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REVIEWED BLD2022-1603+Manufacturer_Specifications_and_Installation_Instructions+10.12.2022_9.38.35_AM+3159792Installation Instructions I REV D BY TY OF EDMONDS Human Interface Upgrade VoyagerT"' 12.5 to 25 Tons, PrecedentTm 3 to 10 Tons RECEIVED Nov 21 2022 CITY OF EDMONDS DEVELOPMENT SERVICES BLD2022-1603 DEPARTMENT Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment. October 2016 RSP-SVN001 D—EN � Ingersoll Rand. Introduction Read this manual thoroughly before operating or servicing this unit. Warnings, Cautions, and Notices Safety advisories appear throughout this manual as required.Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions. The three types of advisories are defined as follows: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices. Indicates a situation that could result in equipment or property -damage only accidents. Important Environmental Concerns Scientific research has shown that certain man-made chemicals can affect the earth's naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment.Trane advocates the responsible handling of all refrigerants -including industry replacements for CFCs such as HCFCs and HFCs. Important Responsible Refrigerant Practices Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified.The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them. Proper Field Wiring and Grounding Required! Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes. Personal Protective Equipment (PPE) Required! Failure to wear proper PPE for the job being undertaken could result in death or serious injury. Technicians, in order to protect themselves from potential electrical, mechanical, and chemical hazards, MUST follow precautions in this manual and on the tags, stickers, and labels, as well as the instructions below: Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to appropriate Material Safety Data Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA guidelines for proper PPE. When working with or around hazardous chemicals, ALWAYS refer to the appropriate MSDS/SDS and OSHA/GHS (Global Harmonized System of Classification and Labelling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions. If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country -specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE. ©2016Ingersoll Rand All rights reserved RSP-SVN001D-EN Introduction Copyright This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change. Trademarks All trademarks referenced in this document are the trademarks of their respective owners.n Revision History • Addition of new eFlexT" models. RSP-SVN001 D-EN Table of Contents Table of Contents ........................ 4 Models Supported ...................... 5 VoyagerTI 12.5 to 25 Tons ............. 5 PrecedentT' 3 to 10 Tons .............. 5 General Information ..................... 6 Part Identification .................... 6 Tools List ........................... 7 VoyagerT" Light Commercial Installation In- structions ............................... 8 PrecedentTM Unit Installation Instructions . 11 4 RSP-SVN001 D-EN Models Supported Voyager"" 12.5 to 25Tons All models that have ReliaTeIT"' controls installed.To identify if ReliaTeITI controls are installed, validate digit 9 of the model number is an "R.' PrecedentTr' 3 to 10Tons All models that have ReliaTeIT"" controls installed (where digit 9 of the model number is an "R"') except PrecedentT' A cabinets, which include the following: Table 1. PrecedentT" A cabinet models TSC036A YHC036A THC048A WSC048A WSC060A THCO43A THC036A WSC036A YSC048A TSC060A THC033A YHCO43A YSC036A TSC048A YHC048A YSC060A YHC033A To identify the type of PrecedentT"° cabinet for older models, view the letter after the model number on the nameplate. For newer models, it is the 30th digit of the model number. Figure 1. Cabinet identification on nameplate, older models PAkA1IRA CITY, FL 32405 EL NO. c L YK037HRLA0306EOCZB60OBO B 4L NO. 120211455L LIST�B INC. If ING 0112012 Ilk MR. VOLT 208-230l6013 1871"t53 GAS HEATINNGG ANSI Irld7A AMP 23.3 p yA-MV a bl Ctr, VOLTS 30 _ CEO%FLAW VAC FORCED AM FUR1IACf COOMRS UNI<, FOR %PRESAURE HIGH dog LOW 238 AS1G INSTALLATO ONLY. THIS UNITSHOUlD�I 1 PH . RI A—= Tc I RA A Lin AFgILAFLY M m Figure 2. Cabinet identification on nameplate, newer models GAS -FIRED r E PANAMA CITY, FL 02445 � us EL NO. MURLA15GOBiAlAOBOO 0000000000000000 LISTED. AL HO. 125011211 L OF MFG, GAS HEATING PORTION T212012 I'MRATING 2 ARSI I21A7A - 20071 WMR. VOLT 208_ r 1871M CSA 2,34-2007 - CENTRAL FURNACE a 25.8 ROLW> VOLTS Fd FORCED AIR FURNACE WITH VAC COOLTNG UNIT. FOR OUTDOOR WYiEST PRESSURE HIGH 449 LOW 23$ pSIO 4 INSTALLATION ONLY. THIS UNIT SHOULD BE INSTALLS PR i _Z RLA-VIILTR IRA bran amill ARLY MAINTAINED IN RSP-SVN001 D-EN General Information The information provided in this manual is intended for use when adding human interface support to a PrecedentT°° or VoyagerT" Light Commercial unit that has ReliaTeIT°" controls.The work involved in this upgrade consists of the following: • Updating to the latest ReliaTeIT' Refrigeration Module (RTRM) to MOD02703 • Installing theTD-5 human interface mounting bracket • Mounting aTD-5 display to the human interface mounting bracket • Connecting theTD-5 human interface cable to the RTRM TheTD-5 human interface allows you to view historic alarms, reports, graph specific data, create setpoints, and save graph data to a USB device for further diagnosis. Detailed information on the capabilities oftheTD-5 can be found in theTracerTm TD-5 Displayfor ReliaTelTM Controller Installation, Operation and Maintenance Guide (RT- SVX49*-EN). A number of setpoints can be changed by using the different potentiometers on each control board.To change the setpoint, use a screw driverto turn the potentiometers to a specific value. Figure 3. Example of changing potentiometer value on the RTOM To view all potentiometer setpoint values, put theTD-5 human interface in Read mode by going to Settings > Setup > Display Read Only Mode. In Writer mode, theTD-5 can override the setpoint values created from the potentiometers, making setpoint configuration easier. If theTD-5 human interface is disconnected from the ReliaTelT"" Refrigeration Module, the local setpoints from the potentiometer are used. Note that setpoints created from a building automation system (BAS)take precedence over setpoints created by theTD-5. Additional modules are available as options that have the capability to create setpoints. Table 2 defines these optional modules: Table 2. Optional setpoints Supported Model No. Control Option Identification Setpoint Module 17 SEER Digit 6 = 7 Supply fan RTOM adjustment MOD02554 Economizer Digit 14 = C, D, E, reference enthalpy RTEM Economizer F, G, or H Economizer dry bulb MOD02667 enabled Note: This does not mean that older RTOM and RTEM modules are unusable. TheTD-5 human interface can still gather data from older RTOM and RTEM boards in addition to having the ability to create setpoints.The latest revisions of the RTOM and RTEM boards require an upgrade to receive the setpoint functionality described in Table 2.The revision list of all ReliaTelT"" boards is located in the ReliaTelTM Controller Installation, Operation, and Maintenance Guide (RT-SVX49*-EN) This manual refers to other pieces of literature at various points.The referenced literature is not included in the upgrade package unless noted. It is available for download from through the online literature repository. If you need technical assistance during installation, contact Light Commercial Technical Service in Clarksville, TN. Ensure installation is performed by a qualified service technician. Part Identification The following tables provides part identification information. Table 3. VoyagerT"' Light Commercial (KIT17429) Aftermarket Factory Part # Description Qty Part # MOD02703 Module, ReliaTelTm refrig dual 1 X13650867170 circuit cool/hp CNT07131 TD-5 display with Modbus, 1 X13760344010 USB host support BRK04416 Bracket, human interface 1 438577210100 mounting BRK04519 Bracket, mounting bracket 1 438577220100 SCR00909 Screw, Phillips panhead 0.75" 2 X25330033130 thread rolling zinc plate 6-32 SCRO1623 Screw, 10-16 UNC x 1/2 3 X25240209010 RSP-SVN001 D-EN Table 3. Voyager"' Light Commercial (KIT17429) Aftermarket Factory Part # Description Qty Part # SCR02375 Screw, brass Phillips panhead 4 X25020715010 8 mm machine, M4-8 Stop bumper, IRT00017 .486 OD x .81 LG 3 X20070029010 Installation documentation 1 Optional Parts Module, ReliaTellm options, MOD02554 RTOM (to create supply fan 1 X13650868090 adjustment setpoint) Module, ReliaTellm economizer logic, RTEM, MOD02667 ReliaTeITM (to create economizer ref enthalpy and 1 X13651513030 economizer dry bulb enabled setpoints) Table 4. PrecedentTA° (KIT17430) Aftermarket Factory Part # Description Qty Part # MOD02703 Module, ReliaTelT" refrig 1 X13650867190 dual circuit cool/hp CNT07131 TD-5 display with Modbus, 1 X13750344010 USB host support BRK04546 TD-5 mounting bracket 1 507115960001 Screw, brass Phillips SCR02375 panhead 8 mm machine, 4 X25020715010 M4-8 SCRO1623 Screw, 10-16 UNC x 1/2 3 X25240209010 IRT00017 Stop bumper, 3 X20070029010 .486 OD x .81 LG Installation documentation 1 1 Optional Parts Module, ReliaTelT" options, MOD02554 RTOM (to create supply fan 1 X13650868090 adjustment setpoint) Module, ReliaTelTM Economizer Logic, RTEM, MOD02667 ReliaTelTM (to create economizer ref enthalpy 1 X13651513030 and economizer dry bulb enabled setpoints) General Information Table 5. PrecedentT" F Cabinets 4366-8721-0110 Human Interface High Voltage Door 4366-8638-0110 Human Interface Bracket Tools List • Cordless drill • 1/8" drill bit • Phillips driver bit (#2/standard) • 5/16" hex nut driver bit • Phillips screwdriver • Sharpie magic marker • Zip tie RSP-SVN001 D-EN 7 VoyagerTM Light Commercial Installation Instructions Hazardous Voltage w/Capacitors! Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury. Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided byTrane or others, refer to the appropriate manufacturer's literature for allowable waiting periods for discharge of capacitors. Verify with an appropriate voltmeter that all capacitors have discharged. For additional information regarding the safe discharge of capacitors, see PROD-SVB06*-EN 1. Turn off the main power disconnecttothe unit and then follow the correct lockout/tagout safety procedures to ensure that main power to the machine cannot be inadvertently restored. 2. Open the control cabinet door panel to locate the RTRM board. • For standard panels, remove the two screws at the bottom of the control door panel. • Depending on the model, you may need to remove the high voltage sheet metal that is attached by recessed screws. Figure 4. VoyagerTM Light Commercial - RTRM board 3. Replace the RTRM as follows: a. Detach the cables from the RTRM board that go to a thermostat and sensors. b. Once all cables/wires are detached, remove the existing RTRM board from the back of the cabinet and attach the newer RTRM board. c. Reconnect all cables/wires that were removed from the existing module to the new module. To view detailed information on each connection of the RTRM board, refer to the ReliaTeITM Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN). 4. Mount theTD-5 human interface bracket as follows: a. Pre -drill holes for theTD-5 human interface mounting bracket (BRK04519) below the control compartment.Voyager T' Light Commercial models manufactured after January 2014 already have pre - drilled holes for theTD-5 human interface mounting bracket. If the model was manufactured before January 2014, pre -drilled holes are required. b. Place theTD-5 human interface mounting bracket BRK04519 directly below the control compartment against the inside of the unit. Use theTD-5 mounting bracket BRK04519 as a template to mark the holes of the bracket. c. Before drilling the holes, ensurethatnothing will be damaged on the other side of the sheet metal.Then pre -drill the marked holes, using a 1/8" drill bit. d. Fasten theTD-5 mounting bracket, using a 5/16" nut driver and the 10-16 UNC x 1/2" screws. e. Fasten the stop bumpers (IRT00017) around the bottom screw thread. Figure 5. Installing theTD-5 human interface mounting bracket (BRK04519) 5. MounttheTD-5 human interface(CNT07131)to bracket BRK04416, as follows: a. The notches on bracket BRK04416 must be located at the top and bottom of theTD-5. b. Use a Phillips screw driver and 4 of the 4M 8 mm screws to fasten theTD-5 human interface onto BRK04416. RSP-SVN001 D-EN VoyagerT' Light Commercial Installation Instructions Figure 6. Mounting theTD-5 human interface on bracket (BRK04416) Y � A" iA w 6. Place theTD-5 human interface and BRK04416 onto the TD-5 mounting bracket BRK04519, using theTD-5 mounting bracket eyelets. At anytime,theTD-5 human interface can be held for navigational purposes.Two optional screws are included to fasten the two mounting brackets. Figure 7. Mount theTD-5 human interface on the eyelet bracket (BRK04519) 7. Run theTD-5 cord through the control compartment base floor hole. 8. Insert theTD-5 cord into the J10 connection on the RTRM board, ensuring that the cord is not pulled tight against any sheet metal edges that could cause damage to the cord. Figure 8. TD-5 Human Interface Schematic (2313-1548) 3.0 TRIM T 2.0 TRIM SCHEMATIC - HUMAN INTERFACE CBLHI 1 RED J10-1 RTRM-P10 2 BLACK J10-2 :RTRM-P10 RTRM HI 3 BLUE ] 10-3 RTRM-P10 4 GRAY ] 10-4 RTRM-P10 2313-1548-0100 9. Optional: If the RTOM board was purchased, which allows the ability to create the Supply Fan Adjustment setpoint, remove the older RTOM board and replace it with the newer RTOM board as follows: a. Ensure that the newer RTOM board's local potentiometer values are identical to the replaced RTOM board. b. Once all cables/wires are detached, remove the existing RTOM board from the back of the cabinet and attach the newer RTOM board. c. Reconnect all cables/wires that were removed from the existing module to the new module. Toviewdetailed information on each connection of the RTOM board, refer to the ReliaTeITM Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN). Figure 9. RTOM Board 10. Optional: If the RTEM board was purchased, which allows the ability to create the economizer reference enthalpy and economizer dry bulb enabled setpoint, remove the RTEM board and replace it with the newer RTEM board as follows: a. Ensure the newer RTEM board's local potentiometer values are identical to the replaced RTEM board. RSP-SVN001 D-EN 9 Voyager"' Light Commercial Installation Instructions b. Once all cables are detached, remove the existing RTEM from the unit and attach the newer RTEM board. c. Reconnect all cables/wires that were removed from the existing module to the new module. To view detailed information on each connection of the RTEM board, refer to the ReliaTeIT"" Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN). 11. Turn on the unit by turning the disconnect to the on position. 12.To start the unit, press the Auto button in the upper right hand corner of theTD-5 human interface. 10 RSP-SVN001 D-EN Precedent"' Unit Installation Instructions Hazardous Voltage w/Capacitors! Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury. Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided byTrane or others, refer to the appropriate manufacturer's literature for allowable waiting periods for discharge of capacitors. Verify with an appropriate voltmeter that all capacitors have discharged. For additional information regarding the safe discharge of capacitors, see PROD-SVB06*-EN 1. Turnoff themainpower disconnect tothe unit and then follow the correct lockout/tagout safety procedures to ensure that main power to the machine cannot be inadvertently restored. 2. Open the control cabinet door panel to locate the RTRM board. • For standard panels, remove the two screws at the bottom of the control door panel. Figure 10. PrecedentT11 E Cabinet - RTRM board Figure 11. PrecedentT" B Cabinet - RTRM board 3. Replace the RTRM as follows: a. Detach the cables from the RTRM board that go to a thermostat and sensors. b. Once all cables are detached, remove the existing RTRM board from the back ofthe cabinet and attach the new RTRM board. c. Reconnect all cables/wires that were removed from the existing module to the new module. Toviewdetailed information on each connection of the RTRM board can be viewed in the ReliaTelTM Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN). d. Insert theTD-5 cord into the J10 connection on the RTRM board. e. Place theTD-5 on top of the unit while mounting the bracket. Figure 12. TD-5 Human Interface Schematic (2313-1548) 3.0 TRIM SCHEMATIC - HUMAN INTERFACE CBLHI 1 RED 310-1 RTRM-P10 10-2 2 BLACK 2.0 RTRM RTRM-P10 HI TRIM 3 BLUE 110-3 RTRM-P10 4 GRAY 110-4 RTRM-P10 2313-1548-0100 4. Optional: If the RTOM board was purchased, which allows the ability to create the supply fan adjustment setpoint, remove the older RTOM board and replace it with the newer RTOM board as follows: The RTOM board will be located in eitherthe indoorfan section or the control panel compartment depending on the PrecedentTl model. Figure 13. PrecedentTm E Cabinet - RTOM board RSP-SVN001 D-EN 11 Precedent"' Unit Installation Instructions Figure 14. Precedent"' Location of RTRM/RTOM for "F" cabinet Figure 15. PrecedentT" B Cabinet - RTOM board a. Ensure the newer RTOM board's local potentiometer values are identical to the replaced RTOM board. b. Once all cables/wires are detached, remove the existing RTOM board from the back of the cabinet and attach the newer RTOM board. c. Reconnect all cables/wires that were removed from the existing module to the new module. To view detailed information on each connection of the RTOM board can be viewed in the ReliaTelTM Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN). 5. Mount theTD-5 human interface bracket as follows: Note: ForTNSC033-063G and D/W*C036-048H units, remove current high voltage door and replace with human interface high voltage door. Mount human interface bracket to door and mount human interface to bracket. PlacetheTD-5 human interface mounting bracket in the front of the control compartment. Use theTD-5 human interface mounting bracket as a template to mark the holes. For units that have the gas/heat option and a voltage of either 450/60/3 or 575/60/3 an additional sensor and transformer may be attached in this area. b. Before drilling the holes, ensurethat nothing will be damaged on the other side of the sheet metal.Then pre -drill the marked holes with a 1/8" drill bit. c. Fasten theTD-5 mounting bracket, using a 5/16" nut driver and the 10-16 UNC x'/2" screws. d. Fasten the stop bumpers (IRT00017) around the bottom screw thread. 6. Mount theTD-5 display (CNT07131) to theTD-5 human interface mounting bracket. This bracket gives the user the ability to hold theTD-5 human interface in their hand while diagnosing issues. a. Fasten 3 of the 4M 8 mm screws into the top two holes and bottom left hand hole oftheTD-5 human interface making sure 1 mm is left to place the TD-5 human interface into the recessed screw holes. Loctite can be optionally used when fastening the screws. b. TheTD-5 can be permanently fastened by installing the 4th screw in the bottom right hand hole oncethe TD-5 human interface is mounted. Figure 16. PrecedentT"" E Cabinet -TD-5 Human Interface Figure 17. PrecedentTM B Cabinet -TD-5 Human Interface c. Using the plastic zip tie, (fastened to the hole in the right hand leg of theTD-5 bracket) bundle theTD-5 cord to ensure it is isolated from the other controls. 12 RSP-SVN001 D-EN Do not pull the cord tight against any sheet metal edges.This could cause damage to the cord. 7. Optional: If the RTEM board was purchased, which allows the ability to create the economizer reference enthalpy and economizer dry bulb enabled setpoint, remove the RTEM board and replace it with the newer RTEM board as follows: a. Ensure the newer RTEM board's local potentiometer values are identical to the replaced RTEM board. b. Once all cables are attached remove the existing RTEM from the unit and attach the newer RTEM board. c. Reconnect all cables/wires that were removed from the existing module to the new module. To view detailed information on each connection of the RTEM board, refer to the ReliaTeIT"" Microprocessor Controls Service Diagnostics Manual (RT-SVD03*-EN). Figure 18. PrecedentTm E Cabinet - RTEM Location Figure 19. PrecedentTm F Cabinet - Human Interface Door • • RSP-SVN001 D-EN Precedent"' Unit Installation Instructions 8. Replace current high voltage door with 4366-8721- 0110. 9. Install Human Interface onto 4366-8638-0110 bracket. 10. Install Human Interface and bracket onto newly installed high voltage door. 11. Turn on the unit by turning the disconnect to the on position. 12.To start the unit, press the Auto button in the upper right hand corner of theTD-5 human interface. 13 Ingersoll Rand (NYSE:IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands —including Club Car®, Ingersoll Rand®,Thermo King® andTrane®—work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a global business committed to a world of sustainable progress and enduring results. For more information, visit www.ingersollrand.com. Ingersoll Rand has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. © 2016 Ingersoll Rand All rights reserved /iQ�) RSP-SVN001 D-EN 07 Oct 2016 We are committed to using environmentally . ice/ Ingersoll Rand Supersedes RSP-SVN001C-EN (06 Nov 2015) conscious print practices that reduce waste. v