-W, 131 HE 85, - DHW storage tank closely spac, one heating Vitodens 100-W, B1 HE/B1 KE Combi Technical Data 120, 150, 199 with [110 RT Legend PRV Pressure relief valve TPV Temperature and pressure relief valve Vitodens 100-W gas -fired condensing boiler © External boiler controller with room thermostat connection (field supplied) © Heating circuit OD Heating circuit pump P2 OE DHW storage tank OF DHW tank temperature sensor (or DHW temperature switch) © Closely spaced tees, 4x pipe O or 12 in. (305 mm) * 1 Expansion tank Outdoor temperature sensor Note: Refer to the residual head curves on page 11. The use of a low -loss header is recommended if the water flow rate is above or below the operating range. The low -loss header is available as accessory part. IMPORTANT DHW supply and return piping between boiler DHW connections and the Viessmann DHW tank connections, shall be a minimum of 11/4 in. nominal pipe diameter. This ensures that the head of the pump is fully utilized to overcome the resistance of the DHW heat exchanger coil and to provide sufficient water flow to the boiler heat exchanger. * 1 A low -loss header offers additional benefits not In non-Viessmann DHW tank applications, perform, in provided by a pair of closely spaced tees. addition to the above, accurate calculations for DHW Viessmann strongly recommends and prefers the tank coil pressure drop versus boiler pump head to ensure use of a low -loss header over closely spaced tees. sufficient water flow to the boiler heat exchanger. Failure to heed the above instructions may cause boiler short -cycling and inadequate DHW supply. Maximum Flow Rates Model B1HE 85 120 150 199 Output MBH 80 113 141 187 At 30°F (170C) rise GPM (L/h) 350F (19.5°C) rise GPM (L/h) 40°F (22°C) rise GPM (L/h) 5.3 (1204)* 4.6(1045) 4.0(908) 7.5 (1703)* 6.5 (1476)* 5.7 (1295) 9.4 (2135)* 8.1 (1840) 7.1 (1613) 12.5 (2839)* 10.7 (2430)* 9.4(2135) * Requires low loss header or closely spaced tees. LO 00 0 N LO 22 Vitodens 100-W, B1 HE/131 KE Combi Technical Data System Layout 4 Vitodens 100-W, B1 KE 120, 199 with - one heating circuit connected directly to the boiler DHW DCW Legend PRV Pressure relief valve (boiler) DPRV Pressure relief valve (DHW 150 psi) WSE Water softener equipment DHW Domestic hot water DCW Domestic cold water Vitodens 100-W gas -fired condensing boiler © External boiler controller with room thermostat connection (field supplied) © Heating circuit Outdoor temperature sensor DHW tempering valve (field supplied) OF Domestic water sediment filter (field supplied) Maximum Flow Rates Installation Note: Refer to the residual head curves on page 1 1. The use of a low -loss header is recommended if the water flow rate is above or below the operating range. The low -loss header is available as accessory part. Model 131 KE 120 199 Output MBH 113 187 A 30°F (171C) rise GPM (L/h) 7.5 (1703)* 12.5 (2839)* 35°F (19.5°C) rise GPM (L/h) 6.5 (1476)* 10.7 (2430)* 40°F (22°C) rise GPM (L/h) 5.7 (1295) 9.4(2135) Lo * Requires low loss header or closely spaced tees. Co N n 7 lf7 23 Installation System Layout 5 Vitodens 100-W, 131 KE 120, 199 with... low -loss header one heating circuit DCW Legend PRV Pressure relief valve (boiler) DPRV Pressure relief valve (DHW 150 psi) WSE Water softener equipment DHW Domestic hot water DCW Domestic cold water Vitodens 100-W gas -fired condensing boiler © External boiler controller with room thermostat connection (field supplied) © Heating circuit Heating circuit pump OE Low -loss header (there is no LLH temperature sensor available for the B1 KE) OF Outdoor temperature sensor © DHW tempering valve (field supplied) Q Domestic water sediment filter (field supplied) Maximum Flow Rates Vitodens 100-W, 131 HE/B1 KE Combi Technical Data Note: Refer to the residual head curves on page 32. The use of a low -loss header is recommended if the water flow rate is above or below the operating range. The low -loss header is available as accessory part. Model 131KE 120 199 Output MBH 113 187 A 30°F (171C) rise GPM (L/h) 7.5 (1703)* 12.5 (2839)* 35°F (19.5°C) rise GPM (L/h) 6.5 (1476)* 10.7 (2430)* 40°F (22°C) rise GPM (L/h) 5.7(1295) 9.4(2135) * Requires low loss header or closely spaced tees. LO 00 0 r, LO 24 Lo 0 Vitodens 100-W, B1 HE/131 KE Combi Technical Data System Layout 6 Vitodens 100-W, B1 KE 120, 199 with closely spaced tees one heating circuit S�L9 Legend PRV Pressure relief valve (boiler) DPRV Pressure relief valve (DHW 150 psi) WSE Water softener equipment DHW Domestic hot water DCW Domestic cold water Vitodens 100-W gas -fired condensing boiler © External system controller with room thermostat connection (field supplied) © Heating circuit OD Heating circuit pump P2 Closely spaced tees, 4x pipe 0 or 12 in. (305 mm)* 1 Outdoor temperature sensor (OTS) © DHW tempering valve (field supplied) Domestic water sediment filter (field supplied) Maximum Flow Rates Installation Note: Refer to the residual head curves on page 1 1. The use of a low -loss header is recommended if the water flow rate is above or below the operating range. The low -loss header is available as accessory part. * 1 A low -loss header offers additional benefits not provided by a pair of closely spaced tees. Viessmann strongly recommends and prefers the use of a low -loss header over closely spaced tees. Model B1KE 120 199 Output MBH 113 187 At 30°F (171C) rise GPM (L/h) 7.5 (1703)* 12.5 (2839)* 35°F (19.5°C) rise GPM (L/h) 6.5 (1476)* 10.7 (2430)* 40°F (22°C) rise GPM (L/h) 5.7(1295) 9.4(2135) C * Requires low loss header or closely spaced tees. N n 7 lf7 25 Design System Design Considerations IN THE COMMONWEALTH OF MASSACHUSETTS... this product shall be installed by a licensed plumber or gas fitter. the flexible connector (if used) may not exceed 36". any level type shutoff used must be of tee handle type. Boiler location As a direct vent appliance, the Vitodens 100-W may be installed for room air independent operation (sealed combustion direct vent) regardless of size and ventilation method of the room in which it is located. The Vitodens 100-W may be installed, for example, in the main living area of a house, in non -ventilated utility rooms, cupboards, closets and alcoves with no clearance required from combustible materials, as well as in attics with a direct outlet for the flue gas/fresh air system. Follow all local and national codes. Flue gas system Viessmann coaxial PPS (Polypropylene - flame retardant) concentric flue gas/fresh air systems and two -pipe stainless steel/CPVC systems for room air independent operation (sealed combustion) and side wall venting are tested to ANSI Z21 .13 - CSA 4.9 standards (latest edition) and are certified together with the Vitodens 100-W boiler as a constructional unit. The Vitodens 100-W boiler may also be vented vertically or horizontally, using a metallic AL29-4C°special stainless steel, or non-metallic CPVC single -wall, room air dependent venting system (UL/ULC listed for category IV). For a more detailed description of the direct vent and single -wall vent system, please refer to the Vitodens Venting System Installation Instructions. Flue gas temperature protection Viessmann coaxial PPS (Polypropylene - flame retardant) flue pipes used for the Vitodens 100-W are rated for max. flue gas temperatures of up to 230OF (1101C). Flue gas temperature protection is also included although the maximum permissible flue gas temperature will not be exceeded in any operating condition or in the event of malfunctioning. Low water cut-off The Vitodens 100 boiler is certified with an internal flow switch / sensor, however a low water cut-off may be required by local jurisdiction. If required, an approved type low water cut-off device must be provided by the heating contractor. Do not install an isolation valve between the boiler and the low water cut-off. Vitodens 100-W, 131 HE/131 KE Combi Technical Data System layout The max. boiler water temperature for ... -space heating is 180OF (82°C). -DHW production is 194°F (900C). To minimize distribution losses, Viessmann recommends that the heating and domestic hot water systems be based on a maximum boiler supply temperature of 1 58°F (701C). ■ Due to the low return temperatures required for gas condensing, avoid the use of mixing valves in the heating circuit whenever possible. If mixing valves are required, e.g. for multi -circuit systems or underfloor heating systems, only 3-way mixing valves may be used. Do not use 4-way mixing valves in a system with condensing boilers. Water connections Vitodens 100-W boilers can be used in any fully pumped hot water heating system. Minimum system pressure is 12 psig (0.8 bar). Chemical corrosion protection products Corrosion does not typically occur in sealed heating systems which have been correctly installed and are correctly operated. Many manufacturers of plastic pipes recommend the use of chemical additives. In this case, only commercially available corrosion protection products that have been approved for boilers with domestic hot water heating via single -wall heat exchangers (instantaneous plate heat exchangers or DHW tanks) may be used. Underfloor heating systems For underfloor heating systems Viessmann recommends the use of plastic tubing with an oxygen diffusion barrier in order to prevent the diffusion of oxygen through tubing. If plastic tubing without an oxygen diffusion barrier is used in underfloor heating systems, Viessmann recommends that such systems be separated from the boiler with a heat exchanger. Water Conditions for DHW B1 KE Media: pH value 6.5 to 12, glycol max. 30% DHW (max. hardness): Chloride up to 250 mg/L Hardness up to 358 ppm (= max. 0.278 kg/m3 lime deposit) LO 0 00 N n LO 26 Vitodens 100-W, B1 HE/131 KE Combi Technical Data System Design Considerations (continued) Oxygen diffusion barrier underfloor tubing The boiler warranty does not cover leaks resulting from corrosion caused by the use of underfloor plastic tubing without an oxygen diffusion barrier. Such systems must have the non -oxygen diffusion barrier tubing separated from the boiler with a heat exchanger. Viessmann recommends the use of underfloor plastic tubing with an oxygen diffusion barrier. Water quality Treatment for boiler feed water should be considered in areas of known problems, such as where a high mineral content and hardness exist. In areas where freezing might occur, an antifreeze may be added to the system water to protect the system. Please adhere to the specifications given by the antifreeze manufacturer. Do not use automotive silicate based antifreeze. Please observe that an antifreeze/water mixture may require a backflow preventer within the automatic water feed and influence components such as diaphragm expansion tanks, radiation, etc. Maximum antifreeze content is 50% for the B1 HE 85, 120, 150, 199 and 30% for the B1 KE 120 and 199. Do not use antifreeze other than specifically made for hot water heating systems. The system may also contain components which might be negatively affected by antifreeze. Check total system frequently when filled with antifreeze. Advise system operator/ultimate owner that system is filled with a glycol mix. The heating contractor must provide a MSDS (Material Safety Data Sheet) for the antifreeze used to the system operator/ultimate owner. Design Warranty Our warranty does not cover damages resulting from the following: installation or service by unqualified and unlicensed personnel. attempting to perform any repair work on the boiler other than that mentioned in the boiler literature. tampering with or attempting to readjust the factory settings of the combination gas valve leaks resulting from corrosion caused by the use of underfloor plastic tubing without an oxygen diffusion barrier. For detailed warranty information, please read warranty sheet supplied with product. Total permissible hardness of the fill and top -up water for the heating system Total heating output MBH Specific heating volume < 5 USG per 3412 BTU >_ 5 USG per 3412 BTU to < 13 USG per 3412 BTU >_ 13 USG per 3412 BTU <_ 170 300 ppm 17.5 gpg 200 ppm 1 1 .7 gpg 2 ppm 0.1 1 gpg > 170 to <_ 682 200 ppm 1 1 .7 gpg 150 ppm 8.8 gpg 2 ppm 0.1 1 gpg > 682 to <_ 2050 150 ppm 8.8 gpg 2 ppm 0.1 1 gpg 2 ppm 0.1 1 gpg > 2050 2 ppm 0.11 gpg 2 ppm 0.11 gpg 2 ppm 0.11 gpg ppm - parts per million gpg - grains per gallon 27 Wiring Diagram Vitodens 100-W, B1 HE/B1 KE Combi Technical Data 131 HE Models 85 / 120 / 150 / 199 IKI � ICI � J � 0 00 0 0 0 0 0 0 0 0 0■ 111 1111 11 IIIL111111 111111 AA AA- AAA AAA AAA AAA 111 1 AAAAAAAAA"AAA' AAAAAA' AA' AAA' AAAAAAAAAAAAAAAAAAAA' 11111111'F 1'�'1 Itlll/11 111 111IF►1'_F 111.1't'�•I►_II•�Y•1 / r o � I� o0000000a LJ r1 -- 1.4 141• �:: 6/•11 i _ 111114 1.41• 1.444/•4/•1•► GY] YYY U UJI �SG�S�vI f;; vvl rv'J'v'v'v�v'v J1 fl I �-�F- ®111 I !l I.IIIII,.II®I� �•Ilw E BEFORE D SCONNLCI POWi=R BEFORE SERVICING BOILER cwulrvP!rac, wr, wuFS PnION ro C sEavcrvc corrto�s. oNrWMS fAUSC c_ WAR! VG Frw(Rs U\ W'A MMi(wFR W0 0wNf{0.0U5 OPEIiw' OY VERcy PROPER OPFAwr.ON AFTR SCItV1O:M:. IF wry M iH( OROarN WSRE w5 SIYP, ED W *N tec ww_ANtF wst az raw¢ED 1' MUS" eE BEPL5CE0 with i1S f OIrVNFN'. C ectrcel nate lel•ona Must Comp:y WIn, In the O.S.A. Natmai C3ectnce Code INFCI. ANSIMFPA 70 end any other net;onal. stets, and local codes arWlor regWat ons. In Canada, the Camden Elect,-1 Code ICECI. CSA C22.1 Conad— Elecuksi Code P., t and any other poV•nce, territory, iocs� code, and'or repwauon I— -- - - — — — — — — — — — — — — — — — — — — — — tla vz0' ao Y &'mu Coy:no B.— Outdoor temperature Sensor Burner Fun NWmor Power Supply &CU Cmna Board ©Bodo, Temperature Sensor 1 toow Burner Fan Motor Speed Control QwP Contra eo.ra Na, Tomporawro Sensor 2 �+ DHW Pump.!DHW Recuculauon Pump u2" With 0, Modal QPuwor $welch ODHW Temperature Sensor/Dry Contact ®Heating Zone Pump OF. d W.. g C.—'i— '�' Ionization Signal ®Internal Pump Speed Control Flue Gas Temperature Sensor ©Fuse, 6.3A Islowl. 120V ® Variable Speed Boiler Pump flntemal) ® Diverting Va ve Stepper Motor ®Bonier row Switch 35 Gas Valvtl ®Powor Supply ® Ignition Transformer ® Heat Demand Dry Contact 28 to O O W N n to Vitodens 100-W, 131 HE/131 KE Combi Technical Data 131 KE Models 120 / 199 i1".E, O � O 11 111 0: ai�iri' �Y Y� �Y Y YJ LYY YYJ 111j LI11 F LY "— Q1rMU Conuoi Board DOutdoor Temperature'Sensor Qe BCU Coned Board ®Boiler Temperature Sensor 1 ©WP Coned Board ©Boiler Temperature Sensor 2 ®NMI weh WIFI Modu�e QPower Swncn ODHw Outlet Temperature Sensor QFiaA wiring C—rons 0lpflrzation Signal Flue Gas Temperature Sensor ® Variable Speed Boiler Pump (Internal) ®Diverting Valve Stepper Motor Boiler Flow Switch ®Gas Valve ao Power Supply Ignition Translormer ®Heat Demand Dry Contact A] AAAAAAAAAAAAAAAAAAA PPP/•/-IPP1F1111 off 11+ +®Burner Fan Motor Power Supply lodA Burner Fan Motor Speed Control iD A DHw row Switch Heating Zone Pump vvru Internal Pump Speed Control 0' Fuse, 6.3A (slow), 120V Wiring Diagram WARNINGI DISCONNECT POWER BEFORE SERVICING BORER. GUIgNr1ABEl ALL wREs Pnlpr -n DESrANNECT,pNw N% Ct'K. "v.iw wRiNO ERRDRa CAN CAUSE iM0.rton-0. nNo DANMIM AEiEMRATt(a!VFRW OPERAIIDN R SERViCI1G it AN IDE ilE DWDIIAt wRE As SUPV.ED VAtN NR AP> W C W rr BE REI>.Af,EO R WST BE RCNACED well Ira EDUNAL[Ni. Elactnul Insteliat.ons Must Connolly W;th. In the U.S.A. Nations Eiectnce: Code (NEC), ANSIINFPA 70 and any other national, state, and 1-1 codes and/d reguleUons. In Canada. the Canadian E'ecincal Code ICFCI. CSA C22.1 Canadian Fbctric* Code Part t and env other Province, terr.tary, local codes and'or raguetions. 7 29 Venting Boiler Flue and Combustion Air Connections Legend Combustion air © Flue gas 0 Coaxial Vitodens 100-W, 131 HE/B1 KE Combi Technical Data Refer to Vitodens Venting Installation Instructions for additional information. For direct vent applications the combustion air gaskets position can be interchanged. One gasket is sized for 31/2 in. (89 mm) outside diameter (for CPVC/PVC/ABS), combustion air piping the other is sized fora 3'/8 in. (80 mm) outside diameter (for PPs) combustion air piping. l �J Direct Vent Room Air Dependant Lo 0 co N Lo Lo 19101 Vitodens 100-W, B1 HE/131 KE Combi Technical Data Coaxial System Intake I —► Flue No stake Flue 1 Venting Coaxial Equivalent Length Vent System 60/100 80/125 100/150 (m m) or 110/160 Boiler Models 131 HE-85/120, 43 ft 98 ft 118 ft 131 KE-120 (13 m) (30 m) (36 m) 131 HE-150/199, __ 33 ft 43 ft 131KE-199 (10 m) 03 m) [elk] Venting Two Pipe System Flue ie Vitodens 100-W, B1 HE/B1 KE Combi Technical Data Two pipe system (room air independent) horizontally vented Two Pipe/Single Pipe Equivalent Length Vent System 2 in 3 in 4 in (60 mm) (80 mm) 010 mm) Boiler Models B1 HE-85 98 ft * 1 164 ft 198 ft (30 m) (50 m) (60 m) B1HE-120 98 ft*2 164 ft 198 ft B1 KE-120 (30 m) (50 m) (60 m) B1 HE-150/199, __ 98 ft 148 ft B1 KE-199 (30 m) (45 m) Combustion air: CPVC, PVC, ABS and stainless steel Flue (field supplied) 1 Flue gas: CPVC, stainless steel and PP(s) .e * 1 There is an automatic input reduction reduction of 2%. *2 There is an automatic input reduction reduction of 5%. LO 0 0 00 N n LO KYA Vitodens 100-W, B1 HE/B1 KE Combi Technical Data Single Pipe System Flue t Venting Single pipe system (room air dependant) horizontally vented Two Pipe/Single Pipe Equivalent Length Vent System 2 in 3 in 4 in (60 mm) (80 mm) 0 10 mm) Boiler Models B1 HE-85 98 ft * 1 164 ft 198 ft (30 m) (50 m) (60 m) B1HE-120 98 ft*2 164 ft 198 ft B1 KE-120 (30 m) (50 m) (60 m) B1 HE-150/199, __ 98 ft 148 ft B1 KE-199 (30 m) (45 m) PP(s) (field supplied) * 1 There is an automatic input reduction reduction of 2%. *2 There is an automatic input reduction reduction of 5%. 33 Venting Flexible System Flue t Flue 1 Vitodens 100-W, B1 HE/B1 KE Combi Technical Data Flexible two pipe system (room air independent) Two Pipe/Single Pipe Equivalent Length Vent System 3 in 4 in (80 mm) 0 10 mm) Boiler Models B1 HE-85/120, 123 ft 148 ft B1 KE-120 (37 m) (45 m) B1 HE-150/199, 72 ft 1 1 1 ft B1 KE-199 (22 m) (34 m) Combustion air: CPVC, PVC, ABS and stainless steel (field supplied) Flue gas: PP(s) (Viessmann supplied) LO 0 00 N n LO 34 Vitodens 100-W, B1 HE/131 KE Combi Technical Data 35 Vitodens 100-W, B1 HE/B1 KE Combi Technical Data T C N N C p- co T Q. f0 � C 1] N co E U C ? U 2 0C OF C:@ oa 130 266 125 257 120 248 115 239 a 110 230 OY,i 105 221 BOO 100 212 95 203 90 194 85 185 80 176 75 167 70 158 65 149 60 140 55 131 50 122 45 113 40 104 35 95 2 30 86 25 77 20 68 0 15 59 10 50 5 41 a, 0 32 -5 23 r_ -10 14 0 -15 5 -20 -4 -25 -13 -30 -22 0 -35 -31 0 -40 -40 Viessmann Manufacturing Company Inc. Viessmann Manufacturing Company (U.S.) Inc. Scan for 750 McMurray Road 45 Access Road o digital copy Waterloo, Ontario • N2V 2G5 • Canada Warwick, Rhode Island • 02886 • USA of this Techlnfo Line 1-888-484-8643 Techlnfo Line 1-844-649-5886 00 document 1-800-387-7373 9 Fax (519) 885-0887 1-800-288-0667 9 Fax (401) 732-0590 www.viessmann.ca . info@viessmann.ca www.viessmann-us.com • info@viessmann-us.com LO