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REVIEWED BLD2024-0778+INSTALLER_GUIDE6.12.2024_2.32.22_PM+4317999RECEIVED Jun 14 2024 BLD2024-0778 CURB-IN-36A n sta I l e rI's SOERVICES DEVCITY ELO MFEN 1 H-HC60D7-1 DEPARTMENT Guide Library Service Literature Customer Property: Contains Product Section Unitary wiring and service informa- Product Unitary Accessories tion. Please retain. Model Roof Curbs, Ducts and Diffusers Literature Type Installer's Guide Sequence 36A Date October 2001 File No. SV-UN-ACC-CURB-IN-36A 10/01 Supersedes CURB-IN-36 Models : Used With: Roof Curb BAYCURB042A T*C036-060A, Y*C036-060A BAYCURB043A T*C072-120A, Y*C072-120A WSC072, 090, 120A Curb shall be insulated to a minimum of R13 per \n/.qF('. ctanrlarrlc General This manual describes the layout and installation proce- dures required to properly assemble and install the roof curb. Illustrations in Figure 7 for T*C036-060A, Y*C036- 060A, WSC036-060A units or Figure 15 for T*C072-120A, Y*C072-120A, WSC072-120A units are provided for dimen- sional data regarding roof opening construction. Each curb package ships unassembled, along with the re- quired hardware and gasketing material. Roof insulation, cant strips, flashing (if desired), nails, and sheet metal screws must be furnished by the installing contractor. Initial Inspection Compare the order number on the shipping label with the accessory identification information on the ordering and shipping documents to verify that the correct accessory has been received. Clearances The recommended clearances for single -unit installations are illustrated in Figure 7 for T*C036-060A, Y*C036-060A, WSC036-060A units or Figure 15 for T*C072-120A, Y*C072-120A, WSC072-120A units. These minimum re- quirements are not only an important consideration when determining unit placement, but they are also essential to ensure adequate serviceability, maximum capacity, and peak operation efficiency. Any reduction of the unit clearances indicated in this illus- tration may result in condenser coil starvation, or the recir- culation of warm condenser air. Actual clearances which ap- pear to be inadequate should be reviewed with a local sales engineer. Installation Read the entire manual carefully to become familiar with the roof curb installation procedures. If the roof curb will be mounted on a new building, it can be assembled at any convenient location and installed as soon as the roof sup- port members are in place. As a general rule, the curb should be placed directly on the roof support members. Use tack welding or other suitable fastening method to secure the roof curb in place. The curb can also be mounted on a roof deck. In this case, additional nailing plates must be provided directly below the flanges of the curb to give further support, and to minimize vibration. See Figures 17 and 18. When the installation is on an existing building, hoist the shipping container directly onto the roof. The following warning complies with State of California law, Proposition 65. A WARNING' This product contains fiberglass wool insulation! Fiberglass dust and ceramic fibers are believed by the state of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. See precautionary and first aid measures. Supply and Return Air Ductwork All ductwork must be run and attached to the curb before the unit is set into place. All ductwork must be fabricated and installed by the installing contractor. To ensure proper duct construction and installation, SMACNA recommenda- tions should be closely followed. Note: All field fabricated panels used must be insulated. (See Figure 8 or Figure 16). Roof Opening For safety and sound considerations, do not cut out the en- tire roof deck within the curb area. Roof Support The roof must be capable of adequately supporting the weight of the rooftop unit as well as that of the curb; refer to Figure 19 and Tables 1 & 2 for specific center -of -gravity, corner weight information and accessory weights. Units may be set either lateral or parallel to the roof support members. The combined weight of the unit, accessories, and curb should be evenly spaced between a minimum of two (2) supports. Ensure that the curb's position on the roof supports does not interfere with the clearance required for the supply/re- turn ductwork. See Figure 7 for T*C036-060A, Y*C036- 060A, WSC036-060A units or Figure 15 for T*C072-120A, Y*C072-120A, WSC072-120A units. Note: For convenience, it is suggested that the starting collars for the supply and return ductwork be installed before the curb is placed into position. Roof Curb Installation 1. Set the curb into the proper position on the roof. 2. Be sure that the curb is level to insure proper flow of con- densate from the unit. To check the flatness of the curb, stretch lines diagonally between opposite corners of the assembled curb. The distance between the lines (at their point of intersection) should not exceed 1/4". If the lines touch, reverse them (place the top line on the bottom and the bottom line on the top), and recheck the point of intersection. Shim un- der the curb as required. 3. Check the curb assembly for squareness by measuring diagonally between opposite corners of the curb. The distances indicated by these two measurements should be the same. 4. Wipe off the top of the curb rails and cross members and apply the pressure -sensitive gasketing material to these surfaces as shown in Figure 6 for T*C036-060A, Y*C036-060A, WSC036-060A units or Figure 14 for T*C072-120A, Y*C072-120A, WSC072-120A units. 5. Fasten the curb to the roof support members, or roof deck. See Figure 17 and Figure 18. 6. Bring the roof material up to the curb as shown in Figures 17 and Figure 18. Place a piece of rigid insulation around the curb and fasten it (from the inside), with nails. 7. Install cant strips as shown in Figure 17 of either 4" x 4" wood (cut diagonally in half), concrete or insulation. With the cant strips in place, bring the roofing felts up to the top of the curb nailing strips. Push the felts up under the lip of the curb and nail them tightly into position. 8. The roof curb installation is now complete and ready for ductwork and unit installation. Curb Assembly Instructions T-0036-060A, Y"C036-060A, WSC036-060A The individual component parts of the roofcurb have been marked with part numbers to aid in assembly. Refer to Fig- ures 1 through 5 for component part number and location in the assembly process. Part Number Qty. Part Description 1 1 Rail, Roof Curb 2 1 Rail, Roof Curb 3 2 Rail, Roof Curb 4 2 Channel, Cross member #1 5 1 Channel, Cross member #2 6 1 Channel, Return 7 1 Channel, Supply 8 2 Pan, Insulation Figure 1 1. Assembly part numbers 1, 2 and 3. Figure 2 2. Install part numbers 4 and 6. Figure 3 3. Install part numbers 5 and 7. Figure 4 4. Install part number 4. Figure 5 5. Install (2) part number 8. Figure 6 6. Apply gasket. Figure 7 Curb Dimensional Data T-0036-060A, Y*C036-060A, WSC036-060A 3�' ING� 0, Figure 8 Duct Dimensional Data T*C036-060A, Y-0036-060A, WSC036-060A 24 3/ (619 N 3� 16 3/16" (411 MM) C��P�PNCE 3� 18 1/16" (459 MM) r`MM��_1�[e7YflLll[e(3a' LILII 4 Curb Assembly Instructions T-0072-120A, Y*C072-120A, WSC072-120A The individual component parts of the roofcurb have been marked with part numbers to aid in assembly. Refer to Fig- ures 9 through 13 for component part number and location in the assembly process. Part Number Qty Part Description 1 1 Rail, Roof Curb 2 1 Rail, Roof Curb 3 2 Rail, Roof Curb 4 3 Channel, Cross member #1 5 2 Channel, Cross member #2 6 3 Pan, Insulation Figure 9 1. Assembly part numbers 1, 2 and 3. Figure 10 2. Assembly part numbers 4 and 5. Figure 11 3. Assembly part numbers 4 and 5. Figure 12 4. Assembly part number 4. Figure 13 5. Assembly part number 6. TI-PFI IF, -I TI-I�:_ RACE Figure 14 6. Apply Gasket GASKE Figure 15 Curb Dimensional Data T-0072-120A, Y-0072-120A, WSC072-120A G�36 191�MM1 a1 MM G��P�PN ':::X 46 3/8" 1178 MM 34 3/8" 873 MM 14" 355 MM 1�44MM 18 1 /2" 470 MM 1" 25 MM i also -Op"MorsdO.M.4 c<,�, 6 5/8" 219 MM 80 1/2" �78„ /974A� � 2045 MM r,"t, 11/f V. 181/ " 831/8" I� i4 MM 10 25 MM okk '9< CC�99�� 84 1/2" 55459 7/8" 2146 MM 1265 MM C / �98'%7 51 MM 1280 MM �MM� �79� 51 MM G� 36 l91 Figure 16 Duct Dimensional Data T-0072-120A, Y-0072-120A, WSC072-120A 33 3/4" 875 MM ALL FLANGES 1 1/4" 31 MM 17 3/4" 451 MM y 17 3/4" 451 MM 33 3/4" 875 MM i Figure 17 New Roof Construction SECURE FLASHING TO _ CURB NAILER STRIP FLASHING (FIELD SUPPLIED) — SECURE FELT TO RIGID INSULATION OR2x12's i i ROOFING FELT i i 4 X 4 CANT (FIELD SUPPLIED) Figure 18 Existing Roof Construction SECURE FLASHING TO _ CURB NAILER STRIP FLASHING (FIELD SUPPLIED) 1 SECURE FELT TO 77 RIGID INSULATION OR2x12's i i ROOFING FELT 4X4CANT (FIELD SUPPLIED) RIGID INSULATION OR 2 X 12's (FIELD SUPPLIED) SUPPORT CHANNEL RIGID INSULATION OR2X12's (FIELD SUPPLIED) WOOD NAILER 7 Table 1 Corner weights & Center of Gravity Unit Model Net Weight Corner Wt. (Ibs) Center of Gravity (In.) A B I C D Length Width TSC036Al* 409 132 104 79 94 31 19 TSC036A(3,4,W)' 409 132 104 79 94 31 19 TSC048Al* 434 140 110 91 94 32 19 TSC048A(3,4,W)' 421 135 109 90 88 33 19 TSC060Al* 451 149 114 88 99 31 18 TSC060A(3,4,W)' 451 149 114 88 99 31 18 TSC072A(3,4,W)' 681 236 177 119 150 38 21 TSC090A(3,4,W)' 754 257 188 129 180 37 22 TSC092A(3,4,W)' 756 261 202 131 162 39 21 TSC102A(3,4,W)* 835 281 223 149 181 40 21 TSC120A(3,4,W)' 909 306 241 164 197 40 21 THC036Al* 426 139 108 84 95 32 19 THC036A(3,4,W)' 426 139 108 84 95 32 19 THC048Al* 468 146 113 97 111 31 20 THC048A(3,4,W)* 468 146 113 97 111 31 20 THC060Al* 518 165 124 105 124 31 19 THC060A(3,4,W)* 506 164 121 100 122 31 19 THC072A.(3,4,W)* 718 235 182 128 173 38 22 THC092A(3,4,W)' 857 289 222 148 197 38 21 THC102A(3,4,W)* 893 1 294 233 159 207 N 22 THC120A(3,4,W)* 982 323 253 178 229 39 22 Unit Model Net Weight Corner Wt. (Ibs) Center of Gravity (In.) A B I C D Length Width YSC036A1*(L,M) 453 143 116 90 104 32 19 YSC036A1*H 480 151 124 96 109 32 19 YSC036A(3,4,W)*(L,M) 453 143 116 90 104 32 19 YSC036A(3,4,W)*H 480 151 124 96 109 32 19 YSC048Al-(L,M) 478 151 122 102 103 33 19 YSC048A1*H 505 159 130 108 109 33 19 YSC048A(3,4,W)*(L,M) 465 146 121 101 1 97 1 33 19 YSC048A(3,4,W)*H 492 154 129 107 103 33 19 YSC060A1*(L,M) 494 160 127 99 108 32 18 YSC060Al*H 522 169 134 105 114 32 18 YSC060A(3,4,W)*(L,M) 494 160 127 99 108 32 18 YSC060A(3,4,W)*H 522 169 134 105 114 32 18 YSC072A(3,4,W)*L 720 245 188 129 158 39 21 YSC072A(3,4,W)*M 731 248 192 131 160 39 21 YSC072A(3,4,W)*H 735 249 193 132 161 39 21 YSC090A(3,4,W)*L 804 269 203 142 1 190 1 38 22 YSC090A(3,4,W)*M 808 270 204 143 191 38 22 YSC090A(3,4,W)*H 820 1 273 1 208 146 193 38 22 YSC092A(3,4,W)*L 806 273 217 143 172 40 21 YSC092A(3,4,W)*M 810 274 219 144 173 40 21 YSC092A(3,4,W)*H 822 277 222 147 175 40 21 YSC102A(3,4,W)*L 883 293 238 161 191 40 21 YSC102A(3,4,W)*M 887 294 239 162 192 40 21 YSC102A(3,4,W)*H 899 297 243 165 194 40 21 YSC120A(3,4,W)*L 962 319 257 177 208 40 21 YSC120A(3,4,W)*M 973 322 261 180 210 40 21 YSC120A(3,4,W)*H 1 87 1 325 1 265 183 1 213 1 40 21 YHC036A1*L,M 470 150 120 95 105 32 19 YHC036A1*H 497 158 128 101 110 32 19 YHC036A(3,4,W)*(L,M) 470 150 120 95 105 32 19 YHC036A(3,4,W)*H 497 158 128 101 110 32 19 YHC048Al*M 511 157 126 108 121 32 20 YHC048A1*H 539 166 133 114 126 32 20 YHC048A(3,4,W)*(L,M) 511 157 126 108 121 32 20 YHC048A(3,4,W)*H 539 166 133 114 126 32 20 YHC060A1*(L,M) 562 176 137 116 133 31 20 YHC060Al*H 574 179 140 119 136 32 20 YHC060A(3,4,W)*(L,M) 550 175 133 110 131 31 19 YHC060A(3,4,W)*H 561 178 137 113 134 31 19 YHC072A(3,4,W)*L 756 245 193 137 181 39 22 YHC072A(3,4,W)*M 768 248 197 140 183 39 22 YHC072A(3,4,W)*H 772 249 198 141 184 39 22 YHC092 3,4,W *L 907 302 238 161 207 39 22 YHC092A(3,4,W)*M 911 1 303 1 239 162 208 39 22 YHC092A(3,4,W)*H 923 306 243 165 210 39 22 YHC102A(3,4,W)*L 942 306 247 171 217 39 22 YHC102A(3,4,W)*M 946 307 248 172 218 39 22 YHC102A(3,4,W)*H 957 310 252 175 220 40 22 YHC120A(3,4,W)*L 1035 336 269 191 240 39 22 YHC120 3,4,W *M 1047 339 272 194 242 39 22 YHC120A(3,4,W)*H 1060 342 277 197 245 40 1 22 Unit Model Net Weight Corner Wt. (Ibs) Center of Gravity (In.) A B C D Length Width WSC036Al* 442 138 110 88 105 31 19 WSC036A(3,4,W)' 442 138 110 88 105 31 19 WSC048A1* 474 151 114 95 114 31 19 WSC048A(3,4,W)* 474 151 114 95 114 31 19 WSC060Al* 492 160 118 97 117 31 19 WSC060A(3,4,W)* 492 160 118 97 117 31 19 WSC072A(3,4,W)* 772 259 196 136 181 38 22 WSC090A(3,4,W)* 794 272 1 200 137 185 38 22 WSC 1 20A(3,4,W)* 941 320 1 243 162 215 38 21 Note: Corner weights are given for information only. Unit is to be supported continuously by a curb or equivalent frame support. Figure 19 Center of Gravity die Table 2 T*C036-060A, Y*C036-060A, WSC036-060A Accessory Weights (Lbs.) Option /Accessory Weight, Description Net Ibs Electric Heat 15 Econom izer 26 Motorized Damper 20 Manual Damper 16 Barometric Relief 7 Oversize Motor 5 Belt Drive Motor (3 phase only) 31 Hinged Access 10 Hail Guard 12 Through the Base: Electrical 8 Through the Base: Gas 5 Unit Disconnect Switch 5 Unit Circuit Breaker 5 Conv. Outlet: Unpowered 2 Conv. Outlet: Powered 38 TCI, LCI 1 N OVAR 8 HPC 1 Frostat 1 Crankcase Heater 1 Smoke Detector, Return 7 Smoke Detector, Supply 5 Clogged Filter Switch 1 Fan Fail Switch 1 Discharge Air Tube 3 Roofcu rb 70 Hard Start Kit 3 All Zone Sensors 1 Table 3 T*C072-120A, Y*C072-120A, WSC072-120A Accessory Weights (Lbs.) Option / Accessory Weight, Description Net Ibs Electric Heat 30 Economizer 36 Motorized Damper 30 Manual Damper 26 Barometric Relief 10 Power Exhaust 80 Oversize Motor 8 Hinged Access 12 Hail Guard 20 Through the Base: Electrical 13 Through the Base :Gas 5 Unit Disconnect Switch 5 Unit Circuit Breaker 5 Conv. Outlet: Unpowered 2 Conv. Outlet: Powered 38 TCI, LCI 1 N OVAR 8 HPC 1 Frostat 1 Crankcase Heater 1 Smoke Detector, Return 7 Smoke Detector, Supply 5 Clogged Filter Switch 1 Fan Fail Switch 1 Discharge Air Tube 3 Roofcurb 115 LP Conversion Kit 3 All Zone Sensors 1 California law, Proposition 65. A WARNING' This product contains fiberglass wool insulation. Fiberglass dust and ceramic fibers are believed by the state of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. PRECAUTIONARY MEASURES Avoid breathing fiberglass dust. • Use a NIOSH approved dust/mist respirator. • Avoid contact with the skin or eyes. Wear long- sleeved, loose -fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing: rinse washer thoroughly. • Operations such as sawing, blowing, tear -out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator in these situations. First Aid Measures Eye Contact -Flush eyes with water to remove dust. If symptoms persist, seek medical attention. Skin Contact -Wash affected areas gently with soap and warm water after handling. 11 OAmerican Standard Inc. 2001 Technical Literature Printed in USA ivi