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DNS-RESUB 1-For Reference-old calculationsFutureguard Building Products, Inc. COP 101 Merrow Rd. Auburn, ME 04210 800.858.5818 FUTUREGUARD" Futureguard G150 and G250 retractable awnings Working Load Limit Wind Load Table in MPH Projection RESUB ' tm'4 3c) 2-C)i7 eU1l.D1NG DEiI0T0IEW CITY OF ED"DS Width 6-11" 8.6" 10'2" 11'8" 13'2" 14'6" 8' 64 64 55 55 39 39 10' 64 55 55 39 39 32 12' 64 55 55 39 32 32 14' 55 55 39 32 32 25 16' 55 55 39 32 25 25 18' 55 47 39 32 25 25 20' 55 39 32 32 25 25 22' 55 39 32 25 25 18 The working load limits stated in MPH are a result of actual load testing as shown on the associated data pages. The loads include a safety factor but cannot account for variable wind direction and oscillating wind pressures. These loads are to be used as a guide for design and application purposes and DO NOT infer a guarantee. Andreas -Max sustanable load with safety factor 1-2016 wind table in mph Feet 4.96 6.62 8.27 9.93 11.58 13.23 14.56 Feet width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 4.96 1.5 64 64 64 64 55 55 55 6.62 2.0 64 64 64 55 55 47 39 8.27 2.5 64 64 64 55 55 39 39 9.93 3.0 64 64 55 55 39 39 32 11.58 3.5 64 64 55 55 39 32 32 13.23 4.0 64 64 55 47 39 32 25 14.89 4.5 64 55 55 39 32 25 16.54 5.0 64 55 55 39 32 25 25 18.20 5.5 64 55 47 39 32 25 25 1985. 6.0 64 55 39 32 32 25 25 21.50 6.5 64 55 39 32 25 25 _ 18 23.16 7.0 64 55 39 32 25 25 j 18 wind class Beaufort -scale mph - -- -- -- - 1 4 18 2 5 25 3 6 2 EE3 4 7 9 5 8 47 6 9 55 7 1 10 64 __._ wind class I 1 1 2 1 3 1 4 1 5 1 6 1 7 safety test pressure N/s m 29 1 48 1 84 1 132 1 204 1 234 1 480 drops m 1.5 2.0 2.5 3.0 3.5 4.0 4.4 arm weight [kgl 3.39 4.06 5.14 7.14 10.95 12.06 13.46 Awning type: G150 torque with max. suspension load = 75 kg safety factor: 0,00 % reduction of total (=allowable) torque L [m]: 6 H [m]: 4 torque of fabric weigth: 134.61 Nm Fabric weight [kg/sqm]: 0.3 torque of arm weigth: 473.23 Nm TA [mm]: 160 torque of weight GA: 372.47 Nm TM [mm]: 84 torque of suspension load: 2943.00 Nm GA [kg/m]: 1.58 Fabric surface [sqm]: 22.87 total torque: 3923.31 Nm safety wind load for wind class 2: total torque for wind class 2: width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 1.5 4.64 6.28 Z92 9.56 11.20 12.84 14.15 1.5 157.30 257.01 390.41 578.55 865.53 1100.99 1331.59 2.0 6.37 8.62 10.88 13.13 15.38 17.63 19.43 2.0 195.99 321.33 486.74 713.24 1044.95 1331.52 1607.59 2.5 8.11 10.97 13.83 16.69 19.56 22.42 24.71 2.5 234.68 385.65 583.06 847.94 1224.38 1562.05 1883.59 3.0 9.84 13.31 16.79 20.26 23.73 27.21 29.99 3.0 273.37 449.98 679.39 982.63 1403.81 1792.59 2159.59 3.5 11.57 15.66 19.74 23.83 27.91 32.00 35.27 3.5 312.06 514.30 775.71 1117.32 1583.24 2023,12 2435.59 4.0 13.30 18.00 22.70 27.39 32.09 36.79 40.55 4.0 350.75 578.62 872.03 1252.01 1762.65 2253.65 2711.59 4.5 15.03 20.34 25.65 30.96 36.27 41.58 45.83 4.5 389.44 642.95 968.35 1386.70 1942.09 2484.18 2987,59 5.0 16.77 22.69 28.61 34,53 40.45 46.37 51.11 5.0 428.13 707.27 1064.67 1521.39 212L52 2714,71 3263.59 5.5 18.50 25.03 31.56 38.10 44.63 51.16 56.39 5.5 466.82 771.59 1161.00 1656.08 2300.95 2945.24 3539.59 6.0 20.23 27.37 34.52 41.66 48.81 55.95 61.66 6.0 505.51 835.91 1257.32 1790.78 2480.37 3175.78 3815,59 6.5 21.96 29.72 37.47 45.23 52.98 60.74 66.94 6.5 544.20 900.24 1353.64 1925.47 2659.80 3406.31 4091,59 7.0 23.70 32.06 40.43 48.80 57.16 65.53 72.22 7.0 582.89 964.56 1449,97 2060.16 2539.23 3636.84 4367,59 safety wind load for wind class 3: total torque for wind class 3: width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 1.5 8.12 10.99 13.86 16.73 19.60 22.47 24.76 1.5 208,53 349.44 536.10 789.55 1153,90 1478.81 1789.64 2.0 11.15 15.09 19,03 22.97 26.91 30.85 34.00 2.0 266.34 448.25 686.78 1002.98 1440,94 1850.31 2236.55 2.5 14.19 19.20 24.20 29.21 34.22 39.23 43.24 2.5 324A4 547.06 837.46 1216.40 1727.97 2221.82 2683.47 1.0 17.22 23.30 29.38 35.46 41.54 47.61 52.48 3.0 361.95 645.87 988.15 1429.82 2015.00 2593.33 3130.38 3.5 20.25 27.40 34.55 41.70 48.85 56.00 61.72 3.5 439.75 744.68 1138.83 1643,25 2302.03 2964.84 3577,29 4.0 2128 31.50 39.72 47.94 56A6 64.38 70.96 4.0 497.56 843.49 1289.51 1656.67 2589.06 3336.35 4024.21 4.5 26.31 35.60 44.89 54.18 63A7 72.76 80.20 4.5 555.37 942.30 1440.20 2070.10 2876.09 3707,85 4471.12 5.0 29.34 39.70 50.06 60.42 70.79 81.15 89.43 5.0 613.17 1041.11 1590.88 2283.52 3163.13 4079,36 4918,03 5.5 32.37 43.80 55.24 66.67 78.10 89.53 98.67 5.5 670.98 1139.92 1741.56 2496.94 3450.16 4450.87 5364.95 6.0 35.40 47.91 60.41 72.91 85.41 97.91 107.91 6.0 728.79 1238.73 1892.25 2710.37 3737.19 4822.38 5811.86 6.5 38.44 52.01 65.58 79.15 92.72 106.29 117.15 6.5 786.59 133Z54 2042.93 2923.79 4024.22 5193.88 6258.77 7.0 41.47 56.11 70.75 85.39 100.04 114.68 126.39 7.0 844.40 1436,36 2193,61 3137.21 4311.25 5565.39 6705,69 safety wind load for wind class 4: total torque for wind class 4: width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 1.5 12.77 17.27 21.78 26.29 30.80 35.30 38.91 1.5 276.84 472.67 730.34 1070.89 1538,41 1982.56 2400.37 2.0 17.53 23.72 29.91 36.10 42.29 48.48 53.43 2.0 360.13 617A7 953,51 1389.29 1968.91 2542,04 3075.17 2.5 22.29 30.16 38.04 45.91 53.78 61.65 67.95 2.5 443,43 762,26 1176.67 1707,69 2399.42 3101,51 3749.97 3.0 27.06 36.61 46.16 55.72 65.27 74.82 82.47 3.0 526.72 907.06 1399.83 2026.09 2829.92 3660.99 4424,77 3.5 31.82 43.05 54.29 55.53 76.75 88.00 96,98 3.5 610.01 1051.85 1623,00 2344,49 3260.42 4220.46 5099,56 4.0 36.58 49.50 62.42 75.33 88.25 101.17 111.50 4.0 693.31 1196.65 1846.16 2662.89 3690,93 4779.94 5774.36 4.5 41.35 55.94 70.54 85.14 99.74 114.34 126.02 4.5 776.60 1341.44 2069.32 2981.29 4121 A3 5339,42 6449.16 5.0 46.11 62.39 78.67 94.95 111.23 127.52 140.54 5.0 859.90 1486.24 2292.49 3299.69 4551.93 5898.89 7123,96 5.5 50.87 68.84 86.80 104.76 122.73 140.69 155.06 5.5 943.19 1631,03 2515.65 3618.09 4982,44 6458,37 7798.76 6.0 55.64 75.28 94.93 114.57 134.22 153.86 169.58 6.0 1026,49 1775.83 2738.81 3936,49 5412.94 7017.84 8473,56 6.6 60.40 81.73 103.05 124.38 145.71 167.03 184.10 6.5 1109.78 1920.62 2961,98 4254,88 5843.44 7577.32 9148.35 7.0 65.16 88.17 111.18 134.19 157.20 180.21 198.62 LO 1193.07 2065.42 3155.14 4573.28 6273.95 8136.79 9823.15 safety wind load for wind class 5: total torque for wind class 5: width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 1.5 19.73 26.70 33.66 40,63 47.59 54.56 60.13 1.5 379.30 657.53 1021.71 1492.89 2115.17 2738.19 3316.47 2.0 27.09 36.66 46.22 55.79 65.35 74.92 82.57 2.0 500.83 871.30 1353.6D 1968.76 2760.88 3579.62 4333.09 2,5 34.45 46.62 58.78 70.95 83,11 95.28 105.01 2.5 622.35 1085.07 1685.48 2444.62 3406.59 4421.05 5349.72 3.0 41.81 56.58 71.34 86.11 100.87 115,64 127.45 3.0 743.88 1298.84 2017.36 2920.48 4052.30 5262.48 6366.34 3.5 49.17 66.54 83.90 101.27 118.63 135.99 149.89 3.5 865.40 1512,51 2349.25 3396.35 4698.01 6103.90 7382.97 4.0 56.54 76.50 96.46 116.43 136.39 156.35 172.32 4.0 986.93 1726,38 2681.13 3872.21 5343.72 6945.33 8399.60 4.5 63.90 86.46 109.02 131.59 154.15 176.71 194.76 4.5 1108.46 1940.15 3013.01 4348.07 5989.44 7786.76 9416.22 5.0 71.26 96.42 121.58 146.75 171.91 197.07 217.20 5.0 1229.98 2153.92 3344.90 4823.94 6635.15 8628.19 10432.85 5.5 78.62 106.38 134.14 161.90 189.67 217.43 239.64 5.5 1351.51 2367.70 3676.78 5299.80 7280.86 9469.61 11449,47 6.0 85.98 116.34 146.70 177.06 207.43 237.79 262.07 6.0 1473.04 2581.47 40D8.66 5775.66 7926.57 10311.04 12466.10 6.5 93.34 126.30 159.26 192.22 225.18 258.14 284.51 6.5 1594.56 2795.24 4340.55 6251.53 8572.28 11152,47 13482.72 7.0 100.70 136.26 171.82 207.38 242.94 278.50 306.95 7.0 1716.09 30D9.01 4672.43 6727.39 9217.99 11993,90 14499.35 safety wind load for wind class 6: total torque for wind class 6: width / drop 1.5 2.0 2.5 3.0 3.5 4,0 4.4 width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 1.5 22.63 30.62 38.61 46.60 54.59 62.58 68.98 1.s 421,99 734.55 1143,12 1668.73 2355,48 3053,04 3698,18 2.0 31.07 42.05 53.02 63.99 74.96 85.94 94.71 2.0 559.45 977.06 1520.30 2210.20 3090.86 4011.95 4857.23 2.5 39.52 53.47 67.43 81.38 95.33 109.29 120.45 2.5 696.90 1219.57 1897.48 2751.68 3826.25 4970.85 6016.28 3.0 47.96 64.90 81.83 98.77 115.71 132.64 146.19 3.0 834.36 1462.08 2274.67 3293.15 4561.63 5929.76 7175.34 3.5 56.41 76.32 96.24 116.16 136.08 155.99 171.93 3.5 971.82 1704.60 2651.85 3834.62 5297.01 6888.67 8334.39 4.0 64.85 87.75 110.65 133.55 155.45 179.35 197.66 4.0 1109.27 1947.11 3029.03 4376.10 6032,39 7847.5E 9493.44 4.5 73.29 99.17 125.06 150.94 176.82 202.70 223.40 4.5 1246.73 2182.62 3406.22 4917.57 6767.77 8806.49 10652.50 5.0 81.74 110.60 139.46 168.33 197.19 226.05 249.14 5.0 1384.19 2432.13 3783.40 5459,04 7503.15 9765.39 11811.55 5.5 90.18 122.03 153.87 185.71 217.56 249.40 274,88 5.5 1521.64 2674.64 4160.58 6000.52 8238.53 10724.30 12970.60 6.0 98.63 133.45 168.28 203.10 237.93 272.75 300.62 6.0 1659,10 2917.15 4537.77 6541.99 8973.92 11683.21 14129.66 6.5 107.07 144.88 182.69 220.49 258.30 296.11 326.35 6.5 1796.55 3159.66 4914.95 7083.46 9709.30 12642.12 15288.71 7.0 115,51 156.30 197.09 237.88 278.67 319.46 352.09 7.0 1934.01 34D2.17 5292.13 7624.94 10444.68 13601.02 15447.76 safety wind load for wind class 7: total torque for wind class 7: width / drop 1.5 2.0 2.5 3.0 3.5 4.0 4.4 width / drop 1.5 2.0 2.5 3.0 3.5 4,0 4.4 1.5 46.42 62.81 79.20 95.59 111.99 128.38 141.49 1.5 772.07 1366.14 2138.63 3110.57 4326.07 5634.78 6828.17 2.0 63.74 86.25 108.76 131.26 153.77 176.28 194.29 2.0 1040.15 1844.32 2887.27 4190.05 5796.75 7557.02 9155.14 2.5 81.06 109.69 138.31 166.93 195.56 224.18 247.08 2.5 1308.23 2322.50 3635.92 5269.52 7267,42 9479.27 11482.10 3.0 98.38 133.12 167.86 202.60 237.34 272.08 299.88 3.0 1576.32 2800.68 4384.56 6349.00 8738.10 11401.51 13809,06 3.5 115.70 156.56 197.42 238.27 279.13 319.99 352.67 3.5 1844.40 3278.86 5133.20 7428.48 10208,77 13323,75 16136.03 4.0 133.03 180A0 226.97 273.94 320.92 367.89 405.47 4.0 2112.48 3757.04 5881.85 85D7.95 11679.45 15246,00 18462,99 4.5 150.35 203.44 256.52 309.61 362.70 415.79 458.26 4.5 2380.56 4235,22 6630.49 9587.43 13150,12 17168.24 2D789.95 5.0 167.67 226.87 286.08 345.28 404.49 463.69 511.06 5.0 2648.65 4713.39 7379.13 10666.90 14620.80 19090.49 23116.91 5.5 184.99 250.31 315.63 380.95 446.27 511.59 563,85 5.5 2916.73 5191.57 8127.78 11746.38 16091.47 21012.73 25443.88 6.0 202.31 273.75 345.19 416.62 488.06 559.50 616.65 6.0 3184.81 5669,75 8876.42 12825.85 17562.15 22934.97 27770.84 6.5 219.63 297.19 374.74 452.29 529.85 607.40 669.44 6.5 3452.89 6147.93 9625.06 13905.33 19032.83 24857.22 30097.80 7.0 236.95 320.62 404.29 487.96 571.63 655.30 722.24 7.0 3720.97 6626.11 10373.71 14984.80 20503.50 26779.46 32424.77 Rodelbronn GmbH Technik and Entwicklung p o3 MARKISEN Determination of the wind resistance class Load Test according to EN 13561 / DIN EN 1932 / DIN EN 13527 No. 52.00 G150 Premium articulated -arm awning according to EN 13561 / DIN EN 1932 / DIN EN 13527 Test report dated 11 /10/2005 Seite 5 von 14 1. Objective: Wind resistance determination according to EN 13561 / DIN EN 1932 / DIN EN 13527. 2. Test arrangement: See DIN EN 1932 (5.2 test methods) 3. Test description 90'±5- #REF! 4. Basic data Awning type: G150 Parts name: Premium articulated -arm awning Awning design: 6.0 m width 4 m drop Bracket design: 100mm with 3 slots Number of parts/awning: 2 Max. awning width L [m]: 6 Possible drops H [m]: Arm weight GG [kg]: 1.5 2.0 2.5 3.0 3.5 4.0 3.23 3.89 4.97 6.55 7.99 8.63 Fabric weight [kg/m2]: 0.3 Clearance fabric width TA [mm]: 160 Ballast roller tube weight GA [kg/m]:1.582 Distance mounting surface - center 84 fabric shaft TM [mm]: Wind resistance classes: nominal test pressure q [N/m2]: test pressure p [N/m2]: Safety test pressure p x 1.2 [N/m2]: Corresponds to wind force: Table 1 Values refer to En 13561 issued approx. 2007 Table 2 Crank radius [mm]: 180 Classes of operating force: Values refer to r , En 13561 issued 2004 Max. values of the operating force { ,,, (so , 15 } { 30 , 30 } { 15 , 15) Table 3 F,p = Highest value of the max. operating force that is necessary for releasing the arms with the first revolution of the winding tube FIN = Highest value of the operating force that is necessary during the remaining retraction operation or during the remaining extension operation. Seite 6 von 14 5. Test method A torque is calculated according to the awning size, clearing measurements and weights of the individual components and at r , certain points simulated by a weight that is hung on the ballast co roller tube. Subsequently the operating force of the turn gear is measured by means of a spring balance. Measurement of the operating force before load. V = Change in % of the operating force Pe = operating force after the test P; = operating force before the test 1/4 FN 1/4 FN On the right and left ballast tube holder the measurements to cy the reference plane are measured by means of a meter rule. Reference measurement: H a Cn Zlo = Reference measurement left before load [mm) ZI Zr Zro = Reference measurement right before load [mm] The nominal load is now measured at six different points with different weights. (See Fig.) L Direct nominal load: 1/4 FN c . 1/a FN H FN = nominal wind load [KN] - - - - R = Conversion coefficient [0,5] (in the case of articulated -arm awnings) - p = Test pressure [N/m2] 50mm 1/aL vaL 50mm M L = max. width of the fabric [m] H = max. height of the awning [m] (center fabric shaft - end ballast roller; C Displacement value left: a < 10% von H ZI1 = Reference measurement left after load [mm] Displacement value right: to :510%ofH Zr1 = Reference measurement right after load [mm] Parallelism deviation 00 <1%ofL The reverse nominal load is now measured at two different Nt points. (See Fig.) cz reverse nominal load: d C o co -FN = reverse nominal wind load [KN] Measurement of the operating force after load 1 /2 FN 1 iz FN Seite 7 von 14 The safety load is now measaured at two different points. (See Fig.) a) = Direct safety load: m a, d Measurement of the operating force after load. 1 /2 IF 1 i2 FS The highest value is measured of the max. operating force [FOP] that is necessary for releasing the arms with the first revolution of the winding tube in the retraction direction when the awning is fully extended and the highest value of the operating force [Fcp] that is necessary during the remaining ,o retraction operation or during the remaining extension operation. rn w Operating force: d O F, = max. operating force [N] M = Highest torque [Nm] R = Hand crank radius [mm] The test methods are simulated in the wind resistance classes I, II and III. If the awning withstands this without any major consequences, the torque is increased in 30 Nm stages. Lowering the awning is measured during and after load and entered in a table of values. Anything conspicuous is noted. The load is increased until a clear, permanent deformation or a tear of a part occurs. Seite 8 von 14 z LL = C v LL o cm m E m m 0 3 r x A� O z E um)'c W O N w LL LL Y p E_ O im 3 m C a= C C N V VI y 7 N X y p a, O 0, O C y m ,y a O A m X K I R 0 N M4 2 0 Z -r 09.11.2005 332 1 33.2 1 Break: yes / no ? I nein (perceptible. ' �r Tabelle 5 a slight deformation of the arm profiles was Nothing discernible. 156 3.98 457 45.7 0.14 148 3.78 Clearance at the upper profile to the arm fork of the arms 105 2.68 somewhat enlarged. 0- 457 45.7 0.22 5.2 2.2 92 2.35 After removal of the load, a slight deformation of the arm profiles was discernible. 549 54.9 Break: yes / no ? ja Right arm bearing screw seems somewhat bent. -5.5 Tabelle 6 - - 800 80.0 0.00 0.00 Arm bearing bolt tore. See following photos. 0.00 800 80.0 0.00 0.00 0.00 961 96.1 Break: yes / no ? Change in operating force V [°/a]'-- Seite 10 von 14 7. Photos Image is before the awning breaks Image 3: after the awning breaks OK 8. Load achieved t ff AjbM Image 2: after the awning breaks Image 4: The G150 Premium articulated -arm awning achieved a suspension load of approx. 75 KG. 9. Results maxim) Im Awninn width with ? arms Table 7 35.65 26.74 21.39 17.82 15.28 13.37 1 I;1 21.71 16.28 13.02 10.85 9.30 8.14 - P 12.59 9.44 7.55 6.29 5.39 4.72 Seite 11 von 14 C Awning widths 40.00 35.00 30.00 25.00 c a 20.00 m >i 15.00 10.00 5.00 0.00 1.5 2 2.5 3 3.5 4 OKImel OKlaeaell OKlawelll Drop [m] 10. Wind resistance classes according to DIN EN 13561 The tested G150 Premium articulated -arm awning (6m x 4m) can achieve the following wind resistance classes: Table B [H] 1.5, 2.0 2.5 3.0 3.5 4.0 11. Classes of operating force according to DIN EN 13561 Table 10 12. Conclusion After the awning was loaded with the Sequence 3 Class III weight, the spindle bolt (with fine thread) broke after approx. 2 minutes. However, it is assumed that the awning would have withstood a safety load of approx. 75Kg . The spindle bolt should be reinforced. 13. Authentication: Seite 12 von 14 Sequence 1 (preloading) Sequence 3 (preloading) L= 5.84 m L L 1/4FN , vzH H= 1.96 m 1 /8 FN - H - 50mm 1/8L 1/8L 50mm 1/4FN 1/4FN F= 1 5.72 1 11.441 5.72 1 5.72 1 11.44 1 5.72 1 Kg F= 6.86 Kg 6.86 Kg Operating force of the turn gear Sequence 2 (0- position) Sequence 4 (reverse displacement val H H= 3.92 m 1 /2FN 1 /2FN ZI Zr F= 22.87 22.87 Kg Sequence 3 (displacement values) L Operating force of the turn gear Sequence 5 (Safety test) 1/4FN - ,- 1/8FN _. H H= 3.92 m... 50mm 1/8L 1/81 50mm F= 3.43 1 6.86 3.43 3.43 6.86 3.43 Kg L= 730 730 mm 1 /2 FS 1 /2 FS F= 27.44 27.44 Kg Sequence 4 (reverse displacement values) 1 /2FN 1 /2FN I F= 13.72 13.72 Kg Operating force of the turn gear Sequence 5 (Safety test) J � 1/2FS 1/2Fs F= 16.58 16.58 Kg Class M Sequence 3 (displacement values) L 1 /4 FN v8 FN H 50mm 1/8 L ve L 50mm F= 10.01 20.01 1 10.01 1 10.01 20.01 10.01 1 Kg Sequence 4 (reverse displacement values) 1 /2 FN 1 /2 FN F= 40.02 40.02 Kg Operating force of the turn gear Sequence 5 (Safety test) 1/2FS 1/2FS F= 48.03 48.03 Kg