Loading...
The URL can be used to link to this page
Your browser does not support the video tag.
REVIEWED BLD2023-0361+Installation Specifications+3.24.2023_10.29.19_AM+3441171
RECEIVED Mar24 2023 9 MicroMeti Since 1965 Economizer ECC-IMP2*CA-DY*B Install Guide REVIEWED CITY OF EDMONDS IQ4BYZIIY49KIN-lie I Foremost HVAC Accessory Manufacturer �� Since 1965 MicroMeti Table of Contents Topic General Install Instructions Page Number Belimo Zip Control 5 Document Wiring Diagram 18 M'icroMetl INSTALLATION INSTRUCTIONS Convertible Economizer Since Trane Impack Series GENERAL IMPORTANT. Read these instructions completely before attempting to install this economizer accessory. These instructions are intended as a general guide and do not supersede local codes in any way. All phases of the installation must comply with all NATIONAL, STATE and LOCAL CODES. IMPORTANT. This document is the property of the end user and is to remain with the equipment. When ordered with controls the MicroMetl Economizer utilizes the latest technology available for integrating the use of free cooling with mechanical cooling for packaged rooftop units. The solid-state control system optimizes energy consumption, zone comfort, and equipment cycling by operating the compressor with outdoor air when free cooling is available, locking out the compressor when outdoor -air temperature is too cold and Demand Control Ventilation (DCV) is supported. Depending on the controls options, this system can be used with single or multiple speed indoor fans. MicroMetl Economizer's utilize gear- driven technology with a direct mount spring return actuator that will close upon loss of power. When ordering with controls, the economizer comes standard with a Mixed Air Sensor ( Supply Air Sensor ), and the option of outdoor Dry Bulb, outdoor Enthalpy, Differential Dry Bulb, and Differential Enthalpy Sensor. CO2 and Smoke Detection are also additional field installed options. When ordered without controls, the MicroMetl Economizer will have a 2-10Vdc (4-20mV option) controlled actuator only. All economizer controls, including sensors, will be provided by others. No wiring schemes or controls instructions will be included with these instructions. Barometric relief dampers are provided for natural building pressurization control. Optional motorized relief is available for positive closure. An optional power exhaust system is also available for applications requiring even greater exhaust capabilities. These exhaust options include Constant Volume Propeller Fan, Constant Volume Centrifugal Blower, and Variable (Modulating) Centrifugal Blower for building pressure control. SAFETY CONSIDERATIONS Manufacturer reserves the right to discontinue , or change at any time, specifications, design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2016. All rights reserved. Form No. IN-ECC-IMP-A PRE -INSTALLATION 1. Inspect Shipment for Damage - File claim with shipping 2. Check Unit Clearance - In addition to the clearances required company if accessory is damaged or incomplete. Contact your for the RTU, provide sufficient space for airflow clearance, wiring, supplier for any missing parts. and servicing this accessory after it is mounted on unit - See Submittal Data for unit dimensions and weight(s). Important: To eliminate any delays in shipping and to insure part(s) replacement accuracy, provide the Economizer Model Number and Exhaust/Outside Air Hood 30" Production Number when ordering parts. Sides 24" INSTALLATION Vertical and Horizontal Applications 1. Remove and set aside for future re -installation, the Control Compartment Door and Blower Door. 2. Remove Return Air Cavity/Filter Access Panel and discard. 3. Remove the Return Air Duct Cover Panel. • Discard if utilizing vertical (bottom) return air opening. • If installing horizontal duct, install Cover over vertical return air opening in the bottom of the RTU, but do not secure in place. 4. Making sure any wires associated with RA Sensors (if applicable) are exiting the RA assembly through the provided grommet, slide RA Economizer Assembly through side access to rest over the vertical RA opening and against the horizontal RA opening. See Fig. 1. 5. Once inside the unit, rotate the front filler panel down to cover the RA opening and attach with provided screw. Fig 1- RA Assembly Installation 6. Install filter rack (if ordered) - See Fig. 2. Note: If no Filter Rack being installed, proceed to Step 7. • The bottom portion of the Filter Rack clips to the Condensate Drain Pan and cantilevers over the RA Blankoff Panel. • Remove the top screw at the top front of the Evap. Coil Frame and save for re-insertion. • Insert the tab in the back of the RA Cabinet into the slot on the Upper Filter Rack Frame. • Lining the top hole of the Filter Rack with the screw hole at the top front of the Evap. Coil Frame, re-insert the screw removed in a previous step. Fig 2 - Filter Rack Installation 7a. Install Relief Hood Assembly (Vertical Applications only) - See Fig. 3. Note: If installing Motorized Relief (Positive Closure), or a Power Exhaust with or without the Positive Closure, refer to those instructions at this time. • Place the Hood over the RA Duct Opening. • Using the provided screws attach the Hood using the bottom center hole, as shown in Fig. 3, to align Hood and attach in place. • Making sure the Hood is level (square) with the RTU, finish attaching the Hood by installing provided screws across the top of the Hood. • Add additional screws to bottom and sides as necessary before caulking to insure airtight fit. Fig 3 - Relief Hood Assembly Installation 7b. Install Relief Hood (Horizontal Applications only) - See Fig. 4 • After installation of the RA Duct, identify the ideal location for the Relief Hood. • Measure and cut opening in the RA Duct to about 1/4" smaller than the Relief Hood internal dimensions. Manufacturer reserves the right to discontinue, or change at any time , specifications, design and prices without notice and without incring obligations. Copyright MicroMetl Corporation 2016. All rights reserved. 2 Form No. IN-ECC-IMP-A Using the provided screws attach the Hood using the bottom center hole, as shown in Fig. 3, to align Hood and attach in place. Making sure the Hood is level (square) with the Duct, finish attaching the Hood by installing provided screws across the top of the Hood. Add additional screws to bottom and sides as necessary before caulking to insure airtight fit. Fig. 4 - Typical Horizontal Installation 8. Install OA Damper/Hood Assembly - See Fig. 5. Set Hood Assembly directly in front of Return Air Cavity opening. Open Control and Actuator Doors to expose Wire Harnesses. Note: If Economizer has Actuator only for 3rd Party Controls, thissystem will not have traditional economizer controls, or wiring. Actuators will be supplied for 2-10Vdc (4-20mA option) operation. All economizer controls, including sensors, must be provided by others. No Wiring Diagram will be provided. • Cut Zip -Ties and unroll the main harness. • Route harness through the lower grommet and extend into the Blower Compartment far enough to be accessed from the Blower Compartment Door. See Fig. 5 and 6. • Line up the Panel to the Return Cavity opening then lift the Hood Assembly inserting the top under the Rain Faring just below the Condenser Coil Louvers. • Lower the bottom of the panel to allow the bottom to rest on the base of the opening. • in the OA Hood and attach - See provided Wire Diagram. • Attach with three of the Trane Factory screws, removed in step one, in the Rain Faring. • Using the supplied screws, attach both sides and bottom to the RTU. • Using a large Screw Driver, turn the quarter turn latches and swing the Hood (Door) open. • If RA Sensor is being utilized, route these wires, as well, to the control Finish securing the Access Panel to the RTU with provided screws (two screws center right of the opening). • At this time, route the RA Actuator wire harness to the OA Actuator located in the OA Hood and connect - See provided Wire Diagram. Fig 5 - Mounting of Hoods and Panels OA Hood, Door, and Filler Panel Shipped as One Piece 9. Through the Blower Door and Control Compartment Door openings, route and connect wires as follows: If Economizer is Honeywell Standard DCV (W7212) Controlled: • Route Economizer Wire Harness through the Blower Compartment to RTU Control Compartment (Fig. 6). Secure wires as needed to avoid interference with moving parts. • Drop the two Pink wires into blower compartment, install MAT/ SAT Sensor and attach wires - See provided Wire Diagram. • Make connections to thermostat and RTU per provided Wire Diagram. • If not already done so, attach the RA Damper to the Economizer Control per the provided Wire Diagram. Note: Only the Red, Black, and White wires are used for the RA Damper. • If not already done so, attach the RA Sensor (if applicable) to the Economizer Wire Harness per the Wire Diagram. • See provided Control Documents for Setup information to complete the installation. If Economizer is Belimo ZIP Controlled: • Route Economizer Wire Harness through the blower compartment to RTU control compartment (Fig. 6). Secure wires as needed to avoid interference with moving parts. • Drop the two Pink wires into blower compartment, install MAT/SAT Sensor and attach wires. • Make connections to thermostat and RTU per provided Wire Diagram. • If not already done so, attach the RA Damper to the Economizer Control per the provided Wire Diagram. Note: Only the Red, Black, and White wires are used for the RA Damper. • If not already done so, attach the RA Sensor (if applicable) to the Economizer Wire Harness per the Wire Diagram. • See provided Control Documents for Setup inofrmation to complete the installation. Manufacturer reserves the right to discontinue, or change at any time , specifications, design and prices without notice and without incring obligations. Copyright MicroMetl Corporation 2016. All rights reserved. 3 Form No. IN-ECC-IMP-A 3.) Pull the two (2) Mixed Air Sensor wires (with female quick connects) from the harness and route down near the Mixed Air 2.) Continue routing Sensor. Connect to sensor behind compressor pigtail wire leads. 1.) From economizer compartment and into assembly, pass wire Blower Compartment. Continue routing the harness through Coil re remaining harness through Grommet. See View A. the grommet and into the / Control Box. • i Location of Mixed Air Sensor 0 1.80" II View `A' Approximate Mounting Dimension Coil Grommet View `A' Fig. 6 - Wire Harness Routing Mount Sensor using t .. 1-1 sheetmetal screws. See View A for approximate positioning. Fig. 7 - Mixed/Discharge Air Sensor Location Manufacturer reserves the right to discontinue, or change at any time , specifications, design and prices without notice and without incring obligations. Copyright MicroMetl Corporation 2016. All rights reserved. al Form No. IN-ECC-IMP-A M McroMetii GENERAL IMPORTANT. Read these instructions completely before attempting to install this economizer accessory. These instructions are intended as a general guide and do not supersede local codes in any way. All phases of the installation must comply with all NATIONAL, STATE and LOCAL CODES. IMPORTANT. This document is the property of the end user and is to remain with the equipment. When ordered with controls the MicroMetl Economizer/Mixing Box utilizes the latest technology available for integrating the use of free cooling with mechanical cooling for packaged rooftop units and air handlers. The solid-state control system optimizes energy consumption, zone comfort, and equipment cycling by operating the compressors when the outdoor -air temperature is too warm, integrating the compressor with outdoor air when free cooling is available, locking out the compressor when outdoor -air temperature is too cold and Demand Control Ventilation (DCV) is supported. Depending on the controls options, this system can be used with single or multiple speed indoor fans. CONTROL DOCUMENT Belimo ZIP Controls For Mixing Boxes and Economizers The Belimo ZIPTm Economizer System is an expandable economizer control system, which includes an ECON-ZIP-BASE Economizer Module (controller) with an LCD and keypad. The ECON-ZIP-BASE Economizer Module can be used as a standalone economizer module wired directly to a commercial set back space thermostat to provide Outdoor Air Dry Bulb control. The ECON-ZIP-BASE Economizer Module can also be connected to an optional Return Air (RA) Dry Bulb sensor for Differential Dry Bulb control, or Enthalpy sensors for Single or Differential Enthalpy control. The ECON-ZIP-BASE Economizer Module automatically detects sensors by polling to determine which sensors are present. If a sensor loses communications after it has been detected, the ECON-ZIP-BASE Economizer indicates a Device Fail Error on its LCD. With an Energy Module and Communication Module the ECON- ZIP-BASE can be expanded for additional functions. For further information on mounting and operation, refer to Belimo Installation and Operations Manual. SAFETY CONSIDERATIONS Manufacturer reserves the right to discontinue, or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A 5 PRODUCT OFFERING ECON-ZIP-BASE - ZIP Economizer Base Unit The ZIP Economizer TM System is a modular designed, plug and play economizer control solution. The ZIP offers an extended temperature transflective LCD display, with on board help, providing information every step of the way. Through its superior Fault Detection and Diagnostics (FDD), it troubleshoots faults, initiates alarms, and reconfigures for best operation. Up to 10 alarms are stored as historic alarms and with operating hours, and makes troubleshooting and maintenance easier. The ZIP Economizer TM Base Unit is designed to provide the most common economizer functions; two stages of mechanical cooling, integrated cooling, four change over strategies for free cooling, indoor fan speed and ventilation damper position feedback. See Fig.1 BEL11110 13 0 4 � a A O R)1 Fig. 1 ECON-ZIP-BASE ECON-ZIP-EM - ZIP Economizer Energy Module The ZIP EconomizerTm Energy Module provides additional I/Os to offer higher control functionalities that will save even more energy. The Energy Module is needed for demand control ventilation, (DCV) indoor fan 2-speed control, power exhaust fan, remote override for damper positioning, and pre -occupancy purge. The auto -detection and plug and play capability offers quick set up. See Fig.2 Fig. 2 ECON-ZIP-EM ECON-ZIP-COM - ZIP Economizer Communication Module The ZIP Economizer" Communication Module provides remote alarm indication with future capabilities such as data trending and building automation integration. See Fig.3 Fig. 3 ECON-ZIP-COM 9901-1619 - Temperature Sensor The 9901-1619 Temperature Sensor allows for reliable air temperature readings. The sensor may be used for outdoor air (OAT), return air (RAT), or supply air (SAT) /mixed air (MAT) temperature measurements and control, with no configuration required. A minimum of one SAT and one OAT sensor is required for the ZIP Economizer to function. An RAT sensor can be added for Differential Temperature Changeover Strategy. For best control results, sensors should be placed in the air stream. With the T-Bracket, mounting is universal and can be inserted through the ductwork, fan housing or surface mounted. See Fig.4 Fig. 4 9901-1619 (Typical) ECON-ZIP-TH - ZIP Economizer Temperature and Humidity Sensor The ECON-ZIP-TH Sensor may be used to measure temperature and humidity in the outdoor or return air stream. The temperature and humidity output is via two analog channels that can be independently measured with a multi -meter. One sensor is used in the outdoor air intake for Single Enthalpy Changeover Strategy. An additional sensor can be added in the return air stream for Differential Changeover Strategy. When using the ECON-ZIP-TH it is not necessary to use a separate temperature sensor (9901- 1619) for OAT or RAT. See Fig.5 Fig. 5 ECON-ZIP-TH Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A n PRE -INSTALLATION When Installing This Product: Read these instructions carefully. Failure to do so could damage the product or cause a hazardous condition. Check ratings given in instructions and on the product to ensure the product is suitable for your application. • After installation is complete, see product operation as provided in these instructions. See page 10. Mounting: Econ-ZIP-BASE You can mount the ZIP Economizer Control Logic in any orientation; however, it is recommended that you mount it in a position that will allow full utilization of the LCD and key pad and proper clearance for installation, servicing, wiring, and removal. 9901-1619 (Temperature Sensor) • For Mixed Air Temperature (MAT — aka Discharge or Supply 1. Disconnect power to RTU before beginning installation Air) use mounting location specified per the mixing box or economizer instructions. For optional Outside Air Temperature (OAT) (Dry-bulb) Strategy mount in OA section per the mixing box or economizer instructions. • For optional Differential/Comparative (dry-bulb) Temperature Strategy mount in the RA duct per the mixing box or economizer instructions. Mount the sensor in a position that will allow for proper clearance for installation, servicing, wiring, and removal. ECON-ZIP-TH • For optional OA Enthalpy Strategy mount in OA section per the mixing box or economizer instructions. • For optional Differential/Comparative Enthalpy Strategy mount in RA duct per the mixing box or economizer instructions. Mount the sensor in a position that will allow for proper clearance for installation, servicing, wiring, and removal. INSTALLATION 2. Note orientation, opening rotation, and spring return rotation of damper assembly - i.e., Outside Air Damper should be open and Return Damper should be closed. 3. Terminate required Inputs and Outputs (1/0): For the ZIP Economizer to function correctly, the following 1/0, at a minimum, are required to be terminated, wired, and functioning (R, C, Y1, Y2, G, CC1, OAT, SAT, ACT1, ACT2, ACT3, ACTS). See Wire Diagram for details. 4. Sensor configuration: The ZIP Economizer automatically detects sensors attached and automatically configures for Single Dry Bulb, Single Enthalpy, Differential Dry Bulb and Differential Enthalpy. 5.Option: If DCV and/or Power Exhaust is required, the ECON-ZIP- EM must be installed. Each ZIP Economizer module is designed with a unique form fit which allows it to fit only in one location on the ECON-ZIP-BASE. Insert the ECON-ZIP-EM module in the center designated slot of the ZIP Economizer base unit. See Fig. 6 BELIMO 13 C. ®wi Ye ©pJ4l�p�Y1� CLt©pAH© QRH� 1 Qaurt cox= =AkW CO2M ®iuxs 7 ®AU X2 Fx� Fig.6 ECON-ZIP-BASE with ECON-ZIP-EM Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A 7 SETUP AND CONFIGURATION Demand Controlled Ventilation Before Getting Started: ECON-ZIP-EM and CO2 sensor can be added during or after initial set up. 1. A CO2 sensor is needed with the following characteristics: Output that is 0-10 VDC Range of 0-2000ppm Type of Ventilation Rate Analog CO2 Control Output (cfmlPerson) Output Range (ppm) 2. Attach the Energy Module ECON-ZIP-EM to the ZIP Economizer ECON-ZIP-BASE. See Fig. 6 3. Wiring CO2 Sensor to ZIP Economizer- See Fig. 7a and 7b. a. Wire CO2 sensor 0-10 VDC output to ECON-ZIP-EM CO2 sensor input. b. Wire CO2 sensor power. d. Setting DCV settings. With single speed indoor fan, only 2 DCV settings are required. a. DCV (CO2) Min(imum) Pos(ition) - This is the minimum occupied or zero occupancy ventilation rate expressed in damper percent open (Title 24 2013 section 120.1(b) 2; ASHRAE 62.1 Section 6.2.7). DCU Miry Pos l Fig. 8 - Screen Shot of LCD for DCV Minimum Position b. The (Design) Minimum Position is the maximum allowable ventilation when CO2 levels are elevated. This is also the vent setting when no DCV is used. Uent Min Pos r Fig. 9 - Screen Shotof LCD for Vent Minimum Position 24V IM�i LL2 ffREDpi,L1 r,2 +c. DCV (CO)PPM Set Pnt-This is the CO concentration ANpOG z _ '"a, in Parts Per Million that is desired in the space (Title L- I�wpq 24 2013 section 120.1(c)4. prescribed as 600ppm plus _ CAANGE �� a outdoor air CO2 concentration assumed to be 400ppm 'i fiifiEEN Not Used = a set point of 1000ppm). Fig. 7a - Honeywell C7232 CO2 Sensor Typical Connections D NOT) A1l 2`� s = A5 CO2+ £ MsATW CO2 - Fig. 7b - 24Vac Power Can Be Directly From the Transformer or The R and C Terminals c. Power RTU and enter Settings Menu. Note: When the CO2 sensor is powered and 0-10 VDC is available at CO2 + and CO2 -, the ZIP Economizer will recognize the CO2 presence and the prompt to set up CO2 settings. DCU PPM Set Pnt __Pp�� 1 Fig. 10 - Screen Shot of LCD for DCV Parts Per Million CO2 Setpoint ii. For 2-Speed Indoor Fan operation a Low Speed Vent Min and a Low Speed DCV Min will have to be set in addition to the DCV Min and DCV PPM Set. See page 7 for full Settings MENU. Operation: The ZIP Economizer Logic will control the outside air damper position based on space CO2 dilution needs. If the CO2 value is low, the damper shall remain at DCV Min Pos when not in free cooling. When the CO2 concentration rises above the CO2 PPM set point (as the space becomes more populated), then the damper will start to modulate towards Vent Min Pos to maintain level at CO2 PPM Set Point. When the CO2 concentration drops in the space (the space population decreases) the damper will start to modulate back towards DCV Min Pos. Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A Configuring Multiple Actuators When using the ZIP Economizer on a Rooftop Unit (RTU) that has more than one damper that is not mechanically linked, the ZIP Economizer can drive a maximum of (3) -SR Actuators. The Actuators must be wired in parallel with the ACT3 output from the ZIP Economizer. The ACT5 feedback input on the ZIP Economizer should only be wired to the Outside Air Damper Actuator Feedback Wire, however. Wiring for the Multiple Actuator Configuration is shown in Figure 11. Be sure to follow all warnings and cautions listed in the Actuator Mounting Instructions. Any combination of TFB24-SR, LF24-SR, NFB24-SR, and AFB24-SR can be mounted in this arrangement. Note: Size of transformer will need to be evaluated when using multiple actuators. ZIP Econi ACT ACT 2 ACT 3 ACT 5 FUNCTIONS MENU 1. "Monitor Live Conditions" is used to display settings and live values. 2. "Settings" is used to parameterize the ZIP Economizer. (Note: Devices 1 is for CC1, CC2, EF, IF; Devices 2 is for OAH, RAH) 3. "Present Devices" is used to verify that the ZIP Economizer's Auto Detected connections are terminated properly. If connected device is not shown, verify wiring. If wiring has continuity and device is verified operational re-enter "Settings" and enable missing device by changing from "Auto" to "Available" or "Installed". 4. "Alarms" is used to view current and historical alarms and delete inadvertently caused alarms. 5. "Service and Commissioning" sub -menu is used to operate the RTU in "Manual Mode" or to perform "Acceptance Test". Exhaust Air Damper 1 COinmon 2 Hot 3 Y1 input 5 U Output(Nerlback) Return Air Damper 1 cmnmon 2 Hot 3 Y1 input 5 U Output(Nerlback) OmSlae All Damper 1 common 2 Hot 3 Y1 Input 5 U Output(Nedback) Fig. 11 - Multiple Actuator Wiring Scheme Important: "Settings" must to be completed to access. 6. "Status Line" presents the current status of the economizer including contextual information like temperatures, damper position or compressor start / stop requests. Additionally, newly detected sensors, device, and active alarm conditions get shown. It can be accessed by pressing "esc" from any Menu. The action of pressing any key will drop the user down from Status to the next level, so repeatedly pressing "esc" will toggle the display between Status and Monitor Live Conditions. Note: If status "Setup incomplete" is displayed the RTU cooling operation will be disabled and additional parameters must be set to achieve "Setup complete" Moves up throughthe Moves down through Enter sub menu level. Esca pe sub men u to E�Sh—dditional menu on the same the menu on the same Startditing a setting. next higher level. tion on the level. Wil increase level. Wil decrease Store an entered value. cancel current actions. menu item values by one values by one "appears in increment at a time. increment atatime.ght of display. When setting values When setting values holding key down wil holding key down will fa st scroll. fast scroll. Any Status Line Example: Free Coding / Dmp 40 % / OAT 70 'F Monitor Live X Settings Present Devices Alarm service and Conditions 9 Commissioning Fig. 12 - MENU Flow Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMed Corporation 2017. All rights reserved. Form No. CD-BZ-A 9 QUICK SETUP Required "Settings" Parameters for All Configurations Important: You may enter parameters in any order - e.g.: Vent Min Pos before ZIP Code - If the RTU is a Heat Pump or uses a 2- Speed Indoor Fan, for example, these parameters should be enabled first, otherwise the logic may go to "Setup Complete" prematurely. Settings: "Settings" is the menu displayed when the ZIP Economizer is first powered. Press "OK" to parameterize required settings. Reference Figure 12 Keypad Key Definition instructions and navigate as needed. Set}t in 1. ZIP Code US or Canada (sets the Free Cooling Changeover High Limit - temperature units OF or °C) a. When the Zip Code Sub -menu is displayed enter "OK" to begin "US" Zip Code parameterization. If "Canada" Postal Code is desired press the UP/DOWN Arrow to access. i. Press OK to access digit 1 (flashing) then use the UP/ DOWN Arrow to parameterize; enter OK when complete. Repeat until all digits are complete. If a mistake is made press "esc" and repeat from beginning. ii. When all Zip Code or Postal Code digits are entered press "esc' to move up a level then press the UP/DOWN Arrow to access next settings parameter. Lis 89436 2. Vent Min Pos (OutdoorAir Damper Ventilation Minimum Position) a. When the "Vent Min Pos" Sub -menu is displayed press "OK" to parameterize (flashing) b. Use the Use the UP/DOWN Arrow to parameterize, press "OK" when complete. The Actuator will immediately drive the damper to the Minimum Position. 3. Additional Parameters may require setting. The ZIP Economizer will auto detect added Devices such as a CO2 sensor etc. When the ZIP Economizer detects a new device, it will prompt the user in the Status level; navigate to Settings and parameterize blank fields. If the devices are connected upon first start up their settings will require parameterization then. Uer•-It Min Po-c .f 4. When all parameters have been set, the ZIP Economizer will show "Setup Complete" if there are still parameters to set, there will be no action. You can verify by pushing esc until status level is reached and it will display "Setup Incomplete." If this is the case, re-enter Settings MENU and use UP/DOWN Arrows to find the parameter with blank fields and parameterize as described above. Setup Complete - Initializing Automatic Mode 1. When all entries have been completed, the ZIP Economizer will switch to Status display and show "Setup Complete", and will immediately show a "Damper Scaling Starts in 10secs" and will countdown to 0 (be aware, at 0 the damper will start to move at high speed) . A message will scroll saying "Damper Scaling. For better operation if obstruction is present rescale damper in commissioning menu". (For detailed instructions on this — please see the section "Service and Commissioning" below. This will open damper to 100% (re -scale control signal if needed). Note: Failure to identify obstructions or improper setup of damper assembly may result in an improper scaling and operation of the damper. 2. Once scaling is complete, a message will appear saying "Damper scaling successful". The ZIP will then show "maximum at XX° = 100%" That message will show maximum rotation of the damper. This process ensures the damper is always operating and displayed from 0-100%. 3. Once the message has appeared, the Actuator immediately closes the damper and a countdown begins, until the unit starts to operate in Automatic Mode (be aware, when countdown complete, the RTU will respond to thermostat calls which may enable mechanical cooling). Service and Commissioning (Acceptance Test & Manual Mode) The ZIP Economizer has built in commissioning processes found in Acceptance Test. 1. Economizer Test. Use "Economizer Test' to verify RTU Integrated Economizer operation. Navigate to the "Service and Commissioning" menu, press "OK"; press the down arrow to access "Acceptance Test'. Press OK again when "Economizer Test' appears. Press "OK" again to confirm running test. Follow prompts during test. This test will open damper to 100%, enable Power Exhaust Fan (if connected), enable 15c stage of Mechanical Cooling, reverse this process and then drive to Vent Min Pos. When used with a Belimo Actuator, the Actuator will speed up to reduce test time. 2. Manual Mode is used to override outputs after entering a "Timeout" duration. 3. Damper Scaling. The test will re -scale the control signal range to maximum resolution (0-100%) over the calibrated (reduced) angle. When using a Belimo Actuator, the actuator will speed up to reduce test time. Important: Failure to identify obstructions or improper setup of damper assembly may result in an improper scaling and operation of the damper. Note: Additional testing info is on page 12 and 13 of this document. Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A 10 MENU SEQUENCE - Settings Any Key Monitor Live Conditions ZIP Code (US)(1)(3) Postal Code (Canada) Heat Pump 0P(3) Devices 1(3) CC1(4) CC2(4) EF(4) IF(4) Devices 2(3) OAH(4) RAH(41 Vent Min Pos(3)(4) xxx% DCV Min Pos(3)(4) xxx% DCV PPM Set Pnt(3)(4) xxxxPPM 2 Speed Fan 0P(3) On(5) Off(') Low Sp Vent Min(3)(4) xxx% Low Sp DCV Min(3)(4) xxx% Exh Fan On Pos(3)(4) xxx% Low Exh Fan Pos (3)(4) xxx% Temp Unit (3)(1) oF(s) -C(5) Heat Pump 0P(3) On Off(') Purge Enable(3)(4) On(5) Off (5) Purge Dmp Set (3)(4) xxx% Remote Dmp Cntrl(3)(4) On Ofe5) Purge Dmp Set(3) xxx% High Limit Modification(3)(7) SAT Y2 Limit") On(5) Off" Status Line (') Example: Free Cooling / Dmp 40% / OAT70 °F Settings Present Devices Alarm Service and Commissioning(2 US xxxxx [7anad a xxxxxx (IF) Fan 2-Speed(3) HP O(5) OAH Sensor (3) auto(5) auto(5) not available (5) HHPP WB((55)� not alled(5) available(5) OFF(5 installed(5) Comp (CC) Qty(3) RAH Sensor(3) auto(5) auto(5) 1(s) not installed(') 2(5) installed(') (EF) Exh Fan Installi3) auto(5) not installed(5 installed(5) (1) The Status Line presents the current status of the economizer (e.g. temperatures, damper position, compressor start/stop requests, etc.). Additionally, newly detected sensors, devices, and active alarm conditions get shown. (2) Settings — ZIP/Postal Code is the first menu/parameter displayed when the ZIP system is powered up. If Zip/Postal Code is not entered nothing else will work. (3) Press OK to enter Editing Mode. Use UP/DOWN arrows to change value. Press OK to Store Entered Value. Press ESC to return to Display Mode. (4) Displays only if connected and viable. Enter to manually Enable, Disable, or change value(s). (5) Only one value displays at a time. (6) Set system for Fahrenheit or Celsius Scale (°F = Default). (7) High Limit Modification allows for override Zip/Postal Code Default Values for special applications (e.g. Server Room). (8) Unit Value displayed is auto selected based on US/Canada Zip/Postal Code selected, and type of sensor(s) connected and viable. Error Disabled(') Fixed Dry Bulb Differential Dry Bulb Fixed Enthalpy + Fixed Dry Bulb Diff Enthalpy + Fixed Dry Bulb High Limit Temp/Enthalpy(3)(5)(8) xx° F xx.xBtu/Ib xx° C OR xx.xkJ/kg High Limit Temperature(3)(8) xx F xx°C Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A 11 MENU SEQUENCE - Service and Commissioning - Acceptance Test Return to Automatic (2) Status Line'i Example: Free Cooling / DMP 40%/ OAT70 °F Any Monitor Live Settings Conditions WM Push ok if Exh F stops, esc if no(s) Push ok if Dmp Closed, esc if no Min Pos Verify Dmp xxx% Push ok if Dmp at min, esc if no Economizer Test final & verified Test ca nce led. Troubleshoot if component fa iled to function. Restart test if repaired VPresent Devices Damper Scaling Damper closing Dmp xxx% EF xxx Comp to stop in(4) xxxsec Push ok if Comp runs esc if no Integrated Cool Dmp xxx% CC1 xxx Comp start inis xxxsec Push ok if D7n. opened esc if Alarr Acceptance Test Economizer Test Push ok to run Economizer Test Push esc to run return to auto Ready in xxxsec Damper opening Dmp xxx% EF xxx Push ok if Exh F runs esc if no�6) Service and Commissioning(') Manual Mode (')The Status Line presents the current status of the economizer (e.g. temperatures, damper position, compressor start/stop requests, etc.). Additionally, newly detected sensors, device, and active alarm conditions get shown. (z)Only displayed if acceptance test or manual mode is active. If not present navigation jumps over this entry. Must press OK to return to automatic. (')Only displayed after setup has been completed. (4)Only displayed if a compressor is running. During this test the compressor (CC1) will run for 60 seconds. (')Only displayed if compressor not yet started. (6)Only displayed if exhaust fan is present r'buring the damper stroke, it will scale the damper 0-100%. If the rotation is less than 90' there will be up to a 90 second delay until you are asked to confirm damper opening. Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A 12 METHOD OF OPERATION States: Virgin State - The ZIP Economizer comes shipped from the factory in this state. When "Setup Incomplete" is displayed, no control will occur until setup is completed. Automatic State — All of the following strategies and operational modes are available in this state. A minimum of two pieces of information (in level 2 Settings MENU) must be entered before the ZIP Economizer will go into Automatic State: 1. The appropriate ZIP code must be entered. 2. The minimum damper position set point (Vent Min Pos) percentage must be entered. When in Automatic State, the G input terminal is used to monitor a Thermostat Occupancy Output, Time -clock or Indoor Fan Signal. When the G terminal is energized, the ZIP Economizer will operate in Occupied (damper will move to the proper ventilation position). Otherwise, the ZIP Economizer will operate in Unoccupied. Important: Operation from a Thermostat Fan Signal does not meet Occupancy Code Requirements. Strategies: Compressor Protection and Energy Savings DXLL (Supply Air Low Temperature Protection in Mechanical Cooling). This strategy is activated automatically when in Mechanical Cooling Mode depending on supply air temperature. Timers, temperature dead bands and SAT Y2 Limit setting all interact with this strategy. • IF SAT is less than 45°F THEN all compressor stages are disabled. • IF SAT is greater than or equal to 45°F AND less than 47°F THEN Compressor stages may or may not be enabled based on whether or not SAT is rising or falling. • IF SAT is greater than or equal to 47°F AND SAT Y2 limit is OFF THEN both compressor stages are enabled • IF SAT is greater than or equal to 47°F AND less than 56.5°F AND SAT Y2 limit is ON THEN ls' stage compressor is enabled and 2nd stage compressor is disabled. • IF SAT is greater than or equal to 56.5°F THEN both compressor stages are enabled. SAT Y2 Limit This strategy inhibits the 2nd stage compressor from coming on prematurely based on SAT temperature and time. • IF Y2 is energized AND Compressor 1 has been running for less than 4 minutes AND Supply Air Temp is less than or equal to its required set point +1.5° (56.5°F) THEN Compressor 2 will not be allowed to come on. LCLO (Low Ambient Compressor Lockout) This strategy inhibits compressor operation at low outdoor air temperatures. • IF OAT falls below the low limit (50°F) AND not in Heat Pump Mode THEN Compressor 1 and Compressor 2 will be disabled. • IF OAT rises 2°F above the Low Limit (52°F) OR in Heat Pump Mode THEN Compressor 1 and Compressor 2 will be enabled. Minimum On/Off Time This strategy prevents the compressors from "short -cycling". • IF any Compressor is energized it run it at least 180 seconds EXCEPT when entering Brownout Mode when compressors will be shut off immediately. • IF any Compressor is de -energized it will be kept off for at least 180 seconds. No Simultaneous ON/OFF On RTUs with 2 compressors this strategy is used to prevent both compressors from coming on at the same instant to keep electrical demand down. • Compressors 1 & 2 are kept from switching on together by a 10 second time delay. • If SAT Y2 Limit is set to "On" compressor 2 is delayed by 240 seconds to evaluate if the single compressor already operating can bring SAT less than or equal to set point +1.5 °F (56.57). • Compressors 1 & 2 are kept from switching off together by a 5 second time delay EXCEPT when entering Brownout when compressors will be shut off immediately. Brownout Protection Input power (24Vac) is monitored. • IF input voltage drops to 75% AND it stays there for 30 seconds THEN Brownout will be enabled. • IF input voltage rises to 85% AND it stays there for 300 seconds THEN Brownout will be disabled. Under Brownout conditions the current operating mode will be maintained EXCEPT Mechanical Cooling and Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A 13 Integrated Cooling (where compressors are utilized. Instead of Mechanical Cooling it will go to Ventilation, DCV or Unoccupied. Instead of Integrated Cooling it will go to Free Cooling. This strategy prevents compressor operation during Brownout conditions. Compressors will be turned off immediately (bypassing Minimum ON/OFF Timers). Random On Delay after Power Up After a Power Blackout or any Power Restore, compressors will go through a random time delay before allowing them to operate. This Random Timer is between 30-180 seconds. This helps the electrical network to come back up without excessive demand from multiple RTUs and compressors coming back on after the Blackout. High Limit Changeover Note: Economizing is enabled based on one of the following four options, and becomes active in Free Cooling and Integrated Cooling. Single Dry Bulb Changeover If only an OAT Sensor is connected, it will be analyzed against the reference Outdoor Air Changeover Temperature Value (based on entered ZIP code). • IF OAT is 2°F below the reference value THEN economizing will be enabled. • IF OAT is above the reference value THEN economizing will be disabled. Differential Dry Bulb Changeover Must have OAT and RAT Sensors connected. OAT and RAT will be analyzed against each other and the OAT will be analyzed against the reference Differential Temperature High Limit (DTHL) (based on entered ZIP code). • IF OAT is 2-8°F below the RAT (Value Climate Zone Dependent) AND OAT is 2°F below the reference DTHL THEN economizing will be enabled. • IF OAT is greater than or equal to 0-6°F below the RAT (Value Climate Zone Dependent) OR the OAT is greater than the reference DTHL THEN economizing will be disabled. Single Enthalpy Changeover Must have OAH (RH) and OAT Sensors connected. Outdoor Air Enthalpy will be calculated. They will be analyzed against the reference values as follows: • IF Outdoor Enthalpy is 2 btu/Ib less than the reference Enthal- py High Limit (ETHL) (default is 28 btu/Ib — 2 btu/Ib = 26 btu/Ib) AND OAT is 2°F below the reference ETHL (based on entered ZIP code) THEN economizing will be enabled. • IF Outdoor Enthalpy is greater than reference ETHL (default is 28 btu/Ib) OR OAT is greater than the reference Temperature High Limit ETHL (based on entered ZIP code) THEN economizing will be disabled. Differential Enthalpy Changeover Must have OAH, OAT, RAH and RAT Sensors connected. Outdoor Air Enthalpy and Return Air Enthalpy will be calculated. • IF Outdoor Enthalpy is 2.5 btu/Ib less than Return Air Enthalpy AND Outdoor Enthalpy is 2 btu/Ib less than the reference Differential Enthalpy High Limit (DEHL) (30 btu/Ib) AND OAT is 2°F below the reference DTHL (based on entered ZIP code) THEN economizing will be enabled. • IF OutdoorAir Enthalpy is 1 btu/Ib less than Return Air Enthalpy OR Outdoor Air Enthalpy is greater than reference DEHL (30 btu/Ib) OR OAT is greater than reference DTHL (based on entered ZIP code) THEN economizing will be disabled. Operational Modes: Free Cooling Outdoor Air Ambient conditions are analyzed by one of the 4 Changeover Strategies above (Single or Differential Dry Bulb; Single or Differential Enthalpy) and has been deemed suitable for "free" cooling. • Y1 is energized indicating a call for stage 1 cooling. • Y2 is de -energized. • W1 is de -energized. • G input could be energized or de -energized (occupied or unoccupied state). • Compressor 1 is off'. • Compressor 2 is off'. • Indoor Fan is on Low Speed. • Exhaust Fan could be running or not based on % damper open position'. • Damper Position output is modulated between the respective current Minimum Damper Position Set Point and 100% open to attempt to maintain SAT set point (55°F). When OAT is at 55°F the damper will be fully open to outside air. As outdoor air continues to rise above 55°F, SAT will rise with it. Integrated Cooling Outdoor Air Ambient conditions are analyzed by one of the four Changeover Strategies (Single or Differential Dry Bulb; Single or Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A 14 Differential Enthalpy) and has been deemed suitable for "free" cooling. • Y1 is energized indicating a call for stage 1 cooling. • Y2 is energized indicating a call for stage 2 cooling. • W1 is de -energized. • G input could be energized or de -energized (occupied or unoccupied state). • Compressor 1 is on 2. • Compressor 2 is off'. • Indoor Fan is on Low Speed. • Exhaust Fan is on'. • Damper Position output is fixed at 100% (fully open to outdoor air). Note: Outdoor Damper must be fully open for 60 seconds before mechanical cooling will be enabled. Mechanical Cooling Outdoor Air Ambient conditions are analyzed by one of the 4 Changeover Strategies above (Single or Differential Dry Bulb; Single or Differential Enthalpy) and has been deemed NOT suitable for "free" cooling. • Y1 is energized indicating a call for stage 1 cooling. • Y2 may or may not be energized depending on t-stat call for stage 2 cooling. • W1 is de -energized. • G input could be energized or de -energized (occupied or unoccupied state). • Compressor 1 is on 2. • Compressor 2 may or may not be on based on t-stat call for stage 2 coolingz • Indoor Fan is may be on High or Low Speed. • Exhaust Fan is off'. • Damper Position output is at Vent Min Pos if indoor Fan is on High Speed. Output is at Low SP Vent Min if Indoor Fan is on Low Speed. Ventilation Outdoor air may or may not be suitable "for free cooling". • Y1 is de -energized. • Y2 is de -energized. • W1 is de -energized. • G input is energized indicating occupied state of operation. • Compressor 1 is offz. • Compressor 2 is offz. • Fan Speed will be energized (Indoor Fan is operating on Low Speed). • Exhaust Fan is off'. • Damper Position output is at Low SP Vent Min'. DCV' Outdoor air may or may not be suitable 'for free cooling;" however still utilizing fresh air for cooling • Y1 may or may not be energized depending on t-stat call for stage 1 cooling. • Y2 may or may not be energized depending on t-stat call for stage 2 cooling. • W1 may or may not be energized depending on t-stat call for heating. • G input is energized indicating occupied state. • Compressor 1 may or may not be on depending on t-stat call for stage 1 cooling'. • Compressor 2 may or may not be on depending on t-stat call for stage 2 coolingz. • Indoor Fan may be High or Low Speed. • Exhaust Fan is off'. • Damper Position — Minimum outdoor damper position will be modulated based on CO levels. • IF Indoor Fan is on High Speed and CO levels are high, minimum damper position will be at Vent Min Pos; • IF CO levels are low, minimum damper position will be at DCV Min Pos. As CO levels fluctuate, minimum damper position will modulate between these 2 minimum settings. • IF Indoor Fan is on Low Speed, the two minimum damper settings reference will change to Low SP Vent Min and Low SP DCV Min respectively. Heating Outdoor air may or may not be suitable "for free cooling". • Y1 is off (unless RTU is a heat pump). • Y2 is off (unless RTU is a heat pump). Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A 15 • W1 is energized. • G input may or may not be energized (Occupied or Unoccupied state). • Compressor 1 is de -energized (unless Heat Pump Op in Settings MENU is turned on) 2. • Compressor 2 is de -energized (unless Heat Pump Op in Settings MENU is turned on) 2. • Indoor Fan is operating on High or Low Speed) - See Indoor 2- Speed Fan sequence under Energy Module Option Functions'. • Exhaust Fan is off'. • G input may or may not be energized (Occupied or Unoccupied state). • Compressor 1 may or may not be energized depending on thermostat call for stage 1 cooling2. • Compressor 2 may or may not be energized depending on thermostat call for stage 2 cooling2. • Fan Speed may or may not be energized (Indoor Fan is operating on High or Low Speed). • Exhaust Fan is off'. • Damper Position output goes to value set in Purge Dmp Set. • Damper Position output is at Vent Min Pos or damper in DCV position - See DCV mode'. Damper Override Unoccupied IF Remote Dmp Cntrl is turned on (enabled) in Settings MENU AND G powered Outdoor air may or may not be suitable "for free cooling". THEN Damper Position will go to the value of the signal input (0-10 VDC) at AUX2. • Y1 may or may not be energized depending on t-stat call for stage 1 cooling. • Y2 may or may not be energized depending on t-stat call for stage 2 cooling. • W1 may or may not be energized depending on t-stat call for stage 1 heating. • G input is de -energized (Unoccupied state). • Compressor 1 may or may not be on depending on thermostat call for stage 1 cooling2. • Compressor 2 may or may not be on depending on thermostat call for stage 2 cooling2. • Fan Speed may or may not be energized (Indoor Fan is operating on High or Low Speed or not at all). • Exhaust Fan is off'. • Damper Position output is closed to Outdoor Air. Energy Module Option Functions' Purge' (Purge Control in Settings MENU must be turned on to en- able and 24Vac applied to AUX1) Outdoor air may or may not be suitable "for free cooling". • Y1 may or may not be energized depending on thermostat call for stage 1 cooling. • Y2 may or may not be energized depending on thermostat call for stage 2 cooling. • W1 may or may not be energized depending on thermostat call for stage 1 heating. Note: If outdoor air is suitable for "free cooling" and damper is override to closed position, there will be no cooling. Exhaust Fan (Operates only in Free Cooling and Integrated Cooling.) Note: In theory, if Exh Fan On Pos/Low Exh Fan Pos for damper % is set very low, then Exhaust Fan could also run in other modes (Ventilation, Mechanical, DCV). Control of the Exhaust Fan is damper position dependent. Damper set point for enable/disable of the Exhaust Fan is Indoor Fan Speed dependent (High Speed Damper Set point = Exh Fan On Pos; Low Speed Damper Set point = Low Exh Fan Pos). • IF Damper Pos is 10% greater than Exh Fan On Pos/Low Exh Fan Pos OR Damper Pos is 100% open THEN Exhaust Fan will be energized. • IF Damper Pos is 10% less than Exh Fan On Pos/Low Exh Fan Pos OR Damper Pos is less than 5% open THEN Exhaust Fan will be de -energized. Example: If Exh Fan On Pos is set at 45%, when damper opens to 55%, exhaust fan will turn on. When damper closes to 35%, exhaust fan will turn off. Service and Commissioning Manual Mode This menu is available after Setup has been completed. This is selected in Level 2 menu Service and Commissioning. This supports the commissioning phase allowing all connected RTU components (except for the room thermostat) to be tested by manually commanding them through the keypad interface. To Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A 16 prevent RTU safety lockout and possible equipment damage, ensure the RTU indoor fan is running! Return to Automatic will occur automatically between 1-8 hours (adjustable) unless Return to Automatic is selected. Note: Damper will move at high speed. Note: Compressors, Exhaust Fanl and Indoor 2-Speed fan' minimum on or minimum off time does NOT apply in this test state. They will be turned on and off immediately based on the entered command. Also, Exhaust Fan' will not be turned on automatically based on damper position in this mode, but it can be manually commanded. Damper Scaling If there was a mechanical failure or adjustment that prevented proper damper scaling from virgin to automatic, it can be rescaled. "Damper scaling starts in 10 secs" and will countdown to 0. A message will scroll saying "Damper scaling for better operation. If obstruction is present rescale damper in commissioning menu". (For detailed instructions on this — please see the section "Service and Commissioning." This will open damper to 100% (re -scale control signal if needed). Note: failure to identify obstructions or improper setup of damper assembly may result in an improper scaling and operation of the damper. Once scaling is complete, a message will appear saying "Damper scaling successful'. The ZIP will then show "maximum at XX° _ 100W That message will show maximum rotation of the damper. This process ensures the damper is always operating and displayed from 0-100%. Acceptance Test (Four possible options) This menu is available after Setup has been completed. This complies with the California Title 24 Mechanical Testing and has four tests. To prevent RTU safety lockout and possible equipment damage, ensure the RTU indoor fan is running! Economizer Test (NA7.5.4) This is an automatic functional and verification test that moves the damper 100% open/100% closed/and Minimum Position and switches on CC1 and EF1 (if available). It leads one through the test step by step in accordance with California Title 24 test form. Note: 1 minute minimum on time; 1 minute minimum off time for compressor applies in this test to prevent damage from short cycling. Exhaust fan' does turn on based on damper position in this test. Note: Damper will move at high speed. Ventilation Test (NA7.5.1.2) This is a manual test that allows adjustment to the damper minimum position (Vent Min Pos) in the Settings menu for verification of ventilation rates. Note: Damper minimum position must be commanded to get damper to go to minimum position in this mode! Example: Prior to going into this test, let's say Vent Min Pos is set for 20%. After going into this test you still must go into Settings/Vent Min Pos and change the value by at least 1%, then you can change back to 20%. If you don't create a change of value for Vent Min Pos the damper will not move off fully closed position in this test. The new Vent Min Pos setting you enter will be stored and used when you return to automatic. RTU Test (NA7.5.2) This is a manual test used to test the following signals from the thermostat to the RTU: • G powered (Occupied) — damper is at minimum position (Vent Min Pos); otherwise the damper goes closed to outdoor air (Unoccupied). • Y1 powered — CC1 is energized; otherwise CC1 is de - energized. • Y2 powered — CC2 is energized; otherwise CC2 is de - energized. Note: 1 minute minimum on time; 1 minute minimum off time applies in this test mode to prevent damage from short cycling compressors. • W1 powered — Heating is enabled DCV' Test (NA7.5.5)3 This is a manual test used for the following CO2 input will be used to modulate minimum damper position between DCV Min Pos and Vent Min Pos as CO2 levels vary below and above (respectively) the CO2 Set point. All of the above tests can be aborted by selecting Return to Automatic in the Level 2 menu. Notes: ' Only available with Energy Module Option. If no Energy Module exists associated menu options will not be displayed. 2 Subject to Compressor Protection Strategies as noted earlier. 3 "G" must be energized to run test. g o I For additional technical information on this product go to: ff, .o http://www.zipeconomizer.com Manufacturer reserves the right to discontinue , or change at any time, specifications. design and prices without notice and without incurring obligations. Copyright MicroMetl Corporation 2017. All rights reserved. Form No. CD-BZ-A 17 COLOR CODE: BLU-BLUE BLK-BLACK BRO-BROWN GRN-GREEN -GRAN ONG ORANGE PLE-PURPLE PLE- PNK-PINK WHI-WHITE Vi YEL-YELLOW o 5 9 PIN Q FEMALE &MALE PLUGS D N c o .� -� BLK RED1 WHI GI ACT1 ACT2 ACT3 ACTS 1` M LLJ O I I I I I I BELINIOO M@ ECON-ZIP-EM USE EXTRA CONNECTORS FOR MULTIPLE ACTUATOR APPLICATIONS SUCH AS ECE's & M.RELIEF BELIMO q, qFo, BLACK ACTUATOR y�rP 1 10K OHM RED 2 OA TEMPERATURE SENSOR ■ , WHITE 9 (TO BE INSTALLED IN ECONOMIZER HOOD) GRE N,ORANGE OR WHITE 5 REEK PURPLE 1 _____GREEN PURPLE 1 PURPLE 2 ---- RED --- OR PURPLE 2 LEGEND: ------FACTORY SUPPLIED -FIELD INSTALLED — — — —LOGIC BOX ••••••.•.••••••• FIELD SUPPLIED WIRING ■ SPADE CONNECTION .aWIRE NUT CONNECTION I 10K OHM RA TEMPERATURE SENSOR (TO BE INSTALLED IN RA DUCT IF ORDERED) I GRAY 1 ----GREEN GRAY RED —== GRAN 1 OR GRAY 'PIN FEMALE & MALE -- -- PINK PLUGS BROWN ONLY USED FOR OA ENTHALPV APPLICATIONS ECON-ZIP-TH 111 ONLY USED FOR RA ENTHALPY APPLICATIONS ECO -ZIP-TH 111 iu5w.L1 --- g --- B 'ELLOW OR 24VAC COIL 24VAC COIL CONTACTOR RELAY WHEN ZIP-EM FOR MODULATING D POWER EXHAUST 10K OHM MA TEMPERATURE SENSOR FOR CONSTANT VOLUME (TO BE INSTALLED IN HVAC BLOWER SECTION) POWER EXHAUST PINK 2 a GREEN � PINK 1 0 _ RF,p_ '�- THERMOSTAT To ECDDD While Wire UNIT LOW VOLTAGE AREA I I �9 R0.1G� I --�--I------F T0UrNO *Some models require an Isolation Relay to isolate the Economizer during Defrost Mode. This relay is field supplied and installed. R�Cal C YY ��ry ;B Thermostat 0 m m N a 0 6 Z E I