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REVIEWED BLD2024-0502+Manufacturer_Specifications_and_Installation_Instructions+4.12.2024_10.25.45_AM+4193007
FLUSH MOUNT REVIEWED �mm CITY OF EDMONDS RECEIVED Apr 17 2024 BLD2024-0502 60LIRONRIDGE 8071MEFU #il4 DISCLAI.MER.....................................................................................................................................................................................................................................................................................................1_ RATI N.G.S................................................................................................................................................................................................................................................................................................................ 2 ATTACH M.E NTS............................................................................................................................................................................................................................................................................................ 3 CO M P.O. N.E N TS.............................................................................................................................................................................................................................................................................................. 4 1....ATTAC.H BASES.....................................................................................................................................................................................................................................................................................5 3....S.EC.URE..LUG5 ........................................................................................................................................................................................................................................................................................6. 4...S.EC.URE..MODULES.........................................................................................................................................................................................................................................................................6. CA. M 0.........................................................................................................................................................................................................................................................................................................................7 BONDIN..Q J.UM.PER.................................................................................................................................................................................................................................................................................7 EXPANS.IO.N..JOINTS.............................................................................................................................................................................................................................................................................8 E.L.ECTRICAL. DIAGRAM...................................................................................................................................................................................................................................................................9 COMPOSITION SHINGLE 10712 TILE 13-15 ADDITIONAL. ROOF..TYPES......................................................................................................................................................................................................................................................15 LOW..SLOPE ..ROOFS..........................................................................................................................................................................................................................................................................16 CONDUIT..PE.NETRATIO.N............................................................................................................................................................................................................................................................17 CONDUITMOUNT ..................................................................................................................................................................................................................................................................................18 END...CAPS........................................................................................................................................................................................................................................................................................................19 WIRE..CL.I.PS....................................................................................................................................................................................................................................................................................................19 JAYBOX...............................................................................................................................................................................................................................................................................................................19 M.ICROINVERTER..KITS..................................................................................................................................................................................................................................................................2.0 SYSTEMS..U.SIN.0 EN.PHASE..M.I.CROINVE.RTERS.OR..SUNPOWER.A.0 M.ODULES....................................................................................20 SYSTEMS.. USING. MICR.OSTORAGE..PRODUCTS.. ............... 21_ FRAM.ELES.S M.Q.QUIE.KITS...................................................................................................................................................................................................................................................21_ CON TO.0 R.........................................................................................................................................................................................................................................................................................................22 MODULE COMPATIBILITY 23729 FRAMELESS„MODULE.COM.PATABILITY.............................................................................................................................................................................................................30 This manual describes proper installation procedures and provides necessary standards required for product reliability. Warranty details are available on website. All installers must thoroughly read this manual and have a clear understanding of the installation procedures prior to installation. Any installation or use of this product not in accord with or not authorized by this written instruction shall void any and all warranties, express or implied, on the product or the use of the product and may cause failure, property damage and personal injury. IronRidge is not liable for any unauthorized use. Install and use only with other IronRidge products to ensure proper fit and function. IT IS THE INSTALLER'S RESPONSIBILITY TO: • Ensure safe installation of all electrical aspects of the array. All electrical installation and procedures should be conducted by a licensed and bonded electrician or solar contractor. Routine maintenance of a module or panel shall not involve breaking or disturbing the bonding path of the system. All work must comply with national, state and local installation procedures, product and safety standards. • Comply with all applicable local or national building and fire codes, including any that may supersede this manual. • Ensure all products are appropriate for the installation, environment, and array under the site's loading conditions. • Use only IronRidge parts or parts recommended by IronRidge; substituting parts may void any applicable warranty. • Review the Design Assistant and Certification Letters to confirm design specifications. • Ensure provided information is accurate. Issues resulting from inaccurate information are the installer's responsibility. • Ensure bare copper grounding wire does not contact aluminum and zinc -plated steel components, to prevent risk of galvanic corrosion. • If loose components or loose fasteners are found during periodic inspection, re -tighten immediately. Any components showing signs of corrosion or damage that compromise safety shall be replaced immediately. • Provide an appropriate method of direct -to -earth grounding according to the latest edition of the National Electrical Code, including NEC 250: Grounding and Bonding, and NEC 690: Solar Photovoltaic Systems. • Disconnect AC power before servicing or removing modules, AC modules, microinverters and power optimizers. • Review module and any 3rd party manufacturer's documentation for compatibility and compliance with warranty terms and conditions. • Ensure that the roof is in good condition prior to instaling any IronRidge components. UL 2703 LISTED cO�T�.us #5003807 Intertek Conforms to UL STD 2703 Standard for Safety First Edition: Mounting Systems, Mounting Devices, Clamping/ Retention Devices, and Ground Lugs for Use with Flat -Plate Photovoltaic Modules and Panels • Scope of Evaluation includes bonding, grounding, mechanical loading, and fire classification • Max Overcurrent Protective Device (OCPD) Rating: 40A • Max Module Size: 30.5 ft2 • Module Orientation: Portrait or Landscape • System Design Load Rating: 10 PSF downward, 5 PSF upward, 5 PSF lateral • Actual system structural capacity including spans and cantilevers are defined by PE stamped certification letters • CAMO Specific Design Load rating: 50 PSF downward, 50 PSF upward, 15 PSF lateral Certified to CSA TIL No. A-40 Photovoltaic Module Racking Systems • Load Rating: 2400 PA [50 PSF] CLASS A SYSTEM FIRE RATING PER UL 2703 • Any Roof Slope with Module Types 1, 2, 3, 13, 19, 25 & 29: Allowed with any roof slope. Any module -to -roof gap is permitted, with no perimeter guarding required • Module Types 4 and 5: Allowed with Steep Slope Roofs (>_ 9.5°). Any module -to -roof gap is permitted, low edge guarding (Trim) required • Class A rated PV systems can be installed on Class A, B, and C roofs without affecting the roof fire rating CLASS B SYSTEM FIRE RATING PER UL 2703 • Module Types 4 and 5: Allowed with Steep Slope Roofs (>_ 9.5°). Any module -to -roof gap is permitted, with no perimeter guarding required. WATER SEAL RATINGS: • UL 441 and TAS100(A) (Flashfoot2, L-Mount, Flashvue, All Tile Hook, Knockout Tile, Halo UltraGrip) • Tested and evaluated without sealant • Any roofing manufacturer approved sealant is allowed. • Ratings applicable for steep roof slopes 2:12 and above. UL 2703A Ratings: • Conforms to UL SUBJECT 2703A - Halo UltraGrip • Steep Slope Ratings applicable for Asphalt Shingle roofs with slopes 2:12 and up • Low Slope Ratings applicable for Roll Roofing (Rolled Comp) roofs with slopes 1:12 and up • Low Slope Ratings applicable for Modified Bitumen (Mod -Bit) roofs with slopes 1/4:12 and up STRUCTURAL CERTIFICATION • Designed and Certified for Compliance with the International Building Code & ASCE/SEI-7 FLORIDA PRODUCT APPROVAL #FL29843 • Approved for installation both inside and outside High Velocity Hurricane Zones (HVHZ) • Additional details and full list of approved components can be found here MARKINGj...j Product markings are located on the Grounding Lug bolt head. �ilr PRE -INSTALLATION ATTACHMENTS O Verify module compatibility. See Page 21 for info. COMPOSITION SHINGLE TOOLS REQUIRED ❑ Cordless Drill (non -impact) ❑ 3/8" Socket _ V ❑ Impact Driver (for lag bolts) ❑ 1/8" Drill Bit ❑ Torque Wrench (0-250 in-Ibs) ❑ 1/4" Drill Bit FlashFoot2 FlashVue QM L-Mount ❑ 7/16" Socket ❑ T30 Bit ❑ 1/2" Socket ❑ Channel Lock Pliers ---------- ❑ 9/16" Socket ❑ #3 Phillips Bit < > ❑ 7/32" Drill Bit ❑ 3/16" Hex Bit QM QBase HUG (Halo UltraGrip) BONDING HARDWARE TORQUE VALUES TILE Please refer to each attachment's individual section for full details on all torque values and instructions. ❑ 3/8" Bonding Hardware Nuts (7/16" Socket): 250 in-Ibs ❑ All Tile Hook Carriage Bolts (7/16" Socket): 132 in-Ibs ❑ Flat Roof Attachment Nuts (9/16" Socket): 250 in-Ibs ❑ Lynx Set Screw (3/16" Hex Drive): 150 in-Ibs ❑ Lynx Flange Nut (1/2" Socket): 150 in-Ibs If using previous version of Integrated Grounding Mid Clamps, End Clamps, Expansion Joints, Classic Composition Mount and for a list of approved 3rd party components please refer to Alternate Components Addendum (Version 2.0) Knockout Tile QM Tile Replacement All Tile Hook and Flashing (optional) QM Quick Hook and QM QBase Tile QM Tile Conduit Flashing (optional) Penetration ADDITIONAL ROOF TYPES QM Qbase Shake - QM Classic Mount QM Lynx Metal Roof Slate - Metal Shingle Shake Attachment LOW SLOPE ROOF ro Q� Vy K YOU�� Flat Roof Attachment QM QBase Mount COMPONENTS �,F*r PRE -INSTALLATION ❑ Verify module compatibility. See Page 21 for info TOOLS REQUIRED ❑ Cordless Drill (non -impact) ❑ 1/8" Drill bit ❑ Impact Driver (for lag bolts) ❑ 1/4" Drill bit ❑ Torque Wrench (0-250 in-Ibs) ❑ T30 Torx Bit ❑ 7/16" Socket ❑ Channel Lock Pliers ❑ 1/2" Socket ❑ #3 Phillips Bit ❑ 9/16" Socket ❑ Paddle Bit ❑ 7/32" Drill bit COMPONENTS Ij. XR Rail Wire Clip BOSS f O UFO and Stopper CAMO Sleeve (30-46MM) L-Foot BONDING HARDWARE TORQUE VALUES Please refer to each attachment's individual section for full details" on all torque values and instructions. ❑ Universal Fastening Object (7/16" Socket): 80 in-Ibs ❑ Rail Grounding Lug Nut (7/16" Socket): 80 in-Ibs ❑ Module Grounding Lug ❑ Grounding Nut (7/16" Socket): 60 in-Ibs ❑ Grounding Lug Terminal Screws (7/16" Socket): 20 in-Ibs ❑ Microinverter Kit Nuts (7/16" Socket): 80 in-Ibs ❑ Frameless Module Kit Nuts (7/16" Socket): 80 in-Ibs ❑ 3/8" Bonding Hardware Nuts (7/16" Socket): 250 in-Ibs ❑ Contour Clamp (T-30 Torx Bit): 80 in-Ibs End Cap Rail Grounding Lug Module Grounding Lug 24 Microinverter Kit 3/8" Bonding 8" Bonding Jumper Hardware Single Use Only t®, QM Classic Conduit JAYBOX QM Composition Comp Mount Conduit Penetration QM Tile Conduit Frameless Frameless Module Kit Mount End/Mid Clamp Unless otherwise noted, all components have been evaluated for multiple use. They can be uninstalled and reinstalled in the same or new location. Contour Trim Contour Clamp LAC�ATTACHMEN� � �ilr The general installation method for attachments is to locate a rafter, drill a pilot hole and install the attachment. For composition roof attachments installation instructions refer to page 10. For tile roof attachments refer to page 12. For low slope roof attachments refer to page 14. When using approved third party attachments, refer to manufacturer's install instructions. Tested or evaluated third -party roof attachments: • S-5! Standing Seam Metal Roof Clamps - Certification of metal roof clamps includes bonding to both painted and galvalume metal roofs. Follow all instructions and installation practices outlined by S-5! in their Resources Page. • EcoFasten Green Fasten GF-1 Anchors 2. PLACE RAILS A. CONNECT SPLICES Use BOSS(Bonded Structural Splice), as needed, to join multiple sections of Rail. BOSS - Bonded Structual Splice Insert BOSS into first Rail up until the Stop Tab. Slide second Rail fully into place. ➢ Rows using BOSS and exceeding 100 of rail for all roof attachments (60 feet when using HUG) must use Expansion Joints. ➢ Boss Splices may be installed in any location within a span. ➢ UFO and Bonding Hardware must be installed 1" away from the point where two Rails join together. B. PREPARE HARDWARE Slide square -headed bolts into side -facing rail slot. Space out bolts to match attachment spacing. ➢ Tape ends of rail, to keep bolts from sliding out while moving. ➢ If using T-bolts, carry hardware onto roof and proceed. C. ATTACH RAILS Drop rail with hardware into roof attachment. Level rail at desired height, then torque to 250 in-lbs. ➢ Rail can face either upslope or downslope on roof. ➢ When using attachments with longer slots, do not install Rail lower than the top of the L-Foot to avoid damage to modules. A Insert Rail untill fully seated against Stop Tab Grounding Lugs Only one Grounding Lug (Rail or Module) required per continuous subarray, regardless of subarray size (Unless frameless modules are used, see Page.20). Grounding Lugs are intended to for use with one solid or stranded copper wire, conductor size 10-4 AWG. Rail Grounding Lug Insert T-bolt in Top Rail slot and torque Hex Nut to 80 in-Ibs. Install a minimum 10 AWG solid copper or stranded grounding wire. Torque terminal screw to 20 in-Ibs. Module Grounding Lugs can be installed anywhere along the Rail and in either orientation shown. Module Grounding Lug Insert Bolt through Manufacturer approved grounding location and torque Hex nut to 60 in-Ibs. One Module Grounding Lug may be installed to one module per row. Install a minimum 10 AWG solid copper or stranded grounding wire. Torque terminal screw to 20 in-Ibs. ;> If using Enphase microinverters or Sunpower AC modules, Grounding Lugs may not be needed. See Page.19. for more info. Refer to module manufactuer for mounting location and instructions. A. SECURE FIRST END Place first module in position on rails, a minimum of 1" from rail ends. Snap Stopper Sleeves onto UFO. Fasten module to rail using the UFO, ensuring that the UFO is hooked over the top of the module. Torque to 80 in-Ibs. D Ensure rails are square before placing modules. D Hold Stopper Sleeves on end while torquing to prevent rotation. D If using CAMO instead of UFO + Stopper Sleeve, refer to Page 19 for CAMO installation procedure. ;> UFO can be installed on modules 30 to 46mm. B. SECURE NEXT MODULES Place UFO into each rail, placing them flush against first module. Slide second module against UFO. Torque to 80 in-Ibs. Repeat for each following module. ;> When reinstalling UFO, move modules a minimum of 1/16" so UFOs are in contact with a new section of module frame. ;> When UFOs are loosened and re -tightened, ensure UFO T-bolt bottoms out in rail channel before re -torquing UFO to achieve full engagement between T-bolt and rail. ;> If using Wire Clips, refer to Page 18. C. SECURE LAST END Place last module in position on rails, a minimum of 1" from rail ends. Snap Stopper Sleeves onto UFO. Secure UFO Clamps on rails, ensuring they are hooked over top of module. Torque to 80 in-Ibs. D Hold Stopper Sleeves on end while torquing to prevent rotation. D Repeat all steps for each following row of modules, leaving a minimum 3/8" gap between rows If using CAMO instead of UFO + Stopper Sleeve, refer to Page 6 Rail Grounding Lug =rminal Screw (20 in-Ibs) 4 Hex Nut 1 (80 in-Ibs) 0 L Use with one solid or stranded copper Module Grounding Lug wire, conductor size 10-4AWG. BOLT Terminal Screw (20 in-Ibs) STAR WASHER GROUNDING LUG Hex Head \ 95::�FLANGE NUT (60 in-Ibs) I-A- r_ 1" Fi Rail CAM +il A. SLIDE INTO RAIL Slide CAMO into rail channel far enough to clear the module frame. CAMO requires 6" of clearance from end of rail. C. PULL TOWARDS END Pull CAMO towards rail ends, at 45 degree angle, so the bonding bolt contacts the module flange edge. C FRAME COMPATIBILITY CAMO has been tested or evaluated with all modules listed in the Module Compatibility section having frames within the referenced dimensions. Be sure the specific module being used meets the dimension requirements. ➢ For installations with Hanwha Q CELLS modules with 32 mm frame heights, the maximum ground snow is 45 PSF (33 PSF module pressure). ➢ CAMO is only compatible with Canadian Solar modules CS1YxxxMS, CS3N- xxxMS, CS6R-xxxMS-HL and CS6W-xxxxMB-AG. "xxx" refers to the module power rating. • � �] I � [�l�l ►�iTT�� 8" Bonding Jumper is an electrical bonding jumper that can be used on the Flush Mount System for row to row bonding; making the module frames the medium for the equipment ground path. ➢ Bonding jumper is pushed onto the bottom flange of the module. ➢ New jumpers should be used if re -installation of jumper is required. ➢ Supports bottom flange thicknesses from 1.2mm to 3.1mm. B. PLACE MODULE Place module on rails (module cells not shown for clarity). When installing CAMO the module can overhang the rail no more than 1/4". B D. SECURE TO FRAME Rotate handle with an upwards motion until CAMO snaps into rail channel. Ensure CAMO bonding pins are fully seated on top of module frame. D mil Expansion Joints are required every 100' of continuous rail to allow for thermal expansion and contraction of the system. D Do not install modules over expansion joint. ;> Expansion Joints are required every 60' of continuous rail when installing on HUG. BOSS Insert BOSS into first Rail up to the Alignment Circle, Slide second Rail over BOSS to the second Alignment Circle, leaving a 1" gap between the Rails. There must be a 1" of space between the edge of the Rail and the edge of the panel to allow proper installation of the UFO and Stopper Sleeve. Array 2W == v v v v Q • v v -- v v � OUFO or 0 Rail Grounding Lug* Fault Current Minimum 10 AWG CAMO 0 Module Grounding Lug* Ground Path Copper Wire Bonded Splice (Rail Connection) C 8" Bonding Jumper (Alternative row to row bond)** *One Module Grounding Lug or Rail Grounding lug is required per row of a system. ** The use of the 8" Bonding Jumper eliminates the need for row to row bonding. A minimum of one grounding lug per continuous array is required for earth ground. Grounding Lugs and wire are not required in systems using certain Enphase microinverters or certain Sunpower modules. Equipment grounding is achieved with the Engage cable for Enphase or the AC module cable system for Sunpower via their integrated EGC. ML 4SHFOr Locate roof rafters and mark locations on roof. Drill 1/4" pilot holes perpendicular to the roof and back fill with roofing manufacturers' approved sealant. Slide flashing between 1st and 2nd course of shingles, ensuring both that the flashing reaches under the 3rd shingle course and doesn't overhang the downhill shingle course. Line up with pilot hole and insert supplied lag bolt with washer through flashing. With a 7/16" Socket fully seat lag bolt. Place Cap onto flashing in desired orientation for E/W or N/S rails and rotate 180 degrees until it locks into place. D Rail can be installed on either side of FlashFoot2 Cap. D For additional details refer to the full FlashFoot2 Installation Manual. ......................... i[LASHVUEd Locate rafters and snap vertical and horizontal lines to mark locations of flashings. Drill 1/4" pilot holes, then backfill with an approved sealant. Slide flashing between 1st and 2nd course of shingles, ensuring both that the flashing reaches under the 3rd shingle course and doesn't overhang the downhill shingle course. Line up pilot hole with View Port. Press Grip Cap onto flashing in desired orientation for E/W or N/S rails. Insert Lag Bolt with mechanically bonded washer through flashing. With a 7/16" Socket drive Lag Bolt until fully seated. FlashVue is now installed and ready for IronRidge XR Rails. Attach rails to either side of the open slot using bonding hardware. Level rail at desired height, then torque to 250 in-lbs (21 ft-lbs). When installing Gripcap+ on roofs with undulations greater than 1 inch, install GripCap+ in low points across the array as required. D For additional details refer to the full FlashVue Installation Manual. .................... . .. . For additional details on the GripCap+ refer to the full GripCap+ Installation Manual. ..............................._.___.___.__.___.__.__. ML QM L-MOUNT Locate roof rafters and mark locations on roof. Drill 7/32"(Lag) or 1/8"(ST) pilot holes perpendicular to the roof and back fill with roofing manufacturers' approved sealant. Slide flashing between 1st and 2nd course of shingles, ensuring both that the flashing reaches under the 3rd shingle course and doesn't overhang the downhill shingle course. Place L-foot on flute and rotate into desired position. Prepare lag bolt or structural screw with sealing washer. Use 1/2" socket to drive prepared lag bolt through L-foot until fully seated and L-foot can no longer rotate easily. Torque Nut to 156 in-Ibs (13 ft-Ibs) for ST. Attach rail to L-Foot with Bonding Hardware and torque to 250 in-Ibs (21 ft-Ibs). fl Structural screw can be driven with T-30 hex head bit. fl For additional details refer to the full QM Installation Manual. Locate roof rafters and mark locations on roof. Align QBase vertical holes over center rafter and mark. Drill two pilot holes with 7/32" drill bit, perpendicular to roof and back fill with roofing manufacturers' approved sealant. Set grade 8 cap screw through bottom of QBase, place QBase over drilled holes and secure lags. Screw Post to QBase. Proceed with roofing up until the flashing should be installed. Install flashing over mount. Allow roofing to proceed to the next course. Apply sealant where post and flashing meet, install EPDM counter flashing collar. Attach L-Foot on Standoff with hardware. Torque to 174 in-Ibs (14.5 ft-Ibs). Attach rail to L-Foot with Bonding Hardware and torque to 250 in-Ibs (21 ft-Ibs). ;� For additional details refer to the full QM Installation Manual. .................................................................. ML UG (RAFT--` J Confirm shingle step does not exceed 1/8". Locate and mark centers of rafters to be mounted. Select the courses of shingles where mounts will be placed. Peel off release liner. Align HUG horizontally using the shingle edge or chalk line with the alignment grooves on the mount. Once in desired location, lightly press against roof to preliminarily hold the mount in place. Drive RD Structural Screw using 5/16" socket, ensuring that two screws are correctly installed into the center of the rafter. Drive screws until fully seated. D Rail can be installed on either side of HUG. D For complete installation requirements and limitations, please refer to the HUG Ins..tallati.o...n M..a..nual.. D HUG is only approved for installation with IronRidge RD Structural Screws. D HUG cannot be installed between courses. HUG (DECl Confirm shingle step does not exceed 1/8". Locate and mark attachment loactions. Select the courses of shingles where mounts will be placed. Peel off release liner. Align HUG horizontally using the shingle edge or chalk line with the alignment grooves on the mount. Once in desired location, lightly press against roof to preliminarily hold the mount in place. Drive screws using 5/16" socket, until fully seated. All 6 RD Structural Screws must be used in deck mounted conditions. D Rail can be installed on either side of HUG. D For complete installation requirements and limitations, please refer to the HUG .I.n..s..t.a.l.l.a.ti..o..n ..Manua.l. D HUG is only approved for installation with IronRidge RD Structural Screws. D Rows of rail exceeding 60 feet require a thermal expansion joint when using HUG. a®io �ilr KNOCKOUT TIL Remove tile and mark rafter. Use base as guide to drill 1/4" pilot hole and fill with roofing manufacturer's approved sealant. Install optional Roof Flashing and seal appropriately. Insert lag bolt with bonded washer through base (and flashing if used) and drive until fully seated. Insert Tile Replacement Flashing, lower onto base and apply pressure over the threaded post until it dimples the flashing. Place L-Foot over dimple and tap with hammer to punch threaded post through the flashing. Ensure punched pieces of flashing are cleared away. Form flashing as needed to sit flush with surrounding tiles, position L-Foot in desired orientation and torque hardware to 132 in-Ibs (11 ft-Ibs). Attach rail to L-Foot with Aire Dock and torque to 250 in-Ibs (21 ft-Ibs). Base can be installed in any orientation relative to rafter. Ensure L-Foot does not extend above rail. Optional deck level flashing is available. Standalone installation., manual available on website Standalone Knockout_ Tile_ manual. available on website. QM TILE REPLACEMENT Remove tile and mark rafter. Measure up 8 3/4" from the adjacent tiles and mark horizontal across rafter. Align baseplate over rafter so that the lag holes align with the post groove. The orientation of the plate can be adjusted cross roof, mark location of lag holes on the roof. Drill two 1/8" Pilot holes and back fill with roofing manufacturers' approved sealant. Waterproof at underlayment level according to roofing manufacturers' instructions and the Tile Roofing Industry Alliance guidelines. Use T-30 Torx bit to lag base into position. Insert Grade 8 Serrated Flange Bolt into bottom of the Post, slide Post into Base channel. Line up post with the hole in the Tile Replacement Flashing. Leave loose for adjustments. Place Tile Replacement Flashing over the Post and Mount, allowing the flashing to properly interlock with surrounding tiles. Secure Post by tightening with channel lock pliers. Replace all tiles. Apply a bead of sealant where the post meets the flashing, slip EPDM collar over post and down to flashing. Attach L-Foot on Standoff with hardware. Torque to 174 in-Ibs (14.5 ft-Ibs). Attach rail to L-Foot with Bonding Hardware and torque to 250 in-Ibs (21 ft-Ibs). If deck level flashing is required, approved flashing methods include user supplied adhesive backed flexible flashing. For additional details refer to the full QM Installation Manual. .................................................................. LIM ML ALL TILE HOOK Remove tile and mark rafter. Position base over rafter, adjust arm if necessary and torque hardware to 132 in-Ibs (11 ft-Ibs). Use base as guide to drill 1/4" pilot holes, back fill with roofing manufacturer's approved sealant, then insert lag bolts and tighten until fully seated. Replace tiles and notch as necessary to ensure proper fit. Attach rails to either side of slot using Bonding Hardware and torque to 250 in-Ibs (21-ft-Ibs). Position arm near the center of valley for curved tiles. Position arm away from seam of joining flat tiles. Ensure top of hook does not extend above rail. Standalone All Tile Hook manual available on website. QM QUICK Nn Remove tile and mark rafter, use Base Plate to mark two holes on rafter. Drill two 7/32" pilot holes and back fill with roofing manufacturers' approved sealant. Use 1/2" socket to drive lag into place. Slide hook into place and adjust to desired position. Drive self -tapping screw using a #3 Phillips bit to lock hook in place. Clean underlayment and apply a bead of sealant compatible with roofing manufacturer, install flashing over mount. Fasten sub - flashing to deck with one roofing nail in each corner. Waterproof at underlayment level according to roofing manufacturers' instructions and the Tile Roofing Industry Alliance guidelines. Cut clearance notch in the weather guard of tile as needed or utilize QM Tile Replacement Flashings. Attach rails to either side of slot using Bonding Hardware and torque to 250 in-Ibs (21-ft-Ibs). Position arm near the center of valley for curved tiles. Position arm away from seam of joining flat tiles. Ensure top of hook does not extend above rail. For additional details refer to the full QM Installation Manual. .................................................................. ML Remove tile and mark rafter. Measure up 6 5/8" from bottom of tiles and mark horizontally. Align QBase over rafter center and drill two 7/32" pilot holes, back fill with roofing manufacturers' approved sealant. Place grade-8 Cap Screw under QBase, lag QBase into rafter location. Install Sub -flashing, waterproof at underlayment level according to roofing manufacturers' instructions and the Tile Roofing Industry Alliance guidelines. Cut tile with diamond blade to allow post to pass through. Place tile in position and then install Post. Install 18"x18" flashing, pre -bent to follow the contour of the tile as required. Apply sealant where Post and Flashing meet and install EPDM counter flashing. Attach L-Foot on Standoff with hardware. Torque to 174 in-Ibs (14.5 ft-Ibs). Attach rails to L-Foot using Bonding Hardware and torque to 250 in-Ibs (21-ft- Ibs). D For additional details refer to the full QM Installation Manual. QM CLASSIC SHAKE MOUNT Locate roof rafters and mark locations on roof, remove shakes directly above mount if needed to expose felt paper. Level out installation area and location installation point, mark. Drill 7/32" pilot hole, back fill with roofing manufacturers' approved sealant. Prepare Hanger Bolt with Hex Nut and Sealing washer, insert into QBlock hole and drive into rafter until fully seated and the QBlock no longer swivels easily. Insert EPDM washer over hanger bolt and then install L-Foot in desired orientation and torque hardware to 132 in-Ibs (11 ft-Ibs). Attach rail to L-Foot with Bonding Hardware and torque to 250 in-Ibs (21 ft-Ibs). For additional details refer to the full QM Installation Manual. .................................................................. The QM QBase can be used to install on multiple roofing types with different installation methods. For instructions on installing the QBase on Slate refer to the full QM Installation, Manual,. For instructions on installing the QBase on Shake refer to the full QM Installation Manual. .................................................................... For instructions on installing the QBase on Metal Shingle refer to the full QM Installation ......Manual.. Mk FLAT ROOF ATTACHMENT jW Flat Roof Attachment can be used with an L-foot for flush mounting modules on low sloped roofs. Mark locations for Flat Roof Attachment. Screws should be installed symmetrically to each other. If using a membrane flashing, remove the silicone washer's protective liner prior to attaching the membrane. Attach L-foot with washers and 3/8" hardware torqued to 250 in-Ibs (21 ft-Ibs). Seal attachment and/or membrane per roofing manufacturer's requirements. D Type, size, and quantity of roof screws to be specified by Structural Engineer. Fastener size not to exceed #15. D Membrane flashing available for TPO, PVC, and KEE roofs. Ensure membrane flashing is compatible with existing roofing material. D If membrane flashing is not used, only washer on top of L-Foot is required. D Standalone Flat Roof Attachment Manual available on website. Locate the desired mount placement over a rafter. Using the base as a template, mark the two penetration points. Drill two 7/32" pilot holes, back fill with roofing manufacturers' approved sealant. Place the grade-8 hex bolt in the bottom of the base and screw the Post. Attach L-Foot on Standoff with hardware. Torque to 174 in-Ibs (14.5 ft-Ibs). Attach rail to L-Foot with Bonding Hardware and torque to 250 in-Ibs (21 ft-Ibs). The mount can be flashed with available 9", 12" or 18" aluminum flashings, pitch pocket or curb, or with a membrane cone flashing. If using a membrane flashing utilize the services of a qualified roofer For additional details refer to the full QM Installation Manual. ................................................................. . Locate the desired mount placement over a roofing seam, make sure block is fully seated on metal seam. Torque Set Screws to 150 in-Ibs(12.5 ft-Ibs) using 3/16" Hex Drive, alternate driving each bolt till required torque is met. Slide Hex Bolt into slot and to desired position. Place rail attachment bracket over Hex Bolt and secure with Flange Nut, torque Flange Nut to 150 in-Ibs(12.5 ft-Ibs) using 1 /2" socket. D For additional details refer to the full QM Installation Manual. D Certification of Lynx calmp includes bonding to both painted and galvalume metal roofs. The technology in this product is licensed by S-51 Flat Roof Attachment L-F of Hardware Membrane Flat Roof Flashing Attachment desired position 7in-Ibss Screws provided by others. Shown for refrence Torque 150 in- Z Torque to 174 in-Ibs 2W Mark a drill point so that the flashing reaches up to the 3rd shingle course. Drill your conduit hole next to the rafter so you can secure the conduit below the roof surface. Cut shingle and remove nails as needed to center the drilled hole and flashing hole. Apply roofing manufacturer's approved sealant on the underside of the flashing in a Upside down U and to top of flashing. Under the 3rd course and through the second course secure flashing with 2 roofing nails, apply sealant over the nail heads. Cut EPDM collar to appropriate size. Apply a bead of sealant compatible with the roofing manufacturer and EPDM rubber to anywhere the EPDM collar contacts. Be sure to secure conduit to rafters below the roof surface per local building codes and NEC code requirements. Cut EPDM collar to appropriate size using the sizing chart in the installation manual, approved for 1/2" to 1" EMT. For additional details refer to the full QM Installation Manual. QM CONDUIT PENETRATION FLASHING - TILE Drill your conduit hole next to the rafter so that you can secure the conduit below the roof surface. Apply roofing manufacturer approve sealant to the underside of the sub -flashing in the shape of an upside down U. Clear away any dust and debris to install sub -flashing. Waterproof at under laminate level according to roofing manufacturer instructions and Tile Roofing Institute Guidelines. Under the top layer of felt, secure the sub -flashing with two roofing nails. Cut EPDM collar to appropriate size. Apply a bead of sealant compatible with the roofing manufacturer and EPDM rubber to anywhere the EPDM collar contacts. With a diamond blade cut tile to allow conduit to pass through, replace all tiles. Bend the flashing to follow the contour of the tiles. Place flashing over the conduit and tuck up under the next course of tiles. Apply a bead of sealant compatible with the roofing manufacturer and EPDM rubber to anywhere the EPDM collar contacts. Slide collar onto conduit all the way down to the flashing. D Be sure to secure conduit to rafters below the roof surface per local building codes and NEC code requirements. Cut EPDM collar to appropriate size using the sizing chart in the installation manual, approved for 1/2" to 1" EMT. D For additional details refer to the full QM Installation Manual. v Nails under the third after ML Place conduit mounts along path of conduit. Lift shingle above mount location and insert flashing into position. Mark center for drilling, remove flashing and drill pilot hole with 1/8" bit. Clean area, fill hole with roofing manufacturer's approved sealant. Lift shingle and slide Conduit Mount into place. Prepare the lag bolt with sealing washer and pipe clamp (not included). Insert lag through hole in block and drill with 7/16" socket until block is tight. Install mounts as required to support conduit across the roof. For additional details refer to the full QM Installation Manual. .................................................................. QM CONDUIT MOUNT - TI Remove the tile that the mount will be installed on, and the tiles in the course above it. Lift the bottom of the tile and slide the bottom clamp over the bottom edge of the tile. Insert the 4" tap bolt through the slot into the threaded hole and use a 7/16" socket to thread the screw. Tighten until the top clamp hook end unbends and forms a 90 degree angle with the tile. Use the Cap Screw (included) to attach your pipe clamp (not included) to bottom clamp. Insert conduit and tighten with 7/16" socket. D The clamp is reversible, use the wider hook end on tile greater than 1" thick and the thinner hook end on tiles less than 1" thick. D The installation process is the same on curved tile, make sure that the Conduit Mount is installed on the crown(high point) of the tile. D Install mounts as required to support conduit across the roof. D For additional details refer to the full QM Installation Manual. WIRE CLIP End Caps add a completed look and keep debris and pests from collecting inside rail. Firmly press End Cap onto rail end. fl End Caps come in sets of left and right. Check that the proper amount of each has been provided. � �ilr Wire Clips offer a simple wire management solution. Firmly press Wire Clip into top rail slot. Run electrical wire through open clip. Snap closed once all wires have been placed. A. Prior to installation, use step drill bit to place pass through holes for conduits or water -tight connectors. Drill bit starter locations are provided on the sides and front of enclosure. Do not install conduit facing up roof. B (Rail). Use rail -specific MLPE mounting hardware to attach Rail Hangers to rail. Ensure junction box is pushed as close to the rail as possible. Torque to 80-in Ibs (1/2" or 7/16" socket). fl Do not overtighten fl If installing in areas with ground snow loads greater than 40 psf, install JayBox under module directly next to module frame edge. B (Shingle). Align sealing oval of box to align with mating feature on flashing. An EPDM foam gasket is pre -installed to the underside of the junction box to seal the flashing to the box without the need for additional sealant. Secure with supplied #12 x 1 1/" deck screws (2x) until the junction box is pulled tight to the flashing. Do not over -tighten screws to avoid stripping screws in OSB. If installing pass through fittings, ensure that the JayBox and roof deck are both properly prepared. Complete installation process before attaching the Jaybox to the deck. fl Do not install JayBox under shingle seam as illustrated below. C. Install wiring, conduit and fittings per NEC requirements and following local AHJ guidance. Using Philips Head Driver tighten the bolt. For additional details refer to the full QM Installation Manual. 1 I ON 0 1 Ecch-M-M-7- Keyways and shingle joints ' Drill starter locations MICROINVERTF�<IT� � mill Use IronRidge's Microinverter Kit to bond compatible microinverters and power optimizers to the racking system. Insert Microinverter Kit T-bolt into top rail slot. Place compatible microinverter or power optimizer into position and tighten hex nut to 80 in-Ibs. MLPE devices shall be installed near modules frames whenever possible. COMPATIBLE PRODUCTS Enahase M250-72, 250-60, M215-60, C250-72, S230, S280, IQ 6, IQ 6+, IQ IQ7, IQ 7A, IQ 7+, IQ7 PD, IQ 7X, Q Aggregator; IQ8-60, IQ8PLUS-72, IQ8A-72, IQ8H-208-72, IQ8H-240-72, IQ8M-72, may be followed by -2-US Darfon MIG240, MIG300, G320, G640 Solar Edae M1600, P300, P320, P340, P370, P400, P401, P405, P485, P505, P600, P700, P730, P750, P800p, P800s, P801, P850, P860, P950, P960, P1100, P1101, S440, S500, S50013, S65013, S1200, S1201 SMA RoofCommKit-P2-US, TS4-R Module Retrofit Kits (TS4-R-S, TS4- R-0, TS4-R-F) Tiqo Tigo Access Point (TAP) TS4-R-X (where X can be F, M, O, or S) TS4-R-X-DUO (where X can be M, O, or S) TS4-A-X (where X can be F, 2F, O, O-DUO, or S) Generac S2502 AP Systems DS3, QS1, QT2 and YC600 NEP BDM-300, BDM-300X2, BDM-550, BDM-650 and BDM-800 Hoymiles HM-xxxNT where xxx can be 300, 350, 400, 600, 700, 800, 1200 and 1500 Yotta DPI 208/480 On AP Systems and Yotta equipment, remove Grounding Washer Two Microinverter Kits Required (80 in-Ibs) Remove Grounding Washer on AP Systems QS1, QT2, DS3 and YC600 and Yotta inverters before installing to XR rails. Remove the Stainless Steel Clip on Tigo-"A" MLPE Devices before attaching to XR rails. Use the number of Iron Ridge Microinverter kits allowed by the MLPE mounting flange. Some will require 1 kit and others 2 kits. SYSTEMS USING ENPHASE MICROINVERTERS OR •MODULES IronRidge systems using approved Enphase products or SunPower modules eliminate the need for lay -in lugs and field installed equipment grounding conductors (EGC). This solution meets the requirements of UL 2703 for bonding and grounding and is included in this listing. COMPATIBLE PRODUCTS Sunpower Modules with model identifier Ab-xxx-YY and InvisiMount (G5) 46mm frame; where "A" is either E, or X; "b" can be 17, 18, 19, 205 21, or 22; and "YY" can be C-AC, D-AC, BLK-C-AC, or BLK-D-AC. Enahase Microinverters M250-72, M250-605 M215-605 C250-72, and Engage cables ETXX-240, ETXX-208, ETXX-277. A minimum of two inverters mounted to the same rail and connected to the same Engage cable are required. The microinverters or Sunpower AC modules must be used with a maximum 20 A branch rated overcurrent protection device (OCPD). If an AC module is removed from a circuit for maintenance, you must first disconnect AC power and then install a temporary EGC to bridge the gap by inserting an AC extension cable (or via other NEC -compliant means), in order to maintain effective ground continuity to subsequent modules. ML Use IronRidge's Microinverter Kit to bond compatible microstroage devices to the racking system. Insert Microinverter Kit T-bolt into top rail slot. Place compatible microstorage into position and tighten hex nut to 80 in-Ibs. COMPATIBLE PRODUCTS PHAZR PHAZR Devices PHAZR-X, where X is 6-12. Solpad Solpad Inverter model SI-1 k Solpad Battery Storage model SB-2K Solpad Junction Box model SJB-4k Running a separate equipment grounding conductor to the PHAZR or Solpad devices is not required. If installing in areas with ground snow loads greater than 40 psf and underneath a module, install PHAZR and Solpad devices as close as possible to module frame edge. Solpad may only be installed on XR-100 and XR-1000 Solpad may only be installed with modules having a frame thickness of 35mm or greater. Use the number of IronRidge Microinverter kits allowed by the microstorage mounting flange. Some will require 1 kit and others 2 kits. RAMELESS MODU�& KITIMW Insert Frameless Kit T-bolt in top rail slot. Place star washer over T-bolt, allowing it to rest on top of rail. Secure module clamps with a hex nut and torque to 80 in-Ibs. COMPATIBLE PRODUCTS Sunforson Sunforson silver or black SFS-UTMC-200(B) mid and SFS-UTEC- 200(B) end clamps. Sunpreme Sunpreme silver or black mid and end clamps with part numbers 7500105X where "X" is 1, 5, 6 or 7. Ironridae IronRidge silver or black mid and end clamps with part numbers FMLS-XC-001-Y where "X" is E or M and "Y" is B or blank. Follow module manufacturer's installation instructions to install the module clamps. fl Frameless modules require using a Grounding Lug on every rail. fl For Sunpreme Modules Only: If required to use slide prevention hardware, see Module Slide Prevention Addendum (Version 1.10). Place Star Washer PHAZR Solpad Two sets of two Microinverter Kits (80 in-Ibs) Module Clamp- `\ (80 in-Ibs) Grounding Lugs Required on Every Rail r• �ilr Install Contour Install Contour on a completed array. A. Start by placing Contour Clamp on module frame within 12 inches of the down roof corner of the array. Each piece of 84" Contour Trim must be suppported by two Clamps. Clamps must be installed in the 12" clamping zones at edge of trim. Once trim is placed and in position, secure trim by tightening Clamp set screw to 80 in-Ibs. B. Multiple Contour pieces can be joined using Contour Splice. Install Splice on exsisting Contour edge and install Clamps in appropriate clamping zones for next piece of trim. Place trim on Clamps, slide into splice to join two pieces together. Secure Contour by tightening Clamp set screw to 80 in-Ibs. Repeat as needed across the array. C. Cut trim to line up with edge of array. D. Install Clamps within clamping zones on side of array. Install second Clamp as needed up array. Place Corner Cap on trim and slide side trim to align with Cap. Repeat as needed along roof for both inside and outside corners. E. Use optional End Caps to cover any exposed edges of Contour as desired. Do not install on side of array facing roof peak. Contour can be installed with 1 clamp if trim section is 12" long (or shorter) and has a splice attached on one end, on which the section of trim the 12" section is spliced to also has 2 clamps. Contour Trim when installed when installed up roof requires the use of Aire Stealth Clamps. Wind Speed: no restrictions ;> Ground Snow: up to 90 PSF FRAME COMPATIBILITY Contour Clamp has been tested or evaluated with all modules having frames within the referenced dimensions. Be sure the specific module being used meets the dimension requirements. fl Flange Thickness: 1-3.5mm fl Usable Flange Length: 0-33mm. ►, A C. E. 12.00 Clamping Zones 1200 NM <-- Push Trim and install flush rel Module GlasVCell< Frame Compatibility: X = 1-3.5mm Y = 0-33mm x .. ...: mil The Flush Mount System has been tested and evaluated to UL 2703 for bonding, grounding, mechanical loading and fire classification, and may be used to ground and/or mount PV modules listed to UL 1703 or UL 61730. A list of approved modules is included below. Unless otherwise noted, "xxx" refers to the module power rating and both black and silver frames are included in the certification. •. A ���Mmwr0 Adani modules with 35 and 40 mm frames Adani ASX-Y-ZZ-xxx Where "X" can be B, M or P, "Y" can be 6, 7 or M10 and "ZZ" can be blank, 144, PERC, B-PERC, orAB- PERC AIONRISE modules with 35 and 40 mm frames AIONRISE AIONyyG1-xxx Where "yy" can be 60 or 72 Amerisolar modules with 35 and 40 mm frames Amerisolar AS-bYxxxZ Where "b" can be 5 or 6; "Y" can be M, P, M27, P27, M30, or P30; and 'T' can be blank, W or WB Aptos modules with 35 and 40 mm frames Aptos Solar DNA-yy-zzaa-xxx Where "yy" can be 108, 120 or 144; "zz" can be MF or BF; and "aa" can be 10, 23 or 26 Astronergy modules with 30, 35 and 40 mm frames Astronergy Solar aaSMbbyyC/zz-xxx Where "aa" can be CH or A; "bb" can be 60, 66, or 72; "yy" can be blank, 10 or 12; "C" can M, P, M(BL), M-HC, M(BL)-HC, P-HC, M(DG), M(DGT) or N(DG); and "zz" can be blank, HV, F-B, or F-BH ASUN modules with 35 and 40 mm frames AS U N AS U N-xxx-YYZZ-aa Where "YY" can be 60 or 72; "ZZ" can be M,or MH5; and "aa" can be blank or BB Auxin modules with 35 and 40 mm frames Auxin AXNCyzAxxxB Where "C" can be 6, 10 or G1; "y" can be M or P; 'Y' can be blank, 08, 09, 610, 11, or 612; and "A" can be blank, F, M or T; and "B" can be blank, A, B, C or W Axitec Modules with 30, 35 and 40 mm frames Axitec AC-xxxY/aaZZb Where "Y" can be M, P, MB, MBT or MH; "aa" can be blank, 125- or 156-; "ZZ" can be 54, 60, 72, 108, 120, or 144; "b" can be S, X, V, VB, XV, or MX Bluesun modules with 30 and 35 mm frames Bluesun Solar BSMxxxY-AAA Where "Y" can be M or M10; and "AAA" can be 54HPH, 60HPH or 72HBD Boviet modules with 35 and 40 mm frames Boviet BVMZZaaYY-xxxBcc Where "ZZ" can be 66 or 76; "aa" can be 9, 10 or 12; "YY" is M or P; and "B" can be blank, L or S; and "cc" can be blank, H, H-BF, H-BF-DG, H-HC, H-HC-BF, H-HC-BF-DG, HC-BF or HC-BF-DG BYD modules with 35 mm frames BYD BYDxxxAY-ZZ Where "A" can be M6, P6, MH, MLT or PH; "Y" can be C or K; and "ZZ" can be 30 or 36 Canadian Solar modules with 30, 32, 35 and 40 mm frames Canadian Solar CSbY-xxxZ Where "b" can be 1, 3, 6 or 7 "Y" can be H, K, L, N, P, R, U, V, W, X or Y; and 'T' can be M, P, MS, PX , M-SD, P-AG, P-SD, MB-AG, PB-AG, MS -AG, MS-HL, or MS -SD CertainTeed modules with 30, 35 and 40 mm frames CertainTeed CTBBxxxYZZ-AA Where "BB" can be blank or M10; "Y" can be M, P, or HC; "ZZ" can be 00, 01, 10, or 11; and "AA" can be 01, 02, 03, 04, 06, 08 or 09 �ilr Crossroads Solar Crossroads Solar modules with 40 mm frames Crossroads Solar xxx Csun modules with 35 and 40 mm frames CSUN YYxxx-zzAbb Where "YY" is CSUN or SST; "zz" is blank, 60, or 72; and "A" is blank, P, M or MM; "bb" is blank, BB, 5BB, BW, or ROOF Dehui modules with 30, 35 and 40 mm frames Dehui DH-MYYYZ-xxx Where "YYY" can be 760, 772, 860, 872; and 'T' can be B, F or W Ecosolargy modules with 35 and 40 mm frames Ecosolargy ECOxxxYzzA-bbD Where "Y" can be A, H, S, or T; "zz" can be 125 or 156; "A" can be M or P; "bb" can be 60 or 72; and "D" can be blank or B Emmvee modules with 35 mm frames Emmvee Exxx-YYZZZ-A Where "YY" can be M, P, HCM, HCMW, HCBG, HCBT; "ZZZ" can be 72, 120 or 144; and "A" can be blank or B ET Solar modules with 30, 35 and 40 mm frames ET Solar ET-YZZZxxxAA Where "Y" can be P, L, or M; "ZZZ" can be 660, 660131-1, 672, 672BH, 754BH, 766BH, 772BH; and "AA" can be GL, TB, TW, WB, WW, BB, WBG, WWG, WBAC, WBCO, WWCO, WWBCO or BBAC Flex modules with 35 and 40 mm frames Flex FXS-xxxYY-ZZ; Where "YY" can be BB or BC; and "ZZ" can be MAA1 B, MAA1 W, MAB1 W, SAM B, SAA1 W, SAC1 B, SAC1 W, SAD1 W, SBA1 B, SBA1 W, SBC1 B, or SBC1 W Freedom Forever modules with 35 mm frames Freedom Forever FF-MPa-BBB-xxx Where "a" can be blank or 1 Freevolt Freevolt modules with 35 mm frames ECP-PVGRAF-144HC-xxx rGCL GCL modules with 35 mm and 40 mm frames GCL-ab/YY xxx Where "a" can be M or P; "b" can be 3 or 6; and "YT can be 60, 72, 72H, or 72DH Gigawatt modules with 40 mm frames GigaWatt Solar GWxxxYY Where "YY" can be either PB or MB Goldi modules with 35 mm frames Goldi GS 10-Byyy-zz-xxx Where "yyy" can be 108 or 144; and "zz" can be GF or TF Grape Solar Grape modules with 35 mm frames GS-M 120-xxx-FAB 1 Hansol modules with 35 and 40 mm frames Hansol HSxxxYY-zz Where "YY" can be PB, PD, PE, TB, TD, UB, UD, or UE; and "zz" can be AH2, AN1, AN3, AN4, HH2, HV1, or JH2 Hanwha Solar modules with 40 mm frames Hanwa Solar HSLaaP6-YY-1-xxxZ Where "aa" can be either 60 or 72; "YY" can be PA or PB; and 'T' can be blank or B �ilr Hanwha Q CELLS Hanwha Q CELLS Modules with 32, 35, 40 mm frames aaYY-ZZ-xxx where "aa" can be Q. or B.; "YY" can be PLUS, PRO, PEAK, LINE PRO, LINE PLUS, PLUS DUO, PEAK DUO or Tron; and "ZZ" can be G3, G3.1, G4, G4.1, L-G2, L-G2.3, L-G3, L-G3.1, L-G3y, L-G4, L-G4.2, L-G4y, LG4.2/TAA, BFR-G3, BLK-G3, BFR-G3.1, BLK-G3.1, BFR-G4, BFR-G4.1, BFR G4.3, BLK-G4.1, G4/SC, G4.1/SC, G4.1/TAA, G4.1/MAX, BFR G4.1/TAA, BFR G4.1/MAX, BLK G4.1/TAA, BLK G4.1/SC, EC-G4.4, G5, G5/SC, G5/TS, BLK-G5, BLK-G5/SC, BLK-G5/TS, L-G5, L-G5.1, L-G5.2, L-G5.2/H, L-G5.3, G6, G6/SC, G6/TS, G6+/TS, G6+, BLK-G6, L-G6, L-G6.1, L-G6.2, L-G6.3, G7, BLK-G6+, BLK-G6+/AC, BLK-G6+/HL, BLK-G6+/SC, BLK-G6/TS, BLK-G6+/TS, BLK-G7, G7.2, G8, BLK-G8, G8+, BLK-G8+ L-G7, L-G7.1, L-G7.2, L-G7.3, L-G8, L-G8.1, L-G8.2, L-G8.3, L-G8.3/BFF, L-G8.3/BFG, L-G8.3/BGT, M-G2+, BLK M-G2+, ML-G9, BLK ML-G9, ML-G9+, BLK ML-G9+, BLK-G10+, BLK G10+/AC, BLK-G10+/HL, ML-G10, BLK ML-G10, ML-G10+, BLK ML-G10+, ML-G10.a, BLK ML-G10.a, ML-G10.a+, BLK ML-G10.a+, BLK ML- G10 +/t, BLK ML-G10+/TS, XL-G9, XL-G9.2, XL-G9.3, XL-G9.3/BFG, XL-G10.2, XL-G10.3, XL-G10.c, XL- G10.d, XL-G10.d/BFG, XL-G10.3/BFG, XL-G11.2, XL-G11.3, XL-G11.3/BFG or XL-G11S.3/BFG Heliene Heliene modules with 35 and 40 mm frames YYZZxxxA Where "YY" can be 36, 60, 72, 96, 108, 120, 132, 144 or 156; "ZZ" can be HC, M, P, or MBLK; and "A" can be blank, HomePV, Bifacial, M10-SL, M10-SL-BLK, M10 Bifacial or M10 SL-Bifacial HT-SAAE modules with 35 and 40 mm frames HT-SAAE HTyy-aaaZ-xxx Where "yy" can be 60, 66, 72 or 78, "aaa" can be 18, 156 or 166, 'T' can be M, P, M-C, P-C, M(S), M(VS), M(V), P(V), M(V)-C, P(V)-C, or X Hyperion Solar Hyperion modules with 30 and 35 mm frames (Runergy) HY-DHzzzA8-xxxB "zzz" "A" "B" Where can be 108 or 144; can be N or P; and can be blank or B Hyundai modules with 32, 33, 35 and 40 mm frames Hyundai HiY-SxxxZZ "Y" "S" "ZZ" Where can be A, D or S; can be M or S; and can be GI, HG, HI, KI, MI, MF, MG, PI, RI, RG, RG(BF), RG(BK), SG, TI, TG, YH(BK) or XG(BK) Itek Modules with 40 mm frames Itek IT-xxx-YY Where "YY" can be blank, HE, or SE, or SE72 JA Solar modules with 30, 35 and 40 mm frames JAyyzz-bbww-xxx/aa JA Solar Where "yy" can be M, P, M6 or P6; "zz" can be blank, (K), (L), (R), (V), (BK), (FA), (TG), (FA)(R), (L)(BK), (L) (TG), (R)(BK), (R)(TG), (V)(BK), (BK)(TG), or (L)(BK)(TG); "bb" can be 48, 54, 60, 66, 72 or 78; "ww" can be D09, D10, D20, D30, S01, S02, S03, S06, S09, S10, S12, S17, S20, S30 or S31; and "aa" can be BP, MB, MR, SI, SC, PR, 3BB, 41313, 4BB/RE, 51313 Jinko modules with 35 and 40 mm frames J KMYxxxZZ-aa Jinko Where "Y" can either be blank or S; "ZZ" can be M, P, or PP; and "aa" can be blank, 60, 60B, 60H, 60L, 60BL, 60HL, 60HB, 60HBL, 6HBL-EP, 60-J4, 60B-J4, 60B-EP, 60(Plus), 60-V, 60-MX, 6RL3, 6RL3-B, 6TL3-B, 7RL3-V, 7RL3-TV, 72, 72B, 72-J4, 72B-J4, 72(Plus), 72-V, 72H-V, 72L-V, 72HL-V, 72HBL-V, 72HL4-V, 72HL4-TV, 72-MX, 72H-BDVP, 72HL-TV, or 72HL-V-MX3 KB Solar modules with 35 mm frames KB Solar KBS-xxx-Mono-YY Where "YY" can be blank or BF Kyocera Modules KYxxxZZ-AA Kyocera Where "Y" can be D or U; "ZZ" can be blank, GX, or SX; and "AA" can be LPU, LFU, UPU, LPS, LPB, LFB, LFBS, LFB2, LP132, 3AC, 3BC, 3FC, 4AC, 4BC, 4FC, 4UC, 5AC, 513C, 5FC, 5UC, 613C, 6FC, 8BC, 6MCA, or 6MPA LA Solar modules with 35 mm frames LA Solar LSxxxYY Where "YY" can be BF, BL, BLA, HC or ST MODULE COMPATIBILITY FA, ahi, LG modules with 35 and 40 mm frames LG LGxxxYaZ-bb Where "Y" can be A, E, M, N, Q, S; "a" can be A, 1, 2 or 3 "Z" can be C, K, T, or W; and "bb" can be A3, A5, A6, B3, B6, E6, E6.AW5, G3, G4, J5, K4, 1-5, N5, V5, V6 Longi modules with 30, 35 and 40 mm frames Longi LRa-YYZZ-xxxM "a" "YY" "ZZ" Where can be 4, 5 or 6; can be blank, 54, 60, 66, or 72; and can be blank, BK, BP, HV, PB, PE, PH, HBD, HIB, HIH, HPB, HPH, or HIBD Maxeon modules with 35, 40 and 46 mm frames Maxeon S P R-AAAY-xxx-zzz Where "AAA" can be MAX, P or X; "Y" can be 3, 5, 6, 21 or 22; and "zzz" can be R, BILK, BLK-R, COM or UPP Meyer Burger Meyer Burger Modules with 35 mm frames Meyer Burger Black, White or Glass Mission Solar modules with 33, 35 and 40 mm frames Mission Solar YYYbb-xxxZZaa (mSolar) Where "YYY" can be MSE, TXI or TXS; "bb" can be blank, 6, 10 or 60A; "ZZ" can be blank, HT, MM, SE, SO, "aa" SQ , SR, SX, TS, 108, 120 or 144; and can be blank, OB, 2B, BB, BW, 1J, 4J, 4S, 5K, 5R, 5T, 60, 6J, 6S, 6W, 6Z, 8K, 8T, 9R, 9S or 9Z Mitrex modules with 30 and 40 mm frames Mitrex Mxxx-XYZ Where "X" can be A, B, I or L; "Y" can be 1 or 3; and "Z" can be F or H Mitsubishi modules Mitsubishi PV-MYYxxxZZ Where "YY" can be LE or JE; and "ZZ" can be either HD, HD2, or FB oltech rM IM and XS series modules with 40 mm frames Next Energy Alliance modules with 35 and 40 mm frames Next Energy Alliance yyNEA-xxxZZ where "yy" can be blank or US; "ZZ" can be M, MB or M-60 NE Solar modules with 30, 35 and 40 mm frames NE Solar NESExxx-zzMHX-yy Where "zz" can be 54, 60 or 72; "X" can be blank or B; and "yy" can be M6 or M10 Neo Solar Power modules with 35 mm frames Neo Solar Power D6YxxxZZaa Where "Y" can be M or P; "ZZ" can be B3A, B4A, E3A, E4A, H3A, H4A; and "aa" can be blank, (TF), ME or ME (TF) Panasonic modules with 35 and 40 mm frames Panasonic (HIT) VBHNxxxYYzzA "YY" "zz" Where can be either KA, RA, SA or ZA; can be either 01, 02, 03, 04, 06, 06B, 11, 11 B, 15, 15B, 16, 16B, 17, or 18; and "A" can be blank, E, G, or N r Panasonic modules with 30 mm frames Panasonic (EverVolt) EVPVxxxA Where "A" can be blank or H, K, HK or PK Peimar modules with 40 mm frames Peimar SbxxxYzz Where "b" can be G, M or P; "Y" can be M or P; and "zz" can be blank, (BF) or (FB) Philadelphia modules with 30, 35 and 40 mm frames Philadelphia Solar PS-YzzAA-xxxW "Y" "zz" "AA" "W" Where can be M or P; can be 60, 72, 108 or 144; can be blank, (BF), (HC) or (HCBF); and can be blank or W Phono Solar modules with 30, 35 and 40 mm frames Phono Solar PSxxxY-ZZ/A Where "Y" can be M, M1, MH, M1H, M4, M4H, MSGF, MSGFH, M6, M6H, M8, MBH, MBGF, MBGFH or P; "ZZ" can be 18, 20 or 24; and "A" can be F, T, TH, THB, U, UH, UHB, VH or VHB Prism Solar modules with 35 mm frames Prism Solar PST-xxxW-M72Y I Where "Y" can be H, HB or HBI ML Rayzon Solar Rayzon Solar modules with 35 and 40 mm frames RSxxxWC Recom modules with 35 and 40 mm frames Recom RCM-xxx-6yy Where "yy" can be MA, MB, ME or MF REC modules with 30 and 38 mm frames REC Solar RECxxxYYZZ Where "YY" can be AA, M, NP, NP2, NP3, PE, PE72, TP, TP2, TP2M, TP2SM, TP2S, TP3M or TP4; and "ZZ" can be blank, Black, BILK, BLK2, SLV, 72, Pure, Pure-R, Pure-RX or Pure 2 ReneSola modules with 35 and 40 mm frames Renesola AAxxxY--ZZ Where "AA" can be SPM(SLP) or JC; "Y" can be blank, F, M or S; and "ZZ" can be blank, Ab, Ab-b, Abh, Abh-b, Abv, Abv-b, Bb, Bb-b, Bbh, Bbh-b, Bbv, Bbv-b, Db, Db-b, or 24/Bb Renogy Modules with 35 and 40 mm frames Renogy RZZ-xxxY-AAA Where "ZZ" can be NG or SP; "Y" can be D or P; and "AAA" can be 144, BB-108, BB-120 or BK-120 Risen Modules with 30, 35 and 40 mm frames Risen RSMyy-a-xxxZZ Where "yy" can be 60, 72, 110, 120, 132 or 144; "a" can be 6, 7 or 8; and "ZZ" can be M, P or BMDG Saatvik Modules with 35 mm frames Saatvi k SG Exxx-YYYZZZ Where "YYY" can be 108 or 144; and "ZZZ" can be MHC, MBHC or MHCB S-Energy modules with 35 and 40 mm frames SABB-CCYYY-xxxZ S-Energy Where "A" can be C, D, L or N; "BB" can be blank, 20, 25, 40 or 45; "CC" can be blank, 60 or 72; "YYY" can be blank, BIDE, MAE, MAI, MBE, MBI, MCE or MCI; and "Z" can be V, M-10, P-10 or P-15 SEG Solar with 30, 35 and 40 mm frames SEG-aYY-xxxZZ SEG Solar Where "a" can be blank, 6 or B; "YY" can be blank, MA, MB, PA, or PB; and "ZZ" can be blank, BB, BG, BW, HV, WB, WW, BMB, BMA-HV, BMA-BG, BMA -TB, BMB-TB, BMB-HV, BMD-HV, BMB-BG, BTA-BG or BMD- TB Seraphim modules with 30, 35 and 40 mm frames Seraphim USA SRP-xxx-YYY-ZZ "xxx" "YYY" Where is the module power rating; and can be BMA, BMD, 6MA, 61VIB, 6PA, 6PB, 60A-XX-XX, and 6QB-XX-XX; ZZ is blank, BB, BG or HV Sharp modules with 35 and 40 mm frames Sharp N UYYxxx Where "YY" can be SA or SC Shinsung E&G Shinsung Modules with 35 mm frames SSVxxx-144M H Silfab Modules with 35 and 38 mm frames Silfab SYY-Z-xxxAb Where "YY" can be IL, SA, LA, SG or LG; "Z" can be blank, M, P, or X; "A" can be blank, B, H, M, N; and "b" can be A, C, C+, G, K, L, M, N, T, U or X Sirius PV Modules with 35 mm frames Sirius PV ELNSMzzM-HC-xxx Where "zz" can be 54 or 72 SoIar4America modules with 30, 35 and 40 mm frames SoIar4America S4Axxx-YYzzAA Where "YY" can be 72, 108 or 144; "zz" can be MH5 or MH10; and "AA" can be blank or BB, BW, SW or STT Solarever modules with 35 mm frames Solarever SE-zzz*yy-xxxM-aaa Where "zzz" can be 166 or 182; "yy" can be 83 or 91; and "aaa" can be 108, 144 or 144N Solaria modules with 35 and 40 mm frames Solaria PowerA-xxxY-ZZ Where "A" can be X or XT, "Y" can be R or C; and "ZZ" can be blank, AC, BD, BX, BY, PD, PL, PM, PM -AC, PX, PZ, WX or WZ r�ilr Solarcity (Tesla) SolarTech Solarcity modules with 40 mm frames SCxxxYY Where "YY" can be blank, B1 or B2 SolarTech modules with 40 mm frames AAA-xxxYY Where "AAA" can be PERCB-B, PERCB-W, HJTB-B, HJTB-W or STU; "YY" can be blank, PERC or HJT SolarWorld Sunmodule Plus, Protect, Bisun, XL, Bisun XL, may be followed by mono, poly, duo, black, bk, or SolarWorld AG clear; modules with 31 and 33 mm frames SW-xxx SolarWorld Sunmodule Plus, Protect, Bisun, XL, Bisun XL, may be followed by mono, poly, duo, black, bk, or SolarWorld Americas clear; modules with 33 mm frames S WA-xxx Sonali Modules with 35 and 40 mm frames Sonali SS-M-xxx Where "M" can be blank or M Star Solar modules with 35 mm frames Star Solar Star-xxxW-YYY-ZZZ Where "YYY" can be M60H or M60HB; and "ZZZ" can be blank or M10 Stion Stion Thin film modules with 35 mm frames STO-xxx or STO-xxxA SunEdison Modules with 35 and 40 mm frames SunEdison SE-YxxxZABCDE Where Y can be B, F, H, P, R, or Z; Z can be 0 or 4; "A" can be B,C,D,E,H,I,J,K,L,M, or N ; W; "C" can be A or C; "D" can be 3, 7, 8, or 9; and "E" can be 0, 1 or 2 Suniva "B" can be B or I Suniva modules with 35, 38 and 40 mm frames OPTxxx-AA-B-YYY-Z MVXxxx-AA-B-YYY-Z Where "AA" is either 60 or 72; "B" is either 4 or 5; "YYY" is either 100,101,700,1 BO, or 1 B1; and "Z" is blank or B Sunmac modules with 30 and 35 mm frames Sunmac Solar SMxxxMaaaZZ-YY Where "aaa" can be 660, 754 or 772; "ZZ" can be NH or SH; and "YY" can be BB or TB Sunpower standard (G3 or G4) or InvisiMount (G5) 35 and 40 mm frames Sunpower SPR-Zb-xxx-YY "Z" "b" "YY" Where can be A, E, M, P or X; can be blank, 17, 18, 19, 20, 21, or 22; and can be blank, BILK, COM, C-AC, D-AC, E-AC, BLK-E-AC, G-AC, BLK-G-AC, H-AC, BLK-H-AC, BLK-C-AC, or BLK-D-AC Sunspark modules with 40 mm frames Sunspark SYY-xxxZ-A Where "YY" can be MX or ST, and "Z" can be M, MB, M3, M3113, P or W; and "A" can be 60 or 72 Suntech modules with 35 and 40 mm frames Suntech STPxxxy-zz/aa Where "y" is blank or S; and "zz" can be 20, 24, A60, A72U, B60 or B72; and "aa" can be Vd, Vem, Vfw, Vfh, Vnh, Wdb, Wde, Wd, Wfhb or Wnhb Talesun modules with 30, 35 and 40 mm frames Talesun TAByZZaa-xxx-b Where "A" can be D or P; "B" can be 6 or 7; "y" can be blank, F, G, H, I or L; "ZZ" can be 54, 60, 66, 72 or 78; "aa" can be M, M(H), or P; and "b" can be blank, B, T, or (H) Tesla modules with 40 mm frames Tesla TxxxY Where "Y" can be H or S FLUSH MOUNT INSTALLATION MANUAL - 28 'ilr Thornova l l l Trina ( c l Universal l l URE F Vikram P VSUN \ Waaree i Winaico 1 Yingli c 1 Yotta 1 Zeus ` L i ZN Shine c -hornova Modules with 30 and 35 mm frames -S-YYZZ(xxx)-X Vhere "YY" can be BB or BG; "ZZ" can be 54, 60 or 72; and "X" can be blank or X -rina Modules with 30, 35 and 40 mm frames -SM-xxxYYZZ Vhere "YY" can be DD05, DD06, DD14, DE14, DE15, DE15V, DEG15, DEG15VC, DE18M, DEG18MC, )E09, DE19, DEG19C.20, DE06X, PA05, PCO5, PDO5, PD06, PA14, PC14, PD14, PE14, PE15, NEG19RC it NE09RC ; and "ZZ" can be blank, .05, .05(11), .08, .08(il), .10, .18, .08D, .18D, 0.82, .002, .00S, 05S, 18S, .20, .20(li), A, A.05, A.08, A.10, A.18, (11), A(11), A.05(11), A.08(11), A.082(11), A.10(11), A.18(11), C.05, C.07, -05(11), C.07(11), H, H(II), H.05(11), H.08(11), HC.20(11), HC.20(11), M, M(11), M.05(11), MC.20(11) Jniversal Solar modules with 35 mm frames 1 N I-xxx-yyyZZZ-aa Vhere "yyy" can be 108, 120 or 144; "ZZZ" can be M, MH, BMH; and "aa" can be blank, BB or DG 1RE modules with 35 mm frames )yZxxxaa Vhere "D" can be D or F, "y" can be A, B, 6 or 7; 'T' can be K, L or M; and "aa" can be C8G, H3A, H4A, i8A, L4A, E7G-BB, E8G, E8G-BB, MFG, MFG-BB or M7G-BB iikram solar modules with 35 and 40 mm frames (VSyy.ZZ.AAA.bb Vhere "X" can be blank, Paradea, Prexos or Somera; "yy" can be M, P, MBB, MDH, MDHT, MH, MS, AHBB, or PBB; "ZZ" can be 54, 60 or 72; "AAA" is the module power rating; and "bb" can be 03, 04 or 05 tSUN modules with 30, 35 and 40 mm frames tS U NxxxA-YYz-aa Vhere "A" can be blank or N; "YY" can be 60, 72, 108, 120, 132, 144; 'Y' can be M, P, MH, PH, or BMH; and aa" can be blank, BB, BW, or DG Vaaree modules with 35 and 40 mm frames VAyy-xxx Vhere "AA" canbe WS or Bi; and "yy" can be blank, M, MB, 55 or 66 Vinaico modules with 35 and 40 mm frames Vsy-xxxZa Vhere "y" can be either P or T; 'T' can be either M, P, or MX; and "a" can be blank or 6 'ingli modules with 30, 35 and 40 mm frames 'LxxxZ-yy Vhere 'T' can be D or P; "yy" can be blank, 29b, 30b, 34d, 35b, 36b, 37e 1/2, 37e 1500V 1/2, 40d, 49e 1/2 ir49e 1500V 1/2 'otta modules with 30 and 35 mm frames 'SM-Bxxx-ZZ-72-1 Vhere "ZZ" can be 06 or 10 'eus Solar Modules with 40 mm frames 'xxxM-H B 'N Shine modules with 30 and 35 mm frames 'XMY-AAA-xxx/M Vhere "Y" can be 6, 7 or 8; "AAA" can be 72, NH120, NH144, NHDB144, NHLDD144, SH108, SH144, 'HDB144, SHLDD144 or TP120 ��ilr Astronergy Solar Astronergy frameless modules CHSM6610P(DG)-xxx Canadian Solar frameless modules Canadian Solar CSbY-xxx-Z Where "b" can be 3 or 6; "Y" is K, P, U, or X; and 'T' can be M-FG, MS-FG, P-FG, MB-FG, or PB-FG Heliene frameless modules Heliene YYZZxxxA Where "YY" can be72; "ZZ" can be M; and "A" can be GH Jinko Jinko frameless modules JKMxxxPP-DV Prism Solar frameless modules Prism Solar BZYY-xxxAAA Where 'T' can be i or N; "YY" can be 48, 60, 60S, 72 or 72S; and "AAA" can be blank or BSTC Risen frameless modules Risen RSMyy-6-xxxZZ Where "yy" can be 60, 72, 120 or 144; and "ZZ" can be MDG or PDG Stion Stion frameless modules STL-xxx or STL-xxxA Sunpreme frameless modules Sunpreme GXB-xxxYY Where "YY" can be blank or SL Trina frameless modules Trina TSM-xxxYY Where "YT can be either DEG5(II), DEG5.07(II), DEG5.40(II), DEG5.47(II), DEG14(II), DEG14C(II), DEG14C.07(II), DEG14.40(II), PEG5, PEG5.07, PEG5.40, PEG5.47, PEG14, or PEG14.40 Installation and operation manual Q TRON(BLK) M-G2.X solar module series Qcells Table of contents 1 Introduction 2 Planning 2.1 Technical specifications 2.2 Requirements 2.3 Mounting options 2.4 Electrical layout 3 Installation 3.1 Safety and transport 3.2 Preparation of installation 3.3 Module installation 4 Electrical Connection 4.1 Safety 4.2 Electrical installation safety 4.3 Connection of modules 4.4 After installation 5 Grounding 6 Faults and defects 7 Disposal 8 Maintenance and cleaning El ocells 3 5 5 6 7 11 12 12 14 15 16 16 17 18 19 20 21 21 22 DOCUMENT REVISION 01 This installation manual is valid for North America as of August 1st 2023 for Q.TRON (BLK) M-G2.X solar modules, and replaces all earlier versions. DISCLAIMER This manual is subject to change. The data sheets and customer information valid at the point in time when the relevant module was manufactured apply to the installation, mounting, and maintenance procedures for the respective solar modules, as far as no updated document is provided. 1 Introduction With solar modules from Hanwha O CELLS America Inc. (hereafter referred to as "ocells") you can directly transform the sun's limitless energy into environmentally -friendly solar electricity. In order to ensure the maximum performance of your Ocells solar modules, please read the following instructions completely and carefully and observe all guidelines. Non-compliance may result in damage and/or physical injury. This installation manual provides instructions for the safe installation and operation of crystalline solar modules. Please read these instructions carefully before proceeding with your installation. 4 Please retain these instructions for the life of the solar modules. 4 Please ensure that this Manual is available to the operator at all times. + This Manual should be given to all subsequent owners or users of the solar modules. 4 All supplements received from the manufacturer should be included. + Please observe all other applicable documents. + If your questions are not satisfactorily answered in the manual, please contact your system supplier. Additional information can be found on our website at www. qcells.com. Intended use This manual is valid in North America for Qcells solar modules. These instructions contain information regarding the safe handling and use of quality crystalline solar modules from Qcells and their installation, mounting, wiring, maintenance. Symbols and Labels The following symbols and labels are used throughout the Manual for ease of use. Procedure with one or more steps. ■ Lists of items. Q Ensure that when carrying out a procedure, you check the results of said procedure. Prohibited. Beware of possible danger or damage. Categories: ■ Danger: Risk of fatal injury ds ■ Attention: Risk of serious injury or damage to property ■ Note: Risk of damage to product Units Where both Imperial and U.S. units (for example inches) are shown, metric units are definitive. References to "Data Sheet" or "Module Data Sheet" refer to the Module Data Sheet applicable to the module being used. Safety Regulations The installer and solar module operator are responsible for compliance with all applicable statutory requirements and regulations. 4 The following regulations and standards must be upheld at all times during the installation, operation, and maintenance of the solar modules: ■ Installation and Operation Manual. ■ Other applicable documents (such as country -specific regulations for pressure equipment, operational safety, hazardous goods, and environmental protection). ■ Regulations and requirements specific to the system. ■ Applicable country -specific laws, regulations, and provisions governing the planning, installation, and operation of solar power systems and work on roofs. ■ Any valid international, national and regional regulations governing work with direct current, especially those applicable to the installation of electrical devices and systems, and regulations issued by the respective energy provider governing the parallel operation of solar power systems. ■ Accident -prevention regulations. Certified Personnel Both, the operator and installer are responsible for ensuring that the installation, maintenance, connection to the grid, and dismantling are carried out by trained and qualified electricians and engineers with approved training certificates (issued by a state or federal organization) for the respective specialist trade. Electrical work may only be performed by an officially certified tradesperson in accordance with the applicable safety standards, accident prevention regulations, and the regulations of the local energy provider. 2 INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X 3 1 Introduction 2 Planning Validity These instructions are only valid for crystalline solar modules from the company Qcells as specified at chapter "2.1 Technical specifications". Qcells assumes no liability for damage resulting from failure to observe these instructions. 4 Please observe the wiring and dimensioning of the system. 4 The installer of the system is responsible for compliance with all necessary safety regulations during set-up and installation. Qcells assumes no liability on the basis of these instructions. Qcells is only liable in the context of contractual agreements or in the context of accepted guarantees. Qcells accepts no other responsibility for the functionality and safety of the modules. 4 Please observe the instructions for any other system components that may be part of the complete solar power system. It may be necessary to carry out a structural analysis for the entire project. 4 If your questions are not satisfactorily answered in the manual, please contact your system supplier. Additional information can be found on our website at www.gcells.com. Information for the Operator 4 Please keep this manual for the entire life of the solar power system. + Please contact your system supplier for information concerning the formal requirements for solar power systems. 4 Please be sure to contact the relevant local authorities and energy providers regarding regulations and permit requirements prior to installation of the solar power system. Your financial success depends on the fulfillment of these requirements. Other applicable documents This installation manual is only valid in combination with the following technical information. Product data sheet Packaging and transport information 7W MISUSE OR INCORRECT USE OF SOLAR MODULES VOIDS THE LIMITED WARRANTY AND MAY CREATE A SAFETY HAZARD AND RISK PROPERTY DAMAGE. THIS INCLUDES IMPROPER INSTALLATION OR CONFIGURATION, IMPROPER MAINTENANCE, UNINTENDED USE, AND UNAUTHORIZED MODIFICATION. EAttention! This marking indicates that this product should not be disposed of with other household waste within the EU. Recycle this product properly to prevent possible damage to the environment or a risk to human health via uncontrolled waste disposal and in order to promote the sustainable reuse of material resources. Please return your used product to an appropriate collection point or contact the retailer where you purchased this product. Your retailer will accept used products and return them to an environmentally -sound recycling facility. 2.1 Technical specifications For additional information see the relevant datasheet of the module provided at www.gcells.com. Type Q.ANTUM NEO 67.8 (1722 mm) Length [in] Width [in] 44.6 (1134mm) Frame height [in] 1.18 (30 mm) 2.3 (1.953m2) 46.7 (21.2kg) 1000 V Area [yd2] Weight [Ibs] Max. system voltage Vsys Max. series fuse rating 25A Permissible temperature range —40°C to +85°C (-40°F to +185°F) Junction box protection class >_IP67 with bypass diode Connector protection class IP68 Fire rating based on ANSI/ UL 61730 C/Type 2 Max. test load Push/Pull1 [Ibs/ft2] 169/84 (8,100 Pa/3,600 Pa) Max. design load 2 Push/Pull1 [Ibs/ft ] 113/56 (5,400 Pa / 2,400 Pa) Certificates CE-compliant; IEC 61215:2016; IEC 61730:2016; PV module classification: Class II; QCPV Test and design load in accordance with IEC 61215:2016, depending on mounting options (see section "2.3 Mounting options") 67.8" (1722 mm) 38.6" (980 mm) 1 1 4 x Grounding points o 0.18" (4.5 mm) Frame z 68.9" (1750 mm) 11 Label - >_ 68.9" (1750 mm) 4 x Mounting slots 8 x Drainage holes L (DETAIL A) 1 1.18" (30 mm) DETAIL A 0.63" (16 mm) 0.97" (24.55 mm) _ _ � T0.33" (8.5 mm) Fig.1: External dimensions and components for Q.TRON M-G2+ Q.TRON BLK M-G2+ 14.6"(371 mm) 42.7" (1085 mm) 44.6" (1134 mm) INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X 2 Planning 2 Planning 2.2 Requirements Installation Site Please note the following guidelines that apply to the installation site: ■ Solar modules are not explosion -proof and are not suitable for use in explosive environments. -> Do not operate solar modules near highly flammable gas and vapors (e.g. gas tanks, gas stations). -> Do not install modules in enclosed space. -> Do not install modules in locations where they may be submerged in water (e.g. floodplains). 4 Do not use modules as a substitute for the normal roofing (e.g. modules are not watertight). 4 Do not install modules in close proximity to air conditioning systems. 4 Do not install modules above 13,120ft (4,000m) altitude above sea level. 4 Contact with saline water (e.g. spray water from the sea) and salt aggregation on the modules must be avoided. 4 Do not bring any chemical substance (e.g. oil, solvent etc.) into contact with any part of the panel. Only substances, which are released by Qcells, are allowed to be used during installation, operation and maintenance. 4 Any installation of modules on surfaces of water is prohibited. This includes installations on floating as well as pile -based platforms. Qcells may extend the coverage of its warranty to such installations, based on a case by case assessment of the system design and location. A prior written consent by the warrantor is required in any case. Prevention of Shadowing Effects Optimal solar irradiation leads to maximum energy output: 4 For this reason, install the modules so that they face the sun. 4 Avoid shadowing (due to objects such as buildings, chimneys or trees). 4 Avoid partial shading (for example through overhead lines, dirt, snow). Limitations The solar modules are designed for the following applications: ■ Operating temperatures from —40oF to +185°F. ■ Pull loads and push loads according to chapter 2.3 ('Test Load' in accordance with IEC 61215 and 'Design Load x1.5' in accordance with UL 61730). ■ Installation using a mounting structure for solar modules. Mounting Structure Requirements Requirements for the mounting structure: ■ Conform to the necessary structural requirements. ■ Compliant with local snow and wind loads. ■ Properly fastened to the ground, the roof, or the fagade. ■ Forces acting on the module are relayed to the mounting substructure. ■ Ensures sufficient rear ventilation of the module. ■ Avoid the usage of different metals to prevent contact corrosion. ■ Allows for stress -free expansion and contraction due to temperature fluctuations. 4 Ensure that no additional forces are applied through the mounting system into the module except for the wind and snow loads. Additional forces and moments of torque at the mounting positions caused by torsions, displacements or vibrations in the mounting system are not allowed. 4 Ensure that the clamps and the mounting frame are compatible. Clamp System Recommendations Use customary clamps that satisfy the following requirements: ■ Clamp width: >_1.57in(40mm). ■ Clamp height compliant with a 1.18 in (30 mm) frame height. ■ Clamp depth: 0.28-0.47 in (7-12 mm). (applicable for all CL clamping mounting options at section "2.3 Mounting options") ■ Clamps are not in contact with the front glass. ■ Clamps do not deform the frame. ■ Clamps that satisfy the structural requirements based on the conditions of the installation site according to the applicable regulations and technical standards. ■ Long-term stable clamps that securely affix the module to the mounting frame. Module Orientation Requirements ■ Vertical or horizontal installation is permitted. 4 Ensure that rain and melting snow can run off freely. No water accumulation. 4 Ensure that the drainage holes in the frame are not covered. No sealing. o Maintain the permissible angle of inclination. ■ Minimum angle of inclination: 3° ■ Inclination angles above 75' may be limited by local regulations Standing water on the modules glass needs to be avoided. a 750 X r 30 min 2.3 Mounting options 4 The loads in the table are related to the mechanical stability of the solar modules. The mechanical stability of the mounting system including clamps has to be evaluated by the system supplier. The listed test load values have been determined with the following clamp parameters: clamp width =1.57 in (40 mm) and clamp depth = 0.39 in (10 mm). 4 The system installer is responsible for the determination of location -specific load requirements. 4 Ensure, that the connection cables of the junction box do not run between laminate and mounting rails. 4 Modules bend under load. Therefore, sharp objects (e.g. screws, ballast stones, rail ends, rails with burrs or sharp corners) must not be placed near the module backside so as not to touch the laminate under load. 4 Ensure that the junction boxes do not touch the mounting structure (e.g. shorts rails, ballast, etc.) or the rooftop under load. Clamps or insertion profiles etc. must not touch the glass (even under load). 4 Unbalanced loads (e.g. snow overhangs, snowdrifts) which result in locally significantly increased loads must be removed or avoided by technical measures. Loads according to IEC 61215-2:2016 and UL 61730-2:2017 except for design loads lower than 1600 Pa which do not fulfill the requirements of the standards. The test procedure is always according to IEC 61215-2:2016. Design loads result from the safety factor 1.5. Mounting options with clamps The illustrated installation options apply for both horizontal and vertical module orientation. 0 Module CL1a POSITION OF CLAMPS* [in] 0.79 -11.8 L (20 - 300 mm) 5.91 -11.8 (150 - 300 mm) 0 Clamp TEST LOAD 2400/2400 5400/3600 Mounting rail DESIGN LOAD [LL [Pa] 1600/1600 3600/2400 CL1b L Q59 8.27 (15 - 210) POSITION OF CLAMPS* [in] 7.87 -11.8 (200 - 300 mm) L 0.79 -11.8 (20 - 300 mm) TEST LOAD 2600/3600 1600/2400 DESIGN LOAD `USH/ 1730/2400 1060/1600 CL1a Ensure that module frame is fixed directly on the rail of the substructure (no spacer allowed between the module and substructure). -*Short mounting rails are permissible, if they overlap with the module less than 8.27 in (210 mm). Maintain a CL1b minimum distance (clearance) of>_1.38in (35mm) between frame bottom edge and rooftop or ballast. Minimum support depth of 0.59 in (15 mm) is required on the back side of the module. * Distance between outer edge of module and middle of the clamp. 6 INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X 7 2 Planning 2 Planning 2.3 Mounting options CLAMPSON •- CONTINUOUS RAILS PARALLEL TO •NG D ' CLAMPS • •- SIDE CL2a CL2b S I I S III 11 II III III I'I II II II II Id I'I POSITION OF ST LOAD DESIGN LOAD POSITION OF TEST LOAD DESIGN LOAD CLAMPS* [in] SH/PULL [Pa] PUSH/PULL [Pa] CLAMPS* inl PUSH/PULL [Pa] PUSH/PULL [Pa] 0.79 - 5.12** 3600/2200 2400/1465 (20 -130 mm**) 0.79 - 7.87 S S 2200/2200 1465/1465 0.79-13.8** 3600/1800 2400/1200 (20 - 200 mm) (20 - 350 mm*l CL2a 4 Ensure that module frame is fixed directly on the rail of the substructure (no spacer allowed between the module and substructure). 4 Minimum support depth of 0.59 in (15 mm) is required on the back side of the module. CL2b 4 Short mounting rails are permissible, if they overlap with the module less than 4.33 in (110 mm). Maintain a minimum distance (clearance) of>_2.76in (70mm) between frame bottom edge and rooftop or ballast CL3 I I L I I I I I I I I I I I I I I I I I I I CI-5 s L J�J POSITION OF TEST LOAD DESIGN LOAD POSITION OF TEST LOAD DESIGN LOAD CLAMPS* [in] PUSH/PULL [Pa] PUSH/PULL [Pa] CLAMPS* [in] PUSH/PULL[Pa] PUSH/PULL [Pa] IL S 0.79 - 3.94 7.87 11.8 (20-100mm) (200 - 300 mm) 4000/3600 2660/2400 3000/3000 2000/2000 11.8 -17.7 L (300 - 450 mm) 4 Ensure that module frame is fixed directly on the rail of the substructure (no spacer allowed between the CL3 module and substructure). 4 Minimum support depth of 0.59 in (15 mm) is required on the back side of the module. CI-5 4 Minimum required support depth on the module backside is 0.39 in (10 mm) on long frame side and 0.59 in (15 mm) on short frame side. * Distance between outer edge of module and middle of the clamp. ** Rails must not be under the junction box. 2.3 Mounting options 6 CLAMPS ON • 3 CONTINUOUS RAILS PARALLEL TO SHORT SIDE CL6a L1 CL6c 15 110 (0.59 -4.33) L2 L2 L174 1- POSITION OF TEST LOAD DESIGN LOAD F 7 DESIGN LOAD CLAMPS* [mm] PUSH/PULL[Pa] PUSH/PULL [Pa] m] LPUSWW PUSH/PULL [Pa] L1 0.79 -11.8 L1 0.79 -11.8 (20 - 300 mm) 8100 / 3600 5400 / 2400 (20 - 300 mm) 3200 /3200 2130 / 2130 L2 22.1 - 45.7 L2 26.0 - 41.8 (561-1161 mm) (661-1061 m m) CL6a 4 Ensure that module frame is fixed directly on the rail of the substructure (no spacer allowed between the module and substructure). 4 Short mounting rails are permissible, if they overlap with the module less than 7.87 in (200 mm). Maintain a CL6c minimum distance (clearance) of>_1.57in (40mm) between frame bottom edge and rooftop or ballast. 4 Minimum support depth of 0.59 in (15 mm) is required on the back side of the module. CLAMPSON •SIDE,- ON O CL6d S - L POSITION OF I�AD DESIGN LOAD CLAMPS* [mm] PUSH/PULL [Pa] PUSH/PULL [Pa] S 0.79 - 7.87 (20 - 200 mm) 3600/3600 2400/2400 L 26.0 - 41.8 (661-1061 mm) 4 Short mounting rails are permissible, if they overlap with the module less than 4.33 in (110 mm). Maintain a CL6d minimum distance (clearance) of>_1.18in (30mm) between frame bottom edge and rooftop or ballast. 4 Minimum support depth of 0.59 in (15 mm) is required on the back side of the module. * Distance between outer edge of module and middle of the clamp. 8 INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X 9 2 Planning 2 Planning 2.3 Mounting options Mounting options with insertion profiles The illustrated installation options apply for both horizontal and vertical module orientation. 0 Module I Profile INSERTION PROFILE ON • SIDE INSERTION PROFILE ON SHORT IP1 ii I132 E_-------� hi id TEST LOAD DESIGN LOAD TEST LOAD DESIGN LOAD PUSH/PULL [Pa] 1 PUSH/PULL [Pa] PUSH/PULL [Pa] PUSH/PULL [Pa] 3300/3300 2200/2200 2400/2000 1600/1330 IP1, IP2 Ensure minimum support depth of 0.59 in (15 mm) on the backside and on long frame side and 0.39 in (10 mm) on short frame side. on the front side of the module. 2.4 Electrical layout Module Selection For detailed key electrical data, please refer to the actual data sheet referring to the relevant Module (available at www.qcells. com). 4 For maximum energy yields, mismatches of specified electric current (Impp) of more than 5 % should be avoided for all modules connected in series. Safety Factor During normal operation, a module may generate a greater current and/or higher voltage than that determined under standardized test conditions. Accordingly, the values of Isc and Voc marked on the module should be multiplied by a facot of 1.25 when determining: ■ the component voltage ratings, ■ conductor ampacities, ■ fuse sizes, ■ size of controls connected to the PV output. Refer to Section 690-8 of the National Electrical Code for an additional multiplying factor of 125 percent (80 percent derating) which might be applicable. 4 Please follow the valid national guidelines for the installation of electrical systems (refer to section 690-8 of the NEC for an additional multiplying factor of 125 percent [80 percent derating] which may be applicable). Series Connection Connection of modules in series is only permitted up to the maximum system voltage as listed in the applicable data sheet. 4 Take into account all possible operating situations and all relevant technical norms and regulations when designing the system. It has to be ensured that the maximum system voltage, including all necessary safety margins, is not exceeded. 4Take the voltage limit of the inverter into account when determining the maximum number of modules in the string. Parallel Connection Modules may be damaged by the occurrence of reverse currents (caused by module defects, ground leaks, or defective insulation). 4 Ensure that the maximum reverse current load capacity indicated in the data sheet is met. In order to limit reverse currents that may occur, we recommend using the following safety options: 1) Layout with a limited number of parallel connected strings: Without undertaking further current blocking measures, a maximum of two module strings may be operated in parallel on a single inverter or MPP tracker. 2) Layout with string fuses: Use overcurrent devices (e.g. fuses) according to the relevant standards in each string. Use gPV-fuses according to IEC 60269-6. Observe the maximum permitted number of strings as indicated in the specifications provided by the respective string fuse manufacturer and the technical guidelines. NOTE! When installing different product versions, the lowest minimum permitted reverse current load capacity applies. Inverters Inverters with or without transformers may be used. 10 INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X 3 Installation 3 Installation 3.1 Safety and transport A4 7nsure that all personnel are aware of and adhere to ant -prevention and safety regulations. While working wear clean gloves. Illl �n I Op G�1B gafe�Y § 3 Pj (jUlda 4 Inspect the packaging for damages. 4 Contact the transport company regarding any damage to the packaging and follow their instructions. 4 Follow any instructions on the packaging. A4 Leave modules in their original packaging until installation. Store the modules securely in cool and dry rooms. The packaging is not weatherproof. u'ocells Danger! Risk of fatal injury due to electric shock! 4 Do not install damaged modules. 4 Inform your distributor of any damages immediately. Warning! Fire Risk! 4 Do not install modules indoors. 4 Do not install modules on moving objects. 3.1 Safety and Transport Note! Module damage may occur! Never lift or move the module with the connection cables orjunction box. Carry modules upright and horizontally as shown. Note! Module damage may occur! + Do not drop modules. Ili Note! Module damage may occur! 4 Do not stack modules. Note! Module damage may occur! 4 Never step on modules. 4 Do not subject modules to any mechanical stress. 4 Do not allow any objects to fall onto modules I.NLote! odule damagemay occur! make modifications to the module which have confirmed in writing by Qcells. Qcells confirmation letter 0 O 0 Note! Module damage may occur! 4 Do not install modules near flammable gas/vapors. 4 Do not install modules in close proximity to air conditioning systems. V INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X 3 Installation 3 Installation 3.2 Preparation of installation Danger! Risk of fatal injury due to electric shock! 4 Block off the installation zone. 4 Keep children and unauthorized individuals away from the solar power system. ADanger! Risk of fatal injury due to electric shock! 4 Only use dry, insulated tools. r0 Danger! Risk of fatal injury due to electric shock! 4 Ensure that modules and tools are not subject to moisture or rain at anytime during installation. Warning! Risk of injury due to falling modules! 4 Secure modules during installation. 4 Do not install modules in windy or wet weather. ■ Only install undamaged modules and components. 4 Do not modify the module (e.g. do not drill any additional holes). 3.3 Module installation Option 1: 4 Fasten the module with 4 clamps in the specified clamping range, see section "Mounting options with clamps" of chapter "2.3 Mounting optoins". 4 Tighten clamps according to manufacturer's instructions. Option 2: 4 Install the module at the 4 mounting points, see section "Mounting options with clamps" of chapter "2.3 Mounting optoins". 4 Tighten screws according to manufacturer's instructions. Option 3: + Install the module using mounting profiles, see section "Mounting options with clamps" of chapter "2.3 Mounting optoins". 4 Maintain an interval of at least 0.39 in (10 mm) between two modules along the short side and 0.20 in (5 mm) along the long side. 3 0••. Note! Module damage may occur! 4 Do not subject modules to mechanical tension. Max. torsion 0.12 in/ft (10 mm/m). 11 INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BILK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BILK) M-G2.X 15 4 Electrical Connection 4 Electrical Connection 4.1 Safety Danger! Risk of fatal injury due to electric shock! When disconnecting an electric circuit carrying direct current, electric arcs can occur that may result in life -threatening injuries. 4 Do NOT unplug the cable when under load. 4 Do NOT connect any exposed cable ends. 4 Electrical work may only be performed by qualified and skilled personnel (see page 3). A solar module generates electrical current and voltage even at a low intensity of illumination. Sparks and electric arcs may result from the separation of a closed circuit. These can result in life -threatening injuries. The danger increases when several modules are connected in series. Please be aware of that the entire open circuit voltage is active even at low levels of solar irradiation. 4 Please follow the valid national regulations and safety guidelines for the installation of electrical devices and systems. 4 Please make sure to take all necessary safety precautions. With module or phase voltages of more than 120V, the safety extra - low voltage range is exceeded. 4 Carry out work on the inverter and the wiring with extreme caution. 4 Ensure that the modules are disconnected at the inverter prior to separation. 4 Be sure to observe the time intervals specified by the inverter manufacturer after switching off the inverter. 4 Make sure that the plugs can not be connected unintentionally. 4 Before working on the contacts, check them for safety extra - low voltage. 7,,Danger! Risk of fatal injury due to electric shock! Only use dry, insulated tools for electrical work. O O Danger! Risk of fatal injury due to electric shock! 4 Never open the junction box. 4 Do not remove bypass diodes. ADanger! Risk of fatal injury due to electric shock! Never touch live contacts with bare hands. Cover connectors by suitable protective caps until installation. MENNEN ■■■■■■ ■■■■■■ MENNEN MENNEN MENNEN MENNEN MENNEN Danger! Risk of fatal injury due to electric shock! 4 Insulate any exposed cable ends. 4 Only connect cables with plugs. 0 4.2 Electrical installation safety ADanger! Risk of fatal injury due to electric shock! 4 Electrical work may only be performed by qualified and skilled personnel (see page 3). 4 4Ensure correct polarity. Danger! Risk of fatal injury due to electric shock! 4 Be sure to maintain the time intervals as specified by the inverter manufacturer between switching off the inverter and beginning any further work. Danger! Risk of fatal injury due to electric shock! 4 Never plug or unplug the cable when under load. Modules must not carry any current. 1. Switch off the inverter. A2. Switch off the DC circuit breaker. 3. Measure shutdown in DC String. (no DC current flow). 4. Disconnect plugs by the use of appropriate and qualified tools of the manufacturer. 5. When connecting the modules proceed in reverse order. 16 INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X 17 4 Electrical Connection 4 Electrical connection 4.3 Connection of modules 4 Use solar cables for the connection at the junction box outlet. 4 Only interconnect connectors of the same type and manufacturer. 4 Use minimum No. 12AWG copper wires insulated for a minimum of 90°C for field connections. 60LAR Danger! Risk of fatal injury due to electric shock! 4 Ensure that all electrical components are in a proper, dry, and safe condition. O (4) A4 Ensure for a tight connection between the plugs. Plugs click together audibly. click 7INotelmModule damage may occur! 4 Ensure that the cabling is not under mechanical stress 4 4 (Coply with bending radius of>_2.36in (60mm)). Ensure that the cables do not run between module and mounting rail or structure (danger of pinch). C:D CD 4 To avoid complex cabling arrangements, it is often advantageous to rotate some modules 180°. 4 Module orientation can clearly be identified from the front side by the serial number and barcode labelled behind the module glass on the side with negative connection cable. l )180" 'U 1800 4.4 After installation A4 Ensure that all necessary safety and functional tests have been carried out according to applicable standards. Qcells o 0 0 0 4 Integrate the system into the existing lightening protection system in accordance with the applicable local regulations. A4 Ensure that the cabling is not exposed and/or hanging and is protected from dirt, moisture and mechanical friction. Note! Module damage may occur! 4 Ensure that the plug connections are secured away from any water -channelling surface. It 18 INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X 19 5 Grounding 6 Faults and defects Protective Grounding In order to prevent electrical shock or fire, the frame of the module as well as any non -current -carrying metal parts of the system must be grounded. While this section provides some information about grounding the Qcells frames and modules, reference should be made to local statutes and regulations for specific requirements on grounding. The U.S. National Electrical Code addresses these issues in Article 250. A module with exposed conductive parts is considered to be in compliance with this standard only when it is either electrically grounded in accordance with the manufacturer's instructions and the requirements of the National Electrical Code, ANSI/NFPA 70 (2014-2017), or when the bonding means has been evaluated with this module to UL 2703. Proper grounding is achieved by bonding all exposed non- currentcarrying metal equipment to the appropriately sized equipment grounding conductor (EGC) or racking system that can be used for integrated grounding. Qcells frames are protected from corrosion with an anodized coating, which has to be penetrated in order to ensure proper bonding. The different methods listed below are suggested methods for an appropriate bond between the frame and the EGC or racking system (that will have to be properly grounded). The method appropriate for any individual installation will depend on multiple factors. Option A: Use of a grounding lug A listed grounding lug can be bonded to the frame using the grounding holes pre -drilled in the frame. These holes are marked with a ground symbol, as shown below on the frame section drawing: To install the grounding lug, follow the specified instructions of the manufacturer. The grounding lug should be made of stainless steel or tin plated metals such as aluminum to avoid corrosion. The grounding lug should be attached to the frame grounding hole using a stainless steel screw, toothed lock washer or KEPS nut (in order to penetrate the anodized layer) and backing nut. Care should be taken to avoid the use of grounding hardware of dissimilar metals, which may lead to corrosion. Option B: Integrated grounding methods The Qcells modules can be bonded with the racking system using UL1703 or UL2703 certified integrated grounding methods. The racking system will then have to be grounded so that the overall system is properly grounded. The listed racking system and grounding device should be installed in accordance with the manufacturers' instructions. An example of such integrated grounding method is the use of a WEEB clip or Schletter plate between the module and the racking system, when mounting the module. The WEEB washers are generally compatible with Qcells modules, however each combination module/racking system requires a specific WEEB washer size. Note that WEEB clips are intended for single use only; they must not be reused after removal or loosening. Refer to Wiley's installation instructions for the specific use of WEEB washers. An example of such integrated grounding method is the use of a washer recognized as meeting UL2703 requirements between the module and the racking system, when mounting the module. For example, WEEB washers are generally compatible with Qcells modules, however each combination module/racking system requires a specific WEEB washer size. Note that WEEB washers are intended for single use only; they must not be reused after removal or loosening. Refer to Wiley's installation instructions for the specific use of WEEB washers. �I PV Laminate Aluminum Frame Backing Nut (Stainless Steel) Toothed Lock Washer (Stainless Steel) Grounding Lug (Stainless Steel Equipment or tin-plated metal) Grounding Screw (Stainless Steel) Conductor Danger! Risk of fatal injury due to electric shock! 4 Do not attempt to fix any problems yourself (e.g., glass cracks, damaged cables). 4 Please contact an installer or Qcells Technical Customer Service Department. 7 Disposal 4 Do not disconnect modules by yourself. 4 Please commission a trade specialist. 4 Dispose of modules in accordance with the local disposal regulations. 20 INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X 21 8 Maintenance and cleaning Ocells solar modules are known for a long operating life and minimal maintenance effort and expense. Dirt and grime are usually washed away by rain. If the module is fully or partially shaded by dirt or debris (e.g., plants, bird droppings), it needs to be cleaned to prevent a loss of performance. Maintenance 4 The PV system has to be inspected regularly by certified personnel 4 The time intervals and extent of the inspection can depend on local circumstances (e.g. salt, ammonia content in the air, high humidity etc.). The customer/operator must inform himself about time intervals and extend of necessary inspections. 4 Inspections have to be performed especially after extraordinary events (e.g. storm, hail, high snow loads etc.) 4 During the inspections it has to be checked that the components are secure, undamaged and clean Cleaning WARNING! Risk of injury due to hot and live modules! > Only clean modules that have cooled down. 4 Do not carry or wear any electrically conductive parts. WARNING! Risk of falling due to unsecured access! 4 Never access the installation area alone or without taking adequate security precautions. 4 Please commission a trade specialist. NOTE! Module surface damage may occur! 4 Remove snow and ice carefully without force (e.g. with a very soft broom). 4 Do not scratch off dirt. 4 Module cleaning has to be done by qualified personnel according to the state of the art and taking into account all relevant safety issues and general product properties, e.g., but not restricted to: ■ electrical safety ■ mechanical stability (load limits depending on the actual mounting options) ■ chemical suitability (no effect to any of the module's components, e.g. cable, connector, silicone) ■ no abrasive materials. NOTE! Dust and dirt are abrasive materials! 4 The situation for each individual project (or type of dirt) must always be professionally evaluated. 4 Wrong cleaning may cause damages such as, but not limited to, damages to the glass surface (e.g. scratches) and AR coating, power loss, delamination, loss of frame -to -laminate bond, reduced snow and wind load capability etc. Apart from the above, each customer is free to choose the method of cleaning. However, possible damages, caused by the cleaning or related to the cleaning tools or agents shall not be covered by the modules Product and Performance Warranty. Therefore it is recommended to use only the tools and agents which have already been successfully tested and used with PV modules, to prevent possible damage. Isopropyl alcohol (IPA) can be used selectively to remove stubborn dirt and stains within one hour after emergence. ANote! Module damage may occur! Do not clean modules with water if there is a risk of frost. 0° — -- _�k A 4 Free the substructure from any dirt and debris (leaves, bird nests, etc.). 22 INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X INSTALLATION AND OPERATION MANUAL SOLAR MODULES Q.TRON (BLK) M-G2.X 23 ocells HANWHA Q CELLS AMERICA INC. EMAIL hqc-inquiry@gcells.com TEL +1 949 748 59 69 400 Spectrum Center Drive Suite 1400 Irvine, CA 92618 USA WEB www.qcells.com Subject to change without notice. © Ocells Installation manual solar modules O.TRON_M-G2.kmodules_series-2023-08_Rev01_NA