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REVIEWED FIR2023-0063+Manufacturer_Equipment_Sheets+6.19.2023_2.43.40_PM+3617381FIR2023-0063 R-102 Restaurant Fire Suppression Manual EXTINGUISHING AGENT ANSULEX Low pH Liquid Fire Suppressant (1.5 gallon — Part No. 79694 or 3.0 gallon — Part No. 79372) is a potassium -based solution designed for fast knock -down and suppression of grease -related fires. The agent is shipped in plastic containers which provide one complete tank charge. (Refer to Section V, Page 5-2.1, for maximum agent fill capacity.) Agent storage life expectancy is twelve years and can be stored at a temperature of —40 OF to 130 °F (-40 °C to 54 °C). Note: When installing agent in R-102 system, temperature range is 32 °F (0 °C) to 130 °F (54 °C). The distributor must record the batch numbers and date of shipment receipt to be filed with each installation record. "ANSULEX" LOW pH LIQUID FIRE SUPPRESSANT 3.0 GALLON 1.5 GALLON SHIPPING WT. 35 LB (15.9 kg) SHIPPING WT. 19 LB (8.6 kg) 000136 000137 FIGURE 3-1 REGULATED RELEASE ASSEMBLY (MECHANICAL) The AUTOMAN Regulated Mechanical Release Assembly (Part No. 429853) contains the regulated release mechanism, expel- lant gas hose for agent tank hookup, and enclosure knockouts to facilitate installing actuation piping; expellant piping; detec- tion system; and additional equipment. This regulated release assembly is used in single, double, and multiple -tank systems and must be mounted to a rigid surface. The release mecha- nism can be used to interconnect both the actuation and expel- lant gas lines as required per system design. The regulator is designed to allow a constant flow of gas into the tank at 110 psi (7.6 bar) when the system is actuated. The agent tank must be ordered separately. In single, double, and multiple -tank systems, the provided expellant gas hose connects the agent tank to the bottom outlet of the regulator. In double and multiple -tank system configura- tions, the back outlet of the regulator is used as an expellant gas feed for one additional tank -enclosure or tank -bracket hookup. The enclosure contains the required knockouts to facilitate this connection. If a pressure switch is to be attached to the regulator, additional fittings are required. The tank is mounted within the enclosure. The tank contains an adaptor/tube assembly with a burst disc union. The burst disc helps prevent siphoning of the agent up the pipe due to significant temperature fluctuations in the area where the tank is located. The tank is stainless steel and, under normal condi- tions, requires hydrostatic testing every twelve years. The detection and additional equipment required per system design are connected to the release mechanism. The enclosure contains knockouts to facilitate detection and additional hookups. SECTION 3 — SYSTEM COMPONENTS UL EX3470 ULC EX3470 2014-SEP-01 REV. 11 PAGE 3-1 Automatic actuation occurs when a fusible link within the detec- tion system separates in a fire condition. Manual actuation of the system occurs when personnel pull on the remote manual pull station pull ring. AUTOMAN REGULATED RELEASE ASSEMBLY (MECHANICAL) RECEIVED NOTE: AGENT TANK MUST BE Jun 20 2023 ORDERED SEPARATELY DEVELOPMENT sERVICEs (SEE PAGE 3-3) _ ® DEP—NE"' REGULATOR SHIPPING WT. 20.9 LB (9.5 kg) FIGURE 3-2 009454 REGULATED RELEASE ASSEMBLY (ELECTRICAL) The AUTOMAN Regulated Electrical Release Assembly (Part No. 429856) is identical to the mechanical version except it also contains a factory installed 120 VAC solenoid and electrical switch. The solenoid is used to provide electrical actuation of the release mechanism. The electric switch is used to protect the solenoid by opening the circuit to the solenoid once the system is fired. Additional electrical switches can be added as required for automatic equipment and gas shut-off accessories, as well as initiating audible and visual alarms. AUTOMAN REGULATED RELEASE ASSEMBLY (ELECTRICAL)* NOTE: AGENT TANK MUST SHIPPING WT. 22.1 LB (10.0 kg) BE ORDERED SEPARATELY (SEE PAGE 3-3) SWITCH SOLENOID =1GURE 3-3 009455 The system can be actuated automatically or manually ► ' Note: AUTOMAN Regulated Electrical Release (Part No. 429856) is not intend- ed to be used with electric detection. SECTION 3 — SYSTEM COMPONENTS UL EX3470 ULC EX3470 PAGE 3-4 REV. 11 2014-SEP-01 TWO TANK ENCLOSURE ASSEMBLY The Two Tank Enclosure Assembly (Part No. 429872) consists of two expellant gas hoses, two grommets, and the mounting enclosure. The assembly is used in 9-gallon systems. It can be coupled with a 3-gallon regulated release assembly or a 3-gal- [on regulated actuator assembly to give a total of 9 gal (34.1 L) of agent. Agent tanks must be ordered separately. The tank enclosure is designed to mount in a minimum amount of space. R-102 Restaurant Fire Suppression Manual ADDITIONAL SHIPPING ASSEMBLIES Several complete shipping assemblies are available containing both the release or actuator mechanism and the agent tank. When ordering a complete shipping assembly, order the follow- ing part numbers: Part No. Description Shipping Wt. lb (kq) 430299 3.0 Gallon Mechanical Release 33 (15) Shipping Assembly including: 429853 Mechanical Regulated Release Assembly 429862 3.0 Gallon Tank Assembly SHIPPING WT. 430300 1.5 Gallon Mechanical Release 30 (14) 26 LB (11.8 kg) Shipping Assembly including: 429853 Mechanical Regulated Release Assembly 429864 1.5 Gallon Tank Assembly FIGURE 3-11 002277 ► 24VDC REGULATED RELEASE ASSEMBLY The 24VDC Regulated Release Assembly (Part No. 429859) is used where electric, thermostat detection is required via the use of a releasing control unit. This assembly consists of a 24VDC AUTOMAN II-C regulated release mechanism, expellant gas hose, and enclosure knockouts to facilitate installing actuation piping, expellant piping, detection system, and additional equip- ment. Agent tank must be ordered separately. The system can be actuated automatically or manually. Automatic actuation occurs when the control panel receives a signal from the detection circuit. The panel then sends an electrical signal to the 24VDC regulated release, causing it to actuate. When actuation occurs, the gas cartridge is punctured, pressurizing the agent tank and discharging the agent through the distribution piping. Manual actuation of the system occurs when personnel pull on the remote manual pull station pull ring. NOTE: AGENT TANK MUST BE ORDERED SEPARATELY (SEE PAGE 3-3) SHIPPING WT. 34 LB (15.4 kg) FIGURE 3-12 002279 430309 3.0 Gallon Regulated Actuator 36 (16) Shipping Assembly including: 429850 Regulated Actuator Assembly 429862 3.0 Gallon Tank Assembly 430316 1.5 Gallon Stainless Steel Enclosure 18 (8) Shipping Assembly including: 429870 Single Tank Mounting Box Assembly 429864 1.5 Gallon Tank Assembly 418511 Hose Assembly 430317 3.0 Gallon Stainless Steel Enclosure 20 (9) Shipping Assembly including: 429870 Single Tank Mounting Box Assembly 429862 3.0 Gallon Tank Assembly 418511 Hose Assembly 430324 6.0 Gallon Stainless Steel Enclosure 40 (18) Shipping Assembly including: 429872 Two Tank Mounting Box Assembly 429862 3.0 Gallon Tank Assembly (2) 430332 3.0 Gallon Mounting Bracket Shipping 20 (9) Assembly including: 429878 3.0 Gallon Mounting Bracket Assembly 429862 3.0 Gallon Tank Assembly R-102 Restaurant Fire Suppression Manual GAS CARTRIDGES The R-102 system uses gas cartridges to store nitrogen or carbon dioxide expellant gases under pressure until the system is actuated, at which time the cartridge seal is punctured and the released gas expels liquid agent from one or more tanks through the discharge piping and out the discharge nozzles. Four nitrogen gas cartridges and three carbon dioxide gas car- tridges are available as shown in Figure 13. Cartridges noted as TC/DOT are both Transport Canada (TC) and Department of Transportation (DOT) approved. Cartridges noted as DOT are Department of Transportation approved only. Cartridge selection options are provided in Section 4 under Tank and Cartridge Requirements. NITROGEN GAS CARTRIDGES 17 1/4 IN. 11 5/8 IN. (438 mm) 7 7/8 IN. (295 mm) 12 1/4 IN. (200 mm) (311 mm) 21 /2 IN. 2 112 IN. 4 3/16 IN. 3 9/16 IN. (64 mm) (64 mm) (106 mm) (90 mm) LT-20-R LT-30-R DOUBLE -TANK LT-A-101-30 CARTRIDGE CARTRIDGE CARTRIDGE CARTRIDGE 000145 000146 000147 000148 CARBON DIOXIDE CARTRIDGES 11 5/8 IN. 9 IN. 7 7/8 IN. (295 mm) (229 mm) (200 rn 1 � - 2 IN. 2 1/2 IN. 2 1/2 IN. (51 mm) (64 mm) (64 mm) 101-10 CARTRIDGE 101-20 CARTRIDGE 101-30 CARTRIDGE 000149 000150 000151 FIGURE 3-13 Additional cartridge shipping assemblies are available for European and Australian requirements. Cartridge European Australian TC/DOT Description Part No. Part No. Part No. LT-20-R 428440 428948 423429 LT-30-R 428441 426553 423435 Double Tank 428446 426563 423493 LT-A-101-30 428442 426555 423491 101-10 — CO2 428443 N/A 423439 10 1 -20 — CO2 428445 N/A 423441 10 1 -30 — CO2 428444 N/A 423443 Note: For 101-10 cartridge, Part No. 15850 is DOT only SECTION 3 — SYSTEM COMPONENTS UL EX3470 ULC EX3470 2014-SEP-01 REV. 11 PAGE 3-5 NOZZLES There are 11 types of discharge nozzles each designed to distribute the liquid agent in a uniform pattern throughout the hazard area: 1. 1/2N Nozzle 7. 245 Nozzle 2. 1 F Nozzle 8. 260 Nozzle 3. 1 W Nozzle 9. 290 Nozzle 4. 1 N Nozzle 10. 2120 Nozzle 5. 2W Nozzle 11. 3N Nozzle 6. 230 Nozzle Although these nozzles are similar in appearance and have certain common parts, the tip of each nozzle is designed for a specific application and must only be used in those areas. See Nozzle Application Chart in Section 4 — System Design, for ,-individual nozzle usage. Nozzles are shipped with metal blow - ►off caps included. !A 25 pack of Nozzle O-rings (Part No. 439848) is also available. 3/8 — 18 NPT FEMALE THREAD NOZZLE Z IDENTIFICATION n � V INTERNAL CUP 0 STRAINER INSIDE Q Nozzle Identification Chart /2Nu SILICONE O-RING FIGURE 3-14 009474 Nozzle Nozzle Nozzle Package Flow Type Part No. Quantity No. Nozzle Material 1/2N Nozzle 439837 9 1/2 Chrome -Plated Body 1 F Nozzle 439836 9 1 Chrome -Plated Body 1 W Nozzle" 439839 25 1 Chrome -Plated Body 1 N Nozzle* 439838 25 1 Chrome -Plated Body 2W Nozzle 439840 25 2 Chrome -Plated Body 230 Nozzle 439842 25 2 Chrome -Plated Body 245 Nozzle 439843 25 2 Chrome -Plated Body 260 Nozzle 439844 9 2 Chrome -Plated Body 290 Nozzle 439845 9 2 Chrome -Plated Body 2120 Nozzle 439846 9 2 Chrome -Plated Body 3N Nozzle 439841 9 3 Chrome -Plated Body 'Stainless steel versions are available in the 1 W nozzle (Part No. 439864) and the 1 N nozzle (Part No. 439865). SILICONE LUBRICANT Dow Corning Compound 111 (Part No. 78112) is available in a 5.3-ounce tube. Compound has excellent qualities for sealing and lubricating system components. R-102 Restaurant Fire Suppression Manual REMOTE MANUAL PULL STATION The remote manual pull station (Part No. 434618 or 435960) is made out of a molded red composite material. The red color makes the pull station more readily identifiable as the manual means for fire suppression system operation. The pull station is compatible with the ANSUL Flexible Conduit. The molded manual pull station should be mounted at a point of egress and positioned at a height determined by the authority having jurisdiction. Trim Rings (Part No. 427074) (pack of 10), are available. Part No. 434618 (Without Wire Rope) Part No. 435960 (With 50 ft (15.2 m) of Wire Rope) FIGURE 3-26 008326 FLEXIBLE CONDUIT Flexible conduit allows for quicker installations and the conve- nience of being able to route the cable over, under and around obstacles. Flexible conduit can be used as a substitute for stan- dard EMT conduit or can be used with EMT conduit. Flexible conduit can be used only with the Molded Manual Pull Station (Part No. 434618) and mechanical gas valve installations. The Flexible Conduit comes in a 500 ft (152.4 m) length (Part No. 434525) or together with 500 ft (152.4 m) of wire rope (Part No. 435959). ►A 50 ft (15.2 m) Flexible Conduit pre -fed with wire rope (Part ► No. 439104) is available. Also available is a Flexible Conduit Strain Relief (50-pack) (Part No. 435979). ►A 50-pack of Flexible Conduit Inserts (Part No. 434347) and a ► 50-pack of P-Clips (Part No. 436150) are also available. ► Note 1: Flexible conduit is intended for indoor use ONLY. ► Note 2: Flexible conduit cannot be used in detection sys- tems. SECTION 3 - SYSTEM COMPONENTS UL EX3470 ULC EX3470 2014-SEP-01 REV. 11 PAGE 3-9 MECHANICAL GAS VALVES The mechanical gas valves are designed to shut off the flow of gas to the appliances upon actuation of the regulated release assembly. The valves are available in sizes of 3/4 in., 1 in., 1 1/4 in., 1 1/2 in., and 2 in. ANSUL style; and 2 1/2 in. and 3 in. ASCO style. The valves are rated for natural and LP gas. Both styles are UL Listed and includes the air cylinder, tubing, and fittings (Part No. 15733) for connection to the release mecha- nism. Maximum Part Operating No. Description Pressure 55598 3/4 in. Gas Valve (ANSUL) 10 psi (0.69 bar) 55601 1 in. Gas Valve (ANSUL) 10 psi (0.69 bar) 55604 1 1/4 in. Gas Valve (ANSUL) 10 psi (0.69 bar) 55607 1 1/2 in. Gas Valve (ANSUL) 10 psi (0.69 bar) 55610 2 in. Gas Valve (ANSUL) 10 psi (0.69 bar) 25937 2 1/2 in. Gas Valve (ASCO) 5 psi (0.35 bar) 25938 3 in. Gas Valve (ASCO) 5 psi (0.35 bar) Flow Capacity BTU/HR, at 1 in. P.D. (CFH) 0.64 SP GR Pipe Size P.D. 1 in. WC 1000 BTU/ft3 (inches) 0.64 SP GR Natural Gas 3/4 751 751,000 1 1288 1,288,000 1 1/4 1718 1,718,000 1 1/2 2630 2,630,000 2 4616 4,616,000 21/2 5700 5,800,000 3 7100 7,300,000 To calculate gas flow for other than 1 inch p.d.: New cfh = (cfh at 1 inch) x new p. . To calculate gas flow for other than 0.64 SP GR New cfh = (cfh at 0.64) x ,/_0064___ New SP GR A B C Valve Size in. (mm) in. (mm) in. (mm) 3/4 in. 3 3/4 (95.3) 6 3/8 (161.9) 5 1/2 (139.7) 1 in. 3 3/4 (95.3) 6 3/8 (161.9) 5 1/2 (139.7) 1 1/4 in. 4 7/8 (123.8) 7 3/8 (187.3) 6 3/8 (161.9) 1 1/2 in. 4 7/8 (123.8) 7 3/8 (187.3) 6 3/8 (161.9) 2 in. 5 7/8 (149.2) 7 7/8 (200.0) 6 11/16 (169.9) 2 1/2 in. 7 13/16 (198.4) ----- 9 1/16 (230.2) 3 in. 7 25/32 (197.6) ----- 9 1/16 (230.2) 3/4 IN. THRU 2 IN. 004208 2 1/2 IN. THRU 3 IN. 004200 FIGURE 3-27 R-102 Restaurant Fire Suppression Manual Duct Protection — Multiple Nozzle (Continued) DUCT SIZES GREATER THAN 100 IN. (2540 mm) PERIMETER • Ducts over 100 in. (2540 mm) perimeter may be modularized using 2W nozzles • No round duct option available • Follow the design chart to determine maximum module size for each 2W nozzle • When determining number of nozzles required, it is sometimes an advantage to check the chart using the shortest side as Side "A" and then recheck it using the longest side as Side "A." This comparison may reveal a need for a lesser quantity of nozzles one way versus the other way. When working with Chart 4-1, the quantity of nozzles deter- mined must be equally divided within the duct area. CHART 4-1 B A SIDE "A„ in. in. SIDE "B" cm SECTION 4 — SYSTEM DESIGN UL EX3470 ULC EX3470 2014-SEP-01 REV. 11 PAGE 4-3 When working with Chart 4-2, one half of the quantity of nozzles determined must be equally positioned in the top half of the area of the duct and the remaining half of the nozzles must be positioned in the bottom half of the duct area. Example: The duct to be protected has a Side "A" of 40 in. (1016 mm) and a Side "B" of 60 in. (1524 mm). Referring to the design chart, this duct requires four nozzles. One half of 4 = 2. Therefore, two nozzles must be equally positioned in each of the two duct areas. See Figure 4-3. SIDE "B" 30 IN. (762 mm) 30 IN. (762 mm) 20 IN. (508 mm) SIDE I 20 IN. (508 mm) 60 IN. (1524 mm) 25 26 27 28 29 30 31 32 33134135136 137 138 39140 41142143144145 146 47148 49150 151152 53154 55156157158159160 61162 63 164 165166167168 69170 711721 h. 64 66 69 71 74 76 79 81 84 186 89 191194 197 99 1102104 107109112 114 117 119122 124127130132 135 137140142 145 147 150 152 155157160163165168170173 175178 180183 cm 4 5 10 13 6 7 15 18 8 9 20 23 10 11 1 I 25 28 12 13 30 33 14 15 36 38 16 17 r� G 41 43 18 19 46 48 20 21 51 53 22 23 56 58 24 25 61 64 26 27 3 66 69 28 29 71 74 30 31 76 79 32 33 4 81 84 34 35 F v 86 6 89 36 5 6 7 91 CHART 4-2 B A •---• NOTE: NOZZLE QUANTITIES LISTED IN CHART 4-2 MUST BE EQUALLY DIVIDED INTO EACH OF THE TWO DUCT MODULES. 36 91 37 94 38 97 39 F 99 40 2 4 02 41 104 42 107 43 V 109 44 112 45 114 46 117 47 119 48 122 40 IN. (1016 mm) FIGURE 4-3 006523 GLLi.'iY SECTION 4 — SYSTEM DESIGN UL EX3470 ULC EX3470 PAGE 4-6 REV. 11 2014-SEP-01 Plenum Protection (Continued) HORIZONTAL PROTECTION — OPTION 2 1 W NOZZLE — "V" BANK PROTECTION One 1 W nozzle will protect 6 linear feet (1.8 m) of "V" bank plenum. The nozzle must be mounted horizontally, positioned 1/3 the filter height down from the top of the filter. Nozzles can be located at 6 ft (1.8 m) spacings on longer plenums. The nozzle must be positioned 0-6 in. (0-152 mm) from the end of the hood to the tip of the nozzle. See Figure 4-10. 1 W NOZZLE FIGURE 4-10 006524 TWO 1 N NOZZLES — "V" BANK PROTECTION R-102 Restaurant Fire Suppression Manual For a plenum, either single or "V" bank, with a linear extension ► longer than 10 ft (3.0 m), each bank may be protected using one ► 1 N nozzle every 10 ft (3.0 m) or less depending on the overall length of the plenum. See Figure 4-12. The nozzles may point in the opposite directions as long as the entire plenum area is ► protected, and the 10 ft (3.0 m) limitation is not exceeded. See Figure 4-13. The nozzle positioning shown in Figure 4-14 is not an acceptable method of protection because the plenum area directly under the tee is not within the discharge pattern of either nozzle. ► Two 1 N nozzles will protect 10 linear feet (3.0 m) by 4 ft (1.2 m) wide of "V" bank plenum. The nozzles must be mounted in the ' P. plenum, 2 to 4 in. (50 to 101 mm) from the face of the filter, centered between the filter height dimension, and aimed down the length. The nozzle must be positioned 0-6 in. (0-381 mm) from the end of the hood to the tip of the nozzle. See Figure 4-11. 2 R FIGURE 4-12 000206 FIGURE 4-13 000207 FIGURE 4-14 000208 FIGURE 4-11 R-102 Restaurant Fire Suppression Manual Fryer — Single Nozzle Protection (Continued) Maximum Area Dimensions — Single Nozzle Fryer Protection (Continued) Max. Size SECTION 4 — SYSTEM DESIGN UL EX3470 ULC EX3470 2014-SEP-01 REV. 11 PAGE 4-9 Max. Size Overall Type of Nozzle Height Frypot Only With Dripboard Nozzle Above Top of Fryer ► 14.5 in. x 16.5 in. 14.5 in. x 26.5 in. 290 16 in. to 21 in. ► (368 mm x 419 mm) (368 mm x 673 mm) (406 to 533 mm) 19.5 in. x 19 in. 19.5 in. x 25 3/8 in. 290 13 in. to 16 in. ► (495 mm x 482 mm) (495 mm x 644 mm) (330 to 406 mm) 19.5 in. x 19 in. 19.5 in. x 25 3/8 in. 3N See Figure 4-18 ► (495 mm x 482 mm) (495 mm x 644 mm) 18 in. x 18 in. 18 in. x 27 3/4 in. 3N 25 in. to 35 in. ► (457 mm x 457 mm) (457 mm x 704 mm) (635 mm to 889 mm) FRYER WITHOUT DRIPBOARD FRYER WITH DRIPBOARD 290 NOZZLE TIP POSITIONED OVER THE MIDPOINT OF THE HAZARD AREA ±3 IN. (76 mm) FROM THE MIDPOINT ALONG THE LONGEST SIDE OF THE HAZARD AND ± 1 IN. (25 mm) FROM THE MIDPOINT ALONG THE SHORTEST SIDE OF THE HAZARD AND AIMED AT THE MIDPOINT OF THE COOKING AREA. FIGURE 4-17 002286 34 IN. (863 mm) MAXIMUM DIAGONAL DISTANCE BETWEEN NOZZLE AND CENTER OF HAZARD AREA k� �� 21 in. (534 mm) `\ i MINIMUM VERTICAL / I NOZZLE HEIGHT FRYER WITHOUT DRIPBOARD FRYER WITH DRIPBOARD 3N NOZZLE TIP POSITIONED ANYWHERE ALONG OR WITHIN PERIMETER OF COOKING SURFACE AND AIMED TO THE CENTER OF THE COOKING AREA. FIGURE 4-18 002287 Nozzle Location See Figure 4-17 See Figure 4-17 See Figure 4-18 See Figure 4-19 TOP OF FRYER F W JNT\RIGHT-TO-LEFT 000008 Lo—�'��011� 0 CENTERLINE FRYER WITHOUT DRIPBOARD FRYER WITH DRIPBOARD NOTE: 3N NOZZLE TIP MUST BE LOCATED WITHIN THE PERIMETER OF THE SURFACE AREA WITHIN THE FRONT HALF OF THE FRY POT AND AIMED AT THE CENTER. FIGURE 4-19