REVIEWED BLD2022-0975+MATERIAL INFO+7.21.2022_1.06.47_PM+300446511Morgan
CAdvanced Materials
F_ Q
"'I
VALIDATED
✓ FIR EMASTERFASTWRAPXL
IS A LOW VOC EMITTING
MATERIAL PER CASECTION
01350
J FIRE MASTERFASTWRAP%L
IS MOLD RESISTANT PER
1 ASTM C1338-08
RECEIVED REVIEWED
BY
Jul 21 2022 CITY OF EDMONDS
CITY EBLD20220975 DEVELOPMENT
SERVICES -f/RFS'TFR
DEPARTMENT
' Commonly referred to test method CA Section 01350 is CDPH Standard Method for the Testing
and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources Using Environmental
Chambers Version 1.1. Feb 2010
Grease Duct Enclosure System
Air Ventilation Duct Enclosure System
Product Data 8L Installation Guide
1. Product Description
Thermal Ceramics FireMaster° FastWrap XL is a flexible
blanket composed of high temperature fibers classified for
applications to 2192°F (1200°C) and fully encapsulated in
a durable glass fiber reinforced foil facing for easy handling
and installation. Thermal Ceramics FastWrap XL is UL and
ULC Listed for 1 and 2 hour fire resistive enclosure
protection, zero clearance for kitchen exhaust ducts,
electrical circuit protection, and as a component in UL
firestop designs for fire resistance rated floors, ceilings, and
walls. The core fibers in FastWrap XL are manufactured
using Thermal Ceramics patented SuperwoW fiber which is
an alkaline -earth silicate wool with low biopersistence and
therefore increased safety for installers. FastWrap XL is
under UL's Follow -Up Service Program to ensure the
consistent quality essential to this life -safety application.
Product Features
• Thin and Lightweight at 1-1/2" (38mm) thick,
6 pcf (96 kg/m3) density
• Contours easily to complex duct designs
• Grease duct installation UL and ULC Listed with butt
joints at all seams on both layers
• Fully foil encapsulated for fast and clean installation
• Contains 2192°F (1200°C) rated fibers
• Microbial Resistance validated by UL Environment
• Good sound absorption
• Compliant to IMC, NFPA 96, UMC, CMC, CNBC
2. Applications
• 2 hour enclosure and firestop system for kitchen
exhaus duct
• Zero clearance to combustibles
• 1, 2 and 3 hour enclosure and firestop system for
hazardous exhaust ducts, pressurization ducts, clothes
dryer exhaust ducts, trash and linen chutes, and other
fire rated HVAC ducts
• 1 hour electrical circuit integrity protection
• Engineered and tested solutions for fire protection of
structural steel and storage vessels per ASTM E119,
ISO 834, and UL1709
3. Specifications - Division 23 07 00 (or 15080)
CSI Spec and AutoCAD available online,
www.arcat.com/sd/clients/thermcer.html.
Thermal Ceramics FireMaster FastWrap XL is a flexible
high temperature insulation rated to 2192°F (1200°C)
that is fully encapsulated in FSP facing. The duct
enclosure system shall be listed by UL and /or ULC per
ASTM E 2336, CAN/ULC S144 and ISO 6944 for
1-, 2- and 3-hour rating and zero clearance to
combustibles, and tested per ASTM E84 for a flame/
smoke rating less than 25/50. Insulation shall have a
nominal thickness of 1-1/2 inches (38 mm) and density
of 6 Ibs/ft3 (96 kg/m3). Insulation shall have a R-Value of
7.3 at 75°F. Installation shall be in strict accordance to
manufacturers published installation instructions, UL or
ULC Listings, and shop drawings. FastDoorTM XL shall
be used for duct access where specified or as required
by code.
www.morganthermalceramics.com
12:2014 Page 1 of 8
11Morgan
CAdvanced Materials
4. Physical Characteristics
Units/
Wt./
Product
Unit
Size
Ctn.
Ctn.
FastWrap XL
Roll
1-1/2" x 24" x 25'
1
37.5 lbs.
FastWrap XL
Roll
1-1/2" x 48" x 25'
1
75 lbs.
5. Performance Specifications
Reference Standard
Standard No.
Performance
Grease Duct Enclosure
ASTM E2336
Pass
System
Section 16.1 -
ASTM E136
Pass
Non -Combustibility
Section 16.2-Fire Resistance
ASTM E119
Pass
(wall)
Section 16.3 - Durability Test
ASTM C518
Pass
Section 16.4 - Internal Fire
ASTM E2336
Pass
Test
Section 16.5 - Fire Engulfment
ASTM E814/
Pass
(duct)
E119
ULC Grease Duct Test
Pass
Protocol
Standard Methods of Fire
CAN/ULC
Resistance Tests - Grease
Pass
S144
Duct Assemblies
Grease Duct Clearances
UL 1978
Pass
Air Ventilation Duct Enclosure
ISO 6944
Pass
Surface Burning
ASTM E84
<25/50
Characteristics
Thermal Resistance
ASTM C518
7.3 per layer
(R-value @ 75*F)
Mold Growth
ASTM C1338
ULE Validated
CA Standard
Low VOCs
ULE Validated
01350
f/Rf,, WER
6. Listings/Building Code Reports
Listed Uses
Agency
Listing
Layers
Grease Duct Enclosure per
UL
G18
ASTM E2336 and AC101 (2006,
2
2009, 2012 IMC, NFPA 96,
ICC-ES
ESR 2213
UMC, CMC)
ULC Grease Duct Test Protocol
ULC
FRD 4, 7*
2
and CAN/ULC S144*
Grease Duct Insulation
OPL
TC/BI 120-01
1
(2003 IMC)
Through Penetration FireStop
UL
System per ASTM E814,
See Figure 2
1 or 2
UL 1479
ULC
UL
HNLJ.V1,
1- or 2-hour Ventilation Duct
19,29
1
FRD 3, 5,
Enclosure per ISO 6944-1985
ULC
6, 18
3-hour Ventilation Duct
UL
HNLJ.V2
2
Enclosure per ISO 6944-1985
Electrical Circuit Protective
UL
FHIT.5
2
System
7. Storage
Thermal Ceramics FastWrap XL must be stored in a dry
warehouse environment on pallets. Pallets should not be
stacked.
8. Installation
Thermal Ceramics FastWrap XL shall be installed by a
qualified contractor in accordance with manufacturer's
instructions and laboratory design listings.
Materials and Equipment
• Thermal Ceramics FastWrap XL blanket
• Aluminum foil tape
• Glass filament reinforced tape (optional)
• Carbon steel or stainless steel banding material,
minimum 1/2" (13mm) wide, minimum 0.015" (0.4mm)
thick, with steel banding clips
• Hand banding tensioner and crimping tool
• Minimum 12 gage (3mm) steel insulation pins; steel
speed clips, minimum 1-1/2" (38mm) square or
1-1/2" (38mm) diameter, or equivalent sized cup -head
pins;
• Capacitor discharge stud gun
• Thermal Ceramics FastDoorT"' XL
• An approved firestop sealant
www.morganthermalceramics.com
12:2014 Page 2 of 8
11Morgan
CAdvanced Materials
General
Cut edges of the blanket shall be taped with aluminum foil
tape to prevent exposed edges of the insulation absorbing
grease and moisture in the event of a compromised grease
duct joint or condensation. Overlaps and/or tightly butted
joints are used to block heat transfer in the event of duct
deformation resulting from thermal expansion. Filament
tape is suggested to hold the blanket in place until steel
banding or pinning is installed to permanently secure the
blanket.
A. Installation on Grease Duct per ASTM E2336 and
CAN/ULC S144 (Figure 1)
System requires two layers of insulation applied directly to
the duct with tight butt joints at all seams on both layers.
The first layer of insulation is cut to a length sufficient to
wrap around the duct and provide a tight butt joint where
the blanket ends meet. Adjacent blankets on the first layer
are butted tightly together with longitudinal seams offset
minimum 6" (150mm). The second layer of insulation is
installed in the same method as the first layer, with seams
between layers offset a minimum of 6" (150mm). Banding
and/or pinning per Section D is used to permanently
secure the insulation to the duct.
B. Installation on HVAC Duct per ISO 6944 (Figure 1)
System requires one layer of insulation applied directly to
the duct with 3" (75mm) overlaps at all seams. The
insulation is cut to a length sufficient to wrap around the
duct and provide a 3" (75mm) overlap where the blanket
ends meet. Adjacent blankets are installed to provide a
minimum overlap of 3" (75mm). Banding and/or pinning per
Section D is used to permanently secure the insulation to
the duct.
C. 2 $ 3 Sided Wrap Installation (Figure 4)
When space does not allow for a complete wrap applied to
the duct on all four sides, the FastWrap XL is approved for 2
or 3 sided installations with mechanical attachment to a rated
concrete or CMU assembly. (See Figure 4 for installation
details.)
D. Mechanical Attachment Methods
1) Banding (Figure 1) - Minimum 1/2" (13mm) wide
carbon steel or stainless steel banding, 0.015" (0.4mm)
thick, is placed around the entire perimeter of the
insulated duct on maximum 10-1/2" (270mm) centers
and 1-1/2" (38mm) from each blanket edge or 1-1/2"
(38mm) from each collar edge when using the butt joint
RANWAVAP
and collar method. The banding is placed around the
blanket and tightened to firmly hold the FastWrap XL in
place against the duct, but not cause any cutting or
damage to the blanket.
2) Pinning - Pinning on all sides of the duct may be used
as an alternative to banding. For ducts wider than 24"
(610mm) pinning is required on the bottom of horizontal
runs, or on one side of vertical runs (in addition to steel
banding). When applicable, 12 Gage (0.4mm) steel pins
are installed on 12" (305mm) centers along the width of
the duct and 10-1/2" (270mm) centers along the length
of the duct. Pins that extend beyond the outer blanket
layer shall be turned down or the excessive length cut
off to prevent sharp edges. Shoot through pins (cup
head pins) may be used in conjunction with steel
banding to prevent blanket sag.
E. Access Doors
1) FastDoor TM XL (Figure 3) - FastDoor XL is a UL Listed,
liquid tight duct cover panel supplied complete with a
single layer insulation cover per UL Listing HNKT G18.
The FastDoor XL is installed per included installation
instructions. No field welding is required.
2) Field Fabricated Access Doors - Each access door
assembly has four threaded rods 1/4 inch (6mm) in
diameter and 5" (127mm) in length, with one welded to
each corner of the door opening. Hollow steel tubes,
4-1/2" (114mm) long are installed outside the access
cover plate and over the threaded rods. Four 12 gage
(3mm) and 4-1/2" (114mm) long steel insulation pins are
welded to the access cover plate to allow for installation
of the three layers of FastWrap XL. One layer of
FastWrap XL is cut to approximately the same size as
the access panel, and impaled over the insulation pins
on the panel. A second layer of FastWrap XL is cut so
as to overlap the first layer a minimum of 1-1/2" (38mm).
It is essential that the first and second layer fit tightly
against the surrounding wrap with no through openings.
The third and outside layer should be cut to overlap the
second insulation layer by a minimum of 1-1/2" (38mm).
Minimum 1-1/2" (38mm) round or square insulation clips
are installed on the insulation pins to secure the three
layers of insulation to the access cover plate. All cut
edges of the insulation shall be taped with minimum 3"
(75mm) wide aluminum foil tape. Wing nuts and
washers are installed on the four threaded rods, and
tightened against the hollow steel tubes to seal the
www.morganthermalceramics.com
12:2014 Page 3 of 8
11Morgan
CAdvanced Materials
access cover plate to the duct.
F. Through Penetration Firestop System (Figure 2) -
When the duct penetrates a fire rated assembly an
approved fire stop system must be employed. Figure 2
provides a complete list of UL / ULC firestop design
listings which can be found in the Certifications Directory
at www.ul.com for US systems and www.ulc.ca for
Canadian systems. Prior to installing any firestop system
the surfaces of all openings and penetrating items must
be clean and dry. The FastWrap XL core blanket (or
mineral wool where allowed by the firestop design listing)
must be compressed into the annular space. The
packing material must be recessed a minimum depth
from the surface of the concrete or gypsum assembly.
The recessed opening must be filled with a minimum
thickness of an approved firestop sealant. The packing
material type and compression, minimum recess
(typically 1/4" (6mm)), and approved firestop sealant and
thickness (typically 1/4" (6mm)) shall be as specified in an
approved UL / ULC firestop design listing. When there
is not sufficient annular space around the duct to run the
FastWrap XL enclosure system continuous through the
fire rated assembly, the enclosure may terminate above
and below the floor/ceiling assembly or on either side of
a wall assembly as shown in Figure 2. When this method
is used, the FastWrap XL must be mechanically attached
on either side of the fire rated assembly using one of the
attachment methods described in Section D, spaced a
maximum of 1-1/2" (38mm) from the fire rated assembly.
G. Support Hanger Systems
1) Grease ducts: Trapeze support hangers shall be
spaced on maximum 60 in. (1500 mm) centers. Hanger
rods or straps shall be anchored with steel drop in or
wedge expansion type masonry anchors. No additional
protection is required for hangers and supports meeting
the requirements of the Table below.
Hanger Cross
Maximum
Trapeze Support (or
Section
Perimeter, in (mm)
equivalent Yield Strength),
in mm
38 in (10 mm)
threaded rod
148 (3759)
2 (51) x 2 (51) x 1,8 (3) in angle
2) HVAC ducts: Trapeze support hangers shall be spaced
on maximum 60 in. (1500 mm) centers. Hanger rods or
straps shall be anchored with steel drop in or wedge
expansion type masonry anchors. No additional
RANWAVAP
protection is required for hangers and supports meeting
the requirements of the Table below.
Max. Perimeter,
Trapeze Support (or
Hanger Cross Section
in (mm)
equivalent Yield Strength),
in (mm)
1 in x 16 gage strap
100 (2540)
(25 mm x 1.5 gage strap)
14 in (6 mm) threaded rod
50 (1270)
1% (38) x 1X (38) x 3,16 (5)
angle
38 in (10 mm) threaded
150 (3810)
V (38) x 1X (38) x 3,16 (5)
rod
le
angle
W in (12.7 mm) threaded
218 (5540)
2 (51) x 2 (51) x 1A (6) angle
rod
9. Maintenance and Repair
No maintenance is required when installed in accordance
with Thermal Ceramics (TC) installation instructions. If
damage is limited to the foil facing, aluminum foil tape can
be used to repair the foil facing. If an area of blanket is
found to be damaged the following procedure must be in-
corporated. If the damaged area is larger than 8" (203mm)
x 8" (203mm) the entire wrap section must be removed and
replaced according to TC installation
instructions. If the damaged area is small (less than 8"
(203mm) x 8" (203mm)), the damaged area must be cut
away and replaced with a new section 1" (25mm) larger in
length and width than the cut out, such that the new section
can be compressed tightly into the cut out area. All cut
edges of the new section must be taped and sealed with
aluminum foil tape. The new section must be held in place
with either pinning or banding per TC installation i
nstructions.
10. Limitations
Thermal Ceramics FireMaster FastWrap XL shall be
installed in accordance with these installation
instructions and appropriate laboratory design listings. The
integrity of FastWrap XL systems is limited to the quality of
the installation.
* For personal protective equipment recommendations, please see SIDS.
Thermal Ceramics, FireMaster, and FastWrap are trademarks of
Morgan Advanced Materials. FireMaster products are manufactured by
Thermal Ceramics and are distributed by authorized distributors.
www.morganthermalceramics.com
12:2014 Page 4 of 8
UMorgan
CAdvanced Materials
F/R"4TER
Grease and HVAC Duct Enclosure System
1 or 2 Hour Shaft Alternative / Zero Clearance to Combustibles
2
i yr as 3
Butt Joint / Butt Joint Typical 3
TWO LAYER INSTALLATION (Grease Duct perASTM E2336 and CAN/ULC S144)
Telescope Wrap Option Butt Joint Option Checkerboard Wrap Option
SINGLE LAYER INSTALLATION OPTIONS (2-Hour rated HVAC Duct per UL HNLJ V-19)
LEGEND
1
Two Layers of XL Insulation forASTM E2336 and CAN/ULC S144 Grease Duct Enclosures
One La er of XL Insulation for 2-Hour Air Ventilation Duct Enclosures
2
Steel banding minimum 1/2" 13 wide by 0.015" 0.4 thick.
3
Tight butt joints no overlap) at perimeter and longitudinal joints, both layers for grease ducts
4
Min. 3" 75 overlap on perimeter and between adjacent blankets
5
Optional 6" XL collar
6
Hangers - size dependent weight of assembly see datasheet Section G
7
I Trapeze Supports - size dependent on weight of assembly see datasheet Section G
8
Steel Rectangular or Round Duct size, gage and construction dependent per Listed Desi n
The integrity of Thermal Ceramics duct systems is limited to the quality of the installation.
XL001-10
www.morganthermalceramics.com
12:2014 Page 5 of 8
UMorgan
CAdvanced Materials
F/Rf{WER
Commercial Kitchen Grease Duct Enclosure System
Air Ventilation Duct Enclosure System
Through Penetration Firestop Systems
XL Insulation continuous through rated wall assembly
XL insulation terminated on both sides of the
rated wall assembly
XL Insulation continuous through rated floor/ceiling assembly
Packing
XL insulation terminated at the top and botto
surface of the floor/ceiling assembly
Firestop Designs per ASTM E814 / UL 1479 - Consult UL / ULC Directories for System Details
UL Listing
F- & T-Rating1
Floor/Wall
2 Penetrant
3 Enclosure Per
4 Termination
5 Firestop Sealant Details
C-AJ-7012
2-hour
Concrete/CMU
84x24; 26 Ga Duct
V19; FRD3; 5; 18
wrap through
1/2 in; STI; Tremco
C-AJ-7014
3-hour
Concrete/CMU
84x24; 26 Ga Duct
V2;
wrap through
1/2 in; STI; Tremco
C-AJ-7019
1 or 2-hour
Concrete/CMU
84x24; 26 Ga Duct
V19; FRD3, 5, 18
terminate at
114 in; STI; Tremco
C-AJ-7021
2-hour
Concrete/CMU
49x24; 16 Ga Duct
G18; FRD4; 7
terminate at
1/4 in; STI; Tremco
C-AJ-7095
2-hour
Concrete/CMU
3909; 22 Ga Duct
V19; FRD3, 5, 18
wrap through
1/4 in; STI Hilti; Rectorseal; Tremco
C-AJ-7098
2-hour
Concrete/CMU
49x24; 16 Ga Duct
G18; FRD4; 7
wrap through
1/4 in; STI; Hilti; Rectorseal; Tremco
F-C-7036
1 or 2-hour
Wood/Gyp Floor
24x12; 16 Ga Duct
G18; FRD4; 7
wrap through
1/4 in; STI; Hilti; Rectorseal; Tremco
F-C-7055
1-hour
Wood/Gyp Floor
4 Dia; 30 Ga Duct
V29; FRD28
wrap through
1/4 in; STI
W-J-7086
2-hour
Concrete/CMU Wall
100x100; 26 Ga Duct
V19; FRD3;5; 18
terminate at
1/4 in; STI
W-L-7121
1 or 2-hour
Gyp Wall
30x30; 16 Ga Duct
G18; FRD4; 7
wrap through
1/4 in; STI; Hilti; Rectorseal; Tremco
W-L-7145
1 or 2-hour
Gyp Wall
100x100; 26 Ga Duct
V19; FRD3; 5,18
terminate at
5/8 in; STI
The integrity of Thermal ceramics duct systems is limited to the quality of the installation.
XL003-5
c
www.morganthermalceramics.com
12:2014 Page 6 of 8
UMorgan
CAdvanced Materials
4
'ir rrr rr rr rrr rir rir rir rir r rir rrr
ASTM E 2336 Compliant Enclosure and Door System
FIGURE 3
1
UL listed FastDoor XL access panel
2
All Thread Rods and wing nuts
3
Retainer Clips with threaded nut and wing bolts
4
Insulation layers as required by UL or ITS Listings
5
FastDoor XL; 1-1/2 inch thick single layer insulation
F/RqWER
FastDoor XL1 Access Doors Sizes
Available Opening Sizes
Ordering Code
10" x 4" Door Opening
*434-6970-033-99X1
10" x 6" Door Opening
434-6970-034-99X1
12" x 8" Door Opening
434-6970-035-99X1
12" x 12" Door Opening
434-6970-036-99X1
16" x 12" Door opening
434-6970-037-99X1
20" x 20" Door Opening
434-6970-038-99X1
*Special Order; Curved and SS Available
www.morganthermalceramics.com
12:2014 Page 7 of 8
UMorgan
CAdvanced Materials
F/Rf{WER
Commercial Kitchen Grease Duct Enclosure System
Air Ventilation Duct Enclosure System
1 Or 2 Or 3 Hour Shaft Alternative / Zero Clearance to Combustibles
2 and 3 Sided Wrap Detail for Attaching to Walls and/or Ceilings
XL005-4
Note: Ducts must be independently supported per code
LEGEND
1
Rated Concrete floor/ceiling, or wall - with rating equal or greater than enclosure rating
2
Two layers of XL Insulation for Grease Duct Enclosures (install per UL G18))
One layer of XL Insulation for Air Ventilation Duct Enclosures (install per UL V19)
Two layers of XL Insulation for 3-hr Air Ventilation Duct Enclosure (install per UL V2)
3
Concrete fastener system
4
3/16" (5) thick x 2" (50) -3" (75) wide bar stock perforated 12" (305) o.c.
5
8" (203) maximum Air Gap
6
Duct
7
Steel banding min. 1/2" (13) wide by 0.015" (0.4) thick.
8
Banding clip
The integrity of Morgan Thermal Ceramics duct systems is limited to the quality of the installation.
www.morganthermalceramics.com
12:2014 Page 8 of 8