Loading...
REVIEWED FIRE WRAP BLD2024-0100+Product Specs+1.22.2024_1.56.43_PM+4012845BLD2024-0100 Morgan CAdvanced Materials FireMaster° FastWrap° XL Product Data and Installation Guidelines Product Description Thermal Ceramics FireMaster FastWrap XL is a flexible blanket composed of high temperature fibers classified for applications to 2192°F (1200°C) and fully encapsulated in a durable glass fiber reinforced foil facing for easy handling and installation. Thermal Ceramics FastWrap XL is UL and ULC Listed for 1 and 2 hour fire resistive enclosure protection, zero clearance for kitchen exhaust ducts, electrical circuit protection, and as a component in UL firestop designs for fire resistance rated floors, ceilings, and walls. The core fibers in FastWrap XL are manufactured using Thermal Ceramics patented Superwoolo fiber which is an alkaline -earth silicate wool with low biopersistence and therefore increased safety for installers. FastWrap XL is under UL's Follow -Up Service Program to ensure the consistent quality essential to this life -safety application. Features or Benefits • Thin and Lightweight at 1-1/2" (38mm) thick, 6 pcf (96 kg/m3) density • Contours easily to complex duct designs • Grease duct installation UL and ULC Listed with butt joints at all seams on both layers • Fully foil encapsulated for fast and clean installation • Contains 2192°F (1200°C) rated fibers • Microbial Resistance validated by UL Environment • Good sound absorption • Compliant to IMC, NFPA 96, UMC, CMC, CNBC Applications ��pSSIFj�o UL RECEIVED oJan 25_20245 UDC LISTED \\ anal INTERNATIONAL CODE COUNCIL! • 2 hour enclosure and firestop system for kitchen ex- haust duct • Zero clearance to combustibles • 1, 2 and 3 hour enclosure and firestop system for hazardous exhaust ducts, pressurization ducts, clothes dryer exhaust ducts, trash and linen chutes, and other fire rated HVAC ducts • 1 hour electrical circuit integrity protection • Engineered and tested solutions for fire protection of structural steel and storage vessels per ASTM E119, ISO 834, and UL1709 f/R"SlER ` FireMaster° FastWrap° XL Product Data and Installation Guidelines Specifications - Division 23 07 00 (or 15080) CSI Spec and AutoCAD available online, www.arcat.com/sd/clients/thermcer.html. Thermal Ceramics FireMaster FastWrap XL is a flexible high temperature insulation rated to 2192°F (1200°C) that is fully encapsulated in FSP facing. The duct enclosure system shall be listed by UL and /or ULC per ASTM E 2336, CAN/ULC S144 and ISO 6944 for 1-, 2- and 3-hour rating and zero clearance to combustibles, and tested per ASTM E84 for a flame/smoke rating less than 25/50. Insulation shall have a nominal thickness of 1-1/2 inches (38 mm) and density of 6 pcf (96 kg/m). Insulation shall have an R-Value of 7.3 at 75°F. Installation shall be in strict accordance to manufacturers published installation instructions, UL or ULC Listings, and shop drawings. Physical Properties Product Unit Size Units/ Weight/ FastWrap 1.5in x 24in x 25ft 1 37.5 Roll 1.5in x 48in x 25ft 1 75 XL Listing and Code Reports Listed Uses Agency Listing Layers Grease Duct Enclosure per ASTM E2336 UL G18 ESR 2213 and AC101 (2012, 2015 IMC, NFPA 96, 2 UMC, CMC) UL ER14229-01 ULC Grease Duct Test Protocol and CAN/ ULC FRD 4, 7* 2 ULC S144* Through Penetration FireStop System per UL ASTM E814, UL 1479 See Figure 2 1 or 2 ULC UL HNLJ.V1, 19, 1- or 2-hour Ventilation Duct Enclosure 29 1 ULC FRD 3, 5, 6, per ISO 6944 18 3-hour Ventilation Duct Enclosure per UL HNLJ.V2 2 ISO 6944 Electrical Circuit Protective System UL FHIT.5 2 U Morg an CAdvanced Materials Performance Spec REVIEWED BY CITY OF EDMONDS cations Reference Standard Standard No. Performance Grease Duct Enclosure System ASTM E2336 Pass Section 16.1 - Non -Combustibility ASTM E136 Pass Section 16.2-Fire Resistance (wall) ASTM E119 Pass Section 16.3 - Durability Test ASTM C518 Pass Section 16.4 - Internal Fire Test ASTM E2336 Pass ASTM E814/ Section 16.5 - Fire Engulfment (duct) pass E119 ULC Grease Duct Test Pass Protocol Standard Methods of Fire CAN/ULC Resistance Tests - Grease Duct As- Pass S144 semblies Grease Duct Clearances UL 1978 Pass Air Ventilation Duct Enclosure ISO 6944 Pass Surface Burning Characteristics ASTM E84 <25/50 Thermal Resistance, ASTM C518 7.3 per layer R-value @ 75°F Mold Growth ASTM C1338 ULE Validated CA Standard Low VOCs �01350 ULE Validated Storage Thermal Ceramics FastWrap XL must be stored in a dry warehouse environment on pallets. Pallets should not be stacked. FIRi6ffER 0 Whilst the values and application information in this datasheet are typical, they are given for guidance only. The values and the information given are subject to normal manufacturing variation and may be subject to change without notice. Morgan Advanced Materials — Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product's suitability for use with Morgan Advanced Materials - Thermal Ceramics. FireMaster° FastWrap° XL Product Data and Installation Guidelines Installation FireMaster FastWrap XL shall be installed by a qualified contractor in accordance with manufacturer's instructions and laboratory design listings. Materials and Equipment • FireMaster FastWrap XL blanket • Aluminum foil tape • Glass filament reinforced tape (optional) • Carbon steel or stainless steel banding material, Minimum 1/2" (13mm) wide, minimum 0.015" (0.4mm) thick, with steel banding clips • Hand banding tensioner and crimping tool • Minimum 12 gage (3mm) steel insulation pins; steel speed clips, minimum 1-1/2" (38mm) square or 1-1/2" (38mm) diameter, or equivalent sized cup -head pins • Capacitor discharge stud gun • Approved firestop sealant General Cut edges of the blanket shall be taped with aluminum foil tape to prevent exposed edges of the insulation absorbing grease and moisture in the event of a compromised grease duct joint or condensation. Overlaps and/or tightly butted joints are used to block heat transfer in the event of duct deformation resulting from thermal expansion. Filament tape is suggested to hold the blanket in place until steel banding or pinning is installed to permanently secure the blanket. A. Installation on Grease Duct per ASTM E2336 and CAN/ULC S144 (Figure 1) System requires two layers of insulation applied directly to the duct with tight butt joints at all seams on both layers. The first layer of insulation is cut to a length sufficient to wrap around the duct and provide a tight butt joint where the blanket ends meet. Adjacent blankets on the first layer are butted tightly together with longitudinal seams offset minimum 6" (150mm). The second layer of insulation is installed in the same method as the first layer, with seams between layers offset a minimum of 6" (150mm). Banding and/or pinning per Section D is used to permanently secure the insulation to the duct. Morgan CAdvanced Materials B. Installation on HVAC Duct per ISO 6944 (Figure 1) System requires one layer of insulation applied directly to the duct with 3" (75mm) overlaps at all seams. The insulation is cut to a length sufficient to wrap around the duct and provide a 3" (75mm) overlap where the blanket ends meet. Adjacent blankets are installed to provide a minimum overlap of 3" (75mm). Banding and/or pinning per Section D is used to permanently secure the insulation to the duct. C. 2 & 3 Sided Wrap Installation (Figure 4) When space does not allow for a complete wrap applied to the duct on all four sides, the FastWrap XL is approved for 2 or 3 sided installations with mechanical attachment to a rated concrete or CMU assembly. (See Figure 4 for installation details.) D. Mechanical Attachment Methods 1) Banding (Figure 1) - Minimum 1 /2" wide x 0.015" thick (13mm x 0.4mm) carbon steel or stainless steel banding is placed around the entire perimeter of the insulated duct on maximum 10-1/2" (270mm) centers and 1-1/2" (38mm) from each blanket edge or 1-1/2" (38mm) from each collar edge when using the butt joint and collar method. The banding is placed around the blanket and tightened to firmly hold the FastWrap XL in place against the duct, but not cause any cutting or damage to the blanket. 2) Pinning - Pinning on all sides of the duct may be used as an alternative to banding. For ducts wider than 24" (610mm) pinning is required on the bottom of horizontal runs, or on one side of vertical runs (in addition to steel banding). When applicable, 12 Gage (0.4mm) steel pins are installed on 12" (305mm) centers along the width of the duct and 10-1 /2" (270mm) centers along the length of the duct. Pins that extend beyond the outer blanket layer shall be turned down or the excessive length cut off to prevent sharp edges. Shoot through pins (cup head pins) may be used in conjunction with steel banding to prevent blanket sag. FIRIdyffER @ Whilst the values and application information in this datasheet are typical, they are given for guidance only. The values and the information given are subject to normal manufacturing variation and may be subject to change without notice. Morgan Advanced Materials — Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product's suitability for use with Morgan Advanced Materials - Thermal Ceramics. FireMaster° FastWrap° XL Product Data and Installation Guidelines E. Access Doors Field Fabricated Access Doors - Each access door assembly has four threaded rods 1/4 inch (6mm) in diameter and 5" (127mm) in length, with one welded to each corner of the door opening. Hollow steel tubes, 4-1/2" (114mm) long are installed outside the access cover plate and over the threaded rods. Four 12 gage (3mm) and 4-1/2" (114mm) long steel insulation pins are welded to the access cover plate to allow for installation of the three layers of FastWrap XL. One layer of FastWrap XL is cut to approximately the same size as the access panel, and impaled over the insulation pins on the panel. A second layer of FastWrap XL is cut so as to overlap the first layer a minimum of 1-1/2" (38mm). It is essential that the first and second layer fit tightly against the surrounding wrap with no through openings. The third and outside layer should be cut to overlap the second insulation layer by a minimum of 1-1/2" (38mm). Minimum 1-1/2" (38mm) round or square insulation clips are installed on the insulation pins to secure the three layers of insulation to the access cover plate. All cut edges of the insulation shall be taped with minimum 3" (75mm) wide aluminum foil tape. Wing nuts and washers are installed on the four threaded rods, and tightened against the hollow steel tubes to seal the access cover plate to the duct. F. Through Penetration Firestop assembly (Figure 2) When the duct penetrates a fire rated assembly an approved fire stop system must be employed. Figure 2 provides a list of some of the UL/ULC firestop design listings which can be found in the Certifications Directory at www.ul.com for US systems and www.ulc.ca for Canadian systems. Prior to installing any firestop system the surfaces of all openings and penetrating items must be clean and dry. The FastWrap XL core blanket (or mineral wool where allowed by the firestop design listing) must be compressed into the annular space. The packing material must be recessed a minimum depth from the surface of the concrete or gypsum assembly. The recessed opening must be filled with a minimum thickness of an approved firestop sealant. The packing material type and compression, minimum recess (typically 1/4" (6mm)), and approved firestop sealant and thickness (typically 1/4" (6mm)) shall be as specified in an approved UL / ULC firestop design listing. When there is not sufficient annular space around the duct to run the FastWrap XL enclosure system continuous through the fire rated assembly, the enclosure may terminate above and below the floor/ceiling assembly or on either side of a wall assembly as Morgan CAdvanced Materials shown in Figure 2. When this method is used, the FastWrap XL must be mechanically attached on either side of the fire rated as- sembly using one of the attachment methods described in Section D, spaced a maximum of 1-1/2" (38mm) from the fire rated assembly. G. Support Hanger Systems 1) Grease ducts: Trapeze support hangers shall be spaced on maximum 60 in. (1500 mm) centers. Hanger rods or straps shall be anchored with steel drop in or wedge expansion type masonry anchors. No additional protection is required for hangers and supports meeting the requirements of the Table below. Hanger Cross Maximum Trapeze Support (or Section Perimeter, in (mm) equivalent Yield Strength) 148 in (3759mm) 2 in x 2 in x A in angle 3B in (10 mm) (51 mm x 51 mm x 3mm) 144 in (3660mm) 2 in x 2 in x 1/4in angle threaded rod (51 mm x 51 mm x 6mm) 2) HVAC ducts: Trapeze support hangers shall be spaced on maximum 60 in. (1500 mm) centers. Hanger rods or straps shall be anchored with steel drop in or wedge expansion type masonry anchors. No additional protection is required for hangers and supports meeting the requirements of the Table below. Hanger Cross Max. Trapeze Support (or Section Perimeter, equivalent Yield in (mm) Strength) 1 in x 16 gage strap 100 (2540) (25mm x 1.5 gage strap) 1/4in (6mm) threaded 1-12 in x 1-12 in x 3/16in rod 50 (1270) angle (38mm x 38mm x 5mm) 38in (10mm) threaded 1-12 in x 1-12 in x 3/16in rod 150 (3810) angle (38mm x 38mm x 5mm) 12in (12.7mm) threaded 218 (5540) 2 in x 2 in x 1/4 in angle rod (51 mm x 51 mm x 6mm) i'lRidySTER @ Whilst the values and application information in this datasheet are typical, they are given for guidance only. The values and the information given are subject to normal manufacturing variation and may be subject to change without notice. Morgan Advanced Materials — Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product's suitability for use with Morgan Advanced Materials - Thermal Ceramics. FireMaster° FastWrap° XL Product Data and Installation Guidelines Maintenance and Repair Morgan CAdvanced Materials No maintenance is required when installed in accordance with Thermal Ceramics installation instructions. If damage is limited to the foil facing, aluminum foil tape can be used to repair the foil facing. If an area of blanket is found to be damaged, the following procedure must be incorporated. If the damaged area is larger than 8" (203mm) x 8" (203mm) the entire wrap section must be removed and replaced according to Thermal Ceramics installation instructions. If the damaged area is small (less than 8" (203mm) x 8" (203mm)), the damaged area must be cut away and replaced with a new section 1" (25mm) larger in length and width than the cut out, such that the new section can be compressed tightly into the cut-out area. All cut edges of the new section must be taped and sealed with aluminum foil tape. The new section must be held in place with either pinning or banding per Thermal Ceramics installation instructions. 10. Limitations FireMaster FastWrap XL shall be installed in accordance with these installation instructions and appropriate laboratory design listings. The integrity of FastWrap XL systems is limited to the quality of the installation. For personal protective equipment recommendations, please see SDS. Thermal Ceramics, FireMaster, and FastWrap are trademarks of Morgan Advanced Materials. FireMaster products are manufactured by Thermal Ceramics and are distributed by authorised distributors. FIRI&9ER @ Whilst the values and application information in this datasheet are typical, they are given for guidance only. The values and the information given are subject to normal manufacturing variation and may be subject to change without notice. Morgan Advanced Materials — Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product's suitability for use with Morgan Advanced Materials - Thermal Ceramics. FireMaster® tW Fasrap UMorgan XL Advanced Materials Product Data and Installation Guidelines C Figure 1 Grease and HVAC Duct Enclosure System 1 or 2 Hour Shaft Alternative / Zero Clearance to Combustibles .KKKKKKKK� &�� wn•n•rriarnri intiw TWO LAYER INSTALLATION (Grease Duct perASTM E2336 and CANIULC S144} THe6cope Wrap Option LEGEND t Two Layers of XL Insulation for ASTM E2336 and CANIULC S144 Grease Duct Enclosures One Layer of XL Insulabon for 2-Hour Air Ventilatan Duct Enclosures 2 Stee banding minmtum 112" 13 ride by 0.015' 0.4 thick. 3 T ht butt joints no overlap) at penimeter and lon vtudinal joints. both layers for grease dUM- 4 Min. 3' 5 overlap on perneter and between ad acent blankets Optional 0' XL collar 6 Han - size dependent weight of assembly! see datasheet Secton G 7 Trapeze Supports - size dependent on weight of assembly see datasheet Section G 8 1 Steel Rectangular or Round Duct size a and construct -on dependent per Listed Desi n TM nIW I, a Yu ..- C.--, : --1 -1W 4-. h f 11. —\ — xLooi-to F/Rf({rgSTER° Whilst the values and application information in this datasheet are typical, they are given for guidance only. The values and the information given are subject to normal manufacturing variation and may be subject to change without notice. Morgan Advanced Materials — Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product's suitability for use with Morgan Advanced Materials - Thermal Ceramics. FireMaster° FastWrap° XL Product Data and Installation Guidelines UMorgan CAdvanced Materials Figure 2 Commercial Kitchen Grease Duct Enclosure System Air Ventilation Duct Enclosure System Through Penetration Firestop Systems F'3( XL rrulatc- zcn7 r,-,s through w assem y XL insulation termnated on both sides of the rated wall assembly f/R"S7fR XL nsu atcn continuous through rated foorloeiling assembly `Factng XL insuation terr-iinatea at the top and botio surface of the flooriceiling assembly Firestop Designs perASTM E814 / UL 1479 - Consult UL / ULC Directories for System Details -L Listing F- 3 T-Railing1 Floori'Vllati 2 Penetrant r3' Enclosure Per 4 Termination 5 Restm Sealant Details C-AJ-7D12 ^--hotr coxwet"U 84xN-. 26 Ga Duct V19 FRD3: 5 18 dvwgh 112 it STI; Tree= C-AJ-7014 3-hour Canctet"Ll 84x24- 26 Ga Duct V2w wW trough 1 Q in: STI: Tremco C-AJ 7019 1 or 2-hour Cortaet"I1 84x24; 26 Ga Duct V19; FRD3. 5, 16 terminate at 114 in; STI; Trerrtco C-AJ 7D21 2-hour ConaelefcMU 4gx24 16 Ga Duct G16 FRC4 7 terminate at 114 in: STL Trem^o C-AJ-7D95 2-tour CanaeleJGAU 3WO 22 Ga Duct V19 FRD3 5 16 *Tap t-rcu h 19' I HittiRectorseaf Tremco C-AJ-7096 2-four ConcrelelCMU 49x24 16 Ga Duct G18 FRD4- 7 wrao t^rcu h 114 in: STI• Hil Rectorseal Tremco F-C-7036 1 or 2-hour Wood*Floor 24xl 16 Ga Duct G18• FRD4 7 Yoap thrcu h 114 in: STI- Ffik Rectorseal- Tremco F-C-7055 1-hour -Wood(GvD Floor 4 Dia 30 Ga Duct V29; FRD28 wrap thrcu h 114 in; STI 2-hour ConcrebXMU Wall 100xl00 26 Ga Duc- V1Q& FRD3:5: 18 termnate at 14 it STI N-L-7121 1 or 2-hour G VYati 30x30. 16 Ga D.ct G16 FRD4: 7 through 114 it STI, Hilt Rectorseal Trenoo 4V-L-7145 1 or 2-hour Gyp Wal1 100x100; 29 Ga Duc. V19 FR03: 5 16 termnate at 518 in STI TYI gttdILprC---du.W cl It. xLOMS Whilst the values and application information in this datasheet are typical, they are given for guidance only. The values and the information given are subject to normal manufacturing variation and may be subject to change without notice. Morgan Advanced Materials — Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product's suitability for use with Morgan Advanced Materials - Thermal Ceramics. FireMaster° FastWrap° XL Product Data and Installation Guidelines Figure 3 UMorgan CAdvanced Materials Commercial Kitchen Grease Duct Enclosure System Air Ventilation Duct Enclosure System 1 Or 2 Hour Shaft Alternative / Zero Clearance to Combustibles 2 and 3 Sided Wrap Detail for Attaching to Walls and/or Ceilings XL005-4 Note- Ducts must be independently supported per code LEGEND 1 1 or 2 Hour Rated Concrete floor, ceiling,or wall Two layers of XL Insulabon for Grease Duct Enclosures rinstall per UL G18j One layer of XL Insulation for Air Ventilation Duct Enclosures install peruLvie} Two layers of XL Insulabon for 3-h Air %,entilation Duct Enclosure Install per UL v2) 3 Concrete fasteners stem 4 3116" 5 thick x 2" 50 -3" 75 wide bar stock perforated 12" (305) o.c. 5 8' 203 maximum Air Gap 6 Duct 7 Steel banding min. 112" 13 wide by 0.015' '0.4 thick. 8 Banding clip The Integrr, cr IA cc par—�rtrai Ceram Yi duct ststems h 1IMWC b tie pualtA c-Te rstalfficr AIR"94FRO Whilst the values and application information in this datasheet are typical, they are given for guidance only. The values and the information given are subject to normal manufacturing variation and may be subject to change without notice. Morgan Advanced Materials — Thermal Ceramics makes no guarantees and gives no warranties about the suitability of a product and you should seek advice to confirm the product's suitability for use with Morgan Advanced Materials - Thermal Ceramics.