FIR2022-0029+Fire_Sprinkler_Equipment_Specification_Sheets+3.16.2022_3.05.00_PM+2742184ES-A-2000B-FP
Job Name
Job Location
Engineer —
Approval
Series 2000E-FP
Double Check Valve Assemblies
Sizes:1 " - 2"
Series 2000B-FP Double Check Valve Assemblies shall be
installed at referenced cross -connections to prevent the back -
flow of polluted water into the potable water supply. Only those
cross -connections identified by local inspection authorities as
non -health hazard shall be allowed the use of an approved dou-
ble check valve assembly.
Check with local authority having jurisdiction regarding vertical
orientation, frequency of testing or other installation requirements.
These valves meet the requirements of ASSE Sid. 1015 and
AWWA Sid. C510 and are approved by the Foundation for
Cross -Connection Control and Hydraulic Research at the
University of Southern California.
Features
• Ease of maintenance with only one cover
• Top entry
• Replaceable seats and seat discs
• Modular construction
• Compact design
• 1 " - 2" Cast bronze body construction
• Low pressure drop
• No special tools required
• Gear operated, slow close shutoffs
• Pre -wired tamper switch (2) per shutoff
• Reversible Wiring Harness with Gear -Operated Ball Valves
• GOBV Can be wired Normally Open or Normally Closed
Approvals - Standards
• Approved by the Foundation for Cross -Connection Control and
Hydraulic Research at The University of Southern California
(FCCCHR-USC)
+ Horizontal and Vertical "Flow -Up" approved on all sizes
o ASSE 1015 Listed
• UL Classified (US & Canada) CO
+ IAPMO/cUPC O C UL us ® SP®
+ AWWA Standard C510 Compliant 1015 1 2- ®� �
" B64.5
+ CSA 664.5
+ NFPA 13, 14, 15, 16, 20, 22 & 24 Compliant
+ End Connections Gear -Operated Ball Valves - National Pipe
Thread Taper ANSI/ASME B1.20.1 - Grooved end Table 4 of
AWWA C 606-11
Contractor
Approval
Contractor's P.O. No
Representative
2MM1-FP-GV
Model shown
Available Models
No suffix - Female NPT Inlet/Outlet
GV - Grooved Inlet/Outlet
Pressure — Temperature
Temperature Range: 330F - 140'F (0.5"C - 60= Ck
Maximum Working Pressure: 175psi (12.1 bar)
Specifications
A Double Check Valve Assembly shall be instated at each noted
location. The assembly shall consist of two pos tive seating
check modules w th captured springs and rubber seat d-scs.
The check module seats and seat discs shall be replaceable.
Service of all intemal components shall be through a single
access cover secured with stainless steel bolts. The assembly
shall also include two resilient seated gear operated slow close
isolation valves and four resilient seated test cocks. The assem-
bly shall meet the requirements of ASSE Sid. 1015 and AWWA
Std. C510. Approved by the Foundation for Cross -Connection
Control and Hydraulic Research at the University of Southern
California. Assembly shall be an Ames Fire & Waterworks
Series 2000B-FP.
It is illegal to use this product In any plumbing
system providing water for human consump-
tion, such as drinking or dishwashing, in
the United States. Before installing standard
material product. consult your local water
authority building and plumbing codes.
Ames Fie & WaWrworks product speaksbims in U.S. aawM units and metric are ai p wimaie and ale provided for relemrce only. For Were measure
ments, please contact Ames Fie & Watery wks Tm Itnic l Service. Ames Fie & WaWnwrks reserves he fight to chM or modify prodrrtl design, Msu ttim.
spe[arimlions, or materials wow prior nWe and ~ mcunv any obligaum to make such chorines and moth iicabons an Ames Fire & Watenv M p WmIs
prAwsN or Mgr $*.
A CVO E S
FIRE & WATERWORKS
A WATTS Brand
Dimensions — Weights
1[�II III
1►I���MAIIle Ili �
� l� �I •I;8 Krr i_
INN ]v
---------------- A ............
......................... I ----------
MODEL
SIZE
in,
A
FNPr GROOVED
in, min t-i. mm
B
in.
min
C
in.
min
D
ft
min
E
in.
min
F
0.
mm
G
in.
mm
H
h.
mm
I
in.
mm
IN.
kps.
2000BM1-FP
1
13%4
337
13'h
343
4'h
114
3'/4
89
1
25
Th
191
SY4
146
2A
73
2%
73
14%
365
12.2
5.5
2000BM2-FP
IV4
15%
397
16
406
534
136
33'4
95
13'e
41
91/i
241
Vi
154
2;b
73
Ne
81
16'h
419
17.3
7.8
2000BM2-FP
1 116
16%
416
16'h
419
1 5%
143
4
102
1 IA
41
1 9%4
248
1 6'%
159
1 271e
73
1 3111
86
1 17
432
19
8 6
2000BM1-FP
1 2
1 19A
486
Vi-
500
1 6'h
165
W,
108
1 2'/,
54
1 133E
340
1 6'h
165
1 2eh
73
1 35A
92
1 19'h
495
26.4
12
Strainer sold separately
Capacities
As compiled from documented Foundation for Cross -Connection Control
and Hydraulic Research at the University of Southern California lab tests.
'Typical max mum system f ow rate (7.5 feettsec., 2.3 meters/sec.)
kPa psi
0 110 16
J 83 12
= 59 10
55 8
H 41 6
P 28 4
(. 14 2
f"
t:'!= t�tltlrlFlt����
45 50
19 38 57 76
95 114 133
152
171 190 2 99 228 Ipm
5 7.3
10
15
fps
1.5 2.3
3.0
4.6
mpg
Flow Rate
1112"
kPa psi
93 12
m 69 10
0 55 8
41 6
28 4
14 2
ti o a
Apo
110 120 gpm
10 20 30 40 50
60 70 80 90 100
0
38 76 114 152 1r
228 Z56 3D4 342 300
418 456 Ipm
5 7.5
10 15
IPs
15 2.3
3.0 4.6
mps
Flow Rate
kPa psi 1114's
96 14 '
to 93 12 rn
O 69 to J
55 8 m
j 41 6 in
28 4
ti 14 2 A
0 0
AP 0 10 20 30 40 50 60 70 W 90 100 110 12D gpm
0 38 76 114 152 19D 228 266 304 342 380 418 456 Ipm
5 7.5 10 15 fps
1S 2.3 30 4.6 mps
Flow Rate
Inquire with governing autMri!ies for local installation requirements
4A
AM ES
FIRE 5 WATERWoRK53
A WATTS Brand
kPa psi 211
83 12
99 10
55 a
41 6
28 4
14 2
0 0
0 25 50 75 100 125 150 175 200 gpm
6P 0 95 190 285 380 475 570 60 760 Ipm
5 7.5 10 15 fps
1.5 2.3 3.0 4.6 mps
Flow Rate
NOTICE
The information contained herein is not intended to replace the
full product installation and safety information available or the
experience of a trained product installer. You are required to
thoroughly read all installat on instructions and product safety
information before beginning the installation of th s product.
USA: Baeldlow Tel, (978) 6e9-6066 • Fax 978) 975-6350 • AmesFireWater.com
USA: Control Valves TeL (713) 943-0688 • Fax. (713) 944 9445 • AmesNeWater.com
Canada: TO (905) 332-4090 • Fax: (905) 332.7068 • AmesFireWatar.ca
Latin America: Tel: (52) 55-4122.0138 • AmesFireWater.com
ES-A-200013-FP 2007 0 2020 Watts
VSR-S
P POTTER Vane Type WaterflowAlarm
The Symbol of Protection Switch With Retard
Features
• Assembled in USA
• 0-90 second field replaceable time delay retard
• Easy to read retard time delay adjustment knob
• Fits I'- to 2" CPVC, copper, brass, or iron pipe
Comes with all necessary paddles
• Two SPDT (corm C) conlacts
• Weatherproof
• Easy to read xvire terminal designations
• 5 year warranty
A CAUTION
Waterflow switches that are monitoring wet pipe sprinkler systems
shall not be used as the sole initialing deice to discharge AITI,
deluge, or chemical suppression systems. Watcrflow switches uscd
for this application may result in unintended discharges caused by
surges, trapped air, or short retard times
.,,�.�, smlrruurF
s c uL us
LISTED
Important: This document contains important information on the installation and operation ofthe VSR-S watcrflow swi0.ties. Please read all instructions
carefully before beginning installation. A copy of this document is required by NFPA 7' to be maintained on site.
Description
The Model VSR-S is a vane type tvaierflow switch for use on %vet
sprinkler systems that use 1•-(25mm). I r/,-' (32mm), 1'h"Mmrt) or 2"
(50mm) pipe size. The unit may also be used as a sectional waterflow
detector on large systems.
The unit contains two single pole double throw snap action switches
and an adjustable, instantly recycling pneumatic retard. The switches
are actuated when a flow of 10 gallons per minute (M LPM) or more
occurs downstream of the device. The flow condition must exist for a
period of time necessary to overcome the selected retard period.
Enclosure
The VSR-S switches and retard device are enclosed in a general
purpose, dIe-cast housing. The cover is held in place with two tamper
resistant screws which require a special key for removal. A field
installable cover tamper switch is available as an option which may
be used to indicate unauthorized removal of the cover. See bulletin
number 5401103 for installation instructions of this switch.
I AWARNING 1
• Installation must be perfunned by qualified personnel
and in accordance with all national and local codes and
ordinances.
• Shock hazard. Disconnect power source before servicing.
Serious injury or death could result.
• Risk of explosion. Not for use in hazardous locations. Serious
injury or death could result.
Technical Specifications
Service Pressure
300 PSI (20,68 nAR) • Ul.
t0 GI•.At (38 1 1'kl )
Flow Required for
F low
To ensure minimum flow of 10 gpm, a minimum pressure is
Almm
rcquircd at all sprmklcn vs ith a k-factor of 3 or less
k-3 to psi
iC-2,9: 12 PSI
Maximum Surge
IN HIS 15.5 rim s)
Enclosure
IDIc-cast, red pomdercoal finish
Two sets of SPED I'1Fotm CI
Contact Ratings
11) Minps at 125 250VAC
2OAmpsal30%DC Rcsis6w
10 mAmps ruin. at 24V IDC
Conduit Entrances
'rwo 1.2" conduit connections provided. ludrcrdual switch
compartments suitable rur dissimilar voltages
Listed plagie, copper. schedule 40 iron pipe and unlisted riser
asscmbhcsapprossd b) Pover.
Flls pipe silts • I ", I .'.. I W' and 2"
Usage
1 vJr. 12 paddki are furnished with each tent, one for each pipe
size of threaded and sweat TLEE, one 11ir V' CPVC, unc for I"
CPVC (Central). ono for I" threaded vibe* C PVC and on: Ivor
Pji Ilrcadc!IJapan)
• NEiNIA-1'IP05RatcdFnclusure suitable for induuror
Environmental
ou1d1K1r1J9:wi1hfactor) installed gasket and dir-casthoucmgulien
Specifications
trscdwith appropriate conduitfilling.
•'IimperaitueRange. 40'F-120`F.(4.5°C-49-CI-U1.
Automatic Sprinkler %JITA•13
Service Use
One or I"o firmly dwelling NI: PA-1 ID
Rcsidcmialoccupanc)upit) four storics NFPA•l3R
National Fire Alamo Code V l-v%-72
•Specifications subject to change w ithout notice.
Potter Electric Signal Company, LLC St. Louis, MU Phone_ 800-325-3936 www.pollersignal.cont
5401206-REV 11 • 05.11) 1! cili l of 6
(E)POTTER
The Symbol of Protection
Installation
VSR-S
Vane Type Waterflow AIarm
Switch With Retard
These do%ices may be mounted in horizontal or vertical pipe On horizontal pipe they should be installed on the top side of the pipe where they will
be accessible. The units should not be Installed within 6" (15cm) of a lifting which changes the direction of the waterllow or within 24" of a valve or
drain. ScIcc, the proper paddle for the pipe size and type ofTEE used sec Fig. 2 for instructions on changing paddle. The unit has a l" NPT bushing for
threading into a TEL Sec Fig. I for proper TEL: size, type and installation. Use no more than three wraps of teflon tape -
Screw the dcvacc into the TIE: fitting as shown in Pig. I. Care must be taken to properly orient the device for the direction of %%aterflow.
The vane must not rub the inside of thu TEL or bind in any way. The stem should move freely «hen operated by hand
The deice can also be used in copper or plastic pipe installations with the proper adapters so that the specified TEE fining may be installed on file pipe
run.
Note. Do not leave cover off for an extended period of time.
AWARNING -
Do not trim the paddle. Failure to follow these inslnictions may prevent the device from operating and will void the warranty. Do not obstruct or otherwise
prevent the trip stern of the flow switch from moving when water flows as this could damage the How switch and prevent an alarm. If an alarm is not
desired, a Flowswiich Bypass Switch should he used {refer to Potter data sheet 5401554j. or a quali Red technician should disable the alarm system.
Fig !
i H'11USAI, C'
kit)LN r 5O ARROu
HUSHING I'OIN rs
DIRKTIu.N Ur N.%1Hirt
I" Npr rnRl.Vft D
t1TCIN4 ON:\LL SILI S
Fit N OI- Ti it: TI I MAY [if
t104FAVI.D OR tin%UAT 1414
DIR
+u
Retard Adjustment
The delay can be adjusted by rotating the retard adjustment knob from
0 to the max setting (60.90 seconds). The time delay should he set at
the minimum required to prevent false alarms.
Paddle Selection
Fig 2
nittrLtiu�of
1�ArFH ri on
RNING
There arc 12 paddles filrnishcd with each unit. One for each size of
threaded, sweat or plastic THE as described in Fig. 3. These paddles
have raised lettering that shows the pipe size and type of TEE that
they are to be used with. The proper paddle nnusl be used. The paddle
must be properly attached (see drawing) and the screw that holds the
paddle must be securely tightened. Do not trim the paddle.
\'We, For National Fire products risers. use paddle marked SWAT
for corresponding site riser.
Potter Electric Signal Company, LLC St. Louis, MO Phone; 800-325-3936 www.potlersignal.coin
5401206- nil: V H • 115 19 PAGF 2 Of-0
(E)POTTER
The Symbol of Protection
TEE Specifications
Screw the fitting into the TEE fitting as shown in Fig. 3.
Fig 3
FLOW 1 l l.. 16"
—� (43NINI) APPRU�C
DI.PTH / I
t WOL, 735_33
The depth to the inside bottom of the TEE should have the following
dimensions -
Approximate Depth Requirement
Tee Size
Threaded
Sweat
CPVC
1" x 1" x 1"
2 1/16"
1 3)4"
2 7;16"
1 1 /4" x 1 1 N" x 1"
2 T 16"
2 7)16"
NIA
1 1 2" x I IC" x 1"
2 11 16"
2 1.4"
N/A
2"x2"x 1"
33 16"
234"
NIA
Use only factory TLL's with a I" NPT bull. Threaded bushings.
reducing bushings, mechanical TFF's and weld-o-lets are not
allowed unless they comply with the dimensions listed in the chart
in Fig. 3 and have been factory appro%ed by Potter. Apply tenon
tape to the I" NPT fitting Do not use more than three wraps of
tctlon tape. Do not use anv other tvnc of sealant.
VS R-S
Vane Type Waterflow Alarm
Switch With Retard
Cover Tamper Switch Wiring
Fig d
(Shown with cover in placcl
C N.O. H.C.
(WHT) (RED) (13LK)
Switch Terminal Connections
Clamping Plate Terminal
r;g s
1v
OUTG DWG 11146-16
AWARNING
An uninsulated section of a single conductor should not be looped
around the terminal and sen a as m o separate connections. The w irc
must be seti crcd, thereby providing supervision of flit connection in
the event that the wire become dislodged from under the terminal
Failure to sever the wire may render the device inoperable risking
severe property damage and loss of life.
Do not strip wire beyond 3fN" of length or expose an uninsulated
conductor beyond the edge of the terminal. block. When using
stranded w ire. capture all strands under the claniping plate.
Potter L•lectric Signul Company. LLC St. Louis, MU Phone: 800-325-3936 www.pottcrsignal.com
5401'06. It 1: V I I • 05 19 R%GF 3 01' 6
(E)POTTER
The Symbol of Protection
Typical Electrical Connections
Fig 6
OOrVNF[TON
I
r"TRAt I ROM
WAFSF NEUTRAL FROM Bit
VSR-S
Vane Type Waterflow Alar m
Switch With Retard
IElk Rn Annwl
NOn.
Wtw.t nfiNt—ULLbled
Wp trpipwwiusethepwAj
irwna rF orra we nmeirii
A CAUTION
The VSR-S does not require power to operate- Do not connect AC power directly to the tcnninals as this will damage the switch.
The terminals are for switching poncr to an indicating appliance such as a bell or strobe Similar to how a light switch is used to switch poncr to a
light The terminals can also be used to connect to a fire -security panel.
\'ores:
I. The Model VSR-S has two switches, one can be used to operate a central station. proprietary or remote signaling unit, while the other L011104 t Is
used to operate a local audible or N isuaI annunctalor
2. For super% ised circuits, see "Switch Tennnal Connections Clamping Plate Terminal" drawing and waming note (rig. 5).
Fig 7
Break out thin section of cover w hen wiring, both switches from one
conduit entrance
Testing
The frequency of inspection and testing for the Model VSR-S and its
associated protective monitoring system should be in accordance with
applicable NFPA Codes and Standards and,or the authority having
jurisdiction !manufacturer recommends quarterly or more rrequentfyl.
It' protiidcd, the inspector's test valve shall always be used for test
purposes. If there arc r.o provisions for testing the operation of the
now detection device on the system, application of the VSR-S is not
recommended or advisable.
A mininiunt (low of 10 GPAI (38 LPAI) is required to activate this device,
Please ad%ise the person responsible for testing of the fire
protection system that this system must be tested in accordance
with the testing: instructions. Do not obstruct or otherwise prevent
the trip stem of the flow switch from mo%ing when water flows as
this could damage the flow switch and prevent an alarm. I f an alarm
IS not desired, a F to%v switch Bypass Switch should be used ( refer to
Potter data sheet 5401554). or a qualified technician should disable
the alarm system.
Potter Electric Signal Company, LLC St. Louis, MO Phone 800-325-3936 www.poltersignal.com
541n 206 - RE V It • 05 19 PAGI: 4 OF 6
(E)POTTER
The Symbol of Protection
Mounting Dimensions
Fig 8
Maintenance
VS R-S
Vane Type Waterflow Alarm
Switch With Retard
1k PW
1523 mmi
11
i*---- -55G- ---�"�
(141 2 mml
— 2 On-
(50.8 mntl
Inspect detectors monthly for leaks I r leaks are founts, replace the dc(ector. The VSR-S vv atcrflovv svv itch should prier ide years of trouble -rice service. The
retard and snitch assembly are easily field replaceable In the unlikely event that either component does not perform properly, please order replacement
retard iuitcli assembly stock number 1029030. There is no maintenance required. only penodic testing and inspection. Vane type vva(earflow Swi(CIiCS
have a normal service life of 10-15 years. I however, the service life may be significantly reduced by local environmental conditions -
Vane -Type Waterflow Switch for Small Pipe Specification
UL, CUL Listed, LPCB Approved and CE Marked vane type ivatertlow switches shall be furnished and installed at each sprinkler system connection to
the wet pipe main w here indicated on (lie dr►wing.s and plans and as required by applicable local and national codes and standards The device shall consist
of a I" NPT threaded brass bushing for installation into toes and approved manifolds, gasket and nun -corrosive vane and trip stem assembly as well as
a field replaceable adjustable time delay.' switch mechanism to prevent false alarms from water surges. All welled parts of the waterflow switch shall be
nun -corrosive to resist being afTected by or contributing to corrosion. The w•aterflow svv itch enclosures shall be NLMA 4 rated and the cover shall be held
captive by tamper resistant screws It shall be possible to install an optional cover tamper switch to detect removal of the enclosure The field replaceable
instantly rcc)cling adjustable pneumatic retard shall provide a 0-90 second time delay and visual indication of activation. I- xpiratiun ofthe retard time shall
result in the simultaneous operation of mo sets of single pole double throve (SPDT) switch contacts rated at I OA, 125VAC and 2A, 30VDC. Each switch
contact shall ha%e a separate wiring chamber and separate conduit entrance to comply vv ith the NI-C requirements for separation of power I imited and non
pow cr Iunited conductors without the need for special wire or wire methods. The device shall be listed for pressures up to 300 psi, maximum water surges of
18 fps and alarm activation by a continuous flow of I Ogpm. The device shall be Listed for installation on CPVC, brass, copper and iron ices and mam folds
from I"- 2" size. The vva(erflow svvitch shall be a model VSR-5 manufacturod by Potter Electric Signal Company LLC
Potter Mcetric Signal Company, LLC + St. Louis, NIO Phone; 800-325-3936 • www potters ignaLcoin
5401:06 • RIN 11 • 05 19 R%GF. 5 UP 6
(E)POTTER
The Symbol of Proter on
Retard/Switch Assembly Replacement
I.
2.
3.
4.
5.
6.
7,
8.
Fig 9
VSR-S
Vane Type Waterflow Alarm
Switch With Retard
Make sure the fire alarm zone or circuit connected to the waterflow� switch is bypassed or otherwise taken out of service
Disconnect the power source for local bell (if applicable).
Identify and remove all wires from tilt watertlow switch.
Remove the (2) mounting screws holding retard. switch assembly to the base. Do not remove the (2) retard housing screws.
Remove the retard assembly by lifting it straight up over the Iripstem
Install the new retard assembly Make sure the locating pins on the retard./Mitch assembly fit into the locating pin bosses on the base.
Re -install the (2) original mounting screws.
m Reconnect all %%ires. Perfora flow test and place the system back in service.
Ito \O r RE -\Kit
: 31 RI -TAR I1 I hli
q Rl t'.S
REM VI- 1:111R14AVAt.%1rFLVtI.Vt:
SCUMSILUI DIM, R171RP 5q 11('+I
ASSR111n Y 10 BASE
Removal of Waterflow Switch
• To prc%cnt accidental water damage_ all control %awes should he
shut light and the system completely drained before watertlow
detectors are removed or replaced,
+ Tum off electrical pow or to the detector, then disconnect wiring.
+ Use a wrench on the flats of the bushing Turn the switch
counterclockwise to disengage the pipe threads
- Gently lift w ith your fingers, roll the vane so it w ill fit through
the hole while continuing to lift the w'aterflow' detcCIOr.
- Lift detector clear of pipe
HRIiAK0LIT1'tHK%crt sot -(OVER
MIE+V WIRING 110711 SWIT(111
FROM O\G ( ONMIT I VTR-INCF
R17M)S11'ITCH %SSIAKIIN'
U I L OCAI
C1 UK.11
HnSSFS 0
Ordering Information
4 L:i GKCCHtiAi MOUNII\n
III iI} /C(RT."S
t /
}
Alodcl
Description
Stock Number
VSR-S
VSR-S WATER FLOW
1144440
INDICATOR
Replaceable Components: Retar&Si%itch Assembly, stock no 1029030
Paddle Tree, stock no. 5559001
Paddle Retention Screw, stock no. 5490'174
Optional Components, Cover Tamper Switch, stock no. (Mo 148
FSBS - Flow sw itch Bypass Switch, stock no
3001006
DG-B-R Surface Mount Double Gana Box -
Red F,' FSBS_ stock no. 1011(W84
Potter Llectric Signal Company, LLC - St, Louis, MU Phone: 800-325-3936 w'ww.pottersignal.com
54012t1F1. 111- V 11 • t15 19 Mcil. 6 OF 6
Model 1011A
TESTAN FUINO
Sectional Floor Control Test and Drain Valve
for Systems Requiring Pressure Relief Valve
The AGF Model 1011A TESTANDRAIN. provides the test and express drain functions for wet fire sprinkler systems on
multi -story installations requiring pressure relief (NFPA 13 and NFPA 13R). The Model 1011A features a Model 7000 Pres-
sure Relief Valve with drain pipe.
The Model 1011A is available in a full range of sizes (a/ to 2") with NPT connections (BSPT available). The Model 7000
Pressure Relief Valve (UL/FM) features a flushing handle and a 175 PSI factory rating (other pressure ratings available).
• Complies with NFPA 13 and NFPA 13R Requirements
• Compact, Single -Handle Ball Valve
• Tamper -Resistant Test Orifice and Sight Glasses
• 300 PSI rated.
• Specifiable orifice sizes: a" (2.8K), '/W (4.2K),114" (5.6K), (8.0K), Ya" (11.2K, ELO), zw' (14.OK, ESFR), and K25
• Relieves Excess System Pressure caused by Surges or Temperature Changes
• Shipped with Relief Valve and Bypass Drain Ports Plugged to Expedite Pressure Testing
• Locking Kit Available
Repair kits are available for all TESTANDRAIWI valves_ Kit inctudes: Adapter Gasket (1), Ball (1), Valve Seats (2),
Stem Packing (1), and Stem Washer (1). Valve and orifice size must be specified when ordering.
NOTE 11 is important to note that the pressure rating of the relief valve indicates an operating range of pressure for troth opening and closing of the valve
Standard relief valves are required to OPEN in a range of pressure behveen 900. and 1050. of their rating. The valves are required to CLOSE at a pressure
above 80% of that rating The relief valve should be installed where it is easily accessible for maintenance Care should be taken that the relief valve CANNOT
be isolated frorn the system when the system is operational A relief valve sllouid NEVER have a shutoff valve or a plug downstream of its outlet,
55 M1011A V001 06/13 Tt_sT NDRAIN' is a registered trademark of AGF Manufacturing Inc
Model 1011 A
to
LKM TESTANDRAIN
FM Model 1011A 300 PSI Bronze Ball Valve, Model 7000 Pressure Relief Valve
APINrM
Factory Rated at 175 PSI with other setting available
Dimensions
SIZE
A
B
C
D
E
F
G
H
7"6"
11/t"
23A6"
35A"
33W
113/16"
49/16"
63/11"
a
(191 mm)
(37.5 mm)
(57 mm)
(93 mm)
t86 mm)
(46 mm)
(117 mm)
(162 5 mm)
1
79/16"
11h"
2-Yi6"
35W
33W
113/6"
49/16"
63W
(191 mm)
1 (37.5 mm)
(57 mm)
(93 mm)
(86 mm)
(46 mm)
017 mm)
062.5 mm)
1 1 /a"
7i4W'
111A6"
29/16"
41/4"
35W
115/16"
59A6"
71h"
(201 mm)
(43 mm)
(65 mm)
(108 mm)
(91 mm)
(51 mm)
(141 mm#
(192 mm)
81V116"
11316"
31/4"
51A6"
37W
25"
81/4"
100"
(227 mm)
(45 mm)
(81.5 mm)
(127 mtrr)
(99 mm)
167 mm)
(207 mm)
(274 mm)
211
81`V116"
3/16"
:05
31/4"
5106"
37W
2`W'
81/4"
107W
{227 mm)
mm)
(81.5 mm)
(127 mm)
(99 mm)
(67 mm)
(247 mm)
(274 mm)
The Model 1011A provides the following...
From the 2013 Edition of NFPA 13
Chapter 8.16.2.4.1'
Provisions shall be made to property drain all parts of the systerli
Chapter 8.16.2.4.2
Dra n connevtlons, interior sectional or floor control valve(s) -
& 8.16.2.4.3
shall be provided with a drain connection having a minimum
size as shown in Table 8.16.2.4.2.
Chapter 8.16.2.4.4
Drains shall discharge outside or to a drain capable of handling the
flow of the drain.
Chapter A.B.17.4.2
(Wet Pipe System) test connection is permitted to terminate into a
drain capable of accepting full flow... using an approved sight test
connection containing a smooth bore corrosion -resistant orifice
giving a flow equivalent to one sprinkler...
Chapter B.17.4.2.2
The test connection valve shall be accessible.
Chapter 8.17.4.2.4
shall be permitted to be installed in any location... downstream of
the waterflow alarm.
Chapter 8.17.4.3.1
(Dry Pipe System) a trip test connection not less than 1 " in
diameter, terminating in a smooth bore corrosion -resistant orifice,
to provide a flow equivalent to one sprinkler...
Chapter B.17.4.3.2
The trip test connection... with a shutoff valve and plug not less
than I", at least one of which shall be brass.
Chapter 7.1.2
- a wet pipe system shall be provided with a listed relief valve set
to operate at 175 PSI or 10 PSI in excess of the maximum system
pressure, whichever is greater.
Chapter 8.16.1.2.3'
A listed relief valve of not less than 1/ " in size shall be provided on
the discharge side of the pressure -reducing valve set to operate at
a pressure not exceeding rated pressure of the system.
Chapter A.8.16.1.2.3
- consideration should be given to piping the discharge from the
(pressure relief) valve
[USA Patent # 47413611 and Other Patents Pending
AGF Manufacturing Inc.
100 Quaker Lane, Malvern, PA 19355
Phone: 610-240-4900
Fax: 610-240-4906
Job Name:
Architect:
Engineer:
Model 1011A - Front View
Model 1011A - Plan View
Orifice Sizes
%I' '/le" 11 „ `A % 6/a" ELO',
1/1" ESFR", and K25"
Materials
Handle ................
Steel
Stem ...................
Rod Brass
Ball ......................
C.P. Brass
Body ...................
Bronze
Valve Seat...........
Impregnated Teflon"
Indicator Plate....
Steel
Relief Valve.........
Bronze
Bypass Fittings...
Brass
Bypass Tubing....
Nylobraid
Approvals
UL and ULC Listed:
(EX4019 & EX4533)
FM Approved
NYC -BSA No. 720-87-SM ItA�f lA n.S.11
www.testandrain.corn
Available on 1 ?4" to 2" size units only • "Available on 11," and 2" size units only
Contractor:
CPVC
Fire Sprinkler Products
INSTALLATION
INSTRUCTIONS
crvc fin SMNIMLER PRODUCTS
Visit our website:
October 30, 2018
FlameGuard• LIMITED LIFETIME WARRANTY
Except as otherwise mandated by law or herein provided, Spears' Manufacturing Company
('Company') warrants Standard Catalog Products {'products') which have been directly
manufactured by them to be free from defects in material and workmanship for as >ong
as the original intended end user of the Products ('End User') reta'ns ownership and
possession of the Products and complies with this Warranty ('Warranty Period'). Products
Installed with pipe, fittings, valves, solvent cements, threads sealants or other related
products, not manufactured by this company, are subject to review and may be exempt at
the sole discretion of the Company. Each other person or entity acquiring or employing the
Products, including buyers, contractors and installers ("Buyer") and End Users {'BuyeriEnd
User') agrees that this Warranty shall be effective only during the Warranty Period so long
as the Products are used solely for the normal purposes for which they are intended and
in conformance with Industry established standards, engineering. installation, operating,
and maintenance specifications, recommendations and Instructions including explic t
instructions by the Company; the Products are properly installed, operated and used, and
have not been modified; and all the other terms of this Warranty are complied with. Any
violation thereof shall void this Warranty and relieve Company from all obligations ar'sing
from this Warranty and the Products.
Upon receipt or discovery of any Products that appear questionable or defective each Buyers
End User shall promptly Inspect and return any such Product to the Company at 15853 Orden
Street, Sylmar, California 91342, accompanied by a letter stating the nature of any problems.
If the Products are determined by Company to be defective In materials or workmanship
directly provided by Company, Company, at its sole option, may either repa.r or rep ace the
defective Products, or reimburse applicable Buyer/End User for the cost of such Products. The
applicable Buyer/End User shall bear all applicable shipping costs. THIS SHALL BE BUYERS+
END USERS' SOLE REMEDY. EACH BUYERIEND USER AGREES THAT COMPANY WILL NOT BE
RESPONSIBLE FOR ANY OTHER OBLIGATIONS RELATING TO THE PRODUCTS, INCLUD NG ANY
OTHER MATERIALS OR LABOR COSTS, LOSS OF USE OR ANY OTHER ITEM OR FOR ANY DELAYS
IN COMPLYING WITH THIS WARRANTY BEYOND COMPANY'S REASONABLE CONTROL
COMPANY SHALL NOT BE LIABLE FOR, DOES NOT ASSUME, AND EXPRESSLY DISCLAIMS,
ANY LIABILITY, RESPONSIBILITY AND DAMAGES; DUE TO ANY BUYERIEND USER'S
FAILURE TO COMPLY WITH THIS WARRANTY, INCLUDING IMPROPER INSTALLATION, USE
OR OPERATION; USE WITH PRODUCTS FROM OTHER MANUFACTURERS THAT DO NOT
MEET ASTM OR OTHER APPLICABLE PRODUCT STANDARDS; IMPROPER CONTROL OF
SYSTEM HYDRAULICS, IMPROPER WINTERIZATION PROCEDURES, IMPROPER VOLTAGE
SUPPLY, CONTACT WITH INCOMPATIBLE MATERIALS OR CHEMICALS, EXCAVATION/
DIGGING, EXCESSIVE WEIGHT, AND VANDALISM; DUE TO REASONABLE WEAR AND TEAR
AND DUE TO ANY ACTS OF NATURE, INCLUDING LIGHTNING, EARTHQUAKES, GROUND
MOVEMENT, FROST HEAVE, ON FLOODS.
COMPANY EXTENDS ONLY THIS WARRANTY AND EXPLICITLY DISCLAIMS ALL OTHER
WARRANTIES, WHETHER IMPLIED OR OTHERWISE EXPRESSED, WHETHER ORAL,
STATUTORY OR OTHERWISE, INCLUDING ANY IMPLIED WARRANTIES OR AFFIRMATIONS
FOR SUITABILITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO
AFFIRMATION BY COMPANY OR ANY OF ITS REPRESENTATIVES, BY WORDS, CONDUCT
OR OTHERWISE, SHALL CONSTITUTE A WARRANTY. THIS WARRANTY MAY NOT BE
TRANSFERRED, EXTENDED, ALTERED OR OTHERWISE MODIFIED IN ANY MANNER, EXCEPT
BY WRITTEN AGREEMENT SIGNED BY COMPANY.
BY ITS ACCEPTANCE OF THE PRODUCTS, EACH BUYERIEND USER EXPRESSLY WAIVES ALL
OTHER LIABILITY OR OBLIGATION OF ANY KIND ORCHARACTEROFCOMPANY, INCLUDING
LIABILITY PREDICATED UPON CONTRACT, TORT, STRICT LIABILITY OR OTHER LEGAL OR
EQUITABLE GROUNDS, AND ALL, IF ANY, DAMAGES AND LOSSES AS A RESULT THEREOF,
INCLUDING ALL, IF ANY, COMPENSATORY, GENERAL, SPECIAL, CONSEQUENTIAL,
INCIDENTAL, OR PUNITIVE DAMAGES. WITH RESPECT TO SUCH WAIVERS, EACH BUYER/
END USER EXPLICITLY WAIVES CALIFORNIA CIVIL CODE §1 S42 WHICH STATES"A GENERAL
RELEASE DOES NOT EXTEND TO CLAIMS WHICH THE CREDITOR DOES NOT KNOW OR
SUSPECT TO EXIST IN HIS FAVOR AT THE TIME OF EXECUTING THIS RELEASE, WHICH IF
KNOWN BY HIM MUST HAVE MATERIALLY ADVERSELY AFFECTED HIS SETTLEMENT WITH
DEBTOR" AND ALL OTHER SIMILAR STATUTORY, COMMON AND CASE LAW RIGHTS,
DEFENSES AND LIMITATIONS.
Having previously Independently inspected the Products, or a sample, as fully as desired,
or having the opportunity to and having not done so, upon acceptance of delivery of the
Products, and except as otherwise herein explicitly provided, each Buyer/End User by
acceptance or use of the Products accepts them In their 'AS IS' and "WITH ALL FAULTS'
condition without any other warranty, expressed. implied or otherwise, and accepts and
assumes the entire risk and cost of all servicing, remediation and consequences thereof.
This Warranty shall be governed by California law and any unenforceable provisions severed
without affecting the remaining provisions. As used herein, 'including' includes 'without
limitation'
TABLE OF CONTENTS
warranty
IMPORTANT INFORMATION
Inside Cover
Use of this Manual • Hazards & Information Definitions
4
System Engineering, Installation & Maintenance
4
Installer Training
5
General Installation Safety Instructions
5
Introduction _
5
Handling & Storage
6
Pipe & Fittings _ _ _ —6
One -Step Solvent Cement
6
Listing, Approvals, Application & Use
7
Light Hazard Occupancies
Residential Occupancies
T8
Low Pressure Dry Pipe and Pre -action Systems _ _
Concealed Installations
9
Combustible Concealed Installation with Specific Use Sprinklers ,10
Combustible Attic Spaces with Specific Use Sprinklers
10
Exposed Installations _
10
Expanded Use with Light Hazard Extended Coverage and Residential Sprinklers
_ 11
Unfinished Basement with Exposed Solid wood Joist Installation _ _
12
Extended Coverage Quick Response Sprinklers
Return Air Plenum Installation • Garage Installations
Ambient Temperature Limitations - High Temperature Areas
Cold Temperature Areas
Fire Sprinkler System Risers
Underground Fire Service • C-UL Listing Requirements
20.21
Factory Mutual Approvals 22
Loss Prevention Certification Board LPCB 22-23
NSF International . 23
Penetrating Fire -related Walls & Partitions 23
Heat Sources & Open Ceiling Areas
Use With Other Manufacturers' Pipes, Fittings & Solvent Cement
Installation & Joining 24
Solvent Cement Welded Joints 24
Solvent Cement Requirements 29
Threaded Connections
29-30
TorqueSafe", QuickTorque-& Sof orque" Gasket Sealed Thread
Connections 31
GripLoc^ Fitting Connections
Painting Pipe & Fittings • Cleaning
Transition to Other Materials • Flanged Connections
Flange Data & Bolt Torque • Grooved Coupling Adapters
Adjustable Sprinkler Head Adapter Installation
.,. 35-36
Flushing System
38
System Acceptance Testing {Hydrostatic Pressure Test)
39
Recommended Curin Procedures for Systems ModAcauon or Repair
39
Engineering Data
41
Pipe & Fitting Specifications- Hydraulic Design
42
Allowance for Friction Loss In Fittings
42
Hanger & Supports
43
Riser Support
46
Exposed Installations • Earthquake Bracing • Trenching. _
47
5nakinglDefleclion of Pipe
48
Backfilling
49
Material Properties
50
Expansion & Contraction
51
Expansion Loop & Offset Configurations
52-54
Review -Do's & Don'ts
56-57
Material Safety Data Sheet
58-65
FG 3 1018 Q 2018 Spears* Manufacturing Company
IMPORTANT INFORMATION
Please Read the Following Section Before Proceeding
Use of this Manual
Spears* FlameGuard• CPVC Fire Sprinkler Products are approved for
use in combination with other listed manufacturers' products (see,
'Use With Other Manufacturers' Pipes, Fittings, and Solvent Cements"
section). However, specific application approvals may not be the
same amongst manufacturers. it Is the installer's responsibility to
verify suitability of products used in combination according to each
manufacturer's installation instructions. Engineering data related to
the installation and use of CPVC Fire Sprinkler Pipe provided in this
manual is based on product manufactured by Spears' Manufacturing
Co. (Spears* FlameGuard•). If products other than Spears* are used,
follow the appropriate manufacturer's installation instructions. Contact
Spears' if questions on any application are not addressed in this
manual.
This manual is intended for use by specifiers, installers, and users
in the selection, design, installation, and inspection of Spears'
FlameGuard' CPVC Fire Sprinkler Products for fire protection service.
Due to the critical safety and loss prevention uses of such systems,
all information contained herein is considered vital to obtain proper
system performance and must be read and understood carefully
before starting the installation. The information contained within
this manual is accurate at the time of publication to the best of our
knowledge. It is not meant as a replacement for formal installer training.
We do not make any guarantees nor assume any liabilities arising out
of its use. If you need additional copies, or if you have any questions
about the safe installation and use of these products, contact Spears•
Manufacturing Company, P.O. Box 9203, Sylmar, CA 91392 or call (800)
862-1499. Additional copies of this manual may be downloaded from
our web site- www.spearsmfg.com.
Hazards & Information Definitions
Definitions for identifying the various hazard levels are as follows:
• WARNING-Theuse of the word"WARNING" identifies the presence
of hazards or unsafe practices that could result in severe personal
injury if instructions, Including recommended precautions, are
not followed.
• CAUTION - The use of the word "CAUTION' identifies possible
hazards or unsafe practices that could result in personal injury,
product damage, ands or property damage if instructions, including
precautions, are not followed.
• NOTICE - The use of the word "NOTICE" identifies special instructions
that are highly important but not related to hazards.
• Text information in bold print - Text in bold print identifies
additional important information that may or may not be related
to a hazard, according to the topic and context.
System Engineering, Installation & Maintenance
CPVC Fire Sprinkler Systems must be engineered, installed and
maintained in accordance with locai codes, standards and Spears'
FlameGuard' CPVC Fire Sprinkler Products Installation Instructions.
Code requirements and field conditions may differ It is the responsibility
of the instal- contractor to ensure that the product is suitable for the
intended use and that all requirements have been satisfied.
0 2018 Spears* Manufacturing Company FG-3-1018
Installer Training
Spears* Manufacturing Company recommends that installers receive
proper installation training and that training be renewed every
two (2) years. Training will be provided at no charge by contacting
an authorized Spears* FlameGuard' CPVC Fire Sprinkler Products
distributor or your nearest Spears* Regional Distribution Center.
General Installation Safety Instructions
• Use only recommended accessories. Use of improper accessories
or unapproved system components in conjunction with Spears'
FlameGuard" CPVC Fire Sprinkler Products will void the warranty
and may result in improper operation of the system.
CAUTION: Avoid dangerous environments. If utilizing electrically
powered tools for installation, be sure that the area is free of moisture
or wetness that could create an unsafe condition. Keep work area
clean and well illuminated. Allow sufficient space for measuring and
system dry -fit to accommodate proper installation.
• Prevent back injury. Always practice safe lifting and installation
techniques.
Use only tools specifically designed for plastic pipe and fittings.
• Inspect the products. Be sure that all parts are included and that you
have all necessary tools available to properly install the system.
CAUTION: Follow all workplace safety requirements. Wear safety
glasses, hardhat, and safety footwear. Always practice safety first.
• When solvent cementing, always work in a well -ventilated area.
Avoid sources of heat or open flames. DO NOT smoke. Wear
protective gloves. PVA-coated protective gloves are recommended
for use while solvent cementing. If hands come in contact with
solvent cement, use a waterless, abrasive soap.
• Wear ear protection. Protect your hearing if you are exposed to long
periods of very noisy job -site operations.
INTRODUCTION
Spears' FlameGuard' CPVC Fire Sprinkler Products are manufactured
from high quality, Post -Chlorinated Poly Vinyl Chloride (CPVC), a
specialty thermoplastic material tested and approved by certifying
agencies for use in CPVC fire sprinkler systems, Spears' FlameGuard`
CPVC Fire Sprinkler Products provide unique advantages over
traditional metal fire sprinkler systems through superior hydraulics,
ease of installat=on and handling and qu'ck assembly using readily
available, inexpensive tools.
FG-3-1018 0 2018 Spears' Manufacturng Company 5
Handling & Storage
Pipes & Fittings
Spears' FlameGuard' CPVC Fire Sprinkler Products resist attack from a
large group of chemicals that are corrosive to metallic piping. However,
care must be taken to avoid contact with chemicals that are harmful to
CPVC including those found in some common construction products.
Specific chemicals or chemical vapors that contact CPVC can weaken or
severely damage the system. Consult with the chemical manufacturer
or Spears' before use.
WARNING: DO NOTexpose Spears' FlameGuard' CPVC Fire Sprinkler
Products to edible oils, esters, ketones, or petroleum -based
products, such as cutting oils, packing oils, traditional pipe thread
pastes or dopes, and some lubricants. Do not store or install CPVC
products in direct contact with plasticizer containing materials such
as electrical tape or certain wire and cable insulations. Consult with
the chemical manufacturer for compatibility with CPVC or Spears'
before use. Contact with incompatible chemicals could cause serious
personal injury, property damage, and product damage.
Spears' FlameGuard' CPVC Fire Sprinkler Pipe should be stored
indoors with a maximum storage temperature of 110' F (43' CI- If
storing outdoors, the products must be covered with a non transparent
material to prevent extended exposure to sunlight. Brief exposure to
direct sunlight on the job site may result in color fade, but it will not
affect the physical properties. Spears' FlameGuard' CPVC Fire Sprinkler
Fittings should be stored indoors in their original containers to keep
them free from dirt and to help reduce the possibility of damage.
WARNING: Spears' FlameGuard' CPVC Fire Sprinkler Products must
not be subjected to prolonged sunlight exposure. The use of pipe
and fittings that have been damaged due to improper storage
could cause serious personal Injury, property damage, and product
damage.
Reasonable care must be exercised in handling Spears' FlameGuard'
CPVC Fire Sprinkler Products. DO NOT drop the products or drop
anything on them,
WARNING: DO NOT install Spears' FlameGuard' CPVC Fire Sprinkler
Products that have been scratched, split, or gouged. The use of pipe
and fittings that have been damaged due to improper handling
could cause serious personal injury, property damage, and product.
Damaged fittings or sections of pipe must be discarded
One -Step Solvent Cement
Spears' FS-5 One -Step low VOC Solvent Cement must be stored out
of direct sunlight in an ambient temperature between 40' F (4' C) and
90" F (32= Q. The solvent cement may be used for a period of two years
from the date stamped on the container. Expired solvent cement must
be discarded in an environmentally friendly fashion, in accordance
with local regulations. To prolong the life of the cement, the containers
must be kept tightly closed when not in use and covered as much as
possible when in use.
WARNING:
• Spears' FS-S One -Step low VOC Solvent Cement is highly
flammable. Eliminate all ignition sources.
Avoid breathing vapors. Use only with adequate ventilation.
Explosion -proof, general mechanical ventilation or local exhaust
is recommended to maintain vapor concentrations below
0 2018 Spears' Manufaclunng Company FG-3-1018
recommended exposure limits. In confined or partially enclosed
areas, a NIOSH approved organic vapor cartridge respirator with
a full face -piece is recommended. Avoid frequent contact with
skin. It is recommended that you wear PVA coated gloves and an
impervious apron.
• Avoid contact with eyes. Splash -proof chemical goggles are
recommended.
• Review the Material Safety Data Sheet (MSDS) and the important
product Information provided an the label for Spears* FS-5 One -
Step Low VOC Solvent Cement.
• Failure to follow the above recommendations could result In
death or serious personal injury.
Listings, Approvals, Application & Use
Spears* FlameGuard• CPVC Fire Sprinkler Products are fully tested and
approved for use in wet pipe fire sprinkler systems by Underwriters
Laboratories Inc., FM Global, and the Loss Prevention Certification
Board. Spears• FlameGuard• CPVC Fire Sprinkler Products are approved
for use in low pressure dry pipe or pre -action systems by Underwriters
Laboratories Inc. Spears* FlameGuard• CPVC Fire Sprinkler Products
are listed by NSF International for use in potable water systems, except
where specifically stated otherwise. For specific listing information not
covered in this manual concerning Factory Mutuaf,The Loss Prevention
Certification Board or NSF International, please contact your nearest
Spears" Regional Distribution Center.
NOTICE: National Fire Protection Association (NFPA) Standards 13, 13R,
and 13D is the authority on fire sprinkler system design and installation
and must be referenced in conjunction with this manual and all
local codes. This manual is reviewed and approved by Underwriters
Laboratories and all UUULC statements herein are considered an
extension of Spears' FlameGuard* UL Listings
CAUTION: Spears' FlameGuard' CPVC Fire Sprinkler Products are
NOT listed for outdoor applications- Outdoor installation could result
in product failure and property damage and will not be covered under
the Spears' FlameGuard` CPVC Fire Sprinkler Products warranty.
CAUTION. Spears' FlameGuard` CPVC Fire Sprinkler Products are
to be used in wet pipe systems only, except as provided for dry pipe
or pre -action systems in this manual. A wet pipe system is one that
contains water and is connected to a water supply system so that the
water will discharge immediately when the sprinkler is opened. A low
pressure dry pipe or pre- action system is a piping system containing
air or nitrogen under pressure that is released with the opening of a
sprinkler which activates a special dry pipe valve allowing water to flow
into the piping system and to the open sprinkler.
WARNING: Spears' FlameGuard' CPVC Fire Sprinkler Products must
never be used for distribution of compressed air or other gases except
as provided for under Low Pressure Dry Pipe and Pre -action Systems
specified in this manual- Failure to follow this warning could result in
product failure, property damage and severe personal injury or death.
Light Hazard Occupancies
Spears• FlameGuard' CPVC Fire Sprinkler Products are UL Listed for use
in Light Hazard Occupancies, as defined in the NFPA 13. In accordance
with NFPA 13, 2016 Edition paragraph 6.3.9.6, "Non -Metallic pipe
listed for light hazard occupancies shall be permitted to be installed
FG 3 1018 0 20185pears* Manufacturing Company
in ordinary hazard rooms of otherwise light hazard occupancies where
the room does not exceed 400 square feet" NOTICE: Local jurisdictions
must approve of this exception.
Residential Occupancies
Spears* FlameGuard• CPVC Fire Sprinkler Products are UL Listed for use
in: Residential occupancies up to and including four stories in height,
as defined in NFPA 13R,
Residential occupancies, as defined in the Standard forthe Installation of
Sprinkler Systems in One and Two -Family Dwellings and Manufactured
Homes, NFPA 13D.
Low Pressure Dry Pipe and Pre -action Systems
In accordance with the UL• Listing, Spears* FlameGuard• CPVC Fire
Sprinkler Products may be used in Low Pressure Dry Pipe and Pre -action
System applications in Light Hazard and Residential occupancies in
accordance with NFPA 13, 13D and 13R when subject to the following
additional limitations:
A CPVC Low Pressure Dry Pipe or Pre -action System is a piping
system intended for use where piping could be subjected to freezing
temperatures and water filled pipe cannot be utilized. The minimum
rated temperature is -20' F (-29° Q. Low Pressure Dry Pipe systems
contain compressed air or nitrogen (gas) having an internal gage
pressure of not more than 15 psig (105 kPa). These specially designed
systems require separate control valve mechanisms for this application
(supplied by others) that activate to release water into the dry piping
section and to the sprinkler heads.The water -filled portion of the system
control device must be in an area protected from freezing. It is the
installer's responsibility to be sure the system is installed in accordance
with the limitations of this manual and specifications of a Dry Pipe or
Pre -action Fire Sprinkler System Design Engineer for proper control
devices, pipe sizing, and other important des=gn and maintenance
criteria applicable to each project. CPVC dry systems must be designed
with the following maximum water delivery t: me delay.
Occupancy Hazard*
Remote Sprinklers
Open
Water Delivery
Delay, sec.
Residential
1
15
Light
1
60
'As described in NFPA 13, Standard for the Installation a(Sprinkler Systems.
Spears' FlameGuard• CPVC Fire Sprinkler Products are UL' Listed for
use.in Dry Pipe or Pre -action type systems when installed with UV
Listed Spears" FlameGuard", or BlazeMaster^ brands of CPVC Fire
Sprinkler Products that are also Listed for this application.
CPVC installation in a Dry Pipe or Pre -action sprinkler system must be
concealed (protected) by either:
(1) A 3/8 in. thick or thicker gypsum wallboard;
(2) A suspended membrane ceiling with lay -in panels or tiles having a
weight of not less than 0.35 Ib/ft2 when installed with metallic support
grids; or
(3)1/2 in. plywood soffits.
CPVC pipe and fittings used in a Dry Pipe or Pre -action System are not
for use in combustible concealed spaces where sprinklers are required
by NFPA 13,13D and 13R.
0 2018 Spears" Manufacturing Company FG-3-1018
Pipe and fittings are for indoor use only, down to a minimum
temperature of -20' F (-29' C).
CPVC pipe in Dry Pipe or Pre -action Systems must be installed with
proper pitch to allow system drainage for removal of water. NFPA 13
requires a minimum pitch of 1/2 inch per 10 feet (4 mm/m) for main
lines and branch lines in areas subject to freezing.
The following types of sprinklers and arrangements shall be permitted
for dry pipe systems, current NFPA 13:
(1) Upright sprinklers;
(2) *Listed dry sprinklers;
(3) Pendent sprinklers and sidewall sprinklers installed on return bends,
where the sprinklers, return bend, and branch line piping are in an area
maintained at or above 40° F (4' C);
(4) Horizontal sidewall sprinklers installed so that water is not trapped;
(5) Pendent sprinklers and sidewall sprinklers, where the sprinklers and
branch line piping are in an area maintained at or above 40' F (40 Q
the water supply is potable, and the piping for the dry pipe system is
copper or CPVC specifically listed for dry pipe applications.
Residential sprinklers used in CPVC Dry Pipe Systems shall be
specifically listed for such use.
Low Pressure Dry Systems have a maximum installed air pressure of 15
psi (1 BAR). Air (or Nitrogen) supply for charging the system must be
filtered, clean, oil -free, and must be pressure regulated to assure that
the 15 psi (1 BAR) pressurization is not exceeded.
WARNING-011In the air (or Nitrogen) supplycan causeenviron mental
stress cracking in CPVC materials.
WARNING - Over pressurization can result in system damage or
serious injury.
The system must be hydrostatically tested in accordance with System
Acceptance Testing (Hydrostatic Pressure Testl as specified in this
manual.
Concealed Installations
In concealed installations, the minimum protection shall be one layerof
3/8-inch gypsum wallboard: lit -inch plywood soffits, or a suspended
membrane ceiling with lay -in panels or Oes having a minimum weight
of not less than 0.35 Ibs/ft2 when installed with meta' support grids.
The minimum protection for residential occupancies, defined in NFPA
13D and 13R, may consist of one layer of 1/2-inch plywood.
Spears' FlameGuard' CPVC Fire Sprinkler Products must be used in
sprinkler systems employing sprinkler heads rated at 225° F (107° C)
or lower.
NOTICE
• Spears' FlameGuard" CPVC Fire Sprinkler Products CANNOT be
installed
• in spaces designated by NFPA 13 as combustible, concealed spaces
that require sprinklers, unless the space is protected by sprinklers
that are specifically Listed for the application-
NFPA 13D and NFPA 13R permit the omission of sprinklers in
combustible, concealed spaces. Spears' FlameGuard' CPVC Fire
Sprinkler Products can be installed in these areas when sprinkling
residential occupancies in accordance with these standards.
FG 3 1018 ® 2018 Spears' Manufacturing Company 9
Combustible Concealed Installations with Specific Use Sprinklers
In accordance with UL Listing, Spears* FlameGuard' CPVC Fire Sprinkler
Products can be used in specific light -hazard, combustible and
noncombustible concealed spaces that require sprinkler protection
when installed with UL Listed specific application sprinklers. The
system must be installed in accordance with the applicable sprinkler
manufacturer's information contained in their designated data sheets
shown in parenthesis "( )" These include: Victaulic Model V2502
(Submittal 40.09, Rev D) Upright Quick Response Sprinkler; Tyco Fire
Products Model CC1 — 2.8 K-Factor (TFP630, July 2015) or Model CC2 —
5.6 K-Factor (TFP632, August 2016) or Model CC3 — 4.2 and 5.6 K-Factor
(TFP633, December 2016) Combustible Concealed Space Sprinklers,
Specific Application Upright; Viking VK900 COIN'" (Form F_110503
16.12.22 Rev 16.1) or VK901 COIN`" (Form F 02160716.12.22 Rev 16.1)
or VK950 COIN" (Form F 081216 16.12.15 Rev 16.1) Quick Response
Upright Sprinklers for Specific Application; Reliable Model KFR-CCS
5.6 K-Factor (Bulletin 044 Rev C) Combustible Concealed Space Upright
Sprinkler; and Globe Model "IC" GL5608 (Bulletin GL5608, September
2015) Interstitial Combustible Specific Application Upright Sprinkler.
NOTICE: When installing Spears* FlameGuard' CPVC Fire Sprinkler
Products in combustible concealed areas where sprinklers are
required, the specific application sprinkler must be used in accordance
with its UL Listing. Contact the local authority having jurisdiction with
questions concerning code requirements.
Combustible Attic Spaces with Specific Use Sprinklers
Product Description
In accordance with the UL Listing, Spears• FlameGuard" CPVC Fire
Sprinkler Products may be installed within the attic space provided
the attic space is protected with UL Listed Specific Application Attic
Sprinklers. Specific Application Attic Spr nklers are sprinklers designed
to provide protection of spec fic light hazard combustible, as well as
non- combustible, attic spaces requiring sprinkler protection.
Installation Requirements
When using the Specific Application Attic Sprinklers, Spears-
FlameGuard' CPVC Fire Sprinkler Products may be installed to feed
the wet system sprinklers below the ceiling and exposed to feed wet
system specific application attic sprinklers provided the system is
installed in accordance with the applicable sprinkler manufacturer's
information contained in their designated data sheets shown in
parenthesis'( )".These include: Tyco Fire Products Models BB, SD, HIP
and AP (TFP610, August 2014) Specific Application Sprinklers for
Protecting Attics; Reliable Models DD56-6, DD26-27, DD80-6 and DD80-
27 (Bulletin 056, December 2016) Specific Application, Attic Sprinklers;
Viking Model VK696 (Form F_042815 16.01.28 Rev 16.1) Attic Upright
Specific Application Sprinkler or Model V-BB (Form F_042915 16.08.04
Rev 16.2) Specific Application Attic Sprinkler or Model V-SD (Form
F_043015 16.02.19 Rev 16.1) Specific Application Attic Sprinkler.
Exposed Installations
Spears' FlameGuard' CPVC Fire Sprinkler Products are UL Listed for
use in installations without protection (exposed), with the following
restrictions:
Exposed CPVC Fire Sprinkler piping is installed below a smooth, flat,
horizontal ceiling construction utilizing UL Listed support devices.
10 ® 2018 Spears' Manufacturing Company FG-3-1018
• Listed, Quick -Response, ordinary temperature -rated pendent
sprinklers having deflectors installed within 8 inches from the
ceiling. Listed, Residential, ordinary temperature -rated, pendent
sprinklers located in accordance with their Listing. The maximum
distance between sprinklers must not exceed 15 feet. The piping
must be mounted directly to the ceiling.
• Listed, Quick -Response, ordinary temperature -rated horizontal
sidewall sprinklers having deflectors installed within 6 inches from
the ceiling and within 4 inches from the sidewall. Listed, Residential,
ordinary temperature rated horizontal sidewall sprinklers located
in accordance with their Listing. The maximum distance between
sprinklers must not exceed 14 feet. The piping must be mounted
directly to the sidewall.
• Listed, Quick -Response, upright sprinklers having a maximum
temperature rating of 155' F (68° C) must be installed so that the
deflectors are a maximum of 4" from the ceiling. The maximum
distance from the ceiling to the centerline of the main run of pipe
must be 7-1/2 . The distance between a hanger and the centerline
of an upright sprinkler shall not be less than 3in. (75mm). Rigid pipe
hangers secured to the ceiling must be used.
Expanded Use with Light Hazard Extended Coverage and
Residential Sprinklers
In accordance with the UL Listing, Spears• CPVC Fire Sprinkler products
may be installed without protection (exposed) when subject to the
following additional limitations.
The following installations shall be below a smooth, flat, horizontal
ceiling construction and require the use of FS-5 one step solvent
cement. The piping shall be mounted directly to the sidewall.
Listed quick response, 200' F (93° C) maximum temperature rated,
horizontal sidewall sprinklers having deflectors installed within 12
inches (304 mm) from the ceiling and within 6 inches (152 mm) from
the sidewall or Listed residential, 200' F (93° C) maximum temperature
rated, horizontal sidewall sprinklers located in accordance with their
Listing and a maximum distance between sprinklers not to exceed 14
feet (4.27 m).
The following installations shall be below a smooth, flat, horizontal
ceiling construction, are limited to unobstructed construction, require
the use of Schedule 80 fittings for sizes 1-1 /2 in. and greater, and require
the use of FS-5 one step solvent cement. The piping shall be mounted
directly to the sidewall.- Listed light hazard, extended coverage, quick
responses 175° F (79' C) maximum temperature rated, horizontal
sidewall sprinklers having deflectors installed within 12 inches (304
mm) from the ceiling and within 6 inches (152 mm) from the sidewall, a
maximum distance between sprinklers not to exceed 16 feet (4,87 m),
and an application density not less than 0.10 gpm/ft= (4.08 mm/min).
• Listed residential, 165' F (74" C) maximum temperature rated,
horizontal sidewall sprinklers having deflectors installed within 12
inches (304 mm) from the ceiling and within 6 inches (152 mm) from
the sidewall, a maximum distance between sprinklers not to exceed
18 feet (5.48 m), and an application density not less than 0.10 gpm/
112 (4.08 mm/min).
• Listed light hazard, extended coverage, quick response 165' F (74' q
maximum temperature rated, horizontal sidewall sprinklers having
deflectors installed within 12 inches (304 mm) from the ceiling and
within 6 inches (152 mm) from the sidewall, a maximum distance
FG-3-1018 0 2018 Spears* Manufacturing Company 1 1
between sprinklers not to exceed 18 feet (5.48 m), and an application
density not less than 0.10 gpm/ft' (4.08 mm/min).
• Listed light hazard, extended coverage, quick response. 155" F
(68' C) maximum temperature rated, horizontal sidewall sprinklers
(manufactured by Reliable Automatic Sprinkler Co. Inc. SIN RA0362)
having deflectors installed within 12 inches (304 mm) from the
ceiling and within 6 inches (152 mm) from the sidewall, a maximum
distance between sprinklers not to exceed 24 feet (7.31 m), and a
now not less than 40 gpm (152 Umin) per sprinkler.
Spears* FG-3 installation instructions must be referenced for complete
information regarding installation. Additional requirements may be
listed in NFPA 13, 13D and 13R.
Unfinished Basements with Exposed Solid Wood Joist
NOTICE: Use of Spears" FlameGuard' CPVC Fire Sprinkler Products
is limited to basements where the quantity and combustibility of
contents is low and fires with relatively low rates of heat release are
expected. Refer to NFPA 13D, "Standard for Installation of Sprinkler
Systems in One and Two Family Dwellings and Manufactured Homes,
for more information regarding installation in unfinished basements
with exposed, solid wood joists.
Spears* FlameGuard' CPVC Fire Sprinkler Products can be installed
in unfinished basements with exposed, solid wood joists with the
following limitations:
1. The ceiling shall be horizontal and constructed utilizing nominal 2
in. x 10 in, solid wood joists on 16 in. Centers.
-OR-
The ceiling must be horizontal and constructed utilizing nominal
2 in. x 12 in. solid wood joists on 16 in, centers. When installing
Spears* FlameGuard• CPVC Fare Sprinkler Products in conjunction
with 2 in. x 12 in. solid wood joists, the maximum system working
pressure under flowing conditions must not exceed 100 psi and
the maximum system working pressure under non- flowing
conditions must not exceed 175 ps;.
2. Schedule 80 fittings are required for installat'ons involving 1-1/2"
through 3"piping.
3. The distance from the floor to the bottom of the solid wood joists
must be between 7 ft and 8 ft
4. All system mains shall be run perpendicular to thejoists. All branch
lines shall be run parallel to the joists_
5. When the total protected area exceeds 1,000 square feet, blocking
shall be utilized to divide the area into individual compartments not
exceeding 1,000 square feet_
6, The maximum length along thejoist must not exceed 32 feet. When
the length exceeds 32 feet, blocking must be utilized The blocking
must be constructed of min'mum 112 in_ plywood and shall be the
full depth of the wood joists. Refer to drawing below.
12 0 2018 Spears' Manufacturing Company FG-3.1018
Center Wall Riser with Center Room Main
1r Max
`1�Max,
r_ 6" Centem
-4
�-
�1Y; Max. 2x1gar2x12 Branch
�Main
..,V Max. }�Su�x to
2 r
i%can
of ROW
MW �1" Min. fl." Max.
ar�ax } from Wall
to Edge
32Ha. m Wall of River
orBbcUng
Center Wall Riser with Main at Wall
12' Max-
12' Max y�
16" Ceniera
8' Max...
�1!.• Max,
2xlO or2x12 }
Branch
r Max. to RMax.
tacenter T Max.
Support
V-Y Max. from Main
Wall to Edge \Riser V Max. to Wall
of Riser or Blocking
FG-3 1018 0 2018 Spears" Manufacturing Company 13
Riser in Corner
12' filar.
/ it trlu.
IN
EMw 2x10or2xt2
1q: iaax.
I Branch x {
Z. Max.
ID r
to Of Err
Max to Wall
S phpod or Blacking
tq iO4 of Ris�Ihll Riser (1" Min. to 2" Max.l
J. Listed residentia' pendent sprinklers with a maximum temperature
rating of 155' F and a minimum Vactor of 3-0 must be used for this
type of installation. NOTE: The maximum sprLnkler spacing shall not
exceed 12 feet.
S. The system must be designed to U1_ Listed flows for the sprinklers
being used. However, the flow must not be less than 1 I gpm per
sprinkler. Sprinklers must be installed with the deflectors below
the solid wood joists for future installation of a finished ceiling.
However, deflector placement must nct exceed 1-3M inches below
the solid wood joist (refer to following Figures"A"and'B"). For more
information, referto NFPA 13Q"Standard forinstallation of Sprinkler
Systems in One and Two Family Dwellings and Manufactured
Homes"
Bra
14
nches Supported with Block
FIGURE "A"
Ing B
ranches Supported with Hangers
% Joijz.
Depth
Max.
FIGURE "B"
0 2018 Spears' Manufacturing Company FG-3-1018
9. When installing Spears' FlameGuard• CPVC Fire Sprinkler Products
perpendicular (system mains) to the solid wood joists, UL Listed
support devices for thermoplastic sprinkler piping or other UL Listed
support devices shall be used which mount the piping directly to
the bottom of the solid wood joists. In addition, it is acceptable
to cut holes in the solid wood joists at or below the center of the
depth of the solid wood joist for support. Moles must be oversized
to allow for movement and must be located in an area that will not
compromise joist integrity. Consult the authority having jurisdiction
for more information regarding structural integrity.
l0.When installing Spears* FlameGuard• CPVC Fire Sprinkler Products
parallel (branch lines) to the solid wood joists, the pipe and fittings
must be installed in the cavity below the bottom of the ceiling and
above the bottom of the joist. Branch lines must be located at or
below the center of the depth of the solid wood joist. UL Listed
support devices must be used to mount piping directly to nominal
2 in. wood blocking. In addition, UL Listed support devices can be
used that offset the pipe a nominal distance of 1-1/2 in, from the
solid wood joists.
Unfinished Basements with Exposed Composite Wood 1-Joists or
Exposed Solid Wood Joists with Expanded Sprinkler Spacing in
accordance with NFPA 13D
In accordance with UL Listings, Spears* FlameGuard• CPVC Fire
Sprinkler Products may be installed without protection (exposed) in
unfinished basements in accordance with NFPA 13D when installed to
the following additional limitations:
1. The ceiling shall be horizontal and constructed utilizing composite
wood I -joists with a nominal depth of 11-7/8 inches on up to 24-inch
centers, or utilizing solid wood joists with a nominal size of depth of 12
inches or less on up to 24-inch centers.
2. The distance From the floor to the bottom of the solid wood joist or
composite wood I -joists shall be between 7 feet and 10 feet.
3. Listed residential pendent sprinklers with a maximum temperature
rating of 155'F and a minimum K-factor of 4.9 are to be used for this
installation. The maximum sprinkler spacing shall not exceed 16 feet.
The maximum sprinkler coverage area is to be 16 feet by 14 feet spaced
with the 16-foot dimension along the joists and the 14-foot dimension
across the joists. Lesser areas are also permitted. The system is to be
designed based upon the listed flows for the sprinkler selected except
that the Flow for a single sprinkler or for multiple sprinklers flowing is to
be not less than 13 gpm per sprinkler.The sprinklers are to be installed
with their deflectors a maximum of 1-3/4 inches below the bottom of
the solid wood joist or composite wood I -joists in anticipation of future
installation of a finished ceiling. (see NFPA 13D, Section 8.2.4, 2010
Edition)
4. All system mains shall be run perpendicular to the joists. All branch
lines shall be run parallel to the joists. Schedule 80 fittings shall be used
for sizes 1-1/2 inch and larger.
5. All solvent cement joints shall be made with FlameGuard• FS-5 One
Step Solvent Cement (or with competitor TFP-500, BM-5, FP-1000,).
6. When the total protected area exceeds 1,000 square feet, blocking
shall be utilized to divide the area into individual compartments not
exceeding 1,000 square feet. The maximum length along thejoist shall
not exceed 32 feet. When the length exceeds 32 feet, blocking shall
be utilized. The blocking shall be constructed of minimum 1/2 inch
FG-3-1018 ® 2018 Spears' Manufactur ng Company 15
plywood or batt insulation with a minimum thickness of 3-1/2 inches.
These blocking materials shall be the full depth of the joists. When batt
insulation is used as blocking, it must be a single piece secured in place
with metal wire netting which must encase the insulation on both
of the exposed sides. The metal wire netting is required to hold the
insulation in place and prevent it from being dislodged or repositioned
over time. It is acceptable for items such as piping, wires, ducts, etc.
to penetrate the blocking. The gap between the item penetrating
the blocking and the blocking should be minimized. For installations
where the gap exceeds 1/4 inch, the gap shall be filled with insulation,
caulking, or other suitable material.
7. When installing Spears• FlameGuard• CPVC Fire Sprinkler piping
perpendicular (system mains) to the joists, listed support devices for
thermoplastic sprinkler piping or other listed support devices shall be
used which mount the piping directly to the bottom of the solid wood
joist or composite wood 1-joists. As an alternative to mounting the pipe
and fittings below the solid wood joist or composite wood 1-joists, it is
also acceptable to cut holes in the joists at or below the center of the
depth of the joist for support — the holes should be oversized to allow
for movement and located to not impair the structural integrity of the
joists. Refer to the composite wood 1-joist manufacturer's product data
for specific instructions concerning the placement of any holes in the
joists.
NOTICE: When drilling holes in the solid wood joists or composite
wood 1-joists, the structural integrity must be maintained. Consult the
Authority Having Jurisdiction (AHIJ) or building code for requirements.
B. When installing Spears* FlameGuard• CPVC Fire Sprinkler piping
parallel (branch lines) to the solid wood joist or composite wood
1-joists, the pipe and fittings shall be installed in the cavity below
the bottom of the ceiling and above the bottom of the joist. The
branch lines shall be located at or below the center of the depth of
the joist. The pipe shall be installed utilizing listed support devices for
thermoplastic sprinkler piping or other listed support devices which
mount the piping directly to nominal 2-inch wood blocking or listed
support devices for thermoplastic sprinkler piping which offset the
pipe a nominal distance of 1-1/2 in. from the joists.
This application for Spears* FlameGuard• CPVC Fire Sprinkler Products
is limited to basements where the quantity and combustibility of
contents is low and fires with relatively low rates of heat release are
expected.
Extended Coverage Quick Response Sprinklers
In accordance with the UL Listing, Spears• FlameGuard' CPVC Fire
Sprinkler Products may be installed without protection (exposed)
when subject to the following additional limitations:
1. Exposed piping is to be installed below a smooth, flat, horizontal
ceiling construction.
2. Listed pendent, light hazard, quick response, extended coverage
sprinklers, 1550 F maximum temperature rating having deflectors
installed within 8 in. from the ceiling and a maximum distance
between sprinklers not to exceed 20 ft. with an application density
of at least 0.10 gpmfsgft.
3. Listed pendent residential sprinklers,15511 F maximum temperature
rating having deflectors installed within 8 in. from the ceiling and a
maximum distance between sprinklers not to exceed 20 ft. with an
application density of at least 0.10 gpm/sgft.
16 0 20185pears• Manufacturing Company FG-3 1018
4. Listed horizontal sidewall, light hazard, quick response, extended
coverage sprinklers, 1650 F maximum temperature rating having
deflectors installed within 6 in. from the ceiling and within 4 in.
from the sidewall and a maximum distance between sprinklers not
to exceed 18 ft. with an application density of at least 0.10 gpm/sgft.
5. Listed horizontal sidewall residential sprinklers, 1650 F maximum
temperature rating having deflectors installed within 6 in, from the
ceiling and within 4 in. from the sidewall and a maximum distance
between sprinklers and not to exceed 18 ft. with an application
density of at least 0.10 gpm/sgft.
6. When using fittings in the 1-1/2 in. and greater size only Schedule
80 fittings may be used.
7. The end use application is limited to unobstructed construction.
S. All solvent cement joints shall be made with Spears' FS-5 One Step
Solvent Cement, or any other cements referenced on page 23 of this
manual.
Return Air Plenum Installation
Spears• FlameGuard• CPVC Fire Sprinkler Products meet the
combustibility requirements for thermoplastic sprinkler pipe, as
described in the Standard for Installation of Air Conditioning and
Ventilating Systems, NFPA 90A. Spears• FlameGuard' CPVC Fire
Sprinkler Products may be installed in the plenum space adjacent to,
but not over, an opening in the ceiling, such as a ventilation grill.
Garage Installations
Spears* FlameGuard• CPVC Fire Sprinkler Products are suitable for
use in garages requiring sprinklers, as defined in NFPA 13R, with the
following requirements:
Minimum protection consisting of either one layer of 31-inch thick
gypsum or 112-inch thick plywood must be provided.
Listed pendent or sidewall sprinklers with a maximum temperature
rating of 225' F (107" C) must be used.
All sprinklers must be installed per the manufacturer's published
installation instructions.
The system must be installed per the requirements of NFPA 13R and
these installation instructions.
Ambient Temperature Limitations
Spears' FlameGuard' CPVC Fire Sprinkler Products are suitable for
use in areas where ambient temperatures are within the range of 35' F
(2- G to 150, F (65' Q-TheLoss Prevention Certification Board (LPCB)
listing states the maximum ambient temperature shall not exceed 120'
F (50-- Q,
High Temperature Areas
Spears' FlameGuard' CPVC Fire Sprinkler Products can be installed in
areas, such as an attic, where the ambient temperature exceeds I
F (65' C) if ventilat'on is provided or if insulation is used around the
product to maintain a cooler environment,
WARNING: DO NOT install Spears' FlameGuard' CPVC Fire Sprinkler
Products in areas where the ambient temperature exceeds 150°
F (65' Q without adequate ventilation or Insulation around the
product to maintain a cooler environment.
FG-3-1018 0 20; 8 Spears' Manufacturing Company 17
Cold Temperature Areas
Spears' FlameGuard• CPVC Fire Sprinkler Products can be used in areas
where the ambient temperature remains above 35' F (2° Q. These
products can also be used in an area subject to freezing temperatures
if the sprinkler system installation is protected from freezing. Many
standard cold weathers piping design and installation practices can
be used to protect the system from freezing, including, but not limited
to the use of low pressure dry pipe and pre -action systems (see titled
section in this manual), the use of glycerin, insulation installation
techniques, and pipe insulation. Contact the manufacturers for
compatibility of their products with Spears" FlameGuard• CPVC Fire
Sprinkler Products.
NOTE: Attention must be given to local insulating techniques and codes
that require a particular method. Since very cold weather will make
Spears' FlameGuard• CPVC Fire Sprinkler Products more susceptible to
damage, extra care should be taken to avoid rough handling or impact
to these products.
WARNING: DO NOT allow a sprinkler system to freeze. A frozen
system will deactivate and the pressures built up can cause the
sprinkler heads to open or damage the pipe and fittings.
Factory Pre-m:xtd antifreeze solutions of water and USP grade
GLYCERIN are acceptable for use with Spears' FlameGuard• CPVC
Fire Sprinkler Products. Refer to NFPA 13, NFPA 13R, NFPA 13D and
consult the local authority having jurisdiction before using glycerin
solutions in fire sprinkler applications.
WARNING: DO NOT use glycol -based antifreeze solutions. Glycol
solutions are not chemically compatible with the CPVC material and
can cause damage to the CPVC Fire Sprinkler System.
The following information can be used to determine the quantity of
a pre -mixed glycerin based antifreeze solution needed to protect the
piping system.
Nominal Pipe
Size -inch
Actual mm Size
US Gallons of Water
Per Foot
3/4 (DN20)
26,9
.0311
1 (DN25)
33,7
.0494
1-1/4 (DN32)
42,4
.0792
1-1 /2 (ON40)
48,3
.1042
2 (DN50)
60,3
.1636
2-1/2 (DN65)
73.0
.2395
3 (DN80)
88,9
.3555
18 0 2018 Spears" Manufacturing Company FG-3.1018
NOTE: The gallons per foot column can be used for calculations
when adding pre -mixed glycerin antifreeze to the piping system for
freeze protection. All fire protection systems winterized with glycerin
solutions must conform to local, state, and NFPA requirements. Pre-
mixed Glycerin based solutions are the only antifreeze solutions
recommended for use. Glycol solutions are not chemically compatible
with the CPVC material, and their use may result in damage to the CPVC
Fire Sprinkler System.
Fire Sprinkler System Risers
In accordance with the UL Listing, Spears' FlameGuard• CPVC Fire
Sprinkler Products may be used as system risers in accordance with
NFPA 13D and 13R when subject to the following additional limitations:
1. When installed protected (concealed), the minimum protection
shall consist of either one -layer of 3/8 in. (9.5 mm) thick gypsum
wallboard or 1/2 in. (12.7 mm) thick plywood.
2. When installed without protection (exposed), the following
limitations shall apply:
a) The riser shall be installed below a smooth, flat, horizontal ceiling
construction. A Listed residential pendent sprinkler is to be installed
with its deflector at the distance from the ceiling specified in the
sprinkler Listing.
OR
The riser shall be installed below a horizontal unfinished basement
ceiling (in accordance with NFPA 13D) constructed utilizing nominal
2 in. x 10 in, or nominal 2 in. x 12 in. exposed solid wood joists onl6
in. centers. A Listed residential pendent sprinkler is to be installed
with its deflector a maximum of 1-3/4 in. below the bottom of the
solid wood joist in anticipation of future installation of a finished
ceiling.
- When installing Spears•FlameGuard' CPVC Fire Sprinkler Products
in conjunction with 2 in- x 12 in. solid wood joists, the maximum
system work ng pressure under flowing conditions shall not
exceed 100 psi and the maximum system working pressure under
static (nonflowing) conditions shall not exceed 175 psi.
b) The Listed residential pendent sprinkler is to have a maximum
temperature rating of 155' F and a minimum K-factor of 3.0 and is to
be installed at a maximum horizontal distance of 12 inches from the
centerline of the riser. The system is to be designed based upon the
Listed flows for the sprinkler being used. However. the flow must
not be less than 11 gpm per sprinkler-
c) The riser shall be supported vertically with-n 2 feet of the ceiling
or bottom of the joist.
d) The minimum riser diameter shall be 1 in. and the maximum riser
diameter shall be 2 in.
e) The maximum distance between the wall(s) and the outside
surface of the riser pipe shall be 1-112 in.
f) All solvent cement joints shall be made with Spears' F5-5, or any
of the solvent cements referenced on page 25 of this manual.
g) These installations require the use of Schedule 80 fittings for riser
sizes 1-1/2 in. and larger.
3. The system shall be installed per the requirements of NFPA 13,
Support of Risers. Sections 9.2.5 (2016 Edition).
4. Spears* FlameGuard• CPVC Fire Sprinkler Products shall be installed
FG-3-1015 0 2018 Spears" Manufacturing Company 19
per the manufacturer's installation and design manual and this
addendum.
5. Risers shall be supported by pipe clamps or by hangers located on
the horizontal connection close to the riser. Only i.isted hangers and
clamps shall be used.
6. Vertical lines must be supported at intervals, described in 7 & 8
below, to avoid placing excessive load on a fitting at the lower end.
Do this by using riser clamps or double bolt pipe clamps Listed for
this service. The clamps must not exert compressive stresses on the
pipe. If possible, the clamps should be located just below a fitting so
that the shoulder of the fitting rests against the clamp. If necessary,
a coupling can be modified and adhered to the pipe as a bearing
support such that the shoulder of the fitting rests on the clamp.
Follow the manufacturer's recommended cure time.
7. Recommended method for securing CPVC fire sprinkler pipe
vertically. Place clamp below shoulder of fitting.
WARNING: Modified riser collar shall only be used to provide support
to the riser and shall not be used to join two pieces of pipe.
anal
m,ar
0 Cut
Above
"' i Seat
Top View Cut Perpendicular to Seat
8. Do not use riser clamps that squeeze the pipe and depend on
compression of the pipe to support the weight.
9. Hangers and straps shall not compress, distort, cut or abrade the
piping and shall allow for free movement of the pipe to allow for
thermal expansion and contraction.
10.Maintain vertical piping in straight alignment with supports at each
floor level, or at 10 feet (3.05 m) intervals, whichever is less
11.CPVC risers in vertical shafts or in buildings with ceilings over 25
feet (7.62 m), shall be aligned straight and supported at each floor
level, or at 10 feet (3.05 m) intervals, whichever is less.
Underground Fire Service
Spears' FlameGuard" CPVC Sprinkler Products are UL Listed for use in
underground water service when installation is in accordance with:
• ASTM D 2774, "Standard Recommended Practice for Underground
Installation of Thermoplastic Pressure Piping"
• ASTM F 645, "Standard Guide for Selection, Design and Installation
of Thermoplastic Water Pressure Piping Systems'
• NFPA 24, "Standard for the Installation of Private Fire Service Mains
and Their Appurtenances"
The installation procedures detailed in this manual apply to CPVC
Fire Sprinkler Products with solvent cemented joints in sizes 3/4 inch
20 0 2018 Spears' Manufactur ng Company FG-3-1018
through 3 inches.
C-UL Listing Requirements
Spears* FlameGuard• CPVC Fire Sprinkler Products are C-UL Listed in
accordance with Canadian requirements for use in:
Light Hazard occupancies defined in the Standard for Installation of
Sprinkler Systems, NFPA 13,
Residential occupancies as defined in the Standard for Installation of
Sprinkler
Systems in Residential Occupancies up to Four Stories in Height, NFPA
13R.
Residential occupancies as defined in the Standard for Installation of
Sprinkler Systems in One and Two -Family Dwelling and Manufactured
Homes, NFPA 13D.
Protected Installations
When used with standard response sprinklers, protection shall be
provided for Spears' CPVC piping products by ceilings, walls or soffits
consisting of the following minimum protection: lath and plaster, 9.5
mm thick gypsum wallboard, 13 mm thick plywood or a suspended
membrane ceiling with lay- in panels or tiles, classified with respect
to surface burning characteristics having mass of not less than 1.7
kg/sq m and installed in steel suspension grids. The effectiveness
of this protection can be impaired if penetrated by openings such
as ventilation grills, exhaust fans connected to metal ducts serving
washrooms excepted. Where such penetration is present, individual
openings exceeding 0,03 sq m but not exceeding 0.71 sq m in an area
must be located so that the distance from the edge of the opening to
the nearest sprinkler does not exceed 300 mm. This piping shall not
be used where such openings exceed 0.71 sq m in area. The effect of
the presence of non -rated recessed lighting Fixtures, public address
speakers and other interruptions of the protective membrane has not
been investigated.
Exposed Installations
As an alternative to the protection requirements, Spears' FlameGuard'
CPVC Fire Sprinkler Products may be installed without protection
(exposed) when subject to the following additional limitations:
• Exposed piping is to be installed below a smooth, flat, horizontal,
fixed ceiling construction.
• Listed Quick -Response pendent sprinklers having deflectors
installed within B inches from ceiling or Listed Residential pendent
located in accordance with their Listing and a maximum distance
between sprinklers not to exceed 15 feet,
• Listed Quick -Response horizontal sidewall sprinklers having
deflectors installed within 6 inches from the ceiling and within
4 inches of the sidewall or Listed Residential horizontal sidewall
sprinklers located in accordance with their Listing and a maximum
distance between sprinklers not to exceed 14 feet.
During remodeling or repair, appropriate precautions shall be
implemented to properly shield the piping from the protected
occupancy -
Spears' FlameGuard` CPVC Fire Sprinkler Piping Products are to be
installed in accordance with the requirements specified in NFPA 13,
NFPA 13R or NFPA 13D and the National Building Code of Canada.
Spears* FlameGuard• CPVC Fire Sprinkler Piping Products must be
FG-3 1018 C 2018 Spears' Manufactunng Company 21
installed in accordance with the other special installation and design
criteria relative to handling, assembly, pipe hanger spacing, piping
and sprinkler restraint, sprinkler temperature rating, piping location,
testing procedures, friction loss characteristics and other applicable
requirements specified in the manual.The useof Spears" FlameGuard`
CPVC Fire Sprinkler Products in ceiling spaces above non- sprinklered
areas has not been investigated.
Spears* FlameGuard* CPVC Fire Sprinkler Piping Products are Listed for
use in wet pipe systems only, and are not Listed for outdoor use.
Spears' FlameGuard' CPVC Fire Sprinkler Products are C-UL Listed
in accordance with Canadian requirements for use in combination
with CPVC sprinkler products Listed in accordance with Canadian
requirements and manufactured by GF Harvel (pipe), Ipex (pipe and
fittings), TYCO Fire Products (pipe and fittings), Viking (pipe), or Nibco
(fittings).
NOTICE. While Spears* FlameGuard' CPVC Fire Sprinkler Products
are Listed for use in combination with other listed manufacturers'
products, specific application approvals may not be the same amongst
manufacturers. It is the installer's responsibility to verify suitability
of products used in combination according to each manufacturer's
installation instructions. Contact Spears* if you have questions on any
application not addressed.
Spears• recommends the use of FS-S One Step Low VOC Solvent
Cement. However, Victaulic 899; Ipex BM-5; Central Sprinkler CSC-500;
Nibco FP-1000 and TYCO Fire ProductsTFP-500 CPVC Solvent Cements
can also be used in place of the FS-5 One Step Low VOC Solvent Cement,
provided that the assembly and curing information referenced within
this manual is used.
Factory Mutual Approvals
FM
APPROVED
Spears' FlameGuard' CPVC Fire Sprinkler Products have been
approved by Factory Mutual for use in exposed environments in Light
Hazard Occupancies as defined in:
NFPA 13, the Standard for "Instal. ation of Sprinkler Systems"
Residential occupancies, as defined in NFPA 13R, the Standard for
"Installation of Sprinkler Systems in Low -Rise Residential Occupancies"
Residential occupancies, as defined in NFPA 13D, the Standard for
"Installation of Sprinkler Systems in One and Two -Family Dwellings and
Manufactured Homes"
Spears' FlameGuard' CPVC Fire Sprinkler Products are FM Approved
for use with Fire Resistant Barriers for CPVC Pipe and Fittings in Light
Hazard Occupancies under FM Approval of the Soffi-Steel" System
manufactured by Grice Engineering, Inc. Installation is to be made in
accordance with the FM Approval requirements for the Soffi-Steel"
System.
Loss Prevention Certification Board LPCB
rm-2
[-PBS P0.FYFti1[41H
Ql[TIA[A71PPI1WIA P
22 0 2018 Spears' Manufacturing Company FG-3.1018
Spears• FlameGuard• CPVC Fire Sprinkler Products are approved for
use as agreed between plastics suppliers, purchaser/installer, authority
having jurisdiction and/or insurer in accordance with documented
supplier Installation Instructions but subject to the following criteria
taking precedence:
• Use of plastic pipe and fittings is subject to water authority
agreement for the territory concerned.
• LPCB Approved quick response sprinklers shall be used with exposed
(i.e., fire exposure) plastic pipe and fittings,
• Installation shall be made in accordance with Spears* publication
FGUK-3, Design & Installation Manual for the UK.
• Plastic pipe and fittings are suitable for use only with wet pipe
systems.
Care should be exercised to ensure that joints are adequately cured,
in accordance with the manufacturer's installation instructions prior
to pressurization.
• Plastic pipe and fittings shall not be installed outdoor or used in
underground water services.
• Where plastic pipe and fittings are exposed (i,e., fire exposure), the
system shall be installed close to a flat ceiling construction.
• Sprinkler systems which employ plastic pipe and fittings shall be
designed where possible to ensure no"no flow" sections of pipework
in the event of sprinkler operation.
In addition, the maximum normal ambient temperature shall not
exceed 120° F (50' Q. The product shall only be installed in the UK
by LPCB Certificated or Registered installing companies or by firms
outside the UK who can provide evidence of personnel training in the
installation of the product.
NSF International
Spears' FlameGuard• CPVC Fire Sprinkler Products have NSF
been approved by NSF' for potable water applications
(unless otherwise noted). These products meet all
applicable performance standards for a pressure rated
application, as required in ANSI?NSF* Standard 14, and they comply
with ANSI/NSF' Standard 61 for health effects. Spears" FlameGuard'
CPVC Fire Sprinkler Products are tested against ASTM Standards F 438
and F 439.
Penetrating Fire -rated Walls & Partitions
Before beginning, consult the building codes and authorities having
jurisdiction in your area Several UL Classified, through -penetration
firestop systems are approved for use with CPVC pipe. Consult the UL
Building Materials Directory, the UL Fire Resistance Directory, and the
system manufacturer for proper selection and application. Consult
Spears' Manufacturing Company for further information_
Heat Sources & Open Ceiling Areas
Piping systems using Spears` FlameGuard' CPVC Fire Sprinkler
Products must be laid out so that the piping is not closely exposed
to heat producing sources, such as light fixtures, ballasts, and steam
lines. Pipe must not be positioned directly over open ventilation grills.
During remodeling or ceiling repair, appropriate precautions must be
implemented to properly protect the piping.
FG-3-1018 0 2018 Spears' Manufacturing Company 23
Use With Other Manufacturers' Pipes, Fittings, & Solvent Cements
Spears• FlameGuard• CPVC Fire Sprinkler Products may be used only
in connection with UL, FM and NSF certified CPVC products of other
manufacturers. Use of Spears* FlameGuard° CPVC Fire Sprinkler
Products in connection with CPVC products of other manufacturers
which are not UL, FM and NSF certified may result in inappropriate
product application and inconsistent determinations in the event of
warranty claims.
Spears' FlameGuard' CPVC Fire Sprinkler Products are UL Listed for use
in combination with UL Listed CPVC sprinkler products manufactured
by GF Harvel (pipe), Ipex (pipe and fittings), TYCO Fire Products (pipe
and fittings), Viking (pipe), or Nibco (fittings).
NOTICE: While Spears' FlameGuard' CPVC Fire Sprinkler Products
are UL Listed for use in combination with other listed manufacturers'
products, specific application approvals may not be the same amongst
manufacturers. It is the installer's responsibility to verify suitability
of products used in combination according to each manufacturer's
installation instructions. Contact Spears* if you have questions on any
application not addressed in this manual.
Spears' recommends the use of FS-5 One Step Low VOC Solvent
Cement. However, Ipex BM-5; Nibco FP•1000 and TYCO Fire Products
TFP-500 CPVC Solvent Cements can also be used in place of the FS-5
One Step Low VOC Solvent Cement, provided that the assembly and
curing information referenced within this manual is used.
Installation & Joining
Make sure you follow all assembly and curing information referenced
within this manual when installing Spears• FlameGuard' CPVC Fire
Sprinkler Products. Failure to follow this instruction could cause
improper curing, resulting in serious personal injury, significant
property damage, joint leakage, or joint failure.
Before assembling any Spears• FlameGuard• CPVC Fire Sprinkler
Products, you must inspect all components for cuts, scratches, gouges,
split ends, or any other irregularities that have occurred during
shipping and handling.
Solvent Cement Welded Joints
Cut Pipe Square.
CPVC pipe can be easily cut with a ratchet
cutter, a wheel -type plastic tubing cutter,
a power saw or a fine-toothed saw, Tools
used to cut CPVC must be designed for
plastic use and must be in good condition
in accordance with the tool manufacturer's
recommendations. It is important to cut
the pipe square. A square cut provides the
surface of the pipe with maximum bonding
area.
If any indication of damage or cracking is evident at the pipe end, cut
off at least 2 inches (50 mm; beyond any visible crack,
Notice: Avoid splitting the pipe when using ratchet cutters. Failure to
do so may result in pipe failure or leakage.
Only use ratchet cutters that contain a sharp blade (blades dull
quickly).
• Only use ratchet cutters at temperatures of 50' F (10' C) or warmer.
24 0 2018 Spears' Manufactur ng Company FG-3.1018
• Only use well -maintained, good quality ratchet cutters capable of
consistently cutting the pipe squarely.
RM Deburr & Bevel Pipe.
Burrs and filings can prevent proper
contact between pipe and fitting
during assembly, and must be _
removed from the outside and the
inside of the pipe. A chamfering/
reaming tool or a file is suitable
for this purpose. A slight bevel L�
(approximately 10° to 15°) shall be
placed at the end of the pipe to ease entry of the pipe into the socket.
This will minimize the chance that the edges of the pipe will wipe
solvent cement from the fitting socket during the insertion of the pipe.
9M Fitting Preparation Full Fit
The pipe should enter the fitting
socket easily one-third to two-
thirds of the way (full interference
fit). Contact between the pipe and f�p
fitting is essential in making a good Net Fit
joint. If the pipe bottoms with little interference (net fit), use extra
solvent cement in making the joint. This contact allows the solvent
cement (which is applied in the next step) to effectively join the pipe
and fitting.
Using a clean, dry rag, wipe loose dirt and moisture from the fitting
socket and pipe end. Moisture can slow the cure time and at this stage
of assembly, excessive water can reduce joint strength.
EM Solvent Cement Application
CAUTION; Prior to using Spears' FS-5 One -Step CPVC so'vent cement,
or other approved CPVC fire sprinkler cement, review and follow all
precautions found on the container labels, material safety data sheet,
and Standard Practice for Safe Handling ASTM F 402. Failure to follow
precautions may result in injury.
Special care shall be exercised when assembling CPVC fire sprinkler
systems in temperatures below 40° F (4° C). In colder temperatures
extra time must be allowed for the solvent cement to set and cure. Extra
care should be taken to prevent damaging the pipe during handling.
When solvent weld-ng pipe and fittings in colder temperatures, make
certain that the cement has not become lumpy or has "gelled" Gelled
cement must be discarded.
At temperatures above 80' F (27" C) make sure both surfaces to be
joined are still wet with cement during assembly. Higher temperatures
and/or wind accelerate the evaporation of the volatile solvents in the
cement. Pipe stored in direct sunlight may have surface temperatures
20' F to 30' F above the air temperature. If possible store the pipe and
fittings, or, at least, the ends to be solvent welded, out of the direct
sunlight prior to cementing_ The solvents will penetrate hot surfaces
more deeply. In conditions like this it is very important to avoid
puddling the solvent cement inside the fitting socket.
Use a dauber that is properly sized for the pipe, no less than 1/2 the
diameter of the pipe being assembled.
Only use solvent cements that have been specifically formulated and
listed/ approved for use with CPVC fire sprinkler systems and approved
by the pipe and fitting manufacturers.
FG-3-1018 0 2018 5pears" Manufacturing Company 25
Vigorously apply a heavy, even coat of cement to the outside pipe end.
Apply a medium coat to the fitting socket, Pipe sizes 1-1/4 inch (DN32,
32mm) and above shall always receive a second cement application
on the pipe end. FIRST APPLY CEMENT ON THE PIPE END, THEN IN THE
FITTING SOCKET, AND, FINALLY, ON THE PIPE END AGAIN.
Notice: Too much solvent cement can cause clogged waterways
or weaken the wall of the pipe or fitting and result in pipe failure or
leakage.
Do not allow excess cement to puddle in the pipe and fitting
assembly. To prevent this puddling, apply a lighter coating of solvent
cement to the inside of the fitting socket than the outside of the
pipe.
• Wipe off excess cement on the outside of the joint. The solvents will
evaporate, but the solvent cement inside the fitting will stay there.
• Take care to prevent cement from running into the threads of
Sprinkler Head Adapters and Adjustable Sprinkler Head Adapters.
Where possible, it is recommended to pre -install head adapters on
to pre-cut Drops (section of pipe) and allow to achieve initial set in
the inverted position. The head adapter and drop combination can
then be installed into the system fitting.
11MAssembly
After applying cement, immediately insert the pipe into the fitting
socket, while rotating the pipe one -quarter turn until the pipe bottoms
out at the fitting stop. Rotate the pipe as it is inserted into the fitting
not after it has bottomed out in the fitting Properly align the fitting
for the installation at this time_ Pipe must bottom to the stop. Hold the
assembly for 30 seconds to ensure initial bonding. A bead of solvent
cement should be evident around the pipe and fitting juncture If this
bead is not continuous around the socket shoulder,'t may indicate that
insufficient cement was applied. If insufficient cement is applied, the
fitting must be cut out and discarded. Cement in excess of the bead
should be wiped off with a rag.
Continuous
♦ 4' r Bead
Notice: Failure to allow sprinkler head adapter fitting joints to cure
before installing sprinklers may result in cement in the sprinkler
waterway.
• Install sprinkler heads only after all the CPVC pipe and fittings,
including the sprinkler head adapters, are solvent welded and
allowed to cure fora minimum of 30 minutes.
• Do not install sprinklers in the fittings prior to the fittings being
cemented in place.
26 0 201 B Spears" Manufactur ng Company FG-3-1018
• Prior to installing any sprinklers, Spears` recommends the entire
system including drops must be thoroughly flushed to remove all
pipe shavings, dirt and debris left from installation. Fill lines slowly
and bleed air from the farthest and highest point, then flush with
full flow.
Exercise care when installing sprinklers. Allow sprinkler head fittings
and previously joined fittings to cure for a minimum of 30 minutes
prior to installing the sprinkler. When installing sprinklers, be sure to
anchor or hold the pipe drop securely to avoid rotating the pipe in
previously cemented connections.
Notice: Too much solvent cement can cause clogged waterways.
• Visually inspect sprinkler fittings to ensure that the waterway and
threads are clear of any excess cement.
• Once the installation is complete and cured per Table I, II or 111, then
test the system as described in the System Acceptance Testing
(Hydrostatic Pressure Test) section of this manual.
RM Set and Cure Times
Notice: Inadequate curing of solvent cement joints may cause pipe
failure or leakage. Solvent cement set and cure times are a function of
pipe size, temperature, relative humidity, and tightness of fit.
Cure times should be increased when moisture is present such as
during cut- ins to live sprinkler lines. (NOTE: refer to Recommended
Cut -In Procedures for System Modification or Repair section in this
manual.) The assembly must be allowed to set, without any stress
on the joint, for 5 minutes, depending on pipe size and temperature.
Following the initial set period, the assembly can be handled carefully,
avoiding significant stresses to the joint.
Refer to Tables I, 11, and III for MINIMUM cure times prior to pressure
testing.
Table 1: Minimum Cure Time Table for Pressure Test up to 225 psi
(15.5 bar) Ambient Temperature During Cure
Nominal
60` F to 120' F
40' F to 59- F
W F to 39" F
Pipe Sizes
06' C to 49' Q
(4` C to 15° C)
(-18' C to 3' C)
3/4" (DN20)
1 hour
4 hours
48 hours
1" (DN25)
1-1/2 hours
4 hours
48 hours
1-1/4" & 1-1/2"
3 hours
32 hours
10 days
(DN32 & DN40)
2" (DN50)
8 hours
48 hours
Note 1
2-112" & 3•
(DN65 & DN80)
24 hours
96 hOLrs
Note 1
FG-3-1018f92018Spears* Manufacturing Company 27
Table 2: Minimum Cure Time Table for Pressure Test
up to 200 psi (13.8 bar)
Ambient Temperature During Cure
Nominal
60° F to 120° F
40" F to 59' F
0' F to 39" F
Pipe Sizes
(16° C to 49° C)
(4° C to 15° C)
(-18° C to 3° C)
3/4" (DN20)
45 minutes
1-1/2 hours
24 hr.
1" (DN25)
45 minutes
1-1/2 hours
24 hr.
1-1/4" & 1-1/2"
(DN32 & DN40)
1-1/2 hours
16 hours
120 hours
2" (DNSO)
6 hours
36 hours
Note 1
2-1/2" & 3
(DN65 & DN80)
8 hours
72 hours
Note i
Note 1: For these sizes, the solvent cement can be applied at
temperatures below 40° F (4° Q. However, the sprinkler system
temperature must be raised to a temperature of 40' F (4` C) or above
and allowed to cure per the above recommendations prior to pressure
testing.
Table 3: Minimum Cure Time Table for Pressure Test up to
100 psi (6.9 bar) Ambient Temperature During Cure
Nominal
Pipe Sizes
60" F to 120' F
(16 C to 49` C)
40" F to 59- F
(4' C to 15- C)
0' F to 39" F
(-18' C to 3° C)
3/4" (DN20)
15 minutes
15 minutes
30 minutes
1" (DN25)
15 minutes
30 minutes
30 minutes
1-1/4" (DN32)
15 minutes
30 minutes
2 hours
NOTICE: I- 1/2-inch and larger must be tested ONLY in accordance with
Table 1 and Table 2.
WARNING: Make sure you allow the cement to cure according to the
times I sted in the charts for the pipe size and ambient temperature.
These cure times have been tested and approved for Spears`
FlameGuard' CPVC Fire Sprinkler products. DO NOT install any sprinkler
heads until the piping system has cured For a minimum of 30 minutes.
28 0 2018 Spears" Manufacturing Company FG-3 1018
The following guidelines provide an estimate of the quantities of
Spears* FS-5 Low VOC Solvent Cement that you will need to complete
the assembly.
Solvent Cement Requirements
Solvent Cement
Nominal Fitting Sizes
NumberofJoints
Per Quart (estimated)
3/4"
270
(DN20)
V.
(DN25)
180
1-1/4"
130
(DN32)
1-1 /2"
100
(DN40)
2"
70
(DN50)
2-1/2"
50
(DN65)
3
40
(DN80)
Threaded Connections
WARNING: Use only thread sealant recommended by Spears*. Other
joint compounds or pastes may contain substances that could cause
stress cracks in the CPVC. Cutting oils used in metal pipe threading
cause stress cracking in CPVC materials. All cutting oils must be
removed (Spears` recommends using a commercially available
dishwashing soap). THE METAL PIPE MUST BE THOROUGHLY FLUSHED
and degreased prior to assembly with CPVC systems. Some soap
residues can damage CPVC piping.
PMAPPLY SEALANT ONLYTO MALETHREAD
DO NOT use a combination of
tape and paste sealants.
DO NOT clog waterway with
excessive sealant.
DO NOT use any sealant on any
Gasket Sealed Head Adapters.
RECOMMENDED SEALANT:
J `
� ewe
.t..J
Spears` Manufacturing Company
recommends the use of Spears' BLUE 75' thread sealant, which has
been tested for compatibility with Spears' products. Please follow the
sealant Manufacturer's Application/Installation instructions. Choice of
another appropriate thread sealant Is at the discretion of the installer.
FG-3.1018 Q 2018 Spears" Manufacturing Company 29
OM ASSEMBLE JOINT BY HAND
Thread Sprinkler Head in 'finger tight"for initial assembly.
= WRENCH MAKE-UP
Use an adjustable wrench on the
flats of the Head Adapter and
Wrench recommended by Sprinkler
Manufacturer for the Head. Generally,
wrench make-up of 1 to 2 turns
beyond finger tight is sufficient.
Avoid "backing up" the wrenched
assembly.
For Sprinkler Head Adapter connections:
Standard Special Reinforced
Metal Thread (SR) Plastic Thread
Min. Torque: 15 ft.-tbs. 5 ft.-Ibs.
Max. Torque: 20 ft: Ibs. 10 ft.-Ibs.
For Female Adapter transitions to metal pipe, tighten hand -tight plus
1-1/2 turns.
DO NOT over -tighten.
IF A TAPE SEALANT MUST BE USED:
1. UseTFE tape no less than 3.5 mil thick.
2. Initial wrap must fully cover the thread
end.
3. Wrap clockwise with standard pipe threads.
4. For Head Adapters, use ONLY 2 - 3 wraps of
tape and tighten to specified torque.
5. For Female Adapter transition to metal pipe,
use ONLY 5 - 5-1/2 wraps of tape and tighten
hand -tight plus 1-1/2 turns.
Do Not use any sealant on any Gasket Sealed Head Adapters
WARNING: Always use commercially available strap wrenches. Do
not use conventional pipe wrenches that can damage fitting.
WARNING: DO NOT over -torque any threaded connections.
Generally, one to two turns beyond finger -tight are required to
make a threaded connection. Factory testing has indicated that IS
- 20 ft-Ibs of torque on Metal Thread Head Adapters and 5 -10 ft-Ibs
on Special Reinforced (SR) Plastic Thread Head Adapters is adequate
to obtain a leak free seal for Sprinkler Head Installations. Transitions
to metal pipe using Female Adapters should be hand tight plus 1-1/2
turns.
NOTICE: Sprinkler heads must be installed only after all fire sprinkler
pipe fittings, including the sprinkler head adapters, are cemented
to the piping and have been allowed to cure for a minimum of 30
minutes. Plastic, threaded plugs are available for use in pressure
testing. Before installing the sprinkler head, the sprinkler head fittings
must be visually inspected or probed with a wooden dowel to ensure
that the waterway and threaded areas are free of any excess cement
that may restrict the flow of water.
30 0 2018 Spears' Manufacturing Company FG-3-1018
TorqueSafe`"' Gasket Sealed Thread Connections
This type of connection can only be made when using the
FlameGuard° Torque5afe" Gasket Female Sprinkler Head Adapter.
This special adapter has a special thread with gasket for sealing the
sprinkler head. The adapter provides a special thread insert that can
be rotated for proper frame alignment during installation. Warning:
DO NOT USE ANY TYPE OF THREAD SEALANT when installing this
adapter. Use of tape or paste sealant may impair proper sealing and
function of the adapter.
OM INSTALL SPRINKLER
HEAD BY HAND
Check that elastomer gasket and
threads are clean, dry and gasket is
seated at the base of the adapter
thread. Install sprinkler head hand
tight into adapter. DO NOT use
any thread sealant!
OM WRENCH ALIGNMENT
With wrench on sprinkler head,
rotate sprinkler head clockwise
until frame is properly aligned
{Brass insert and Sprinkler head
will rotate together. This will
require approximately 10 to 25
ft-lbs torque at final orientation}.
Caution: DO NOT use back-up
wrench on brass insert Flats.
NO Tape — NO paste
Hand install
until snug
�E CgNTEp INE.
�----- Afign
Align Sprinkler
Head Frame
with pipe
Contorting
NEVER Reverse or Back up
Threaded Assembly. If over -
adjusted, continue to rotate
clockwise until properly aligned.
NOTE; Back-up wrench may be applied to brass insert flats ONLY for
removal of sprinkler head if required.
NOTICE: Sprinkler heads must be
installed only after all fire sprinkler
pipe fittings, including the sprinkler
head adapters, are cemented to the
piping and have been allowed to
cure for a minimum of 30 minutes.
Plastic, threaded plugs are available
for use in pressure testing. Before
installing the sprinkler head, the
sprinkler head fittings must be
visually inspected or probed with a
wooden dowel to ensure that the
waterway and threaded areas are
free of any excess cement that may
restrict the flow of water.
Align Sidewall Sprinkler Head d Frame
HadynR19nV
FG-3-101 S 0 2018 Spears' Manufactunng Company 31
QuickTorque & Sof%rque" Gasket Sealed Thread
Connections
This type of connection can only be made when using the
FlameGuard° QuickTorque'" orSofrorque-Gasket Female Sprinkler
Head Adapter. These adapters both install the same. The difference
being that the QuickTorque'" has a metat thread and the Sofrorque-
has the patented Special reinforced fSR) thread. These special adapters
have a special compressible gasket for sealing the sprinkler head. The
Gasket can be compressed as specified far installation and can be
further compressed for proper frame alignment during installation.
Warning. DO NOT USE ANY TYPE OF THREAD SEALANT when
installing these adapters. Use of tape or paste sealant may impair
proper sealing and function of the adapter.
0M INSTALL SPRINKLER
HEAD BY HAND
Check that elastomer gasket and
threads are clean, dry. Install
sprinkler head finger tight into
adapter. DO NOT use any thread
sealant!
MM WRENCH TIGHTEN
1 TURN
With wrench on sprinkler head,
rotate sprinkler head clockwise
t-Turn.
MM WRENCH ALIGNMENT
With wrench on sprinkler head,
additionally rotate sprinkler
head clockwise a maximum of
1 additional turn until frame
is properly aligned. Follow
this step for either vertical or
horizontal head alignment
. •t
1
�
u
NO Tape — W Paste
Hand install
unlit snug.
E CEN1EP�rN.� Y
P' , Align
Align Sprinkler
Head Frame
with Pipe
centerline
NOTICE Back-up wrench may be applied to the Adapter flats for
removal of sprinkler head if required.
32 020f8 Spears' Manufacturing Company FG 3 1018
GripLoc' Fitting Connections — •M Approved
Spears` Gripl-oc- fittings include a variety of configurations including
head adapters, repair couplings, tees, elbows and caps. These use an
engineered joint that incorporates a stainless steel gripper and gasket
for direct connection to CPVC pipe using NO SOLVENT CEMENT. It is
designed for quick fitting connections when adding or repairing
system components.
NOTE: Spears* Gripl.oc- fittings are not UL listed.
WARNING: DO NOT INSERT FINGERS INTO GRIPPER END.
Gripper teeth are quite sharp
CUT, CLEAN & BEVEL PIPE END Clean
Cut pipe square at 90°. Remove all dirt and debris, deburr and bevel
pipe end 10°-15*
900
1� A-901*
-.T 1
If
%L M,
MEASURE FITTING & MARK PIPE
Measure depth of fitting to its pipe stop. Mark this distance on pipe
end.
FG-3-10f 8 0 2018 Spears' Manufacturing Company 33
RM INSTALL PIPE
Insert pipe and Push in all the way to mark on pipe end.
NOTICE: GripLoc'" Expansion Repair Couplings will require thrust
blocking restraints to keep unit from expanding under pressure
Painting Pipe & Fittings
CAUTION: The UL Listing DOES NOT cover painted CPVC fire sprinkler
piping products. Use of certain paints, such as oil -based, can damage
CPVC fire sprinkler piping products. Use only a water -based latex or
acrylic paint. Before painting any CPVC fire sprinkler piping products,
you must consult with your local authority having jurisdiction for
restrictions.
Cleaning
Spears* FlameGuard• CPVC Fire Sprinkler Products can be cleaned
using clean water and a soft towel. 00 NOT use ammonia or other
harsh chemical cleaners.
Transitions to Other Materials
Specifically designed female threaded adapters, grooved coupling
adapters, and flanges are L isted for connect ng systems incorporating
Spears' FlameGuard' CPVC Fire Sprinkler Products to other materials,
valves, and accessories. A special, reinforced female threaded adapter
is available for connection to the sprinkler head.
Flanged Connections
Piping runs joined to the flanges must be installed in a straight line in
relation to the flange to avoid stress at the flange due to misalignment.
In addition, piping must be secured and supported to prevent lateral
movement, which can create stress and damage the flange. Use only
full-faced, Grade E, EPDK 1/8"thick flange gaskets.
34 (D 2018 Spears' Manufacturing Company FG-3-1018
EM Attach Flange to Pipe.
The flange must be attached to UL Listed CPVC pipe following
procedures for Solvent Cement Welded Joints in this manual.
NOTICE: When using "One -Piece" type flanges (fixed flange ring), care
must be taken to align bolt holes with mating flange during solvent
welding installation to pipe, or assure that pipe in system can be
adequately rotated for correct hole alignment.
Position Gasket & Align Flanges.
With gasket between flanges, align gasket and mating flange bolt
holes by rotating flange ring (see notice above)
Install Bolts, Nuts, & Washers.
Bolts should be lubricated with an acceptable anti -seize lubricant (such
as IMS Copper Flake). Insert required bolts through flange bolt holes
being sure to use two (2) flat washers per bolt, one at head and one
below nut. Make sure that mating flanges are flush against gasket and
properly aligned. Tighten nuts by hand until snug.
WARNING: Certain lubricants can cause stress cracking in CPVC
materials.
R=Trghten Flange Bolts.
Establish uniform pressure over the flange face by tightening bolts
in 5-ft. lbs. increments using the sequence shown in Figure 1 and
specified torque values.
CAUTION: DO NOT use bolts to draw together improperly mated
flanges. Care must be taken to avoid "bending" the flange ring when
attached to a raised -face flange or wafer style valves.
Flange Data & Bolt Torque
The following recommendations are based on the use of two
standard flat washers, standard nuts, and 1/8-inch thick EPDM full -
face gasket. Actual field conditions may require a variation in these
recommendations.
FIG.1
3 1
4
Flange Size
Recommended
Nominal In.
Torque ft-lbs (N-m)
3/4 to 1-1/2
12
(DN20-DN40)
(16,3)
2to3
25
(DN50 - DN80)
(33,9)
FG-3-1018 0 2018 Spears' Manufacturing Company 35
Flange Size
Nominal in.
Bolt
Moles
Bolt Diameter
inches (mm)
Minimum Bolt
Length inches (mm)
3/4
(DN20)
4
1/2
2
(50,8)
(12,7)
1
(DN25)
4
1/2
2-1/4
(57,2)
02,7)
1-1/4
(DN32)
4
1/2
2-1/4
(57,2)
(12,7)
1-1/2
(DN40)
4
1/2
2-1/2
(63,5)
(12,7)
2
(DN50)
4
5/8
3
(76,2)
(15,9)
2-1/2 & 3
(DN65 & DN80)
4
5/8
3.1/4
(85,6)
(15,9)
Grooved Coupling Adapters
Spears' FlameGuard" CPVC Grooved Coupling Adapters are designed
for use with Victaulic Style 75 and Style 77 Flexible Couplings. Other UL
Listed couplings of similar flexible design may be used.
CAUTION: The use of rigid style couplings will damage the Grooved
Coupling Adapter. Consult coupling manufacturer for proper selection
Inspect Pipe & Adapter.
Check to ensure that both pipe and Grooved Coupling Adapter are free
of indentations, projections, or roll marks on the gasket seating areas.
Pipe end must be cut square and any loose scale, paint or dirt removed.
NOTICE: Use a standard grade "E" (EPDM) compound gasket with a
green stripe or a grade "E; type A" gasket with a purple stripe that is
suitable for wet fire sprinkler service,
Inspect & Lubricate Gasket.
Be sure the gasket is clean and free of any cracks, cuts, or other
defects that could cause leaks, DO NOT a`low solvent cement to
contact the sealing surface of the gasket. Lubricate the gasket with a
compatible lubricant to prevent pinching and to assist in the seating
and alignment process. Apply a thin layer of lubricant to the gasket
lips and exterior surface. Pre -lubricated gaskets may be used. It is the
installer's responsibility to determine both the gasket suitability and
chemical compatibility of any lubricants. Consult gasket and lubricant
manufacturers.
WARNING: Certain lubricants may contain petroleum based or
other chemical that can damage the gasket or adapter. Verify the
suitability of the lubricant with the manufacturer before use.
36 Q20;8 Spears" Manufacturing Company FG-3 1018
ROM Align Components & Install Gasket.
Place the gasket over the pipe end making sure the gasket lip does not
overhang the end of the pipe. Align the grooved coupling adapter with
the end of the pipe and slide the gasket over the seating surface of
the adapter, centering the gasket between the two grooves. Make sure
the gasket is not pinched between the pipe and the adapter fitting. No
portion of the gasket should extend into the grooves.
Install Coupling.
Place the coupling housings over the gasket, making sure the housing
keys engage into the grooves of the pipe and the adapter fitting. Insert
the bolts and apply the nuts finger -tight. Using a socket wrench or
other appropriate tool, tighten the nuts alternately and equally until
you achieve metal -to -metal contact at the housings' bolt pads.
WARNING: You must tighten the bolts alternately and evenly to
achieve metal -to -metal contact at the housings' bolt pads.
Inspect the joints before and after pressure testing. Look for gaps
between the bolt pads and for housing keys that are not inside the
grooves. Ensure that the pipe alignment does not place undue stress
on the grooved coupling adapters. The maximum recommended pipe
hanger distance from the grooved coupling adapter fitting is shown in
the following table.
Nominal Pipe Sizes
Maximum Recommended Hanger
Spacing feet (meters)
1-1/4
6-1/2
(DN32)
(2,0)
1-112
7
(DN40)
(2,1)
2
8
(DN50)
(2,4)
2-1/2
9
(DN65)
(2,7)
3
10
(DN80)
(3,0)
As an added precaution to enhance the structural design of the
system, it is suggested that a hanger or support be located at or near
the grooved coupling adapter joint. This hanger or support can be on
either side of the coupling- However, this is not a requirement, since
the hanger spacing shown in the above table meets the minimum
requirements established by UL,
Adjustable Sprinkler Head Adapter Installation
Spears' FlameGuard' CPVC Adjustable Fire Sprinkler Head Adapter
comes pre -assembled. There is no need for lubrication. It is
recommended that the adjustable sprinkler head adapter be adjusted
completely"in'by hand before beginning the Installation process.
FG-3-1018 9) 2018 Spears' Manufactur ng Company 37
Install Adapter on Drop.
The Adjustable Sprinkler Mead Adapter must be installed in accordance
with the approved procedures for Solvent Cement Welded Joints, as
outlined in this manual. It is recommended that the drop/riser pipe be
solvent cemented into the adjustable sprinkler head adapter first, and
then into the drop/riser tee or elbow.
CAUTION: Care must be taken to prevent solvent cement from
coming in contact with the internal 0-ring seal or sealing surface. All
pipe shavings, dirt and debris must be flushed from the drop prior to
adjustment. DO NOT over extend the adjustment barrel. Extend only
to the point that free movement stops or damage to internal sealing
components may result.
Install Sprinkler Head.
Sprinkler head installation must be in accordance with the approved
procedures for Threaded Connections, as outlined in this manual. The
Adjustable Sprinkler Head Adapter has multiple wrench flats provided
to hold the adjustment barrel while installing the sprinkler head.These
same wrench fiats must be used to adjust the sprinkler head adapter to
its required position.
CAUTION: Never use wrenches, pliers, or any other tool on the threaded
portion of the adjustment barrel. DO NOT overextend the adjustment
barrel.
RM Adjust Finished Height.
The maximum range of travel is 1-5/8". Always use multiple wrench
flats for making adjustments. Make adjustments slowly if system is
pressurized in order to avoid inadvertently overextending adjustment
barrel.
CAUTION: Care must be taken not to extend or retract the adjustment
barrel excessively, since this may result in damage to the adapter
Adjust only to the point that free movement stops.
For the purpose of hydraulic calculations, the adjustable sprinkler head
equivalent length of pipe in feet are as follows; 3/4"x 1?2" — 6-ft.,1 "x V2-
= 9-ft.
System Flushing Recommendation
Spears• recommends the ent're system, including drops, be thoroughly
flushed to remove all pipe shavings, dirt and debris left from installation
prior to installing any sprinklers and testing. Fill lines slowly and bleed
air from the farthest and highest point, then flush with full Flow
System Pre -Acceptance Airiest Provision
Spears' FlameGuard' systems can be tested with Or Free Air (OFA) at a
maximum of 25psi. This is not a substitute for the NFPA hydrostatic test
of the system (see System Acceptance Testing), which is still required.
This is to help contractors quickly test the system to make sure all
components are not leaking -
The following safety concerns must be practiced and followed:
1. Use eye protection and other appropriate safety equipment
2. Use only Oil•Free Air or Nitrogen
3. Use only regulated pressure with a 25 psi overpressure relief valve
Follow NFPA requirements for System Acceptance Hydrostatic testing,
38 0 2018 Spears" Manufacturing Company FG-3 1018
Warning: Compressed air use in PVC and CPVC plastic systems is
potentially hazardous and in most jurisdictions is prohibited for use
in transport, storage or distribution of compressed air or gasses. Air is
a compressible gas that can store far more energy than water when
put under pressure because it can release this energy so rapidly. This
potentially explosive nature can result in serious injury. All safety
practices above MUST be followed.
System Acceptance Testing (Hydrostatic Pressure Test)
Once an installation is completed and joints are properly cured per
the above recommendations, the system should be hydrostatically
pressure tested with water at 200 psi (13.8 bar) for 2 hours. See Table II
for curing conditions at 200 psi (13.8 bar),
The system should be pressure tested with water at 50 psi (3.4 bar) in
excess of maximum pressure when the maximum system pressure is
to be maintained in excess of 150 psi 00.3 bar), See Table I for curing
conditions at 225 psi (15.5 bar).
Sprinkler systems in one- and two-family dwellings and mobile homes
may be pressure tested with water at line pressure, after following
Table III curing conditions.
When pressure testing, the sprinkler system shall be slowly filled with
water and the air bled from the highest and farthest sprinkler heads
before pressure testing is applied. Air must be removed from piping
systems (plastic or metal) to prevent it from being locked in the system
when pressure is applied. Entrapped air can generate excessive surge
pressures that can result in bodily injury and/or property damage,
regardless of the piping materials used.
If a leak is found, the fitting must be cut out and discarded. A new
section can be installed using couplings or a un-on. Unions should be
used in accessible areas only.
Recommended Cut -in Procedures for System Modification
or Repair
Existing system modifications or repairs can be made using Spears-
FlameGuard' CPVC Fire Sprinkler Products. In order to maintain full
system integrity, the following procedure must be followed when
making a system tie-in or repair by cutting into an existing system
line- A careful review of all Joining Procedures must be made prior to
making a cut -in on an existing system and the Min'mum Cut -in Cure
Times schedule listed below must be followed. A variety of fitting
combinations can be used to tie into an existing system or replace a
section between fixed cut -in points. These include using a socket Tee
for add-ons or a socket Coupling for repairs in combination with a
mechanical joint such as a union, grooved coupling adapter, or flange.
Regardless of the components selected, the following must be adhered
to:
om
System modification cut -ins should be made on the smallest diameter
pipe section, in close proximity to the area of modification, capable of
properly supplying the system change.
FG-3.1018 02018 Spears* Manufaclunng Company 39
STEP2
Carefully plan and measure prior to cutting into existing system. Be
sure to provide adequate space and insure that full insertion into fitting
sockets can be made during assembly.
Note: Allowance must be made for making a 1/4-turn twist when
inserting the pipe into the fitting during assembly of the tee (or other
component), especially on 1-1/2'and larger pipe sizes. This may require
assembly of components in combination with the cut -in tee to create
a short spool piece for final connection using socket unions, flanges, or
grooved coupling adapters.
Review all Installation & Joining procedures prior to commencing cut -
in (including square cutting, deburring & beveling, cleaning, dry fit
checks).
am
Depressurize and drain existing line prior to making the cut -in.
am
Connect to the existing system prior to proceeding with the
modification or repair.
All pipe shavings, dirt, debris must be removed from the cut -in system
and, water and residual moisture must be removed from all solvent
cement areas. Vacuum lines and wipe dry with a clean dry rag. Moisture
and dirt will slow the curing and can affect joint strength.
Use only a new can of approved solvent cement when making cut -in
connections. Verify cement expiration date on can prior to use.
am
Cut -ins for modifications or system repairs are often made under less
than ideal situations as compared to new installations- As a result, the
following specified Mini mum Cut -in Cure times must be used
Minimum Cut -in Cure Times
Ambient Temperature During Cure
Pipe Size
60' F to 12D- F
40' F to 59' F
0' F to 39' F
Nominal In-
06' C to 49' Q
WC to 15' CI
1-18" C to 3' CI
3/4" (DN20)
1 hours
4 hours
48 hours
1' (DN25)
1-1/2 hours
4 hours
48 hours
1-114" & 1-1/2"
3 hours
32 hours
10 days
(DN32 . DN40)
2' (DN50)
8 hours
48 hours
Note 1
2-W" & 3"
24 hours
96 hours
Note 1
(DN65 - DN80)
40 0 20I8 Spears' Manufacturing Company FG-3-1018
Note 1: Solvent cement can be applied at temperatures below 40° F (4'
C) in all sizes. For the 2-1/2"& larger, the temperature must be raised to
40' F (4° C) or above and allowed to cure for the recommended times
before the system is filled and pressurized. Cement, pipe or fittings
brought in from colder outside temperatures must be brought up to
room temperature before using the 60' F to 120" F cure sthedule.
ow
Following completion and proper cure, inspect for proper alignment
and hanger placement prior to pressure testing.
1,194 To pressure test the system, slowly fill the system with water
and make sure that all air is bled from the farthest and highest point
before test pressure is applied. The system MUST be pressure tested
in accordance with NFPA 13, NFPA 24, or any other applicable NFPA
standard requirements. The system must be tested with water. The
purpose of the hydrostatic pressure test is to check for leakage, and
it may not identify improperly assembled joints. This test MUST NOT
be considered a substitute for full compliance to these published
installation instructions.
It is recommended that the portion of the sprinkler system containing
the cut- in tee be isolated for pressure test where possible. The applied
test pressure should not exceed 50 psi over the system pressure in
order to minimize water damage in the event that a leak occurs.
WARNING. Spears* FlameGuard• CPVC Fire Sprinkler Products must
never be used in a system for distribution of compressed air or other
gases. Air must be removed from piping systems. Entrapped air
can generate excessive surge pressures, regardless of the piping
materials used. Failure to follow this warning could result in product
failure, property damage and severe personal injury or death.
Engineering Data
Pipe and Fitting Specifications
Spears` FlameGuard• CPVC Sprinkler Pipe is produced in SDR 13.5
dimensions, as specified in ASTM F 442. Engineering data on Material
Properties and Expansion & Contraction are provided in this manual
for Spears` FlameGuard' CPVC Fire Sprinkler Pipe. Consult other
manufacturers for applicable variations
Spears' FlameGuard• CPVC Sprinkler Fittings are produced in Schedule
40 and Schedule 80 dimensions for sizes 3M" through 1-1/4; and in
Schedule 80 for sizes 1-1j2' through 3" in accordance with ASTM F
437, ASTM F 438, and ASTM F 439 as applicable, These products are UL
Listed FM/Approved for a rated working pressure of 175 psi (1200kPa)
at 150` F (65' C) for sprinkler service and LPCB listed for a rated working
pressure of 175 psi (1200kPa) at 120' F (49' C).
FG-3.1018 C 2018 Spears" Manufacturing Company 41
CPVC Fire Sprinkler Pipe Dimensions
SDR 13.5 (Ref. ASTM F442)
Weight Ibs/ft
(kg/m)
Size
Average
Average
Nominal inches
OD inches
ID
(mm)
inches
3/4
1.050
0,874
0.168
(DN20)
(26,7)
(22,5)
(0,2)
1
1.315
1.101
0.262
(DN25)
(33,4)
(28,2)
(0,4)
1-1/4
1.660
1.394
0.418
(DN32)
(42,2)
(35,6)
(0,6)
1-1/2
1.900
1.598
0.548
(DN40)
(48,3)
(40,7)
1 (0,7)
2
2.375
2,003
0.859
(DN50)
(60,3)
(50,9)
(1,2)
2-1/2
2.875
2.423
1.257
(DN65)
(73,0)
(61,5)
(1,2)
3
3.500
2.950
1.867
(DN80)
(88,9)
(75,0)
(1,2)
Hydraulic Design
Hydraulic calculations for the sizing of systems incorporating Spears'
FlameGuard" CPVC Fire Sprinkler Products must be calculated using
a Hazen -Will ams C value of 150. Pipe frict=on loss calculations must be
made according to NFPA Standard 13. The following table shows the
allowance for friction loss for fittings, expressed as equivalent length
of pipe. For additional information regarding friction loss, contact
Spears•.
Allowance for Friction Loss in Fittings
Equivalent Feet (meters) of Pipe
3/4"
26,7
mm
1"
33,7
mm
1-1/4"
42.4
mm
1-1/2"
48,3
mm
2"
60,3
mm
2-1/2"
73.0
mm
3"
88,9
mm
Tee Run
1(0,3)
1(0,3)
1(0,3)
1(0,3)
1(0,3)
2(0,6)1
2(0,6)
Tee Branch
3(0,9)
5 0 5)
60,8)
8(2,4)
10(3,1)
12(3,7)
15(4,6)
90' Elbow
40,2)
50,5)
6(1,8)
7(2,11
9(2.7)
12(3,7)
13(4,0)
45` Elbow
1(0,3)
1 (0,3)
2(0,6)
2(0,6)
2(0,6)
3(0,9)
4(1,2)
Coupling
1(0,3)
1(0,3)
1(0,3)
1(0,3)
1 (03)
2(0,6)
2(0,6)
42 0 2018 Spears" Manufacturing Company fG-3.1016
Hangers & Supports
Since CPVC Fire Sprinkler pipe is rigid, it requires fewer supports
than flexible, plastic systems. Spears' recommends use of hangers
that are designed and listed for supporting the CPVC Fire Sprinkler
pipe. However, some hangers designed for steel pipe may be used
if their suitability is clearly established. These hangers must have a
minimum 1/2-inch, load -bearing surface, and they must be selected to
accommodate the specific pipe size. In addition, they cannot contain
rough or sharp edges that contact the pipe, and they must not bind the
pipe from axial movement. Vertical runs must be supported so that the
weight of the run is not on a fitting or a joint.
Horizontal runs must be braced so that the stress loads (caused by
bending or snaking pipe) will not be placed on a fitting or a joint.
Support spacing is shown in the following table. See "Snaking/
Deflection of Pipe"in this manual for information regarding bending or
snaking CPVC Fire Sprinkler Pipe.
Pipe Size
Nominal inches
Maximum Support
Spacing
feet (meters)
Wt. Water Filled
Pipe Ibs/ft (kg/m)
3/4 (DN20)
5-1/2 (1,7)
0.427 (0,635)
1 (DN25)
6(1,8)
0,674(1,003)
1-1/4 (DN32)
6-1/2 (2,0)
1.078 (1,604)
11-1/2(DN40)
7(2,1)
1.412(2,101)
2 (DN50)
8 (2,4)
2.223 (3,308)
2.1/2 (DN65)
9(2,7)
3.254 (4,842)
3 (DN80)
10(3,0)
4.831 (7,189)
NFPA 13D permits"support methods comparable to those required by
local plumbing codes"The above hanger/support requirements must
also be followed on NFPA 13D systems.
CAUTION. DO NOT use hanger items such as plumber's tape or "nail-
on"devices. Pipe hanger must comply with NFPA 13, 13D and 13R.
When a sprinkler head activates, a significant reactive force can be
exerted on the pipe. With a pendent head, this reactive force can
cause the pipe to lift vertically if it is not secured properly, especially
if the sprinkler drop is from small diameter pipe. The pipe must be
braced against the vertical lift -up with the closest hanger. Refer to the
following illustration and Table A & B.
FG3- I O38 0 2018 Spears' Manufacturing Company 43
Table A - Maximum Support Spacing Distance
End line Sprinkler Head Drop Elbow
Pipe Size
Line Pressure
Line Pressure
Nominal inches
<140 psi
>100 psi
(<6890a)
(>689kPa)
3/4 (DN20)
9 inches (228,6 mm)
6 inches (168,3 mm)
1 (DN25)
12 inches (304,8 mm)
9 inches (228,6 mm)
1-1/4 (DN32)
16 inches (406,4 mm)
12 inches (304,8 mm)
1-1/2-3
(DN40 - DN80)
24 inches (610,0 mm)
12 inches (304,8 mm)
Note: Support spacing can be increased by approximately 50% for
lower pressures.
Table B - Maximum Support Spacing Distance
inline Sprinkler Head Drop Tee
Pipe Size
Line Pressure
Line Pressure
Nominal inches
<100 psi
>100 psi
(<689kPa)
(>689kPa)
3/4 (DN20)
4 feet (1,22 meters)
3 feet" (0,91 meters)
1 {DN25}
5 feet (1,52 meters)
4 feet" (1,22 meters)
1-1/4 (DN32)
6 feet (1,83 meters)
5 feet" (1,52 meters)
1-1/2-3
(DN40 - DN80}
7 feet (2,13 meters)
7 feet (2,13 meters)
Note: 'Support spac-ng can be increased by one foot for lower
pressures.
Numerous common methods are used to brace Fire Sprinkler Pipe. A
few acceptable methods include: use of a standard band hanger by
positioning the threaded support rod to 1/16-inch above the pipe
(however, it is important that the rod does not contact the pipe), a
wraparound U-hanger, a special escutcheon which prevents upward
movement of the sprinkler through the ceiling or band hangers with
Surge Restraints to provide surge protection for the system.
44 0 2018 Spears' Manufacturing Company FG-3-1018
Pipe hangers are available that are tested and UL Listed for fire sprinkler
service. These hangers comply with NFPA 13 requirements for use with
CPVC fire sprinkler piping systems. The following illustrations depict
several of these.
Band Hanger - designed to support CPVC piping systems when used
in conjunction with a hanging steel threaded rod that is suspended
from a ceiling or other flat, horizontal surface. The threaded rod must
be leveled properly before installing the hanger and restraint.
Surge Restraint - when installed with the Band Hanger, as shown
below, provides surge protection for the system.
One Hole Wrap -Around Strap - designed to support CPVC piping
systems only when the hanger tab is in the vertical position, and the
screw -type fastener is in the horizontal position. The one -hole strap can
be used as a pipe restrainer when the hanger tab is in the downward
position, but it cannot be used as a hanger to hold any weight of the
system. In addition, the one-ho'e strap can be used as a piping system
guide when the system lies on top of the beam, and the beam supports
the system's weight. The one -hole strap is not intended to support the
CPVC piping system from under a ceiling or any other flat, horizontal
surface. For this application, install two -hole strap.
Guide
1
t
Hanger
Two -Hole Strap - designed to support CPVC piping systems when
attached to a flat, horizontal surface with the screw -type fasteners
in the vertical position. In addition, the two•hole strap is designed to
support CPVC piping systems when attached to a flat, vertical surface
with one mounting tab in the vertical position and the screw -type
fasteners in the horizontal position. The two -hole strap can be used as
FG-3-1018 ® 2018 Spears' Manufacturing Company 4S
a piping system guide when the system lies on top of a beam, and the
beam supports the system's weight.
Two -Hole 90' Side Mount Strap - designed to support CPVC piping
systems when attached to a horizontal beam with the screw -type
fasteners in the horizontal position and the pipe hanging below the
beam.The fasteners mounting edges are designed to allow the screws
to be installed horizontally. This is a benefit when overhead clearance is
limited. In addition, the 90` side mount strap can be used in a restrainer
fashion when it is attached to the top of a beam, and the system lies on
top of the beam.
47,
Riser Supports
Risers must be supported by pipe clamps or by hangers located on
the horizontal connection cicse to the riser. Only Listed hangers and
clamps can be used. Vertical lines must be supported at intervals to
avoid placing excessive load on a fitting at the lower end This can be
done by using riser clamps or double -bolt pipe clamps listed for this
service.
Hangers and supports must not compress, distort, cut, or abrade the
piping, and they must allow free movement of the pipe for thermal
expansion and contraction. DO NOT use riser clamps that squeeze the
pipe and depend on compression of the pipe to support the weight
Maintain vertical piping in straight alignment with supports at each
floor level or 10-foot intervals, whichever is less. CPVC risers in vertical
shafts or buildings with ceilings over 25 feet must be aligned straight
and supported at each floor level or 10-foot intervals, whichever is less.
Clamps must not exert compressive stresses on the pipe, if possible,
the clamps should be located directly below a coupling so that the
shoulder of the coupling rests against the clamp. A coupling can be
modified to achieve this by cutting a CPVC coupling just above the
stop at the socket bottom- Then, cut this piece in half lengthwise to
provide two halves that do not contain the stop. FoPow the "Solvent
46 0 2018 Spears' Manufactunng Company FG-3.1018
Cement Welding Instructions" to cement the two halves to the pipe at
the required location, and make sure that the shoulder of the modified
coupling rests on the clamp. Allow the assembly to cure before placing
any stress on the joint.
WARNING: CPVC pipe and/or system components must not be used
to provide structural support for the system. Care should be used
when installing, hanging, or bracing to prevent unnecessary stress
loads on the CPVC piping system.
Exposed Installations
For exposed installations that incorporate pendent or sidewall
sprinklers, LIL Listed support devices for thermoplastic sprinkler piping,
or other listed support devices shall be used to mount the piping
directly to the ceiling or sidewall.
Earthquake Bracing
Since CPVC fire sprinkler plastic piping is more ductile than metallic
sprinkler pipe, it has a greater capacity to withstand earthquake
damage. In areas subject to earthquakes, CPVC fire sprinkler systems
should be designed and braced in accordance with local codes and
NFPA Standard 13.
Trenching
The trench for underground fire service applications should be of
adequate width to allow convenient installation, while at the same
time being as narrow as possible. Minimum trench widths may be
utilized by joining pipe outside of the trench and lowering it into the
trench after adequate joint strength has been achieved.
CAUTION - Refer to the set and cure times listed in this manual
for solvent cement joints. Failure to follow these cure times before
installing piping systems in trenches could result in joint separation.
Trench widths have to be wider where pipe is joined in the trench
or where thermal expansion and contraction is a factor. Refer to the
"Snaking/Deflection of Pipe"section.
Light Traffic
Heavy
Size
Trench
Ground
Traffic
Width
Cover
Ground
Cover
Nominal
Actual Outside
Diameter
Diameter
inches
Minimum
Minimum
inches/mm
inches/mm
inches
inches
3 and under
3.500 and
50 and under
under 60.3 and
8
12 to 18
30 to 36
under
FG-3 1018 0 2018 Spears* Manufacturing Company 47
Water filled pipe should be buried at least 12 inches below the
maximum expected frost line.
It is recommended that thermoplastic piping be run within a metal
or concrete casing when it is installed beneath surfaces that are
subject to heavy weight or constant traffic, such as roadways and
railroad tracks.
The trench bottom should be continuous, relatively smooth, and free
of rocks. Where ledge rock, hardpan, or boulders are encountered, it is
necessary to pad the trench bottom using a minimum of four inches of
tamped earth or sand beneath the pipe as a cushion and for protection
of the pipe from damage.
Sufficient cover must be maintained to keep external stress levels
below acceptable design stress. Reliability and safety of service is of
major importance in determining minimum cover. Local, state, and
national codes may also apply.
Snaking/Deflection of Pipe
NOTICE -
• After CPVC pipe has been solvent cemented, snake the pipe,
according to the following recommendations, beside the trench
during its required drying time.
• Be especially careful not to apply any stress that will disturb the
undried joint.
• Snaking is necessary to allow for any anticipated thermal contraction
that will take place in the newly joined pipeline.
Snaking is particularly necessary on the lengths that have been solvent
cemented during the late afternoon or a hot summer's day because
their drying time will extend through the cool of the night when
thermal contraction of the pipe could stress the joints to the point of
pull out. This snaking is especially necessary with pipe that is laid in its
trench (necessitating wider trenches than recommended) and is back -
filled with cool earth before the joints are thoroughly dry. The following
information can be used in determining maximum deflection allowable
for various run lengths and pipe sizes.
Maximum Bending Deflections in Inches
For Given Lengths of CPVC, SDR 13.5 (73' F)
Pipe
Size
Length of Run (L) in Feet
2 5 1 7 10 1 12 15 1 17 1 20 1 25 1 30 1 35 1 40 45 50
SDR
13.5
(ripe Deflection (D( in Inches
314
1.3
7.8
1 SA
31.3
45.1
70.5
90.6
INN
195.9
282.1
383.9
1
I.0
63
12.3
25.0
36.0
563
72.3
100.1
1565
2252
306b
400A
1-114
0.8
5.0
9.7
19.8
28.5
44.6
57.3
79.3
123.9
178.4
242.8
317.2
401A
-
1-112
0.7
4.3
8.5
17.3
24.9
39.0
50.1
69.3
1082
155.9
2122
277.1
350.7
433.0
2
3.5
6.8
13.9
20.0
312
40.055.4
86.6
124,7
169.7
221,7
280.E
346.4
2 1/2
LO6
2,9
5,6
11.4
16.5
258
71.5
iD3A
1402
183.1
2318
28b.2
3
2.4
4.6
9A
13.5
212
�14�5.8
58.8
84.6
1152
150.4
190.4
235.1
48 0 2018 Spears' Manufacturing Company i , 3 ' r ! 5
I•-- L-ft.
D-in.
Maximum Snaking Deflections in Inches
For Given Lengths of CPVC, SDR 13.5 (730 F)
Length of Run (L) in Feet
Pipe
Size
2
1 5
1 7
10
12
1 15
1 17 1 20 1 25
30
35
1 40
1 45
50
SDR
13.5
Pipe Deflection (D) in Inches
314
0.3
2.0
3 817,8
11.3
17.6
22.6
31.3
49.0
70.5
96 0
125 4
158 7
195 9
1
0.3
1.6
3.1
6.3
9.0
14.1
18.1
25.0
39.1
56.3
76611001
1267
1564
1-114
0.2
1.2
2.4
5.0
7.1
11.2
14 3
19.8
31.0
44.5
607
793
100 4
1239
1-1/2
0.2
1.1
2.1
4.3
6.2
9.7
12.5
17.3
27.1
39.0
530
693
87.7
1082
2
01
0.9
1.7
3 515,0
7.8
10.0
13.9
216
31.2
424
55.4
7D.1
86.6
2-112
01
0.7
1.A
1229L4.11
6 4
1 8 3
111.4
17 9
25.8
35 1
45.8
579
71.5
3
01
0.6
1.2
24134
5.3
fi 8
9.4
14 7121.2f
28.8
37.6
476
588
_ D-in.
BACKFILLING
CAUTION • Underground pipe must be thoroughly inspected and tested
for leaks prior to backfilling (refer to section on hydrostatic pressure
testing). Failure to follow this instruction could result in system failure.
During periods of hot weather, backfill'ng should only be done early in
the morning when the line is fully contracted, and there is no chance of
insufficiently dried joints being subjected to contraction stresses.
The pipe should be uniformly and continuously supported over its
entire length on a firm, stable material. Blocking should not be used to
change pipe grade or to intermittently support pipe across excavated
sections.
Pipe is installed in a wide range of sub -soils. These soils must be
stable and applied in such a manner to physically shield the pipe from
damage. Attention should be given to Iota' pipe laying experience,
which may indicate particular p'pe bedding problems.
Backfill materials that are free of rocks with a particle size of 1/2-inch
or less should be used to surround the pipe with 6 to 8 inches of cover.
It should be placed in layers. Each soil layer should be sufficiently
FG-3-1016 m 2018 Spears' Manufacturing Company 49
compacted to uniformly develop lateral passive soil forces during the
backfill operation. It may be advisable to have the pipe under pressure.
15 to 25 psi, during the backfilling.
Vibratory methods are preferred when compacting sand or gravels.
Best results are obtained when the soils are in a nearly saturated
condition. Where water -flooding is used, the initial backfill should be
sufficient to ensure complete coverage of the pipe. Additional material
should not be added until the water Flooded backfill is firm enough to
walk on Care should be taken to avoid floating the pi pe.
Sand and gravel containing a significant proportion of fine-grained
material, such as silt and clay should be compacted by hand or,
preferably, by mechanical tamper.
The remainder of the backfill should be spread in uniform layers to fill
the trench completely so that there will be no unfilled spaces around
rocks or lumps of earth in the backfill Large or sharp rocks, frozen
clods, and other debris, greater than 3 inches in diameter, should be
removed. Rolling equipment or heavy tampers should be used only to
consolidate the final backfill.
Maintenance shall be in accordance with the Standard for Inspection,
Testing and
Maintenance of Water Based Extinguishing Systems, as defined by
NFPA 25.
Material Properties
Table I
Modulus of Elasticity & Stress vs. Temperature
For Spears* FlameGuard•'" CPVC Fire Sprinkler Pipe
Property
Temperature ° F
73
80
90
1OO
110
120
140
150
Modulus of
Elasticity
3.90
3.84
3.78
3.70
3.46
3.21
3.05
2.84
"E" x 10' psi
Working
Stress
1,900
1,785
1,630
1,485
1,345
1,270
950
875
"S" psi
so 2018 Spears" Manufacturing Company FG-3-1018
Table II
Physical &Thermal Properties
Property
A -Spears
FlameGuard'
CPVC Pipe
ASTM
Specific Gravity
"Sp. Gr7
1.51
D 92
IZOD Impact Strength
(ft. Ibs/inch of notch
5.0
D 256A
Modulus of Elasticity, psi
"E"
3.9 x 10`
D 638
Ultimate Tensile Strength, psi
8,000
D 638
Compressive Strength, psi
9,000
D 695
Poisson's Ratio
.35 - .38
-
Working Stress @ 73° F, psi
1,900
01598
Hazen-Williams'C"Factor
150
-
Coefficient of Linear
Expansion inAin. ° F)
"e"
3.2 x 10'
D 696
Thermal Conductivity
BTU/(hr ° F Win')
"k"
0.95
C 177
Upper Temperature Limit
"° F.
205
Flammability
Flame Retardant
Electrical Conductivity
Non Conductor
Expansion and Contraction
Spears' FlameGuard' CPVC Fire Sprinkler Products, like all piping
materials, expand and contract with changes in temperature. If the
coefficient of linearexpansion is 3.2 x10-5 inchiinch' F A 25° F change
in temperature will cause an expansion of i inch for a 100-foot straight
length. For most operating and installation conditions, expansion and
contraction can be accommodated at changes of direction.
FG-3 1018 0 2018 Spears" Manufacturing Company $1
Table III
Thermal Expansion in Inches
For Spears' FlameGuard• CPVC Fire Sprinkler Pipe
Temp
Length
of Run in Feet
Change
5
1Q
15
20
25 1 30
1 35
1 40
1 45
1 50
1 70
1 90
120
160
nT F
Thermal
Expansion AL (in.)
20
0.04
0,08
0.12
0.15
0.19
0.23
027
0-31
0,35
0.38
0.54
069
092
1.23
30
0.06
0.12
0.17
0,23
029
0.35
040
O.A6
052
0-58
0.81
104
138
184
40
0.08
0.15
023
4.31
0,38
0.46
0.54
Q.fi1
4,fi9
0.77
1.08
138
1.84
2.46
50
0.10
0.19
0.29
0.38
0,48
0.58
0.67
0.77
0 86
0.96
1 34
1.73
230
3.07
60
0.12
0.23
0.35
0.46
058
0.69
081
0 92
1,04
1.15
1.61
2 07
276
3.69
70
0.13
0.27
0.40
0,54
0,67
0.81
0.94
1.08
1,21
1-34
1881242
3,23
4.30
80
0.15
0.31
0 46
0,61
0,77
0.92
i.08
1.23
1.38
1.54
215
2 76
3.69
4.92
90
0.17
0.35
0.52
0,69
0,86
1.04
1.21
1.38
1.56
1.73
2.42
311
415
5.53
100
0.19
0.38
0.58
0.77
0,96
1.15
1.3A
1.54
1,73
1.92
2.69
346
4.61
614
AL = 12 eL (AT)
e = 3.2 x 10-5 in./in. " F (Coefficient of Linear Expansion for Spears`
FlameGuard• CPVC Fire Sprinkler Pipe) L = Length of Run in Feet
AT = Temperature Change in ° F
Example:
Now much will a 40 ft. run of 2" Spears* FlameGuard' CPVC Fire
Sprinkler Pipe expand if the expected ambient temperature will range
from 45' F to 85" F?
❑L 12 eL (AT)
AL = 12 (000032) x 40 x 40
AL = .61"
Expansion Loop & Offset Configurations
Mangers or guides should only be placed in the loop, offset or change
of direction as indicated below. Piping supports should restrict lateral
movement and should direct axial movement into the expansion loop.
Expansion Loop and Offset Configurations
Loop
215 C
6" Min 16 rV Min
52 0 2018 Spears* Manufactursng Company FG-3-1018
Offset
i
fi
112 E
11141
Change of Direction
Long Run of Pipe
Hanger or Gu de
Restraint
Table IV
Expansion Loop Length in Inches
For Spears* FlameGuard° CPVC Fire Sprinkler Pipe
Nomura!Pi
Size
Avg
0 D
Length of Run in Feel
5
1 10
1 15
1 20
1 25
1 30
1 35
1 40
1 45
1 50
70
1 90
120
160
Length of Loop (in.)
Temperature = 100' F - 33' F, AT = 70' F
314
1.050
7
10
13
15
16
18
19
21
22
23
21
31
36
41
1
1.315
8
11
14
16
18
20
22
23
24
26
30
34
40
46
1.1.4
1.660
9
13
16
18
20
22
24
26
27
29
1 34
39
45
52
1-112
1.900
10
14
17
20
22
24
26
28
29
31
37
41
48
55
2
2 375
11
15
19
22
24
27
29
31
33
35
41
46
54
62
2 N2
2075
12
17
21
24
27
130
32
34
35
38
45
51
59
68
3
3 500
13
19
23
127
130
33
35
38
140
142
50
156 1
65
1 75
NoteJable IV is based on Stress & Modulus Elasticity at 100° F
FG-3-1018 0 2018 Spears' Manufacturing Company 53
EDAL
2S
I = Length of Expansion Loop in Inches
E = Modulus of Elasticity (Table I
D = Average O.D. of Pipe
AL = Change in Length of Pipe Due to Change in Temperature
(Table III)
S = Working Stress (Table 1)
Example: How much expansion can be expected in a 200 ft. run of 2*
Spears* FlameGuard• CPVC Fire Sprinkler Pipe and how long should the
expansion loop be to compensate for this expansion? (The expected
temperature range will be from 40° F to 110° F).
First Find:
AT = (Change in Temperature)
AT = T2-T1
AT = 110°F-40°F
AT = 70° F
To Find:
AL = (Amount of Expansion in inches from Table III)
AL = AL of 160 ft. with a AT of 70' F + ❑L of 40 ft. with a AT of 70" F
AL - 4.30"+ 1.08"
AL = 5.38"
-OR-
Al.
12eL(AT)
e =
3.2 x 10-5 (from Table 11)
L =
Length of Run in Feet
AT =
Change in Temperature n " F
AL =
12 x .000032 x 200 x 70
AL
5.3B"
To find the length of the expansion loop or offset in inches:
I = 3EDAL
2S
I = Length of Expansion Loop in Inches
E = Modulus of Elasticity at 110' F (Table I)
D = Average O.D- of Pipe
❑L = Change in Length of Pape Due to Change in Temperature
(Table III -A)
5 = Working Stress at 110` F (Table 1)
I - 3ED_AL
25
1- 3 x 3413,000 x 2.375 x 5 38
2 x 1345
1 = N231
= 70.2"
34 0 2018 Spears" Manufacturing Company FG-3-1018
NOTES
FG-3.1016 ® 2018 Spears' Manufacturing Company 53
Review — Do's & Don'ts
Do's
• Read the manufacturer's installation instructions.
• Follow recommended safe work practices.
• Make certain that thread sealants, gasket lubricants, or fire stop
materials are compatible with CPVC.
• Keep pipe and fittings in original packaging until needed.
• Cover pipe and fittings with an opaque tarp if stored outdoors.
• Follow proper handling procedures.
• Use tools specifically designed for use with plastic pipe and fittings
• Use the proper solvent cement and follow application instructions.
• Use a drop cloth to protect interior finishes.
• Cut the pipe ends square.
• Deburr and bevel the pipe end with a chamfering tool.
• Rotate the pipe 1/4 turn when bottoming pipe in fitting socket.
• Avoid puddling of cement in fittings and pipe.
• Make certain no solvent cement is on sprinkler head and adapter
threads.
• Make certain that solvent cement does not run and plug the
sprinkler head orifice.
• Follow the manufacturer's recommended cure times prior to
pressure testing.
• Fill lines slowly and bleed the air from the system prior to flushing
and pressure testing.
• Support sprinkler head properly to prevent lift up of the head
through the ceiling when activated.
• Keep threaded rod within 1/16"of the pipe or use a surge arrestor.
• Install Spears' FlameGuard' CPVC Fire Sprinkler Products in wet
systems only.
• Use only factory mixed glycerin and water solutions for freeze
protection.
• Allow for movement due to expansion and contraction.
• Renew your Spears' FlameGuard" CPVC Fire Sprinkler Products
installation training every two years.
Sb 0 2018 Spears' Manufacturing Company FG-3 1018
Don'ts
• Do not use edible oils such as Crisco as a gasket lubricant.
• Do not use petroleum or solvent -based sealants, lubricants, or fire
stop materials.
• Do not install tape, insulated wire or cable in direct contact with
CPVC.
• Do not use any glycol -based solutions as an anti -freeze.
• Do not mix glycerin and water solutions in contaminated containers,
only factory pre -mixed glycerin is permitted.
• Do not use solvent cement that exceeds its shelf life or has become
discolored or jellied.
• Do not allow solvent cement to plug the sprinkler head orifice.
• Do not connect rigid metal couplers to CPVC grooved adapters.
• Do not thread, groove, or drill CPVC pipe.
• Do not use solvent cement near sources of heat, open flame, or
when smoking.
• Do not perform System Acceptance Testing with air.
• Do not pressure test until recommended cure times are met.
• Do not use ratchet cutters below 50° F.
Do not use CPVC pipe that has been stored outdoors, unprotected
and is faded in color.
• Do not allow threaded rod to come in contact with the pipe.
• Do not install Spears• FlameGuard• CPVC Fire Sprinkler Products in
cold weather without allowing for expansion.
FG-3-1018 0 2018 Spears" Manufacturing Company 57
GHS LABEL:
Signal Word: Danger
WHMIS CLASSIFICATION:
CLASS B, DIVISION 2
Hazard Statements
Precautionary Statements
H225: Highly flammable
P210: Keep away from heat/sparks;
liquid and vapor
open flames/hot surfaces - No
smoking
H319: Causes serious eye
P261: Avoid breathing dust/fume
irritation
gas/mist/vapors/spray
H332: Harmful if inhaled
P280: Wear protective gloves/
protective clothing/eye protection;
face protection
H335: May cause respiratory
P337+P313: Get medical advice/
irritation
attention
H336: May cause drowsiness
P337+P313: Get medical advice,`
or dizziness
attention
H351. Suspected of causing
P403+P233: Store in a well -
cancer
ventilated place. keep container
tightly closed
EUH019: May form
PS01: Dispose of contents/container
explosive peroxides
in accordance with local regulation
SECTION 3 - COMPOSITIONANFORMATION ON
INGREDIENTS
CAS#
EINECS
REACH
CONCEN
#
NUMBER
TRATION
Qb by
Weight
Tetrahydrofuran
109-99-9
203.726-8
-�5.2116297729-
30-60
(THF)
22-0000
Methyl Ethyl
78.91 a
201.159.0
05-2 116297728
2.25
Ketone (MEK)
1
24.0000
Cyclohexanone
108 94 1
203-631-1
05-211629771 B-
5.15
2s-0o00
Acetone
67-64-r
200-662.2
05-2116297711-
1.5
35.0000
All of the constituents of this adhesive product are listed on the TSCA
inventory of chemical substances maintained by the US EPA, or are
exempt from that listing
" Indicates this chemical is subject to the reporting requirements of
Section 313 of the Emergency Planning and Community Right -to -
Know Act of 1986 (40CFR372).
# indicates that this chemical is found an Proposition 65's List
of chemicals known to the State of California to cause cancer or
reproductive toxicity.
58 0 2018 Spears" Manufacturing Company FG-3-1018
SECTION 4 - FIRST AID MEASURES
Contact with eyes: Flush eyes immediately with plenty of water for 15
minutes and seek medical advice immediately.
Skin contact: Remove contaminated clothing and shoes. Wash skin
thoroughly with soap and water. If irritation develops, seek medical
advice.
Inhalation. Remove to fresh air. If breathing is stopped, give artificial
respiration. If breathing is difficult, give oxygen. Seek medical advice.
Ingestion: Rinse mouth with water. Give 1 or 2 glasses of water or milk
to dilute. Do not induce vomiting. Seek medical advice immediately.
Likely Routes of Exposure: Inhalation, Eye and Skin Contac
Acute symptoms and effects:
Inhalation: Severe overexposure may result in nausea, dizziness,
headache. Can cause drowsiness, irritation of eyes and nasal passages.
Eye Contact: Vapors slightly uncomfortable. Overexposure may result
in severe eye injury with corneal or conjunctival inflammation on
contact with the liquid.
Skin Contact: Liquid contact may remove natural skin oils resulting in
skin irritation. Dermatitis may occur with prolonged contact.
Ingestion: May cause nausea, vomiting, diarrhea and mental
sluggishness.
Chronic (long-term) effects: Category 2 Carcinogen
SECTION 5 - FIREFIGHTING MEASURES
Suitable Extinguishing Media: Dry chemical powder, carbon dioxide
gas, foam, Halon, water fog.
Unsuitable Extinguishing Media: Water spray or stream
Exposure Hazards: Inhalation and dermal contact.
Combustion Products: Oxides of carbon, hydrogen chloride and
smoke.
Protection for Firefighters: Self contained breathing apparatus or full -
face positive pressure a'rline masks
HMIS NFPA O-Minimal
Health 2 2 1-Slight
Flammability 3 3 2-Moderate
Reactivity 0 0 3-Serious
PPE B 4-Severe
SECTION 6 - ACCIDENTAL RELEASE MEASURES
Personal precautions: Keep away from heat, sparks
and open flame
Provide sufficient ventilation,
use explosion -proof exhaust
ventilation equipment or
wear suitable respiratory
FG-3.1018 ® 2018 Spears' Manufacturing Company 59
protective equipment.
Prevent contact with skin or
eyes (see section 8).
Environmental Precautions: Prevent product or liquids
contaminated with product
from entering sewers, drains,
soil or open water course.
Methods for Cleaning up: Clean up with sand or other
inert absorbent material.
Transfer to a closable steel
vessel.
Materials not to be used for clean up: Aluminum or plastic
containers.
SECTION 7 - HANDLING AND STORAGE
Handling: Avoid breathing of vapor, avoid contact with eyes, skin
and clothing
Keep away from ignition sources, use only electrically
grounded handling equipment and ensure adequate
ventilation/fume exhaust hoods.
Do not eat, drink or smoke while handling.
Storage: Store in ventilated room or shade below 33 °C (90 °F) and
away from direct sunlight.
Keep away from ignition sources and incompatible
materials: caustics, ammonia, inorganic acids, chlorinated
compounds, strong oxidizers and isocyanates.
Follow all precautionary information on container label,
product bulletins and solvent cementing literature.
SECTION 13 - PRECAUTIONS TO CONTROL EXPOSURE /
PERSONAL PROTECTION
EXPOSURE LIMITS
Component
ACGIH TLV
ACGIH STEL OSHA PEL OSHA STEL
Tetrahydrofuran
50 ppm
100 ppm
200 ppm
N/E
(THF)
Methyl Ethyl Ketone
200 ppm
300 ppm
200 ppm
WE
(MEK)
Cyclohexanone
20 ppm
50 ppm
50 ppm
WE
Acetone
500 ppm
750 ppm
1000 ppm
WE
OSHA
CAL/OSHA
CALIOSHA CAU05HA
Component
PEL-Ceiling
PEL
Ceiling
STEL
Tetrahydrofuran (THF)
WE
200 ppm
WE
250 ppm
Methyl Ethyl Ketone (MEK) WE
200 ppm
WE
300 ppm
Cyclohexanone
N/E
25 ppm
WE
WE
Acetone
N/E
500 ppm
3000 ppm
750 ppm
60 0 2018 Spears" Manufacturing Company FG 3 1018
Engineering Controls: Use local exhaust as needed.
Monitoring: Maintain breathing zone airborne concentrations below
exposure limits.
Personal Protective Equipment (PPE):
Eye Protection: Avoid contact with eyes, wear splash -proof chemical
goggles, face shield, safety glasses (spectacles) with brow guards and
side shields, etc. as may be appropriate for the exposure.
Skin Protection:
Prevent contact with the skin as much as possible. Butyl rubber gloves
should be used for frequent immersion. Use of solvent -resistant gloves
or solvent -resistant barrier cream should provide adequate protection
when normal adhesive application practices and procedures are used
for making structural bonds.
Respiratory Protection: Prevent inhalation of the solvents. Use in
a well -ventilated room. Open doors and/or windows to ensure
airflow and air changes. Use local exhaust ventilation to remove
airborne contaminants from employee breathing zone and to keep
contaminants below levels listed above. With normal use, the Exposure
Limit Value will not usually be reached. When limits approach, use
respiratory protection equipment
SECTION 9 - PHYSICAL AND CHEMICAL PROPERTIES
Appearance: Red, heavy syrupy liquid
Odor: Ether -Like Odor Threshold: 0.88 ppm (Cyclohexanone)
pH: Not Applicable
Melting/Freezing Point: -108.5 °C (-163.3 °F) Based on first melting
component THE
Boiling Point: 66 °C (151 1) Based an first boll-ng component: THE
Boiling Range: 66°C (1517) to 156°C (313"F)
Flash Point: -20 °C (-4 °F) TCC based on THE
Specific Gravity: 0.857 ± 0.01 @ 23°C ± 2° (73-F + 3.6°)
Solubility: Solvent portion soluble in water. Resin portion separates
out -
Partition Coefficient n-octanol/water: Not Available
Auto -ignition Temperature:321 °C(610'F)based onTHF
Decomposition Temperature: Not Applicable
VQC Content: When applied as directed, per SCAQMD Rule 1168, Test
Method 316A,VOC content is: < 490 g/I.
Evaporation Rate.,> 1.01BUAC=1)
Flammability: Category 2
Flammability Limits: LEU 1-1 % based on Cyclohexanone
UEL:11.8%based onTHF
Vapor Pressure:129 mm Hg @ 20 °C (68 °F) based on THE
Vapor Density: >2.0 (Air � 1)
Other Data: Viscosity: Heavy bodied
FG-3-1018 0 2018 Spears' Manufactur ng Company 61
SECTION 10 - STABILITY AND REACTIVITY
Stability: Stable
Hazardous decomposition products: None in normal use. When
forced to burn, this product gives off oxides of carbon, hydrogen
chloride and smoke.
Conditions to avoid: Keep away from heat, sparks, open flame and
other ignition sources.
Incompatible Materials: Oxidizers, strong acids and bases, amines,
ammonia
SECTION 11 -TOXICOLOGICAL INFORMATION
Toxicity:
LD50
LC50
Tetrahydrofuran (THF)
Oral: 2842 mg/kg
Inhalation 3 hrs.
(rat)
21,000 mg/m3 (rat)
Methyl Ethyl Ketone
Oral: 2737 mg/kg
Inhalation 8 hrs.
(MEK)
(rat), Dermal: 6480
23,500 mg/m3 (rat)
mg/kg (rabbit)
Cyclohexanone
Oral 1535 mg/kg
Inhalation 4 hrs.
(rat), Dermal: 948
8,000 PPM (rat)
mg/kg (rabbit)
Acetone
Oral:5800 mg/kg
Inhalation 50,100
(rat)
I mg/m3 (rat)
Toxicity: Target Organs
Tetrahydrofuran (THF) STOT SE3
Methyl Ethyl Ketone (MEK) STOT SE3
Cyclohexanone
Acetone STOT SE3
Reproductive Effects Teratogenicity Mutagenicity
Not Establish Not Established Not Established
Embryotoxicity Sensitization to Product Synergistic Products
Not Established Not Established - Not Established
62 0 2018 Spears' Manufacturing Company FG-3-1018
SECTION 12 -ECOLOGICAL INFORMATION
Ecotaxicity: None Known
Mobility: In normal use, emission of volatile organic compounds
(VOC's) to the air takes place, typica'ly at a rate of < 490g/l.
Degradability: Biodegradable
Bioaccumulation: Minimal to none
SECTION 13 - WASTE DISPOSAL CONSIDERATIONS
Follow local and national regulations. Consul t di spo sal expert
SECTION 14-TRANSPORT INFORMATION
Proper Shipping Name. Adhesives
Hazard Class: 3
Secondary Risk: None
Identification Number. UN 1133
Packing Group: PG II
Label Required: Class 3 Flammable Liquid
Marine Pollutant: NO
EXCEPTION for Ground Shipping
DOT Limited Quantity: Up to 1 L per inner packaging, 3D kg gross
weight per package.
Consumer Commodity: Depending on packaging, these quantities
may qualify under DOT as "ORM-D"
TDG INFORMATION
TDG CLASS: FLAMMABLE LIQUID 3
SHIPPING NAME ADHESIVES
UN NUMBER/PACKING GROUP; UN 1133, PG II
SECTION 15 - REGULATORY INFORMATION
Precautionary Label Information: Highly Flammable, Irritant
Symbols: F, Xi
Risk Phrases: R11: Highly flammable: R36137; Irritating to eyes and
respiratory system; R66: Repeated exposure may cause skin dryness
or cracking; R67: Vapors may cause drowsiness and dizziness
Safety Phrases: S2: Keep out of the reach of children; S9: Keep
container in a well -ventilated place; 516- Keep away from sources of
ignition - No smoking; S25- Avoid contact with eyes; S26: In case of
contact with eyes, rinse immediately with plenty of water and seek
medical advice; S33: Take precautionary measures against static
discharges.
Ingredient Listings: USATSCA, Europe EINECS, Canada DSL, Australia
AICS, Korea ECL/TCCL, Japan MITI (ENCS)
FG-3-1018 0 2018 Spears' ManufactuKng Company 63
SECTION 16-OTHER INFORMATION
Specification Information:
Department issuing data sheet: Environmental Health & Safety
All ingredients are compliant with the requirements of the European
Directive on RoHS (Restriction of Hazardous Substances)
E-mail address: EHSlnfo@SpearsMfg.net
Training necessary: Yes, training in practices and procedures
contained in product literature.
Reissue date / reason for reissue: 09/01 /15 / Updated GHS Standard
Format
Intended Use of Product: Solvent Cement for CPVC Plastic Pipe
This product is intended for use by skilled individuals at their own
risk. The information contained herein is based on data considered
accurate based on current state of knowledge and experience.
However, no warranty is expressed or implied regarding the accuracy
of this data or the results to be obtained from the use thereof.
64 -1) 2018 Spears' Manufactur ng Company FG-3-1018
FG-3-1018 0 2018 Spears' Manufaciufing Company 65
TorqueSafe Tm Gasket Sealed
Head Adapter
No Thread Sealant to be Used
Hand Tight + 10 to 25 ft-Ibs Torque to
Rotate for Sprinkler Head Alignment
QuickTorqueT11& SoftTorqueT"A � V.
Gasket Sealed Head Adapter
NoThread Sealant to be Used
FingerTight + 1-Turn, Up to
1-Additional Turn to Align Head
For Other Thread Connections:
1. Use a compatible paste sealant.
Spears' recommends BLUE 75' 4
tested for compatibility with CPVC BLUE
products. '
2. Apply sealant to male threads. TMREaa SEAL W
3. Install Sprinkler Heads or make metal ""'"
it 01
pipe transitions, tighten as follows:
Adapter for SR Plastic Metal
Metal Pipe Thread Thread
Transition
I 1 I
Hand tight Min. 5 ft-Ibs Min.15 ft Ibs
+1.5 to 2 Max. 1 oft Ibs Max. 20 ft-tbs
Turns Torque Torque
If You Feel You MUST Use Tape Sealant ...
56 r: 2018 Spears' Manufacturing Company FG-3-1018
... DO IT CORRECTLY!
Failure to follow instructions can result in thread
breaks from too much tape, difficult assembly
from not enough, or leaks due to exposed starting
threads.
DO NOT USE TAPE & PASTE!
DO NOT USE with Gasket Sealed Head Adapters
USE a TFE tape with a min. thickness of 3.5 mil.
Cover male starting threads to prevent seizing.
Wrap tape in direction of threads.
For Regular Head Adapters, use 2 to 3 wraps.
Tighten to specified torque (see front cover).
For Female Adapter Transitions to metal pipe,
use ONLY 5 to 5-1/2 wraps.
• Joint Assembly — tighten 1-2 turns beyond finger
tight. DO NOT back up. DO NOT over tighten!
SPEARS- MANUFACTURING COMPANY
15853 Olden Street, Sylmar CA 91342
PO Box 9203, Sylmar, CA 91392
(818) 364-1611
www.spearsmfg.com
FG-3-1016 02018Spears* Manufacturing Company 67
SPEARS MANUFACTURING COMPANY
CORPORATE OFFICE
15853 Olden St., Sylmar, CA 91342
PO Box 9203, Sylmar, CA 91392
(818) 364-1611 • www.spearsmfg.com
PACIFIC SOUTHWEST
NORTHWEST
Sylmar (Los Angeles) CA 91342
Aubum (Seattle) WA 98002
(818) 364-1611 - (800) 862-1499
(253) 9394433 • (800) 347-732 t
Stockton CA 95206
(818) 364.1611 • (800) 862-1499
UTAH
Salt Lake City, LIT 84104
ROCKY MOUNTAIN
(303) 371-9430 • (800) 777.4.54
Denver CO 80238
SOUTH CENTRAL
(303) 371-9430 - (600) 7774154
Flower Mound, TX 75028
(469) 528-3000 • (800) 441-143!
NORTHEAST
Houston, TX 77092
Lewisberry (Harrisburg) PA 17339
(469) 528-3000 • (800) 441-1 43
(717) 938-8844 • (800) 233-0275
Philadelphia, PA 19116
(717) 938-8844 • (800) 233.0275
Mansfield, MA 02048
(717) 938-8844 • (800) 233.0275
MIDWEST
Bolingbrook (Chicago), IL 60440
(630) 759-7529 • (800) 662-6330
Louisville, KY 40214
(630) 759-7529 - (800) 662-6330
Dayton, MN 55369
(630) 759-7529 • (800) 662-6330
FLORIDA
Orlando, FL 32837
(407) 843-1960 • (800) 327-6390
SOUTHEAST
Lawrenceville (Atlanta), GA 30043
(678)985-1263•(800)662.6326
INTERNATIONAL SALES
15853 Olden St.
Sylmar (Los Angeles), CA 91342
(818) 364.1611 • Fax (818) 898-3774
0 Copyright 2018 Spears• Manufacturing Company
AN Rights Reserved. Printed in Me United States of America
Victaulicw fireLock"' Series FL-KES&
Residential, Quick Response ✓ataullld
Concealed Pendent Sprinklers, K4,9 (7.0) K5.6 (8.0) 43.03
r
1.0 PRODUCT DESCRIPTION
-..
RESIDENTIAL CONCEALED PENDENT
-
-- -- 51N - ----
Y4906
_
i
_
ORIENTATION
PENDENT
K-FACTORr ,
4.91mRI7.1 5.1.
CONNECTION
_
1/2" NPT%15 mm
_
_MAX. WORKING PRESSURE._. I
175 si 1204kPa]
GLOBE RE -DESIGNATION - _
GL4906
1—^
AVAILABLE WRENCHES
■
Factory Hydrostatic Test: 100% ® 500 psi/3447 kPa/34 bar
Min. Operating Pressure: UL: 7 psi/48 kPa/.5 bar
Temperature Rating: See tables in section 2.0
For K-Factor when pressure !s measured in bar, multiply S I. units by 10 0
v3806 —�
T PENDENT_
- 5.61mpA.1 S.I. -
1/2" NPT/15 mm _
175-psi j1200 kPa; i
ALWAYS REFER TO ANY NOTIFICATIONS AT THE END OF THIS DOCUMENT REGARDING PRODUCT INSTALLATION, MAINTENANCE OR SUPPORT.
yictaulic.COr11
43.03 16384 Rev B Updated 0712021 0 2021 V-clauiic Company A_I r.ghts reserved
1 A—c—ta—ulle
2.0 CERTIFICATION&ISTINGS
e &us
um
Listing Agency)
Approved Temperature Max. Coverage Area
Minimum
Nominal K Factor
Ratings Width x Length
Flow
Pressure
Adjustment
Spacing
Sprinkler
155°F/68"C
Deflector to Ceiling/
SIN
I Imperial
SP
Cover Ft. x Ft_
135°F/57"C m x m
GPM
I Umin
PSI
kPa
in
mm
Mounting Surface
Distance
Ft.
I m
12 x 12
13
7.0
3.7 x 3.7
49.2
48
14 x 14
13
7.0
4.3 x 43
49.2
48
V4906
4,9
71
ct1L+3
16 x 16
4.9 x 4.9
13
49.2
7.0
48
7/0
22
Smooth Ceilings
(See appropriate
9
2.7
installation detail
18 x 18
17
12.0
5.5 x 55
64.3
j 83
below)
1
OR
Beamed Ceilings:
Installed within the
Beam In accordance
with NFPA 13, 13D,
or 13R
(Max Beam Depth
20 x 20
6.1 x 6.1
20
75.7
16.7
115
12 x 12
3.7 x 3.7
16
60A
8.2
57
14 x 14
4.3 x 4.3
16
60.6
8.2
57
16 x 16
4.9 x 4.9
16
60,6
812
57
V3806
5.6
83
cLiLus
r/4
6
Depends on Edition
of Standard)
8
2.4
18 x 18
21
14.1
5.5x5.5
79.5
97
20 z 20
=9220.0
6.1 x 6.1
138
2 For K•Factor when pressure is measured in bar, multiply 5.1 units by 10 0.
NOTE
• List ngs and approval as of printing
3.0 SPECIFICATIONS - MATERIAL
Deflector: Bronze
Bulb Nominal Diameter: 3.0 mm
Load Screw: Brass
Pip Cap: Brass
Spring Seal: PTFE coated Beryllium nickel alloy
Frame: Brass
Lodgement Spring: Stainless Steel
Pin: Stainless Steel
Concealed Cup: Steel
Cover Plate: Steel
Installation Wrench: Ductile Iron
Cover Plate Finishes:
• Chrome plated
• White painted
• Flat black painted
• Custom painted
NOTES
• For cabinets and other accessories refer to separate s"eet.
43.03 16384 Rev 8 Updated 0712021 0 2021 V;ctaulic Company. All rights reserved
victaulic.com
2
X, Ac- t -OU I -.&
vlLldUI1C.l.Urrr
4.0 DIMENSIONS
2'W/6B mm
2W/60mm —
Hole in Ceiling
Cup
Frame
= 1
i
P;p cap and
sprang seas
But b
Load screw
Pin
—
Deflector ti
V3806
VJB06
2751 mm
1 W/44 mm
Ceiling
Finished surface
Max
43.03 16384 Rev B Updated 0712021 m 2021 Vctau, c tympany A I rights reserved
victaulic.com 3 ✓ctaube
V11_ IA11111'_I'I1111
4.0 DIMENSIONS (CONTINUED)
2Y4*/70 mm
Hole In ceiling
Frame
cap and
spnngsea
Lodgement sprang
I 1
Bulb
_
Load bar
Pin
2Yi"/70 mm
Deflec tot
l W/48 mm
Finished ce, rag 7M
mm
Cover pate
V4906
V4906
43.03 16384 Rev 8 Updated 07r2021 O 2021 Vlcta.lic Company A' rights reserved
VICtaulic.Com
�Ct�LJ�iC'
VILtdUllL:.LUffr
5.0 PERFORMANCE
Sprinkler is to be installed and designed as per NFPA, FM Datasheets, or any local standards.
6.0 NOTIFICATIONS
• Read and understand all instructions before attempting to install any Victaulic
products.
• Always verify that the piping system has been completely depressurized and
drained immediately prior to installation, removal, adjustment, or maintenance of
any Victaulic products.
• Wear safety glasses, hardhat, and foot protection.
Failure to follow these instructions could result in death or serious personal injury
and property damage.
• These products shall be used only in fire protection systems that are designed and installed In accordance with current, applicable
National Fire Protection Association (NFPA 13, 13D, 13R, etc.) standards, or equivalent standards, and in accordance with applicable
building and fire codes. These standards and codes contain important information regarding protection of systems from freezing
temperatures, corrosion, mechanical damage, etc.
• The installer shall understand the use of this product and why it was specified for the particular application.
• The installer shall understand common industry safety standards and potential consequences of improper product installation.
• It is the system designer's responsibility to verify suitability of materials for use with the intended fluid media within the piping system
and external environment.
• The material specifier shall evaluate the effect of chemical composition, pH level, operating temperature, chloride level, oxygen level,
and flow rate on materials to confirm system life will be acceptable for the intended service.
Failure to follow installation requirements and local and national codes and standards could compromise system integrity or cause system
failure, resulting in death or serious personal injury and property damage.
7.0 REFERENCE MATERIALS
Ratings: All glass bulbs are rated for temperatures from-67°F/-55'C.
L,,L,_ v,rtani-r F,relnrkn,' Autnnlat'r RpnnklPrS Iri,�fsflf tsin r:d Instn,cf nry
User Responsibility for Product selection and Suitability
Note
Each user bears final respansibl <ty for making a delerminat an as to the suitability of
This product Shall be manufactured by Victaulic or to Victaulic specifications. AI: products
Victaul c products for a particular end -use app'calion, in accordance with industry
to be installed in accordance with current Viclaulic installationlassemb.y instructions.
standards and projecl specif"capons, and the applicable build ng codes and related
Vu-taul-c reserves the right to change product specifications, designs and standard
regulations as well as Victaulic performance, maintenance, safety, and warning
equipment without noti::e and whhout incurring obligations.
nstruclions Nothing in this ar any other dacume nt, nor any verbal recommendation,
Installation
advice or op nion from any Vctaul c employee, shall be deemed to alter, vary, supersede,
Rrferrnce should always be made to the Viclaulic installation handbook or installation
or waive any provision of Vctau is Company s standard conditions of sale, installation
guide, or this disclaimer.
;nstru::tions of the produrI you are installing. Handbooks are included with each shipment
of V aautic products, providing complete installation and assembly data, and are available
Intellectual Property Rights
in PQF format an our website at www viclaulic com,
No statement contained herein concerning a possible or suggested use of any materal,
wwanty
product service, or design is intended, or shou'd be constructed, to grant any license
under any patent or other rnte'ectuat properly right of Victaulic or any of its subsidiaries
Refer to the Warranty seclion of the current Price List or contact Victaulic for details
or affiiates covering such use or design, or as a recommendation for the use at such
TWemarks
material, product. service. or design in the infringcmenl at any patent or other intellectual
Victaulic and all other Victautic marks are the trademarks or registered trademarks of
properly right The terms "Patented' or "patent Pending' refer to design or utility patents
V ttaulic Company andfar its affiliated entities, in the U.S. and/or other countries.
or patent applications for arlic'es and/or methods of use in the United Slates and/or other
countries
43.03 16384 Rev B Updated 0712021 ® 2021 Victaufc Company. Ail rights reserved.
victaulic.com
5
�Ctoulie