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REVIEWED RESUB1 BLD2024-0891+MANUFACTURER SPECS +8.26.2024_8.22.29_AM+4461504BLD2024-0891 DC ENGINEERING Careful listening. Dynamic solutions. RESUB Aug 26 2024 CITY OF EDMONDS DEVELOPMENT SERVICES DEPARTMENT Submittal Review for Anthology of Edmonds Project Date: Wednesday, June 29, 2022 Project Name. Anthology of Edmonds Submittal Number. 26-00-00-2-0 REVIEWED BY CITY OF EDMONDS Service Performed For: Ankrom Moisan 38 NW Davis, Suite 300 Portland, OR 97209 Keviewei Gina Spirnock Specification Section: 263213 - Generator www.dcengineering.net This review is only for general conformance with the design concept of the project and general compliance with the information given in the Contract Documents. Corrections or comments made on the submittals during this review do not relieve the CONTRACTOR from compliance with the requirements of the plans and specifications. An opinion of equivalence of a specific item shall not be interpreted as an opinion of equivalence of an assembly of which the item is a component. It shall be the contractor's responsibility to assure that any substituted item has the physical characteristics to fit and perform as the specified item. Submittal review comments have been made within this format and not on the submittal sheets according to the following: NEN — No Exceptions Noted GCAN — Generally Conforms As Noted RAN — Rejected for Reason As Noted IAS — Incomplete As Submitted 1. Final Generator Submittal........................................................................GCAN Breaker #2 should be a 400A breaker as specified on the one -line The 600A ATS, should be a 400A ATS as specified on the one -line Page 86 specifies 480V, this should be 208V Submittal Review for Ankrom Moison, Anthology of Edmonds • Wednesday, June 29, 2022 Page 1 of 1 CATALYST CONSTRUCTION Job: Anthology of Edmonds 21200 72nd Ave W Edmonds WA, 98026 Submittal Package - Item # Submittal Description Submittal includes: Generator and ATS Control SUBMITTAL Spec Section No: 26 00 00 Revision No: 0 Sent Date: 6/21 /22 Required Date: 6/29/22 Submittal # 260000-2-0 Action: A = Approved AN = Approved As Noted RR = Revise and Resubmit NOTE: Please strike out any rejected items and approve the balance as noted or submitted whenever possible Contractor Stamp Project Name Anthology of Edmonds CATALYST CONSTRUCTION ❑7 FOR APPROVAL ❑ FOR RECORD ❑ REVIEWED ❑ NOT REVIEWED BY JSefuentes DATE 6/21/2022 SUBMITTAL# 260000-2-0 JOB# 21-18 Other/Comments: Architect Stam Ankrom Moisan Architects, Inc. Delegated -Design Component Review Project Name: Edmonds Senior Living Project Number: 184470 Submittal ID: 26 00 00-2.0 Received On: 06/21/22 Reviewed On: 06/30/22 Reviewed By: richardg Action: ❑ No Exception Taken ❑ Revise and Resubmit 0 Make Corrections Noted ❑ Submit Specified Item ❑ No Action Taken ❑ Rejected Review is for compatibility with the design of the building. The Architect relies upon the adequacy, a-cy and completeness of the services, ertifications, or app Iv performed by delegffi design professionals. Action PER ELECTRICAL ENGINEER: ALTHOUGH DC REVIEW SAYS GENERALLY CONFORMS AS NOTED, GC TO PROVIDE CONFIRMATION THAT COMMENTS ARE INCOROPRATED. IF GC DECIDEDS TO PROCEED WITH A 600A BREAKER AND 600 ATS IN LIEU OF THE 4000A THAT IS SPECIFIED, THIS WILL CAUSE NUMEROUS CHANGES TO THE ELECTRICAL DRAWINGS. PROVIDE SOUND ISOLATION PADS BETWEEN GENERATOR AND BUILDING STRUCTURE. ry"1 iY Rhema s ur Residential • Commercial • Industrial Anthology Of Edmonds 21200 72nd Ave W Edmonds WA 98026 Submittals Generator and ATS Electrical Contractor: R❑ema Esctric [c❑ KE16 Doran, Protect Manager ❑❑❑ S Spruce St ❑urGhgton ❑ ❑ ❑❑❑❑❑ Pone ❑❑❑iiii❑❑ai❑❑❑ ❑a❑ ❑❑❑ai❑❑nii❑❑❑ Kam❑ r❑emaerectricicdom PAEtFIC POWER GROUP ANTHOLOGY OF EDMONDS GENERATOR & ATS SUBMITTAL Revision No. 0 May 24, 2022 Prepared for: RHEMA ELECTRIC mtu Diesel Generator Set Rated 300kWe, 208V, 3Ph, 60 Hz Proposal No: 32025 Project Manager: Dan Molyneux 1 (206) 348-6538 (m) dmolyneux@pacificpowergroup.com Sales Manager: Dmitry Kraskovsky 1 (253) 350-5170 (m) dkraskovsky@pacificpowergroup.com 1221 291" St. NW, Ste. D I Auburn, WA 98001 1 (253) 395-9077 PAC FIE POWER GROUP About Pacific Power Group Pacific Power Group is a leader in providing engines, service and engineering solutions for the equipment that powers our world: commercial automatic transmissions, marine power, power generation and industrial engines. With nine sales, service and parts warehousing facilities and extended service throughout the Western U.S., Alaska, Hawaii and the Gulf Coast, Pacific Power Group has what it takes to provide superior power and unmatched service for your business. About the Power Generation Division With more than 55 years of power generation expertise, Pacific Power Group's Power Generation division provides innovative solutions that give customers peace of mind. Our knowledgeable team has experience providing solutions for a wide range of applications, ranging from commercial and institutional applications to custom -engineered solutions for remote and prime power stations as well as mission -critical facilities. Pacific Power Group is conveniently located to support your power generation needs by providing service and parts not only for mtu and Detriot Diesel equipment, but for all makes and models of industrial engines, generator sets and marine engines. IM ichorage eXopolei 1� HAWAI I For support call us at 877-769-7436! ffs PAC F►C POWER GROUP 1 Scope of Supply & Clarifications PACIFIC POWER GROUP TO: RHEMA ELECTRIC Attn: Phone: Email: Project: Anthology of Edmonds mtu a Rolls-Royce solution QUOTE Date: 5/13/2022 From: Dmitry Kraskovsky Phone: 253-350-5170 Email: DKRASKOVSKY@PacificPowerGroup.com Quote #: 32025 Generator Set is rated at: 300 kW Standby 120/208 Volt 3 ph Engine Genset Digit I Controller 0 Unit mounted radiator 0 Lube oil & antifreeze 0 Overcurrent protection ❑ Analog meters 0 Battery 0 Engine block heater volt 0 Auxiliary contacts ❑ Load shed provisions 0 Battery charger 0 Alarms 0 ❑ Remote annunciator ❑ RS 485 ❑ Ethernet ❑ FCC remote Modbus comm Fuel System ❑ Nat gas ❑ LP gas ❑ LP liquid Indoor Outdoor Application ❑ Outdoor enclosure, dBA: @ feet 0 Diesel ❑ Auto change NG/LP gas 0 Sub -base tank 530 gal 0 UL 142 Silencer: ❑ External ❑ Internal ❑ Freestanding tank gal ❑ UL 2085 0 Indoor: Silencer & flexible exhaust connector ❑ Remote fuel fill station ❑ Tank pumps & controls Miscellaneous Circuit Breaker 0 0 UL 2200 ❑ Spare parts Seismically certified to Ip 1.5 0&M manuals 0 Training N Breaker 1 800 Amps 0 100% rated ❑ GFI ----------------------------------------------------- ❑ Shunt trip________________ ---------------------- ❑ Aux contacts ---------------------------------------------- 0 Integral vibration isolation ❑ Alternator heater N Breaker 2 600 Amps 0 100% rated 0 Loose spring isolators ❑ GFI ----------------------------------------------------- ❑ Shunt trip________________ ---------------------- -------------------- El ❑ Aux contacts 0 Warranty 2 / 3000 years/ hours Breaker 3 Amps ❑ 100% rated 0 Jobsite start up with load bank ❑ GFI ❑ Shunttrip ❑ Aux contacts ❑ Preventative maintenance Additional Genset Items: Automatic Transfer Switch Qty: 2 Poles: 3 NEMA: 1 0 Standard open transition 0 In -phase monitor Volts: 208 Amps: 600/800 ❑ Delayed transition 0 Exerciser WCR amps with coordinated breaker ❑ Closed transition 0 Auxiliary contacts WCR amps .05 sec time based ❑ Service entrance rated ❑ Power meter WCR amps with current limiting fuse ❑ Bypass isolation switch Additional ATS options: Quick connects: ❑ Camlock panel Amp ❑ Manual transfer switch Amp ❑ Temp en camlocks ❑ Load bank camlock Clarifications: Generator and ATS quoted per specification sections: email request Note: Mechanical and electrical installation, off -engine piping, exhaust insulation, ducting, mounting hardware, fuel, required permits and independent testing are not included unless specifically listed. Results of coordination studies (by others) may affect our scope and pricing. Taxes not included. FOB: Job site, unloading by others. Current lead time 35-40 weeks after submittal approval and release for production. Terms: Net 30 OAC subject to standard PPG credit terms and conditions of sale. Quote is only valid for 30 days. This transaction is governed by and subject to the Terms of Agreement and Conditions of Sale and Service (the "Terms and Conditions") of Pacific Power Group Company ("Seller') that are in effect as of the date of this quote. The Terms and Conditions are available online at www.pacificpowergroup.com/terms and they are incorporated in full by this reference and made part of this transaction. Customer acknowledges that Customer has read the Terms and Conditions. By purchasing goods and/or services from Seller, Customer agrees to be bound by the Terms and Conditions that are set forth on the Seller's website; Customer's payment for and acceptance of the products and/or services described in this quote will confirm Customer's acceptance of the Terms and Conditions. Upon Customer's request, Seller will provide Customer with a hard copy of the Terms and Conditions. This quote is valid for 30 days unless otherwise stated. Unless otherwise noted, services are to be completed during normal business hours. PAC FIE POWER GROUP General Notes & Clarifications— applicable unless otherwise agreed to in writing: Delivery & Storaae • Standard delivery for equipment is included. Specialized deliveries can be quoted separately. • Unloading/craning by others. MTU factory extended sub -base tanks are to be craned separately from genset. • Delivery terms are FOB jobsite per lead time, offloading by others. Reconsignment to PPG facility will result in outbound freight charges for delivery from PPG facility to jobsite. Monthly storage fees will be charged out at a rate of $3/sq. ft, beginning 30 days from delivery. • Long term storage prior to start-up may affect or limit manufacturer's warranty. Please refer to the specific warranty statement for clarification. No provision for preservation has been made for extended storage of components. • Product delivered on -site must be protected from rain/water egress and other detrimental environmental factors. On -Site Testin • Fuel for testing and static fill by others. • Installation or interconnection work required, such as plumbing, wiring, exhaust, mounting pad etc., including any off-engine/generator wiring or plumbing between loose items supplied and customer furnished systems are by others. Ship loose exhaust components (elbows, silencers, vents) to be installed by others. • Pacific Power Group field testing as outlined within our quotation and the project specification is limited to the equipment within our scope of supply. • If load bank testing is required and quoted, access within 1 00'of the generator must be provided. • Third party testing requirements including NETA are by others. • Sound attenuation levels are based on a free field condition of site. Note excessive ambient sound levels will invalidate the results of on -site testing. • Standby time more than '/2 an hour for startup or training services will be charged out at standard rates General • Equipment is quoted with nominal AIC ratings, unless otherwise indicated. Changes in equipment sizing due to selective coordination/overcurrent protection/arc flash studies may require quote revision. • A minimum cancellation or restocking fee of 30% will be charged for any returned or ordered product. Custom products do not qualify for return or restock. • Mounting bolts and anchors are not included. • Factory standard supplied fuel tank venting only, any additional venting required by local building or fire codes is not included. • Warranty is limited to as stated by the equipment manufacturer, there is no other expressed or implied warranty unless it is in writing by the original equipment manufacturer, see warranty parchment. • Mounting bolts and anchors are not included This document contains technical and/or cost data which are the exclusive property of Pacific Power Group and may not be used, copied, disclosed to third parties or otherwise appropriated IFN without PPG's written consent. PAC F►C POWER GROUP 2 Generator Set Compliance Information J,,oED STgT,S 9m Q ;W UNITED STATES ENVIRONMENTAL PROTECTION AGENCY OFFICE OF TRANSPORTATION 2022 MODEL YEAR AND AIR QUALITY CERTIFICATE OF CONFORMITY ANN ARBOR, MICHIGAN 48105 �q4 PROTEG WITH THE CLEAN AIR ACT Certificate Issued To: Deere & Company Effective Date: Issue Date: (U.S. Manufacturer or Importer) 08/09/2021 08/09/2021 Certificate Number: NJDXL09.0114-007 Expiration Date: r Revision Date Byron J Division Director unker, ompliance Division N/A 12/31/2022 Model Year: 2022 Mobile/Stationary Indicator: Stationary Manufacturer Type: Original Engine Manufacturer Emissions Power Category: 225<=kW<450 Engine Family: NJDXL09.0114 Fuel Type: Diesel After Treatment Devices: No After Treatment Devices Installed Non -after Treatment Devices: Electronic Control, Smoke Puff Limiter, Engine Design Modification, Non-standard Non -After Treatment Device Installed Pursuant to Section I I I and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and 40 CFR Part 60, and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following engines, by engine family, more fully described in the documentation required by 40 CFR Part 60 and produced in the stated model year. This certificate of conformity covers only those new compression -ignition engines which conform in all material respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 60 and which are produced during the model year stated on this certificate of the said manufacturer, as defined in 40 CFR Part 60. It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 1068 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to revocation or suspension of this certificate for reasons specified in 40 CFR Part 60. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR Part 60. This certificate does not cover engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate. V VMC GROUP A Rolls-Royce C THE POWER OF TOGETHER" ME solution CERTIFICATE OF COMPLIANCE SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS Certification No. a` u V u C m� VMC GROI VMA-52617-01 C (Revision 4) Expiration Date: 7/31/2022 Certification Parameters: The nonstructural products (mechanical and/or electrical components) listed on this certificate are CERTIFIED' FOR SEISMIC APPLICATIONS in accordance with the following building code releases. IBC 2021, 2018, 2015, 2012, 2009 The following model designations, options, and accessories are included in this certification. Reference report number VMA-52617-01 as issued by VMC Group for a complete list of certified models, included accessories/options, and certified installation methods. Rolls-Royce Solutions America Inc.; Diesel Gensets Tier 3 and Tier 4 Gensets; 210kW - 400kW The above referenced equipment is APPROVED for seismic application when properly installed 3, used as intended, and contains a Seismic Certification Label referencing this Certificate of Compliance 4. As limited by the tabulated values, below grade, grade, and roof -level installations, installations in essential facilities, for life safety applications, and/or of equipment containing hazardous contents are permitted and included in this certification with an Equipment Importance Factor assigned as 1p=1.5. The equipment is qualified by successful seismic shake table testing at the nationally recognized University of California Berkeley Pacific Earthquake Engineering Research Center under the witness of the ISO Accredited Product Certification Agency, the VMC Group. Certified Seismic Design Levels Importance Ip <- 1.5 z/h <- 1.0 z/h = 0.0 Certified Soil Classes A-E r--------------+-------------- IBC Risk Categories I -IV SDS <_ 2.500 g i SDS <_ 2.500 g Design Categories A-F Certified Seismic Installation Methods Rigid Mounting From Unit Base To Rigid Structure i External Isolation Mounting From Unit Base To Rigid Structure ------------------------------------------F----E--- Rigid Mounting From Unit Base To Fuel -Tank xte-rnal-Isolation------Mounting------From---Unit---Base---To--Fuel---Tank------ HEADQUARTERS 113 Main Street Bloomingdale, NJ 07403 Phone: 973.838.1780 Toll Free: 800.569.8423 Fax: 973.492.8430 CALIFORNIA 180 Promenade Circle Suite 300 Sacramento, CA 95834 Phone: 916.634.7771 TEXAS 11930 Brittmoore Park Drive Houston, TX 77041 Phone: 713.466.0003 Fax: 713.466.1355 thevmcgroup.com ADVANCED (( )) DCL ANTIVIBBATION -COMPONENIS- 102S-103387 Rev18 Page 1 of 3 VV M C GROUP A Rolls-Royce C THE POWER OF TOGETHER" Eff solution CERTIFICATE OF COMPLIANCE SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS Certified Product Table: Model Rating [kW] EPA Rating Configuration Max Length [in.] Max Width [in.] Max Height [in.] Max Weight [in.] tutu 6R0150 DS210 210-300 tutu 6R0150 DS230 i mtu 6R0150 DS250 tutu 6R0150 DS275 tutu 6R0150 DS300 i I I tutu 6RO225 DS275 275-400 tutu 6RO225 DS300 tutu 6RO225 DS325 tutu 6RO225 DS350 I tutu 6RO225 DS365 tutu 6RO225 DS400 I I i Open 144 98 81500 Off Tank i 60 Enclosed i 190 i 104 i 11,000 Tier 3/4 Off Tank r--------- r---------- 1 r---------- r---------- Open i 320 i 134 i 25,000 On Tank --------- ---- ------ -- --- i Enclosed i i i 140 i 28,500 On Tank - - - - - - - - - - - - - - - - - - - - - t - - - - - - - - - - - --------------------- Open i 155 i 105 i 11,000 Off Tank ---------------------1 88 ----------- ----------- Enclosed i 207 i 111 i 14,000 Off Tank ---------------------1 ----------- r---------- Open i 287 i 141 i 30,000 On Tank r---------I I r----------r---------- Enclosed i 147 i 36,000 On Tank Notes: 1)Dimensional data does not include spring isolator height 2)Weight includes enclosure and fuel where applicable Mounting Type SpS (z/h=0) SpS (z/h=1) AFlex-H ARig-H AFiex-V ARig-V Fp/Wp Rigid i 1.88 � AC156 � 2.50 � 2.50 � 3.20 � 3.00 � 1.68 � 0.68 Isolated ! 5.63 This certification includes the open generator set and the enclosed generator set when installed with or without the sub -base tank. This certification also includes the sub -base tank as a stand-alone accessory. The generator set and included options shall be a catalogue design and factory supplied. The generator set and applicable options shall be installed and attached to the building structure per the manufacturer supplied seismic installation instructions. For a list of certified configurations and options please directly contact the manufacturer. This certification excludes all non -factory supplied accessories, including but not limited to mufflers, isolation/restraint devices, remote control panels, remote radiators, pumps and other electrical/mechanical components. `so a .`� U U VMC GROUP VMA-52617-01 C (Revision 4) Issue Date: Wednesday, April 24, 2019 Revision Date: Friday, March 4, 2022 Expiration Date: Sunday, July 31, 2022 102S-103387 Rev18 Page 2 of 3 bGA VMC GROUP AWA Rolls-Royce C THE POWER OF TOGETHER" N solution CERTIFICATE OF COMPLIANCE SEISMIC DESIGN OF NONSTRUCTURAL COMPONENTS AND SYSTEMS Notes & Comments: 1. All equipment listed herein successfully passed the seismic acceptance criteria for shake testing non-structural components and systems as set forth in the ICC AC-156. The Test Response Spectrum (TRS) enveloped the Required Response Spectrum (RRS) for all units tested. The tested units were representative sample(s) of a contingent of models and all remained captive and structurally sound after the seismic shake simulation. The units also remained functionally operational after the simulation testing as functional testing was completed by the equipment manufacturer before and after the seismic simulations. Although a seismic qualified unit inherently contains some wind resisting capacity, that capacity is undetermined and is excluded from this certification. Snow/Ice loads have been neglected and thus limit the unit to be installed both indoors (covered by an independent protective structure) and out of doors (exposed to accumulating snow/ice) for ground snow loads no greater than 30 psf for all applications. 2. The following building codes are addressed under this certification: IBC 2021 referencing ASCE7-16 and ICC-ES AC-156 IBC 2018 referencing ASCE7-16 and ICC-ES AC-156 IBC 2015 referencing ASCE7-10 and ICC-ES AC-156 IBC 2012 referencing ASCE7-10 and ICC-ES AC-156 IBC 2009 referencing ASCE7-05 and ICC-ES AC-156 3. Refer to the manufacturer supplied installation drawings for anchor requirements and mounting considerations for seismic applications. Required anchor locations, size, style, and load capacities (tension and shear) may be specified on the installation drawings or specified by a 3rd party. Mounting requirement details such as anchor brand, type, embedment depth, edge spacing, anchor -to -anchor spacing, concrete strength, special inspection, wall design, and attachment to non -building structures must be outlined and approved by the Engineer of Record for the project or building. Structural walls, structural floors, and housekeeping pads must also be seismically designed and approved by the project or building Structural Engineer of Record to withstand the seismic anchor loads as defined on the installation drawings. The installing contractor is responsible for ensuring the proper installation of all anchors and mounting hardware. 4. For this certificate and certification to remain valid, this certificate must correspond to the "Seismic Certification Label" found affixed to the unit by the factory. The label ensures the manufacturer built the unit in conformance to the IBC seismic design criteria set forth by the Certified Seismic Qualification Agency, the VMC Group, and meets the seismic design levels claimed by this certificate. 5. Mechanical, Electrical, and Plumbing connections to the equipment must be flexibly attached as to not transfer load through the connection. The structural integrity of any conduit, cable trays, piping, ductwork and/or flexible connections is the responsibility of others. This certification does not guarantee the equipment will remain compliant to NEMA, IP, UL, or CSA standards after a seismic event. 6. This certificate applies to units manufactured at: 100 Power Drive, Mankato, MN 56001 7. This certification follows the VMC Group's ISO-17065 Scheme. VMA-52617-01 C (Revision 4) ACCREDITED Issue Date: Wednesday, April 24, 2019 Pmdud Certification Revision Date: Friday, March 4, 2022 Agerq Expiration Date: Sunday, July 31, 2022 102S-103387 Rev18 John P. Giuliano, PE President, VMC Group A NAV mEnd] VMC GROUP Page 3 of 3 CERTIFICATE OF COMPLIANCE Certificate Number AU3559 Report Reference AU3559- 20020610 Issue Date 2019-DECEMBER-02 Issued to: MTU America Inc 100 Power Dr, Mankato MN 56001-4790 This certificate confirms that ENGINE GENERATORS representative samples of See addendum Page Have been investigated by UL in accordance with the Standard(s) indicated on this Certificate. Standard(s) for Safety: UL 2200 Standard for Safety for Stationary Engine Generator Assemblies Additional Information: See the UL Online Certifications Directory at https://ig.uIprospector.com for additional information. This Certificate of Compliance does not provide authorization to apply the UL Mark. Only the UL Follow -Up Services Procedure provides authorization to apply the UL Mark. Only those products bearing the UL Mark should be considered as being UL Certified and covered under UL's Follow -Up Services. Look for the UL Certification Mark on the product. Bruce Mahrenholz, Director North American Certification Program UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer Service Representative at http://ul.com/aboutui/locations/ Page 1 of 2 CERTIFICATE OF COMPLIANCE Certificate Number AU3559 Report Reference AU3559- 20020610 Issue Date 2019-DECEMBER-02 This is to certify that representative samples of the product as specified on this certificate were tested according to the current UL requirements. Stationary engine generator assemblies (diesel fueled) for outdoor use and Indoor Use, models as follows: Model Series 25 — 415, followed by any of the following letters (R,P,J,N,G,D), followed by J, followed by C or S, followed by 6, followed by D, followed by T, followed by 3 or 4. May have additional prefix or suffix letters or numbers. Model Series D, followed by S or P, may be followed by two or three zeroes, followed by a number ranging from 20- 415, followed by D, followed by 6, followed by C or S, followed by one of the following letters (R,P,J,N,G,D), followed by A, W, N, or T, followed by K, followed by 0, followed by 57 or 66, followed by 3 or 4. May have additional prefix or suffix letters or numbers. Models D, followed by G, followed by 04, 05, or 06, followed by R, followed by J, followed by a three digit number. May be have additional prefix or suffix letters or numbers. Models 4, 5, or 6, followed by R, followed by a four digit number, followed by D, followed by S, followed by a number ranging from 25 to 415. May have additional prefix or suffix letters or numbers Bruce Mahrenholz, Director North American Certification Program UL LLC Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please contact a local UL Customer Service Representative at http://ul.com/aboutui/locations/ Page 2 of 2 PAC F►C POWER GROUP 3 Generator Set Features & Accessories Diesel Generator Set mtu 5RO150 DS300 300 kWe/60 Hz/Standby/208 - 600V Reference mtu 6RO150 DS300 (275 kWe) for Prime Power for Stationary Emergency Rating Technical Data System ratings Voltage (L-L) Phase PF Hz kW kVA Amps skVA@30% voltage dip Generator model Temp rise Connection 208V 240V 380V 480V 600V 3 3 3 3 3 0.8 0.8 0.8 0.8 0.8 60 60 60 60 60 300 300 300 300 300 375 375 375 375 375 1,041 902 570 451 361 930 930 640 820 720 433CSL6216 433CSL6216 433CSL6216 432CSL6212 432PSL6246 130 °C/40 °C 130 °C/40 °C 130 °C/40 °C 130 °C/40 °C 130 °C/40 °C 12 LEAD WYE 12 LEAD DELTA 12 LEAD WYE 12 LEAD WYE 4 LEAD WYE Certifications and standards — Emissions EPA Tier 3 certified South Coast Air Quality Management District (SCAQMD) — Generator set is designed and manufactured in facilities certified to standards ISO 9001:2008 and ISO 14001:2004 — Seismic certification - optional 2018 IBC certification HCAI pre -approval — UL 2200 - optional — CSA - optional CSA C22.2 No. 100 CSA C22.2 No. 14 — Performance Assurance Certification (PAC) Generator set tested to ISO 8528-5 for transient response Verified product design, quality and performance integrity All engine systems are prototype and factory tested — Power rating Accepts rated load in one step per NFPA 110 Permissible average power output during 24 hours of operation is approved up to 85%. Eff A Rolls-Royce solution Standard features* — Single source supplier — Global product support — Two (2) Year/3,000 Hour Basic Limited Warranty — 6090HFG86 diesel engine 9.0 liter displacement Common rail fuel injection 4-cycle — Engine -generator resilient mounted — Complete range of accessories — Cooling system Integral set -mounted Engine -driven fan Standard equipment* Engine — Air cleaner — Oil pump — Oil drain extension and shut-off valve — Full flow oil filter — Open crankcase ventilation — Jacket water pump — Thermostat — Blower fan and fan drive — Radiator - unit mounted — Electric starting motor - 24V — Governor - electronic isochronous — Base - formed steel — SAE flywheel and bell housing — Charging alternator - 24V — Battery rack and cables — Flexible fuel connectors — Flexible exhaust connection — EPA certified engine Generator — NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting — Sustained short circuit current of up to 300% of the rated current for up to 10 seconds — Self -ventilated and drip -proof — Superior voltage waveform — Digital, solid state, volts -per -hertz regulator — Brushless alternator with brushless pilot exciter — 4 pole, rotating field — 130 °C maximum standby temperature rise — 1-bearing, sealed — Flexible coupling — Full amortisseur windings — 125% rotor balancing — 3-phase voltage sensing — ± 1% voltage regulation no load to full load — 100% of rated load - one step — 5% maximum total harmonic distortion — Generator Brushless, rotating field generator 2/3 pitch windings 300% short circuit capability with optional Permanent Magnet Generator (PMG) — Digital control panel(s) UL recognized, CSA certified, NFPA 110 Complete system metering LCD display Digital control panel(s) — Digital metering — Engine parameters — Generator protection functions — Engine protection — CANBus ECU communications — Windows' -based software — Multilingual capability — Communications to remote annunciator — Programmable input and output contacts — UL recognized, CSA certified, CE approved — Event recording — IP 54 front panel rating with integrated gasket — NFPA 110 compatible * Represents standard product only. Consult the factory/mtu Distributor for additional configurations. mtu 6R0150 DS300 (300 kWe) - Standby / 02 Application data Engine Fuel consumption Manufacturer John Deere At 100% of power rating: L/hr (gal/hr) 83.71 (22.11) Model 6090HFG86 At 75% of power rating: L/hr (gal/hr) 67.34 (17.79) Type 4-cycle At 50% of power rating: L/hr (gal/hr) 49.48 (13.07) Arrangement 6-inline Displacement: L (in') 9.0(549) Cooling - radiator system Bore: cm (in) 11.84 (4.7) Ambient capacity of radiator: °C ff) 50 (122) Stroke: cm (in) 13.6 (5.4) Maximum restriction of cooling air: Intake Compression ratio 16:1 and discharge side of radiator: kPa (in. H20) 0.124 (0.5) Rated rpm 1,800 Water pump capacity: L/min (gpm) 294.E (78) Engine governor JDEC Heat rejection to coolant: kW (BTUM) 114 (6,489) Maximum power: kWm (bhp) 345 (463) Heat rejection to air to air: kW (BTUM) 99.1 (5,641) Steady state frequency band ± 0.25% Heat radiated to ambient: kW (BTUM) 36.9 (2,099) Air cleaner dry Fan power: kW (hp) 13.9 (18.6) Liquid capacity Air requirements Total oil system: L (gal) 31 (8.19) Aspirating: *m3/min (SCFM) 26.5 (936) Engine jacket water capacity: L (gal) 16 (4.23) Air flow required for radiator System coolant capacity: L (gal) 53.5 (14.13) cooled unit: *m3/min (SCFM) 507.6 (17,926) Remote cooled applications; air flow required for Electrical dissipation of radiated generator set heat for a Electric volts DC 24 maximum of 25 °F rise: *m3/min (SCFM) 134 (4,733) Cold cranking amps under -17.8 °C (0 °F) 950 Batteries: group size 31 * Air density = 1.184 kg/m3 (0.0739 11om/ft3) Batteries: quantity 2 Exhaust system Fuel system Gas temperature (stack): °C ff) 497 (927) Fuel supply connection size -10 JIC 37' female Gas volume at stack temperature: m3/min (CFM) 63.6 (2,246) Fuel return Connection size -6 JIC 37' female Maximum allowable back pressure at Maximum fuel Lift: m (ft) 2.4 (7.9) outlet of engine, before piping: kPa (in. H20) 7.5(30) Recommended fuel diesel #2 Total fuel flow: L/hr (gal/hr) 239.92 (63.38) mtu 6RO150 DS300 (300 We) - Standby / 03 Weights and dimensions I— E Drawing above for illustration purposes only, based on standard open power 480 volt generator set. Lengths may vary with other voltages. Do not use for installation design. See website for unit specific template drawings. System Dimensions (Lx W x H) Weight Open Power Unit (OPU) 3,658 x 1,524 x 2,159 mm (144 x 60 x 85 in) 3,080 kg (6,790 Ib) Weights and dimensions are based on open power units and are estimates only. Consult the factory for accurate weights and dimensions for your specific generator set. Sound data Unit type Standby full load Level 0 (OPU): dB(A) 85.6 Sound data is provided at 7 m (23 ft). Generator set tested in accordance with ISO 8528-10 and with infinite exhaust. Emissions data Rating definitions and conditions NO + NMHC CO PM 4.25 0.25 0.02 All units are in g/hp-hr and shown at 100% load (not comparable to EPA weighted cycle values). Emission levels of the engine may vary with ambient temperature, barometric pressure, humidity, fuel type and quality, installation parameters, measuring instrumentation, etc. The data was obtained in compliance with US EPA regulations. The weighted cycle value (not shown) from each engine is guaranteed to be within the US EPA standards. — Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. No overload capability for this rating. Ratings are in accordance with ISO 8528-1, ISO 3046-1, BS 5514, and AS 2789. Average load factor: <_ 85%. — Nominal ratings at standard conditions: 25 °C and 300 meters (77 °F and 1,000 feet). — Deration factor: Consult your local mtu Distributor for altitude derations. Consult your local mtu Distributor for temperature derations. AM: NOTE GC TO VERIFY IN FIELD THAT MANUFACTURE REQUIRED CLEARANCES MAINTAINED. REPORT ANY DISCPREPANCIES TO ARCHITECT ' AND OWNER PRIOR TO INSTALL. SEE DC ENGINEERS COMMENTS. 0 Rolls-Royce Group www.mtu-solutions.com mtu 6RO150 DS300 (300 kWe) - Standby / 04 Digital Generator Set Controller Data Sheet MGC-2000 Series The MGC-2000 Series controllers include the following models which are described throughout this document.* — MGC-2010 — MGC-2020 — MGC-2050 mtu Generator Set Controllers (MGC Series) are highly advanced integrated digital generator set control systems. The MGC-2000 Series is perfectly focused, combining rugged construction and microprocessor technology to offer a product that will hold up to almost any environment and is flexible enough to meet your application's needs. The MGC- 2000 Series provides generator set control, transfer switch control, metering, protection, and programmable logic in a simple, easy -to -use, reliable, rugged, and cost effective package. PRODUCT HIGHLIGHTS — Three-phase generator metering — Engine metering — Generator set control — Engine and generator protection — Var sharing over Ethernet — BESTCOMSPIus° Windows` -based software for optional remote operation (Software can be downloaded at www.mtu-solutions.com) Programming and setup software Intuitive and powerful Remote control and monitoring Programmable logic USE, communications — Automatic transfer switch compatible — Exercise timer — Suitable for use on rental generator sets with high/low line sensing, single or three phase sensing override, and wye/delta/grounded delta l a F21 U 0 — SAE J1939 Engine Control Unit (ECU) communications — Automatic generator configuration detection — Selection of integrating reset of instantaneous reset characteristics for overcurrent protection — Multilingual capability — Remote annunciation to RDP-110 — Extremely rugged, fully potted design — 16 programmable contact inputs, 12 programmable contact outputs — ModBusT"' communications with RS-485 (Refer to Configuration Options.) — UL recognized, CSA certified, CE approved — Highly Accelerated Life Tests (HALT) tested — IP 54 front panel rating with integrated gasket — NFPA-110 compatible — Microprocessor based — Complete system metering — Expandable to meet customer needs *Please refer to the last page of this data sheet for available MGC-2000 Series configuration options. The MGC Series Controller Comparison Data Sheet is available as a reference for all MGC Series configuration options. A Rolls-Royce iffAF solution MGC-2000 Series Digital Generator Set Controller Data Sheet DIAGRAM A. Liquid Crystal Display B. Not in Auto Indicator C. Alarm Indicator D. Supplying Load Indicator FUNCTIONS Generator set protection U j( o O ik n- - $Ileac 7-c-i O O O O O 00o DOS Ldit Rnat Ron Oil AWto Front Panel Descriptions E. Alarm Silence Pushbutton F. Lamp Test Pushbutton G. Auto Pushbutton and Mode Indicator H. Off Pushbutton and Mode Indicator Generator ANSI codes — Overvoltage (59) — Overfrequency (81o) — Reverse power (32) — Undervoltage (27) — Underfrequency (81u) — Loss of excitation (40q) — Phase imbalance (47) — Overcurrent (51) (optional) — Vector shift (78) (optional) — Rate of change of frequency (ROCOF) (81R) (Refer to Configuration Options.) All generator set protection features are programmable as alarms, pre -alarms, status, or not used. 0 I. Run Pushbutton and Mode Indicator J. Reset Pushbutton K. Arrow Pushbuttons L. Edit Pushbutton Alarms (Shutdowns) — Low oil pressure — High coolant temperature — Low coolant level — Overspeed — Overcrank — Coolant temp sender fail (non -ECU engines) — Oil pressure sender fail (non-ecu engines) — Emergency stop — Critical low fuel level (Refer to Configuration Options.) Rolls-Royce Group www.mtu-solutions.com 2 MGC-2000 Series Digital Generator Set Controller Data Sheet FUNCTIONS, continued: Generator Set Protection, continued: Pre -alarms (Warnings) — Low oil pressure — High coolant temperature — Low coolant temperature — Battery overvoltage — Weak battery voltage — Aem comms failure — Breaker open failure — Cem comms failure — Generator reverse rotation — Engine kw overload (three levels) — Loss of sensing — Checksum failure — Ecu comms fail — Low fuel level — High fuel level — Active diagnostic trouble codes (DTC) — Breaker close failure — Low battery voltage All alarms and pre -alarms can be enabled or disabled via the BESTCOMSPlus° PC software or the front panel. Additional custom alarms and pre -alarms are available upon request. Generator set metering — Generator parameters include voltage, current, real power (watts), apparent power (VA), and power factor (PF). — Engine parameters include oil pressure, coolant temperature, battery voltage, speed, fuel level, engine load, coolant level (from ECU), ECU specific parameters, and run-time statistics. Engine control — Cranking control: cycle or continuous (quantity and duration fully programmable) — Engine cooldown: smart cooldown function saves fuel and engine life — Successful start counter: counts and records successful engine starts — Timers: Engine cooldown timer Engine maintenance timer Pre -alarm time delays for weak/low battery voltage Alarm time delay for overspeed Alarm time delay for sender failure Arming time delays after crank disconnect: Low oil pressure High coolant temperature Pre -crank delay Continuous or cycle cranking time delay Programmable logic timers Event recording The MGC-2000 Series has an event recorder that provides a record of alarms, pre -alarms, engine starts, engine runtime loaded, engine runtime unloaded, last run date, and many other events that are all date and time stamped to help the user determine the cause and effect of issues related to the generator set. Contains 30 event records each retaining up to 99 occurrences in memory. Time, date, and engine hour detail is available for the most current 30 occurrences within each event record. Transfer switch control (Mains failure) The MGC-2000 Series has the ability to detect a mains failure via a single- or three-phase bus input. A mains failure is established when any one of the following conditions are met: — Any phase of bus voltage falls below the dead bus threshold — Any phase of bus voltage is unstable due to overvoltage or undervoltage — Any phase of bus voltage is unstable due to overfrequency or underfrequency When conditions are met, the MGC-2000 Series will start the generator set and, when ready, will send generator and mains breaker commands to apply power to the load from the generator set. The MGC-2000 Series implements open or closed breaker transitions to and from the mains. When the mains returns and is considered stable, the MGC-2000 Series will transfer the load back to the mains and stop the engine. ModBusT"I RTU When utilized, the user can send and receive information from the MGC-2000 Series via the RS-485 communications port and ModBusTm RTU protocol. This feature allows the MGC- 2000 Series controlled generator set to be fully integrated into the building management system. Please see the MGC- 2000 Series Controller Manual for the ModBusTm register list. Programmable logic The MGC-2000 Series offers a very powerful, yet easy -to -use, programmable logic scheme, BESTlogicTIPlus, for custom programming of the various inputs, outputs, alarms, and pre -alarms. It allows these elements to be integrated into a complete logic scheme so that the user can meet even the most complex specification. The programmable logic control includes the selection of logic gates and timers, with drag -and - drop technology to make it fast and simple. Rolls-Royce Group www.mtu-solutions.com MGC-2000 Series Digital Generator Set Controller Data Sheet FUNCTIONS, continued: Remote display panel annunciation The MGC-2000 Series can communicate to a remote display panel, Model RDP-110. This requires only two wires to annunciate all of the alarms and pre -alarms required by NFPA-110 Level I and 11. External power is required. External modem interface The MGC-2020 and MGC-2050 controllers include an external modem interface permitting an external modem to be connected to the MGC controller via RS-232. A dial -out modem enables remote control, monitoring, and setting of the MGC-2000 Series. When an alarm or pre -alarm condition occurs, the MGC-2000 Series can dial up to four telephone numbers in sequence until an answer is received and the condition is annunciated. Note: Only an external modem interface is provided. The external modem must be provided by a third party. The external modem is only available on the MGC-2020 and MGC-2050 controller configurations of the MGC-2000 Series. SPECIFICATIONS Operating power — Nominal: 12 or 24 VDC — Range: 6 to 32 VDC — Power consumption: Sleep Mode: 5W with all relays non -energized Normal operational mode: 7.9W - run mode, LCD heater off, six relays energized — Battery ride -through: withstands cranking ride -through down to 0 V for 50 ms, starting at 10 VDC. Current sensing (5 A CT inputs) — Continuous rating: 0.1 to 5.0 Aac — One second rating: 10 Aac — Burden: 1 VA Voltage sensing — Range: 12 to 576 V rms, line -to -line — Frequency range: 10 to 72 Hz — Burden: 1 VA — One second rating: 720 V rms Input contacts Contact sensing inputs include one emergency stop input and 16 programmable inputs. The emergency stop input accepts normally closed, dry contacts. The remote emergency stop is limited to 75 ft. standard. Extended runs are available with optional relay. All programmable inputs accept normally open, dry contacts. The factory utilizes up to three of these inputs. SAE J1939 communications SAE J1939 CANBus communications allows the MGC-2000 Series to communicate with the ECU to gather critical engine information like oil pressure, engine coolant temperature, RPM, battery voltage, and much more. By utilizing the ECU, the addition of analog engine senders is no longer required. This can save substantial money for the installer. It also eliminates any errors or discrepancies between the ECU data and the data displayed on the MGC-2000 Series that may be present due to analog sender inaccuracies or incompatibility. An additional benefit is access to the ECU's diagnostic troubleshooting codes (DTCs). The DTCs provide information about the engine's operating conditions and communicates these, via SAE J1939, to the MGC-2000 Series, eliminating the need for hand-held service tools to diagnose simple engine issues. Engine System Inputs — Fuel Level Sensing Resistance Range: 0 to 250 Q nominal — Coolant Temperature Sensing Resistance Range: 10 to 2,750 Q nominal — Oil Pressure Sensing Resistance Range: 0 to 250 Q nominal — Engine Speed Sensing: Magnetic Pickup or CANBus - Magnetic Pickup Voltage Range: 3 to 35 V peak (6 to 70 V peak to peak) - Magnetic Pickup Frequency Range: 32 to 10,000 Hz Generator Frequency (alternate or redundant) - Voltage Range: 12 to 576 V rms Output contacts — (15) total programmable outputs: (3) 30 A @ 28 VDC and (12) 2A@30VDC — The factory utilizes the following on each generator set which can be reprogrammed as needed: (3) 30 A @ 28 VDC for pre -start, start, and run (12) 2 A @ 30 VDC for general purpose Rolls-Royce Group www.mtu-solutions.com MGC-2000 Series Digital Generator Set Controller Data Sheet SPECIFICATIONS, continued: Metering Generator and bus voltage (rms) — Metering range: 0 to 576 VAC (direct measurement); up to 9,999 VAC (with appropriate voltage transformer) — Accuracy: ±1% of programmed rated voltage of ±2 VAC (subject to accuracy of voltage transformer when used) Generator current (rms) — Generator current is measured at the secondary windings of 5 A Us. — Metering range: 0 to 5,000 Aac — CT primary range: 1 to 5,000 Aac, in primary increments of 1 Aac — Accuracy: ±1% of programmed rated current or ±2 Aac (subject to accuracy of Us) Generator and bus frequency — Metering range: 10 to 72 Hz — Accuracy: ±0.25% or 0.05 Hz Apparent power — Indicates total kVA and individual line kVA (four -wire, line -to - neutral or three -wire, line -to -line). — Accuracy: ±3% or the full-scale indication or ±2 kVA Power factor — metering range: 0.2 leading to 0.2 lagging — Accuracy: ±0.02 Real power — Indicates total kW and individual line kW (four -wire, line -to - neutral or three -wire, line -to -line) — Accuracy: ±3% of the full-scale indication or ±2 kW Oil pressure — Metering range: 0 to 150 psi or 0 to 1,034 kPa — Accuracy: ±3% of actual indication or ±2 psi or ±12 kPa (subject to accuracy of sender) Coolant temperature — Metering range: 0 °C to 204 °C (32 T to 410 T) — Accuracy: ±3% of actual indication or ±2° (subject to accuracy of sender) Fuel level — Metering range: 0 to 100% — Accuracy: ±2% (subject to accuracy of sender) Battery voltage — Metering range: 6 to 32 VDC — Accuracy: ±3% of actual indication or ±0.2 VDC Engine RPM — Metering range: 0 to 4,500 rpm — Accuracy: ±2% of actual indication or ±2 rpm Engine run time — Engine run time is retained in non-volatile memory. — Metering range: 0 to 99,999 h; update interval: 6 min — Accuracy: ±1% of actual indication or ±12 min Maintenance timer — Maintenance timer indicates the time remaining until generator set service is due. Value is retained in non-volatile memory. — Metering range: 0 to 5,000 h; update interval: 6 min — Accuracy: ±1% of actual indication or ±12 min Generator protection functions Overvoltage (59) and undervoltage (27) — Pickup range: 70 to 576 VAC — Activation delay range: 0 to 30 s Overfrequency (810) and underfrequency (81U) — Pickup range: 45 to 66 Hz — Pickup increment: 0.1 Hz Activation delay range: 0 to 30 s Reverse power (32) — Pickup range: -50 to 5% — Pickup increment: 0.1% — Hysteresis range: 1 to 10% — Hysteresis increment: 0.1% — Activation delay range: 0 to 30 s — Activation delay increment: 0.1 S Loss of excitation (40Q) — Pickup range: -150 to 0% — Pickup increment: 0.1% — Hysteresis range: 1 to 10% — Hysteresis increment: 0.1% — Activation delay range: 0 to 30 s — Activation delay increment: 0.1 S Rolls-Royce Group www.mtu-solutions.com MGC-2000 Series Digital Generator Set Controller Data Sheet SPECIFICATIONS, continued: Generator protection functions, continued Phase imbalance (47) — Pickup range: 5 to 100 VAC — Pickup increment: 1 VAC — Activation Delay Range: 0 To 30 S — Activation Delay Increment: 0.1 S ROCOF (81R) (optional) — Pickup range: 0.2 to 10 Hz/s — Pickup increment: 0.1 Hz/s — Activation delay range: 0 to 10,000 ms — Activation delay increment: 1 ms — Accuracy: 0.2 Hz/s Overcurrent (51) — Pickup range: 0.18 to 1.18 Aac (1 A current sensing) — Time dial range: 0 Vector shift (78) (optional) — Pickup range: 2 to 90' — Pickup increment: 10 — Accuracy: ±1° ADDITIONAL SPECIFICATIONS Battery backup for real time clock The MGC-2000 Series provides a real-time clock with an internal backup battery. The battery will maintain timekeeping for approximately 10 years (depending on conditions) after power is removed from the controller. The clock is used by the event recorder and sequence of events functions to time - stamp events, and the exercise timer is used to start and stop the generator set when the exercise feature is utilized. Environmental — Temperature Operating: -40 °C to 70 °C (-40 OF to 158 OF) Storage: -40 °C to 85 °C (-40 OF to 185 OF) — Humidity: IEC 68-2-38 — Salt fog: ASTM B 17-73, IEC 68-2-11 (tested while operational) — Ingress protection: IEC IP54 for front panel — Shock: 15 G in three perpendicular planes — Vibration: 5 to 29 to 5 Hz at 1.5 G peak for 5 min. 29 to 52 to 29 Hz at 0.036" DECS-A for 2.5 min. 52 to 500 to 52 Hz at 5 G peak for 7.5 min. Swept over the above ranges for 12 sweeps in each of three mutually perpendicular planes with each 15 minute sweep Agency approvals — UL/CSA approvals: "cURus" approved to UL 6200 and CSA C22.2 No.14 — NFPA compliance: complies with NFPA Standard 110, standard for emergency and standby power — CE marked: complies with applicable EC directives Breaker management The MGC-2000 Series is capable of controlling the generator breaker and the mains breaker. The status of the breakers is determined by using BESTlogicTMPlus programmable logic to set up the GENBRK and MAINSBRK logic blocks. These logic blocks have outputs that can be configured to energize an output contact and control a breaker, as well as inputs for breaker control and status. The MGC-2000 Series will attempt to close a breaker only after verifying that it can be closed. If the breaker cannot be closed, the close request will be ignored. Only one breaker can be closed at a time. Synchronization is required before closing the breaker to a live bus. Closure to a dead bus can be performed after meeting dead bus threshold and timing requirements set by the user. Rolls-Royce Group www.mtu-solutions.com MGC-2000 Series Digital Generator Set Controller Data Sheet OPTIONAL ACCESSORIES, CEM-2020, continued Contact Expansion Module 2020 (CEM-2020) The CEM-2020 is a remote device that provides additional MGC-2000 Series contact inputs and outputs, giving the user flexibility to use the same model MGC-2000 Series generator set controller for simple or complicated applications that require contact functionality or duplication of contacts for remote annunciation. Its features include: — 10 Contact Inputs: The CEM-2020 provides 10 programmable contact inputs with the same functionality as the contact inputs on the MGC-2000 Series. — 24 Output Contacts: The CEM-2020 provides 24 Form C programmable output contacts with the same functionality as the output contacts on the MGC-2000 Series. The output ratings of the Form C contacts are: Output No. Rating (Cont.) Additional Information 13-24 1 A @ 30 VDC This is a gold flash contact for low current circuits. 25-36 4 A @ 30 VDC — Communications via CANBus: The CEM-2020 communicates to the MGC-2000 Series via SAE J1939 CANBus communications and allows the user to program the functionality of these inputs and outputs in the BESTCOMSPIus° software. — The user can add labels for the inputs and outputs that appear in BESTCOMSPlus°, show up on the front panel, and in programmable logic. All the functionality can be assigned to these inputs and outputs as if they were an integrated part of the MGC-2000 Series. The CEM-2020 module has all of the environmental ratings of the MGC-2000 Series, including a model for UL Classl Div2 applications. The CEM-2020 terminals accept a maximum wire size of 12 AWG, while the chassis ground requires 12 AWG wire. Flexibility is one of the benefits of the MGC-2000 Series, and this add -on module enhances that benefit even further. CEM-2020 Overall Dimensions Rolls-Royce Group www.mtu-solutions.com MGC-2000 Series Digital Generator Set Controller Data Sheet CONFIGURATION OPTIONS Generator protection MGC- 2010 MGC- 2020 MGC- 2050 Standard Phase Imbalance (47) ✓ ✓ Overcurrent (50) Overvoltage (59) ✓ ✓ ✓ Undervoltage (27) ✓ ✓ ✓ Underfrequency (81U) ✓ ✓ ✓ Overfrequency (810) ✓ ✓ ✓ Reverse Power (32) ✓ ✓ ✓ Loss of Excitation (40Q) ✓ ✓ ✓ Enhanced Overcurrent (51) ✓ ✓ Vector Shift (78) ✓ ✓ Rate of Change of Frequency (81R) ✓ ✓ Ground Fault Inputs MGC- 2010 MGC- 2020 MGC- 2050 Controller Digital 16 16 16 Analog (Dedicated) 3 3 3 Analog - - - CEM Digital 10 10 10 AEM Analog 8 8 8 TC 2 2 2 RTD 8 8 8 Outputs MGC- 2010 MGC- 2020 MGC- 2050 Controller Digital Form A, 30 Amp 3 3 3 Digital Form A, 5 Amp - - - Digital Form A, 2 Amp 12 12 12 Analog - - - CEM Digital Form C, 4 Amp 12 12 12 Digital Form C, 1 Amp 12 12 12 AEM Analog 4 4 External to Controllers / (CEM) Digital Form C, 10 Amp 10 (Interposing Relay) 10 �10 Communication MGC- 2010 MGC- 2020 MGC- 2050 ModBus RTU (RS-485) ✓ ✓ ModBus TCP-IP RDP-110 ✓ ✓ ✓ CANBus ✓ ✓ ✓ Modem Interface (RS-232) ✓ Ethernet Metering MGC- 2010 MGC- 2020 MGC- 2050 Bus 1 Voltage Single Phase ✓ ✓ ✓ Three Phase ✓ ✓ ✓ Bus 2 Voltage Single Phase Three Phase Current Transformers Generator 3 3 3 Auxiliary - - - Rolls-Royce Group 9 www.mtu-so[utions.com Control Station Data Sheet Break Glass Pushbutton DESCRIPTION The break glass pushbutton control station is designed for special applications in the emergency shutdown of electric circuits. The pushbutton is depressed, and the contacts are closed while the glass disc is in place. When the glass is broken with the hammer, the button returns to a normal extended position, opening the contacts. This action prevents the flow of the electric circuit during emergency shutdowns. This control station with operators includes control station enclosure, emergency break glass pushbutton operator, hammer, and five glass discs. .n- FEATURES — Heavy-duty indoor/outdoor constructed enclosure — One or two snap -action contact blocks — "STOP" legend SPECIFICATIONS — mtu Part Number: SUA35133 — Terminal Type: Screw clamp — Enclosure Material: Die cast zinc (painted red) — Enclosure Rating: NEMA 3/4/13 — Weight: 1.47 kg (3.25 lbs) — Maximum Voltage Rating: 300 V — Size: 30 mm (1.18 in) — Ampere Rating: 10 Amps — Contact Configuration: 1 N.O. / 1 N.C. — Ratings: UL Listed, CE Marked, CSA Certified 76.2 mm (3 in) 11 11 5.1562 mm (0.203 in) /(U) Clearance Hole for #10 Cap Screw 69.85 mm (2.75 in) 05 mm (0.75 in) NPT (on bottom) Figure 1: Mounting Dimensions Rolls-Royce Rolls-Royce Group ME solution www.mtu-so[utions.com Remote Display Panel Data Sheet RDP-110CAnnunciator DESCRIPTION The RDP-110C is a remote annunciation device used in conjunction with digital generator set controllers to provide remote annunciation of the emergency standby generator system. This panel allows for two programmable alarms, two programmable pre -alarms, and is compatible with NFPA 110. The digital generator set controller detects an alarm or pre -alarm condition and communicates via RS-485 to the RDP-110C. The RDP-110C is available with a universal configuration that can be surface- or semi -flush -mounted. HIGHLIGHTS — Annunciation of eight alarms and seven pre -alarms as detected by the digital generator set controller — Four programmable LEDs via BESTlogicT1 Plus — RS-485 communications reduces the number of interconnection wires to four — Interconnect distance up to 1,219 m (4,000 ft) — UL Listed — CSA Certified STANDARD FEATURES — Eight LED alarms Low coolant level Low oil pressure Engine overspeed Fuel leak* High coolant temperature Engine overcrank Emergency stop activated Sender failure* — Seven LED Pre -Alarms High coolant temperature Low oil pressure Battery overvoltage* Battery charger failure* Low coolant temperature Low fuel level Weak battery Remote Display RDP-110C Panel r C a a e.rorwmrr.. Image for illustration purposes only. Refer to dimensional drawings on page 3. — Three LED operating conditions Switch not in auto EPS supplying load Display panel on — Audible alarm horn rated at 90 dB (from a distance of two feet) — Lamp test and alarm silence — Power supply inputs for 12 VDC or 24 VDC — Surface- or semi -flush -mounted — Conduit box included — Designed for use in harsh environments — Interconnect distance up to 1,219 m (4,000 ft) UL Listed CSA Certified * Pre -configured, but can be reprogrammed and relabeled to match the function of the indicator. EAF s Rolls-Royce solution RDP-110C Annunciator Remote Display Panel Data Sheet SPECIFICATIONS Ordering Information mtu part number: XOOA30900392 Power Input — DC voltage: 8 to 32 VDC (2W) Environmental and Physical — Operating temperature: -40 °C to 70 °C (-40 OF to 158 OF) — Storage temperature: -40 °C to 85 °C (-40 OF to 185 OF) — Salt fog: qualified to ASTM 117B-1989 — Vibration: The device withstands 2 g in each of the three mutually perpendicular planes, swept over the range of 10 to 500 Hz for a total of six sweeps, 15 minutes each sweep, without structural damage or degradation of performance. — Shock: 15 g — Weight: 1.04 kg (2.3 lb) Agency Approvals — NFPA 110 Level 1 compliant — UL Listed to UL 6200, file E97035 — CSA Certified to CSA C22.2 No. 14, file LR 23131 Connections RS-485 (B+) RS-485 (A-) DC COM (-) 12/24 (+) iiii 1 ®®®®4 ' 0 0000 Figure 1: RDP-110C Circuit Board Connections Rolls-Royce Group www.mtu-solutions.com RDP-110C Annunciator Remote Display Panel Data Sheet DIMENSIONS 162 mm (6 in) 1� Figure 2: RDP-110C Mounting Dimensions (Rear Panel) 1. Mounting hole diameter (4 places, on rear wall of enclosure) is 7 mm (0.281 in). 2mm 3 in) 127 mm (5 In) Figure 3: RDP-110C Mounting Dimensions and Knockout Locations (Left Side) Rolls-Royce Group www.mtu-solutions.com RDP-110C Annunciator Remote Display Panel Data Sheet PANEL DISPLAY Remote Display Panel G Switch Not In Auto Low Coolant Level High Coolant Temperature RDP-110C Display Panel On A TE EPS Supplying Load �B V High Coolant Temperature Low Oil Pressure Low Coolant Temperature Overcrank Lamp Low Oil Pressure F �► Overspeed Low Fuel Level \� Emergency Stop Activated Weak Battery Alarm Silence Alarm Pre -Alarm Conditions Conditions E Figure 4: RDP-110C Front Panel Controls and Indicators A. Green LED lights when power is ap- D. plied to the RDP-110C. B. Green LED lights when the generator set is supplying more than 2% of rated E. load. C. The horn sounds when an alarm or pre -alarm exists or the connected digital generator set controller is not operating in Auto mode. Amber Pre -Alarm LEDs light when the corresponding pre -alarm setting is exceeded. RDP-110C controls consist of two push- buttons. The Alarm Silence pushbutton silences the horn. The Lamp Test push- button can be used to verify operation of all RDP-110C LEDs and the horn. F. Red Alarm LEDs light when the corres- ponding alarm setting is exceeded. G. Red LED lights when the digital gene- rator set controller is not operating in Auto mode. Note: 1. Be sure the remote display panel is hard -wired to earth ground with no smaller than 16AWG copper wire attached to the chassis terminal on the rear of the remote display. An additional ground connection is on the conduit box. Except as noted above, connections should be made with minimum wire size of 20 AWG. 2. For power wires: Terminal strips accept one #10 or two #14 AWG wires or smaller. Typically, we recommend a pair of #14-16 AWG DC power from the genset battery. 3. For communication wire: We recommend #16-20 AWG shielded twisted pair wire, Belden 9463 or equal. Rolls-Royce Group www.mtu-soIutioITs.com 4 Product data sheet PGL36060CU33A Characteristics MOLDED CASE CIRCUIT BREAKER 600V 600A SQUARE Q N C O N U Main Product or component type Circuit breaker y U Range of product PowerPact P g' Current sensor rating range a 600 A y Breaking capacity code z G o Trip unit technology Electronic standard Micrologic 5.0 LSI n m Device short name A Complementary y Line Rated Current 600 A E Product certifications UL listed I EC CSA System Voltage N 600 V AC a Mounting mode Unit mount Poles description 3P Breaking capacity 65 kA at 240 V AC 35 kA at 480 V AC 18 kA at 600 V AC [Ics] rated service short-circuit 100 % breaking capacity Electrical connection Lugs load Lugs line AWG gauge AWG 3/0... 500 kcmil (aluminium/copper) 3 Height 12.86 in Depth 8.07 in Width 8.27 in Life is On I ScWrWer Ordering and shipping details Category 01215 - PG,H,J,K,L,N UNIT MT BREAKERS Discount Schedule DE2 GTIN 00785901688815 Nbr. of units in pkg. 1 Package weight(Lbs) 32 Returnability Y Country of origin us Offer Sustainability Sustainable offer status Green Premium product RoHS (date code: YYWW) Compliant - since 1323 - Schneider Electric declaration of conformity §Schneider Electric declaration of conformity REACh Reference not containing SVHC above the threshold Reference not containing SVHC above the threshold Product environmental profile Available Product end of life instructions Contractual warranty Available Warranty period 18 months Ufels On I Schneider Jim, �011EIIE�l [= 3.91 99.4 0.22 5.6 7.83 198.9 Note: Part No.: Schneider Electric United States - Drawings Not To Scale North American Division - Drawings Subject to Change Without Notice °� 0 Boston One Campus - Dimensions are inches next to [Millimeters] 800 Federal Street PG L36060C U 33A Andover, MA 01810, USA by Schneider Electric Phone:+1 8773425173 Email: CCC(cDus.schneider-electric.com Technical Information: Specification: General Application: Provides overload and short circuit protection Description: PowerPact P-frame Electronic Trip Circuit Breaker For Use With: Panelboards and Switchboards Number of Poles: 3-Pole Approvals: UL Listed - CSA Certified - IEC Rated Sensor Rating: 600A Mounting Type: Unit Mount Voltage Rating: 600VAC Terminal Type: Lugs (ON and OFF ends) Interrupting Rating: 65kA at 240VAC - 35kA at 480VAC - 18kA at 600VAC Wire Size: #3/0-500 AWG/kcmil(AI/Cu) Circuit Breaker Rating: 100% Rated Weight: 32 Pounds Electronic Trip Unit: Micrologic Standard Trip Unit (5.0) Depth: 8.07 Inches Trip Function: LSI Height: 12.86 Inches Installed Rating Plug: Type A Width: 8.27 Inches Rating Plug Range: 0.4A to 1A PowerPactTM M-, P- and R-Frame, and CompactTm NS630b-NS3200 Circuit Breakers 176 Micrologic 5.0/6.0 P-Frame, R-Frame and NS630b-NS3200 A/P/H Trip Unit Characteristic Trip Curve ■■—_■■ NOON —_■■—_NOON_■■■ ■■. ■■�■■■■ ..■IR.■■■ . MOM mom ................ EN iiiioiiiiiiiiiimmmomm �■ C■■■111■■■1■■■■1... ' ■ �■■■.■■■■■=momom■mommmmoommomm ■■M■■■■■■■■■■ . . ■■ ■ ■■■■.■■■.■■■■■■■■■■ . ... . - .. C.a�OMEN .■■■■■■■■■■■■■■ „ C OTC■■■.■■■.■■■■.■■■�I ■ ■■■■■�■■■�■■■■■■■■■■ ■ NE■.■■E.M■■■■■■E■■ . . • ■■ ■■■1■■■III■■111 , . .:.... . .... . - ■■ ■■■■■■■■■■■■■■■ ■■■■1 ■■■■■■■1■■■■1 ■■111 ■1■■■111■■111 .. . .NOON �m��■..■■■ NOON■ - =azd�©NOON■ . . . - . - - . NONE, IIa�G©�■■■■ . . • ■■■■1 ■■■■■1■■■■1 Milli ■■�.■■■■.■■■■ ...- . -. Milo ■l�M■lllM■lo .. - . ... - - . - -. - ■■■N■ ■■.■■■■■■■■■■ Moon, ■■■■■■■■■■■■■ ■■■■1 ■■■■■■■1■■■■1 ... . .. . milli 1 ■1■■■III■■111 M.■■■ M■_M.■■■MM■■■ moon, mommon..mons, ' m m a n mnmme N em CURRENT IN MULTIPLES OF Ir (Ir = LONG-TIME SETTING x In) 01/2017 Schneider Electric° © 2001-2017 Schneider Electric All Rights Reserved PowerPactTM M-, P- and R-Frame, and CompactTM NS630b—NS3200 Circuit Breakers Micrologic 5.0/6.0 P-Frame, R-Frame and NS630b—NS3200 A/P/H Trip Units Characteristic Trip Curve r..111.1111. iiiiiiiiiiiiiiiiiiiiiiiiiiii 2666 666 Notes: 1. There is a thermal -imaging effect that can act to shorten the long-time delay. The thermal - imaging effect comes into play if a current 60o above the long-time delay pickup value exists 500 for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal -imaging. °^ 2. The end of the curve is determined by the interrupting rating of the circuit breaker. 66 3. With zone -selective interlocking ON, short - time delay utilized, and no restraining signal, the maximum unrestrained short -time delay time band applies regardless of the setting. 4. Total clearing times shown include the response times of the trip unit, the circuit ,6 breaker opening, and the extinction of current. 5. For withstand circuit breaker, instantaneous ,6 can be turned OFF. See trip curve 613-7 on a page 178 for instantaneous trip curve. See table on page 182 for instantaneous override 6 values. 6 6. See Trip Curve 613-4 on page 176 for long- time pickup and delay trip curve. s m a6� 006 oos CURRENT IN MULTIPLES OF Ir 177 © 2001-2017 Schneider Electric • 01/2017 All Rights Reserved SchPEEeider lectric` PowerPactTM M-, P- and R-Frame, and CompactTm NS630b—NS3200 Circuit Breakers Micrologic 5.0/6.0 P-Frame, R-Frame and NS630b—NS3200 A/P/H Trip Units Characteristic Trip Curve " �"- 10000 6000 6000 ao00 300D 178 01 /2017 MULTIPLES OF SENSOR RATING (In) Micrologic 5.0/6.0 Trip Units Characteristic Trip Curve No. 613-7 o m o 000000 p Instantaneous Pickup, 2X to 15X and OFF b The time -current curve information is to be used b for application and coordination purposes only. w Curves apply from -30°C to +60°C (-22°F to +140°F) ambient temperature. w Notes: 1. The end of the curve is determined by the ° interrupting rating of the circuit breaker. 2. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of current. 3. The instantaneous region of the trip curve shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than indicated. Contact your local sales office for additional information. 4. For a withstand circuit breaker, instantaneous can be turned OFF. See trip curve 613-7 on page 178 for the instantaneous trip curve. See table on page 182 for the instantaneous override values. 5. See trip curve 613-4 on page 176 and trip curve 613-5 on page 177 for long-time pickup, long-time delay, short -time pickup and short - time delay trip curves. m w m v mmrmmo m o n o 000000 MULTIPLES OF SENSOR RATING (In) © 2001-2017 Schneider Electric Schneider All Rights Reserved I0EIectric"' Product data sheet PGL36080CU33A Characteristics MOLDED CASE CIRCUIT BREAKER 600V 800A SQUARE Q N C O N U Main Product or component type Circuit breaker y U Range of product PowerPact P g' Current sensor rating range a 800 A y Breaking capacity code z G o Trip unit technology Electronic standard Micrologic 5.0 LSI n m Device short name A Complementary y Line Rated Current 800 A .E Product certifications CSA UL listed I EC System Voltage N 600 V AC Mounting mode Unit mount Poles description 3P Breaking capacity 65 kA at 240 V AC 35 kA at 480 V AC 18 kA at 600 V AC [Ics] rated service short-circuit 100 % breaking capacity Electrical connection Lugs load Lugs line AWG gauge AWG 3/0... 500 kcmil (aluminium/copper) 3 Height 12.86 in Depth 8.07 in Width 8.27 in Life is On I ScWrWer Ordering and shipping details Category 01215 - PG,H,J,K,L,N UNIT MT BREAKERS Discount Schedule DE2 GTIN 00785901852391 Nbr. of units in pkg. 1 Package weight(Lbs) 32 Returnability Y Country of origin us Offer Sustainability Sustainable offer status Green Premium product RoHS (date code: YYWW) Compliant - since 1323 - Schneider Electric declaration of conformity §Schneider Electric declaration of conformity REACh Reference not containing SVHC above the threshold Reference not containing SVHC above the threshold Product environmental profile Available Product end of life instructions Contractual warranty Available Warranty period 18 months Ufels On I Schneider [= 3.91 99.4 0.22 5.6 7.83 198.9 Note: Part No.: Schneider Electric United States - Drawings Not To Scale North American Division - Drawings Subject to Change Without Notice °� 0 Boston One Campus - Dimensions are inches next to [Millimeters] 800 Federal Street PG L36080C U 33A Andover, MA 01810, USA by Schneider Electric Phone:+1 8773425173 Email: CCC(cDus.schneider-electric.com Technical Information: Specification: General Application: Provides overload and short circuit protection Description: PowerPact P-frame Electronic Trip Circuit Breaker For Use With: Panelboards and Switchboards Number of Poles: 3-Pole Approvals: UL Listed - CSA Certified - IEC Rated Sensor Rating: 800A Mounting Type: Unit Mount Voltage Rating: 600VAC Terminal Type: Lugs (ON and OFF ends) Interrupting Rating: 65kA at 240VAC - 35kA at 480VAC - 18kA at 600VAC Wire Size: #3/0-500 AWG/kcmil(AI/Cu) Circuit Breaker Rating: 100% Rated Weight: 32 Pounds Electronic Trip Unit: Micrologic Standard Trip Unit (5.0) Depth: 8.07 Inches Trip Function: LSI Height: 12.86 Inches Installed Rating Plug: Type A Width: 8.27 Inches Rating Plug Range: 0.4A to 1A PowerPactTM M-, P- and R-Frame, and CompactTm NS630b-NS3200 Circuit Breakers 176 Micrologic 5.0/6.0 P-Frame, R-Frame and NS630b-NS3200 A/P/H Trip Unit Characteristic Trip Curve ■■—_■■ NOON —_■■—_NOON_■■■ ■■. ■■�■■■■ ..■IR.■■■ . MOM mom ................ EN iiiioiiiiiiiiiimmmomm �■ C■■■111■■■1■■■■1... ' ■ �■■■.■■■■■=momom■mommmmoommomm ■■M■■■■■■■■■■ . . ■■ ■ ■■■■.■■■.■■■■■■■■■■ . ... . - .. C.a�OMEN .■■■■■■■■■■■■■■ „ C OTC■■■.■■■.■■■■.■■■�I ■ ■■■■■�■■■�■■■■■■■■■■ ■ NE■.■■E.M■■■■■■E■■ . . • ■■ ■■■1■■■III■■111 , . .:.... . .... . - ■■ ■■■■■■■■■■■■■■■ ■■■■1 ■■■■■■■1■■■■1 ■■111 ■1■■■111■■111 .. . .NOON �m��■..■■■ NOON■ - =azd�©NOON■ . . . - . - - . NONE, IIa�G©�■■■■ . . • ■■■■1 ■■■■■1■■■■1 Milli ■■�.■■■■.■■■■ ...- . -. Milo ■l�M■lllM■lo .. - . ... - - . - -. - ■■■N■ ■■.■■■■■■■■■■ Moon, ■■■■■■■■■■■■■ ■■■■1 ■■■■■■■1■■■■1 ... . .. . milli 1 ■1■■■III■■111 M.■■■ M■_M.■■■MM■■■ moon, mommon..mons, ' m m a n mnmme N em CURRENT IN MULTIPLES OF Ir (Ir = LONG-TIME SETTING x In) 01/2017 Schneider Electric° © 2001-2017 Schneider Electric All Rights Reserved PowerPactTM M-, P- and R-Frame, and CompactTM NS630b—NS3200 Circuit Breakers Micrologic 5.0/6.0 P-Frame, R-Frame and NS630b—NS3200 A/P/H Trip Units Characteristic Trip Curve r..111.1111. iiiiiiiiiiiiiiiiiiiiiiiiiiii 2666 666 Notes: 1. There is a thermal -imaging effect that can act to shorten the long-time delay. The thermal - imaging effect comes into play if a current 60o above the long-time delay pickup value exists 500 for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal -imaging. °^ 2. The end of the curve is determined by the interrupting rating of the circuit breaker. 66 3. With zone -selective interlocking ON, short - time delay utilized, and no restraining signal, the maximum unrestrained short -time delay time band applies regardless of the setting. 4. Total clearing times shown include the response times of the trip unit, the circuit ,6 breaker opening, and the extinction of current. 5. For withstand circuit breaker, instantaneous ,6 can be turned OFF. See trip curve 613-7 on a page 178 for instantaneous trip curve. See table on page 182 for instantaneous override 6 values. 6 6. See Trip Curve 613-4 on page 176 for long- time pickup and delay trip curve. s m a6� 006 oos CURRENT IN MULTIPLES OF Ir 177 © 2001-2017 Schneider Electric • 01/2017 All Rights Reserved SchPEEeider lectric` PowerPactTM M-, P- and R-Frame, and CompactTm NS630b—NS3200 Circuit Breakers Micrologic 5.0/6.0 P-Frame, R-Frame and NS630b—NS3200 A/P/H Trip Units Characteristic Trip Curve " �"- 10000 6000 6000 ao00 300D 178 01 /2017 MULTIPLES OF SENSOR RATING (In) Micrologic 5.0/6.0 Trip Units Characteristic Trip Curve No. 613-7 o m o 000000 p Instantaneous Pickup, 2X to 15X and OFF b The time -current curve information is to be used b for application and coordination purposes only. w Curves apply from -30°C to +60°C (-22°F to +140°F) ambient temperature. w Notes: 1. The end of the curve is determined by the ° interrupting rating of the circuit breaker. 2. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of current. 3. The instantaneous region of the trip curve shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than indicated. Contact your local sales office for additional information. 4. For a withstand circuit breaker, instantaneous can be turned OFF. See trip curve 613-7 on page 178 for the instantaneous trip curve. See table on page 182 for the instantaneous override values. 5. See trip curve 613-4 on page 176 and trip curve 613-5 on page 177 for long-time pickup, long-time delay, short -time pickup and short - time delay trip curves. m w m v mmrmmo m o n o 000000 MULTIPLES OF SENSOR RATING (In) © 2001-2017 Schneider Electric Schneider All Rights Reserved I0EIectric"' Circuit Breaker Enclosure Data Sheet- Diesel 230-300 kW Standby / 210-265 kW Prime DESCRIPTION This circuit breaker enclosure data sheet is used in conjunction with dimensional drawings to assist with submittal documentation, specification requirements, and installation. This document summarizes the enclosure dimensions and mounting positions for the mtu 6RO150 DS230, mtu 6RO150 DS250, mtu 6RO150 DS275, and mtu 6RO150 DS300 circuit breakers, including single, dual, and triple enclosures. The dimensional drawings will govern and should be referenced for installation. 3; (1 I 250A-800A M-, P-FRAME ENCLOSURE — Left side controls shown. Right side controls optional. — Reference Figure 6 for available breaker mounting positions. (15.39 in) kay.°v 1111 A. Top view, bottom entry conduit area B. Right view, breaker enclosure detail (enclosure cover not shown) HIM B 656 (25 Figure 3: 250A-800A M-, P-Frame Enclosure 1. Three conduit maximum per breaker 2. Controls position 3. Generator centerline 4. Rear face of flywheel housing 5. Dimension A (see Table 1) 6. Breaker position one 7. Breaker position two 8. Equipment ground wire binding torque: 275 lb -in 9. Neutral wire binding torque: 375 lb -in 10. Customer connect end breaker wire binding torque: 442 lb -in A Rolls-Royce Eff solution Circuit Breaker Enclosure Data Sheet - Diesel 230-300 kW Standby / 210-265 kW Prime Available Circuit Breakers Breaker Frame Amperage H-Frame J-Frame J-Frame 15-150 175 200-250 Enclosure Data Output Wire Range 90 °C Cu (wires per lug) (1) 4-3/0 (1) 4-4/0 (1) 3/0-350 Wire Bending Space(') Dimension A mm (in) Single and Dual Triple Breaker Breaker 323 (12.72) 531 (20.91) 309 (12.16) 517 (20.35) 309 (12.16) 517 (20.35) Conduit Conduit Quantity Size(-) in 1 2 1 2.5 1 3 L-Frame 100% 300-400 (2) 2/0-500 360 (14.16) 443 (17.44) 2 3.5 L-Frame 80% 300-600 (2) 2/0-500 360 (14.16) 443 (17.44) 2 3.5 M/P-Frame 250-800 (3) 3/0-500 390 (15.35) 465 (18.31) 3 3.5 P-Frame 1,000-1,200 (4) 3/0-500 410 (16.16) 416 (16.38) 4 3.5 Meets or exceeds NFPA 70, NEC 312.6(A), and NEC 312.6(B) Based on flexible metal conduit at 40% fill using THHN wire. NOTE: Equipment grounding terminal wire range: 6 AWG - 350 kcmil Table 1: Enclosure Data O © © ENGINE Top View, Left Side Controls: Single and Dual Breakers Figure 6: Available Breaker Mounting Positions for Single, Dual, or Three Breakers A. Controls 1. Position 1 B. Outlet box 2. Position 2 C. Alternator 3. Position 3 U Rolls-Royce Group www.mtu-solutions.com 6 m a rathonTM Generators TYPICAL SUBMITTAL DATA Prepared by: Mark Bartz MODEL: 433PSL6216 Winding: 1907 Date: 02 27 17 Kilowatt ratings at 1800 RPM 160 Hertz 12 LEADS 3 Phase 0.8 Power Factor Dripproof or Open Enclosure kW (kVA) CONTINUOUS CI ( STANDBY O1 OO Voltage* 7 NEMA B / 80 °C NEMA F / 105 °C NEMA H / 125 °C NEMA F / 130 °C NEMA H / 150 °C 240/480 280(350) 342(428) 375(469) 380(475) 400(500) 220/440 290(363) 348(435) 372(465) 380(475) 395(494) 208/416 290(363) 343(429) 366(458) 375(469) 387(484) 200/400 286(358) 1 337(421) 359(449) 367(459) 1 380(475) 190/380 281(351) 330(413) 350(438) 357(446) 370(463) Q1 Rise by resistance method, Mil-Std-705, Method 680.1b. Q2 Machine rated for Max Ambient of 40 °C, Max Altitude 3300 ft Sumittal Data: 480 Volts*, 380 kW, 475 WA, 0.8 P.F., 1800 RPM, 60 Hz, 3 Phase ISTD. CONNECTION Mil-Std-7056 Method Description Value Units Mil-Std-705B Method Description Value Units 301.1b Insulation Resistance >1.5 Meg Ohms 505.3b Overspeed 2250 RPM High Potential Test 507.1c Phase Sequence CCW-ODE ABC Main Stator 1480 Volts 508.1c Voltage Balance, L-L or L-N 0.2% 302.1a Main Rotor 1500 Volts 601.4a L-L Harmonic Max - Total (Distortion Factor) 5.0% Exciter Stator 1500 Volts Exciter Rotor 1500 Volts 601.4a L-L Harmonic Max - Single 3.0% PMG Stator 1500 Volts 601.1c Deviation Factor 5.0% Stator Resistance, Line to Line High Wye Connection 0.012 Ohms --- TIF (1960 Weightings) <50 --- THE (IEC, BS & NEMA Weightings) <2% 401.1a Rotor Resistance 1.079 Ohms Exciter Stator 18.5 Ohms Exciter Rotor 0.116 Ohms PMG Stator 2.1 Ohms 410.1a No Load Exciter Field Amps at 480 Volts Line to Line 0.78 A DC Additional Prototype Mil-Std Methods are Available on Request. 420.1a Short Circuit Ratio 0.552 421.1a Xd Synchronous Reactance 2.174 PU 1.055 Ohms -- Generator Frame 433 -- Type MagnaPlus 422.1a X2 Negative Sequence React. 0.195 PU 0.095 Ohms -- Insulation Class H -- Coupling - Single Bearing Flexible 423.1a XO Zero Sequence Reactance 0.038 PU 0.018 Ohms -- Amortisseur Windings Full Excitation Ext. Voltage Regulated, Brushless 425.1a X'd Transient Reactance 0.113 PU 0.055 Ohms Voltage Regulator VR2000E+ Voltage Regulation 10D.25% 426.1a X"d Subtransient Reactance 0.108 PU 0.052 Ohms Xq Quadrature Synchronous 1.124 PU 0.545 Ohms Cooling Air Volume 880 CFM -- Heat rejection rate 1326 Btu's/min 427.1a T'd Transient Short Circuit Time Constant 0.067 Sec Full load current 571.3 Amps Minimum Input hp required 540.6 HP 428.1a T"d Subtransient Short Circuit Time Constant 0.015 Sec Full load torque 1577 Lb-ft Efficiency at rated load : 94.2% 430.1a T'do Transient Open Circuit Time Constant 2.06 Sec 432.1a Ta Short Circuit Time Constant of Armature Winding 0.013 Sec lWeight 12235 Ibs * Voltages refer to wye (star) connection, unless otherwise specified. www.marathonelectric.com marathonTM Generators TYPICAL DYNAMIC CHARACTERISTICS MODEL: 433PSL6216 Date: 02 27 17 Sumittal Data: 480 Volts*, 380 kW, 475 kVA, 0.8 P.F., 1800 RPM, 60 Hz, 3 Phase Prepared by: Mark Bartz 0.5 0.5 N u N W E > T O p 0.0 0.0 0 50 100 150 200 250 300 350 400 o°1c 0 50 100 150 200 250 300 350 400 kW kW Load application Load rejection 30 % 30 Q- 20% o --___--- - _--- ---- - --____-- ---____-- ---___--- ------ ----------- d 20% � 40 10% p 10% o 0% 0 50 100 150 200 250 300 350 400 0% 0 50 100 150 200 250 300 350 400 kW kW Efficiency at rated voltage and frequency vs. load kW —0.8 PF -+-1.0 PF 96 32% 96 09% 97 % __. ___. --- _______________ _ --_ }_�_ ---- _--_______ - ---�- _. - ----95-.55 0 94.979 - ---- --y >. 95 % u --■ 94 99% ° 92.02% " 94.099 94.22% ---''"" W 91.7% 87% 0 50 100 150 200 250 300 350 400 450 kW Output Voltage dip with motor starting ao% 35 30 % ---------------- -------------- - 15 % 10% --- 0% 0 200 400 600 800 1000 1200 1400 1600 1800 Locked rotor kVA —DoR----SEo17 marathon TM Generators DECREMENT CURVE MODEL: 433PSL6216 Prepared by: Mark Bartz Submittal Data: 480 Volts*, 380 kW, 475 kVA, 0.8 P.F., 1800 RPM, 60 Hz, 3 Phase Date : 02 27 17 Full Load Current : 571.3 amps Max. 3 ph. Symm. S.C. Current: 5290 amps Steady State S.C. Current : 1713.9 amps INCLUDES EXCITATION SUPPORT (PMG) Symmetrical Component values, Maximum Asymmetrical Values Are 1.732 Times Symmetrical Values 10,000 _ t - ------ 1,000 (j) a Q L_ 100 yV.. L t 10 100 10 1 0.1 0.01 Seconds — — 11Phase ---- Line to Line — . Line to i eutrai T❑erma�:CapaJlt❑Limit marethon Generators Typical Reactive Capability Curve MODEL: 433PSL6216 Prepared by: Mark Bartz Submittal Data: 480 Volts*, 380 kW, 475 kVA, 0.8 P.F., 1800 RPM, 60 Hz, 3 Phase Date : 02 27 17 L2 = 1 J F = 0.95 PF ------- - - -- - - -- -- - i 1.1 0-9 PF 0.9 PF 1.0 0.8 PF 0.9 0.8 PF C.3 < Y - 07 a 0.6 PF °C LL 0.6 - _ 0.5 W d _I.4 FF 0.4 ' x i 0.3 0.2 1.0 0.8 0.6 0.4 0.2 00 0 2 0.4 0.6 0.8 1.0 LAGGING KVAR - PER UNIT OF RATED KVA LEADING maratnon TM Generators THERMAL DAMAGE CURVE MODEL: 433PSL6216 Prepared by: Mark Bartz Submittal Data: 480 Volts*, 380 kW, 475 kVA, 0.8 P.F., 1800 RPM, 60 Hz, 3 Phase Date : 02 27 17 Full Load Current : 571.3 amps Base is 3.0 P.U. current for 10 seconds from T = 40/(1-1)112 Windings at operating temperature -------------------- DVR@2400 marathon° Generators DIGITAL VOLTAGE REGULATOR NEW FEATURES • USB 2.0 access through front panel • Euro style connector for low voltage connections • Event Logging • PMG voltage metering • Polarity configuration for external inputs • Configurable cut -in and cut-out frequencies • Retain/reset configuration of remote adjust FOUR DIGIT HMI DISPLAY From intial setup to monitoring regulator status, this display provides innovative, fast and easy setup. REGULATION MODES Single and Three phase (AVR), Manual Field Current Regulation (FCR), Reactive Power Regulation (VAR) and Power Factor Regulation (PF). All modes compatible with control by external devices. GENERATOR SOFT START Controlled increase to rated voltage limits overshoot during voltage build-up in AVR modes. TRUE RMS VOLTAGE SENSING - SINGLE OR THREE PHASE Directly sense 100 to 600 Volts at 50/60 Hz. Circuitry senses true RMS voltage for superior regulation. SINGLE PHASE POWER METERING FRAME SIZE SPECIFIC PID SELECTION Simply select the appropriate frame size and your gains are set. ROBUST GENERATOR PROTECTION FEATURES 9 different Alarm and Shutdown protection features, many are customizable for your application including: • Field Over & Under Excitation • Instantaneous Field Over Current • Generator Over & Under Voltage • Generator Voltage Imbalance • Generator Loss of Sensing DVR@2400 DIGITAL VOLTAGE REGULATOR SPECIFICATIONS Voltage Regulation - 0.25% over load range at rated power factor and constant generator frequency. Output Power- 100 Vdc, 4.0 Adc continuous rating and 190 Vdc, 7.5 Adc forcing capability for one minute. Exciter Field DC Resistance - 18 to 250 Range Remote Voltage Adjustment- +30% of nominal via analog input, +15% via external contacts. Input Power - 180 to 240 Vac, 250 to 300 Hz PMG power supply Regulator Sensing - 100 to 600 Vac, 50/60 Hz, 1-phase/3phase Operating Temperature - From -40°C to +70°C (-40°F to + 158°F) Storage Temperature - From -40° C to +85°C (-40°F to +185°F) Ingress Protection - IP52 (front side mounted in conduit box along with swing cover); IP10 (rear side with protective cover) Shock - 20G in 3 perpendicular planes Vibration - 2.5G at 5 to 26 Hz; 0.050" double amplitude (27 to 52 Hz); 7G at 53 to 500 Hz Weight - 3.5 lb. (1361 g) Humidity Testing - Per MIL-STD-705B, Method 711-D Salt Fog Testing - Per MIL-STD-810E marathon° - Generators Regal Beloit America, Inc. 100 East Randolph Street Wausau, WI 54402-8003 PH: 715-675-3359 www.marathonelectric.com EMI Compatibility Immunity Meets EN 61000-6-2: 2005 Electromagnetic compatibility (EMC) -Part 6-2: Generic standards- immunity for industrial environments. Emission • Meets EN 61000-6-4: 2007 Electromagnetic compatibility (EMC) - Part 6-4: Generic Standards - emmission standard for industrial environments EMI Compatibility Tests Immunity • Electrostatic Discharge (ESD): IEC 61000-4-2 • Radiated RF: IEC 61000-4-3 • Electrical Fast Transient (EFT) /Burst: IEC 61000-4-4 • Conducted RF: IEC 61000-4-6 • Power Frequency and Magnetic Field: IEC 61000-4-8 Emission • Radiated RF: EN 61000-6-4: 2007, 30 MHz to 1000 MHz APPLICATION CONSIDERATIONS The proper selection and application of power generation products and components, including the related area of product safety, is the responsibility of the customer. Operating and performance requirements and potential associated issues will vary appreciably depending upon the use and application of such products and components.The scope of the technical and application information included in this publication is necessarily limited. Unusual operating environments and conditions, lubrication requirements, loading supports, and other factors can materially affect the application and operating results of the products and components and the custo- mer should carefully review its requirements. Any technical advice or review furnished by Regal BeloitAmerica, Inc. and/or its affilia- tes ("Regal") with respect to the use of products and components is given in good faith and without charge, and Regal assumes no obligation or liability for the advice given, or results obtained, all such advice and review being given and accepted at customer's risk. For a copy of our Standard Terms and Conditions of Sale, please visit http://www.regalbeloit.com (please see link at bottom of page to "Standard Terms and Conditions of Sale").These terms and conditions of sale, disclaimers and limitations of liability apply to any person who may buy, acquire or use a Regal product referred to herein, including any person who buys from a licensed distributor of these branded products. Regal, Marathon and DVR are trademarks of Regal Beloit Corporation or one of its affiliated companies. 9)2017 Regal Beloit Corporation, All Rights Reserved. MCSSP17018E • Form# SB0059E REGAL 1 Generator System Data Sheet Permanent Magnet Generator (PMG) DESCRIPTION A permanent magnet generator (PMG) is standard on 450 kW and larger units and is available as an optional accessory on most units smaller than 450 kW. The PMG is an improved method of supplying power to the voltage regulator and adds distinct advantages over the alternative shunt type power supply. FEATURES Improved transient response When a generator is subject to a large step load, the generator's terminal voltage experiences a sudden voltage dip. With a shunt style regulator, reduced voltage means the regulator's ability to increase excitation is reduced and voltage recovery will take longer. Power from a PMG is only dependent on the speed of rotation so voltage regulator power, and therefore excitation power, is not compromised during a load step. 300% short circuit capability The PMG enables the generator to provide up to 300% short circuit current for 10 seconds. This is important when a fault occurs to ensure current continues to flow long enough for downstream breakers to trip and clear the fault. When a fault occurs with a shunt type regulator, the sudden drop in voltage indicates the regulator has no power to increase excitation to keep current flowing. Without current flow, the downstream breakers may not trip. Resistant to the effects of harmonics A PMG is also beneficial in applications with harmonic producing loads. When rectifier -type loads are present and cause voltage wave form notching, the disrupted voltage wave form can affect voltage regulator operation on shunt powered regulators. Unlike a shunt regulator, the PMG supplies the regulator with a power source which is isolated from the electrical system. A Rolls-Royce EAF solution Permanent Magnet Generator (PMG) Data Sheet Voltage Sensing Regulator �- Output Power it Permanent Magnet Generator (PMG) of Wgtc Rectifier Main Stator Generator Equipped with PMG EXCITATION SYSTEM COMPARISON CHART Motor starting capability Short circuit current capability Susceptibility to non -linear loads Number of components Retrofitability Generator length Stator design Voltage buildup AREP High 300% at 60 Hz Minimum Minimum No Minimum Special Uses residual magnetism and permanent magnet inserts on some frames Power Output Permanent Magnet Generator (PMG) High 300% at 60 Hz Minimum Maximum Yes Maximum Standard with PM attachment Positive from permanent magnets M Rolls-Royce Group www.mtu-solutions.com 2 Starting System Data Sheet Commercial Battery Extra ruggedness and resistance to vibration, heat, chemicals, and physical abuse are built into every commercial battery provided with an mtu generator set. The battery design features the latest in power storage technology for lead -acid batteries, as well as incorporates proven designs developed with the most experience in the business. PRODUCT FEATURES — Case Design: Tough, high -impact reinforced polypropylene case is heat sealed under extreme pressure to withstand heavy commercial service usage. This helps to prevent electrolyte leakage, improves reliability, and reduces breakage. — Internal Design: Full -frame power path grids avoid sharp wires protruding through separators and directs the power straight to the lug for low resistance and higher cranking amps. — Terminals: Standard terminals are solidly built preventing porosity, corrosion, black post, and harmful acid leaks. — Power Density: Extra heavy-duty batteries deliver more cranking amps per pound. — Maintenance: The battery uses pure de -mineralized electrolytes for reduced water loss, reduced gassing, longer battery life, and low maintenance. — Reliability: Narrow ribs reduce separator corrosion to protect against shorts while deep -pocket envelopes dramatically improve reliability and extend service life. — Quality: Over 250 quality control checks, combined with computer -aided design technology, provide a tough, durable battery in each commercial battery provided with an tutu generator set. Overall Dimension BCI Terminal mtu Part volt Cranking Reserve Length Width Height Weight Group Type Number Performance Capacity mm (in) mm (in) mm (in) (Wet) Size CCA (Cold kg (lbs) Cranking Amps) -18° C / 0° F 24 Post SUA102538 12 650 115 273 (10.75) 171 (6.75) 229 (9) 18.1 (40) Qty 2 1 31 Post SUA120299 12 950 175 330 03) 171 (6.75) 241 (9.5) 25.7 (56.5) 4D Post SUA102493 12 1,050 290 527 (20.75) 216 (8.5) 258 (10.125) 45.2 (99.5) 8D Post SUA102492 12 1,400 430 527 (20.75) 279 (11) 254 (10) 59.3 (130.5) Rolls-Royce Group www.mtu-solutions.com ®i s Rolls-Royce solution Battery Charger Data Sheet MicroGenius Battery Charger BENEFITS AND FEATURES Designed for mission -critical applications, the MicroGenius battery charger packs advanced technology charging into a small, lightweight, and rainproof package. MicroGenius is the only charger that delivers high-performance charging while prolonging useful life of batteries and significantly reducing risk of sudden battery failure. Rigorous worst -case analysis design processes and extensive abuse testing ensure reliable operation in adverse environments. — Dynamic BoostTM Charge safely recharges batteries faster than competing products — HELIXT"'technology increases battery life and cuts risk of sudden battery failure — Field -selectable 12/24 volt output — Hardened switchmode powertrain delivers first-class abuse resistance and state-of-the-art energy efficiency — Small, lightweight, water-resistant, and rugged — Standard J-1939 and Modbus communications SPECIFICATIONS AC Input VAC, Hz MicroGenius 2 90-265 VAC, 47-63 Hz When set for 24-volt output, full 15A output of 450W available above 170 VAC input, 12A output current max between 100 VAC and 170 VAC input. MicroGenius S2 90-265 VAC, 47-63 Hz When set for 24-volt output, full 30A output available above 170 VAC input, 24A output current max between 100 VAC and 170 VAC input. MicroGenius S4 90-265 VAC, 47-63 Hz When set for 24-volt output, full output available above 170 VAC input, output power reduced by approximately 20% for operation between 100 VAC and 170 VAC input (e.g. 24A for charger rated 30A). Protection Supplementary overcurrent protection fuse, transient protected to EN61000-4-5 level 4 Power factor and PF > 0.95 typical; efficiency to 93%; meets CEC Title 20 Efficiency Regulations; standby efficiency AC draw < 3W A Rolls-Royce ffs solution MicroGenius' Battery Charger Data Sheet SPECIFICATIONS, continued DC Output Volts Amps Charging modes MicroGenius 2 MicroGenius S2 MicroGenius S4 12V / 24V nominal MicroGenius 1 :1 A A 20A 45A MicroGenius 300: 12A/10A Multi -stage, including float, boost, and commissioning charge modes Current limit Factory set at 100% of rating. Field adjustable w/optional keypad or from PC' Charging Constant voltage, current limited; patented Dynamic Boost control characteristic Line and load ±0.5% regulation Output ripple < 30 mVrms with or without battery. Delivers fast -responding, stable, well -filtered DC without battery. Battery temperature Standard. Optional remote battery temperature probe compensation Output protection Current limit, supplementary overcurrent protection fuse, transient protected Dead battery charge Starts into and recharges zero volt battery without user intervention Parallel operation Two or more chargers operate with all modes synchronized for increased current or fault tolerance Adjustment and Controls MicroGenius 2 MicroGenius S2 MicroGenius S4 Charge mode control Fully automatic patented Dynamic Boost system. Manual boost and battery commissioning available from keypad. Adjustments 12 or 24 volt; battery type program; fine voltage setting, alarm setpoints; alarm relay mapping Battery type programs Flooded lead -acid, Ni-Cd, VRLA, ultracapacitor, lithium4 Field voltage adjustment Three methods: jumper pins, Two methods: from front panel keypad or from PC' from front panel keypad (requi- res that digit 12 of the model number be F), or from PC' Status Display MicroGenius 2 1 MicroGenius S2 MicroGenius S4 LEDs Two multi -color front panel status LEDs Metering and status Voltmeter accurate to +2%; ammeter to +5%. 20-character display of status and alarm display messages. Alarms MicroGenius 2 MicroGenius S2 MicroGenius S4 Alarms Factory set and field reconfigurable. Standard genset configuration includes summary, AC fail, charger fail, high DC volts, low DC volts, low cranking volts. Alarms: Form C contacts MicroGenius 180: N/A Five Form C contacts, each rated 30V, 2A resistive, assignable. MicroGenius 300: Two Form contacts, each rated 30V, 2A resistive, assignable. Standard configuration includes summary, AC fail, charger fail, high DC volts, low DC volts and discharging battery. Standard configuration includes summary, AC fail, charger fail, high DC volts, low DC volts and discharging battery. Rolls-Royce Group www.mtu-solutions.com MicroGenius' Battery Charger Data Sheet SPECIFICATIONS, continued Networking I MicroGenius 2 1 MicroGenius S2 MicroGenius S4 J-1939 communications CAN 2.0 extended ID on RJ-45 port Modbus communications Modbus RS-485 on RJ-45 port or Modbus TCP/IP on RJ-45 port. Uses only Modbus TCP/IP. Do not use Modbus RS-485 for serial port communica- tion. SENSbus Proprietary bus for connection of paralleled chargers and SENS accessories Environmental MicroGenius 2 1 MicroGenius S2 MicroGenius S4 Operating temps -40 °C to +70 °C (-40 °F to +158 °F) (convection cooled) MicroGenius 180: Meets full specification from -40 °C to +40 °C (-40 °F to +104 °F) Meets full specification from -40 °C to +60 °C (-40 °F to +140 °F) MicroGenius 300: Meets full specification from -40 °C to +50 °C (-40 OF to +122 OF) Humidity 5% to 95%, non -condensing Ingress protection IP 22; NEMA 313; IP 20; NEMA 1. UL Listed "Rainproof' Optional drip shield for IP 22/NEMA 313 rating. Vibration Swept Sine (EN60068-2-6); 4G, 18-500 Hz, 3 axes. Random: 20-500 Hz, 0.01G2/Hz Shock EN 60068-2-27 (15G) Electrical transient ANSI/IEEE C62.41 and EN 61000-4-12 on power terminals Abuse Protection MicroGenius 2 MicroGenius S2 MicroGenius S4 Reverse polarity Charger self -protects without Charger self -protects without Charger self -protects without fuse clearing. Indication via fuse clearing. Indication via output protective device LED and optional LCD. LED and LCD. clearing. Indication via LED and LCD. Wrong voltage battery Charger -battery voltage mismatch shuts down charger. Indication via LED and LCD Overvoltage shutdown Selective: Shutdown only operates if charger causes the overvoltage condition Overtemp protection Gradual output power reduction if heatsink temperature becomes excessive Regulatory Compliance MicroGenius 2 MicroGenius S2 MicroGenius S4 North America C-UL Listed for US and Canada: UL 1236 categories BBGQ, BBHH, BBJY and QWIR6, CSA 22.2, No. 107.2. Certified to UL 1236 supplements SB (marine), SC (fire pump) and SE (emergency generator) N F PA-70, N F PA-1107 Note: XOOA42500005 meets NFPA-70 only. FCC Part 15, Class B FCC Part 15, Class A Seismic: Rigid and non -structure wall mount; max SDS of 2.5G. IBC 2000-2015, Calif. BC 2007-2016 American Bureau of Shipping, type approved European Union (CE) EMC: 2014/30/EU (EN 61000-6-2 and EN 61000-6-4) LVD: 2014/35/EU (EN 60335-1 and EN 60335-2-29) RoHS 2: 2011/65/EU (EN 50581) Rolls-Royce Group www.mtu-solutions.com MicroGenius' Battery Charger Data Sheet SPECIFICATIONS, continued Construction Housing/Configuration Connections MicroGenius 2 Die-cast aluminum heatsink base with stainless steel co- vers and fasteners AC and DC terminal blocks: 20 to 10 AWG. J-1939 and Modbus-485: RJ-45. Form C alarms: 28 to 16 AWG MicroGenius S2 MicroGenius S4 Aluminum with powder coated finish AC and DC terminal blocks: 20 to 2 AWG. J-1939 and Modbus: RJ-45. Form C alarms: 28 to 16 AWG AC and DC terminal blocks: 14 AWG to 2/0. AC and DC breakers, <50A (optional): 14 to 2 AWG. AC and DC breakers, >_50A (optional): 12 AWG to 2/0. J-1939 and Modbus: RJ-45. Form C alarms: 28 to 16 AWG ' Requires optional computer -to -charger adapter. To order, contact mtu Parts Department. 2 Remote battery temp sensor is optional. To order, contact mtu Parts Department. 3 Requires standard RJ-45 network cable to connect paralleling bus. To order, contact mtu Parts Department. ° Contact factory to determine compatibility with the battery management system (BMS) of your lithium battery. 5 At 65 °C (149 °F) and above, the LCD display may be unreadable and display life will be reduced. 5 Except 180 W unit in 24 V configuration, which is not listed to QWIR All chargers equipped with an alarm/display board meet NFPA-110 requirements. For chargers without an alarm/display board to meet NFPA-110, charger performance and alarm data available on the J-1939 port must be annunciated by the generator set control panel. MICROGENIUS ORDERING INFORMATION Battery Charger mtu Part # Output Volts Output Amps MicroGenius 2180* XOOA42500005 12/24 Volts 10/6 Amps MicroGenius 2180** XG3042500013 12 Volts 10 Amps MicroGenius 2 300** X54942500005 24 Volts 10 Amps MicroGenius 2 450** XG3042500014 24 Volts 15 Amps MicroGenius S2 X54942500003 12/24 Volts 20 Amps MicroGenius S4 X54942500002 12/24 Volts 45 Amps *Meets NFPA-70 only. **Includes mtu-specific programming Rolls-Royce Group www.mtu-solutions.com 4 MicroGenius° Battery Charger Data Sheet DIAGRAMS AND DIMENSIONS 144.2 mm (5.68 in) 4X07. 103.6 mm (4.08 in) MicroGenius 2 Dimensions Rolls-Royce Group www.mtu-solutions.com Water Heater Data Sheet CB, CL, and WL Series The CB, CL, and WL tank -style engine heaters are designed to preheat diesel and gas engines in generator set applications. With easy start-up regardless of ambient temperature, they feature a built-in thermostat and heat engines from 6L to 25L displacement. Thermosiphon circulation of the coolant delivers heat throughout the entire engine for optimum performance. CB Model with Thermostat CB Model CERTIFICATIONS AND STANDARDS — CB and CL Models: c-UL-us Listed, CSA Certified, and CE Compliant — WL Model: CE Compliant SPECIFICATIONS CB Model CL Model WL Model Height: 132 mm (5.2 in) 147 mm (5.8 in) 147 mm (5.8 in) Length: 510 mm (20.1 in) 597 mm (23.5 in) 597 mm (23.5 in) Width: 129 mm (5.1 in) 158 mm (6.2 in) 158 mm (6.2 in) Weight: 3 kg (6.9 lb) 4.5 kg (10 lb) 4.5 kg (10 lb) MEs Rolls-Royce solution Water Heater Data Sheet CB, CL, and WL Series SPECIFICATIONS, continued — Heating Fluid: Engine coolant (50% glycol/50% water) — Power: 1.5, 2, 2.5, 3, 4, and 5 kW — Rated Voltage: 120V - 575V — Phase: 1 and 3 — Enclosure: IP44 — Fluid Capacity: CL and WL Models: 2 L (0.5 gal) CB Models: 1.2 L (0.3 gal) — Max Pressure: 8.61 bar (125 psi) — Inlet / Outlet: 1" NPT Male / 1" NPT Female — Thermostat Range: On: 38 °C (100 °F) Off: 49 °C (120 °F) Model Number mtu Part Number Watts Volts Phase Hz Amps CB115410-200 SUA98952 1,500 480 1 60 3.1 CB120210-200 SUA98996 2,000 240 1 60 8.3 CB120410-200 SUA98953 2,000 480 1 60 4.2 CB120810-200 SUA98404 2,000 208 1 60 9.6 CB125210-200 SUA96723 2,500 240 1 60 10.4 CB125410-200 SUA90334 2,500 480 1 60 5.2 CB125810-200 SUA96727 2,500 208 1 60 12 CL130410-200 SUA97791 3,000 480 1 60 6.3 CL140210-200 SUA99109 4,000 240 1 60 16.7 CL140410-200 SUA52741 4,000 480 1 60 8.3 CL140810-200 SUA99110 4,000 208 1 60 19.2 CL150210-200 SUA98913 5,000 240 1 60 20.8 CL150212-200 SUA82416 5000 240 1 60 20.8 CL150412-200 SUA83334 5000 480 1 60 10.4 CL150810-200 SUA96725 5,000 208 1 60 24 WL325410-200 SUA96568 2,500 480 3 60 3 WL325810-200 SUA97254 2,500 208 3 60 6.9 WL340410-200 SUA96787 4,000 480 3 60 4.8 WL340810-200 SUA99286 4,000 208 3 60 11.1 WL350410-200 SUA98951 5,000 480 3 60 6 WL350810-200 SUA92800 5,000 208 3 60 13.9 Rolls-Royce Group www.mtu-solutions.com 2 Air Filter Data Sheet DESCRIPTION Air filters offer engine protection and minimal downtime during normal " maintenance. The air filters on mtu generator sets are easy to install, durable, and reliable. - I; FEATURES °? - Designed to withstand severe intake pulsation and high humidity - Sturdy, self-supporting, one-piece construction - Lightweight and compact SPECIFICATIONS Airflow @ Inches of Water Restriction Weight Maximum Temp (refer to Airflow Diagrams below) mtu Part # m3/min (SCFM) m3/min (SCFM) m3/min (SCFM) Continuous °C Intermittent °C k9 ( lb) @ 4 in. H2O @ 6 in. H2O @ 8 in. H2O (OF) (OF) SUA106417 4.3(150) 5.1(180) 6.1(215) 1 (2.2) 83 (180) 105 (220) SUA90069 43.9 (1,550) 52 (1,836) 60 (2,118) 3.6(8) 83 (180) 105 (220) SUA86885 13.7 (485) 17.6 (620) 21.5 (760) 2.6 (5.8) 83 (180) 105 (220) SUA77166 3.8(135) 4.6(163) 5.3(190) 1.3 (2.9) N/A N/A SUA40198 3.1(112) 4.1(145) 4.8(170) 0.64 (1.4) 83 (180) 105 (220) XG3012100019 23.5 (830) 31.43 (1,110) 36.67 (1,295) 1.45 (32) 83 (180) 105 (220) XG2112100001 9.63 (340) 13.03 (460) 15.85 (560) 1.59 (3.5) N/A N/A XG2512100002 Dimensions Minimum (refer to Dimension Diagrams on next page) Removal mtu Part # Clearance Body Length (D) Body Diameter (A) Outlet Length (F) Outlet Diameter (C) mm (in) mm (in) mm (in) mm (in) mm (in) SUA106417 127 (5) 216 (8.5) 35 (1.38) 76 (3) 38.1 (1.5) SUA90069 400 (15.75) 318 (12.5) 48 (1.89) 198 (7.8) 38.1 (1.5) SUA86885 279 (11) 318 (12.5) 35 (1.38) 127 (5) 38.1 (1.5) SUA77166 172 (6.75) 216 (8.5) 27 (1.08) 75 (2.96) 38.1 (1.5) SUA40198 102 (4) 216 (8.5) 35 (1.38) 64(2.5) 38.1 (1.5) XG3012100019 381 (15) 318 (12.5) 35 (1.38) 152 (6) 38.1 (1.5) XG2112100001 267 (10.5) 267 (10.5) 35 (1.38) 102 (4) 38.1 (1.5) XG2512100002 N/A = Not Available MEA Rolls-Royce solution Air Filters Data Sheet AIRFLOW DIAGRAMS Airflow Diagram: SUA106417, SUA86885, SUA77166, SUA40198 DIMENSION DIAGRAMS OUTLET INLET Dimension Diagram: SUA106417, SUA86885, SUA40198 Rolls-Royce Group www.mtu-solutions.com "JC" CYLINDRICAL - CRITICAL GRADE SILENCER em TYPICAL ATTENUATION - 25 TO 35 dB(A) PRODUCTS' This silencer is designed for equipment operating in relatively quiet environments that require a high level of silencing. Applications include commercial, marine, stationary projects, etc. C1 I -- B C2 - L #{ E- - -F C3 B - - F - E 4- + - - E -�AF End Inlet/ End Outlet Side Inlet/ End Outlet Side Inlet/ Side Outlet 2.0 6 JCE-02-100071 42 JCS-02-200381 39.75 JCSS-02-310033 38.5 7.25 5.5 28 2.5 8 JCE-25-100072 42 JCS-25-200382 39.88 JCSS-25-310034 38.5 7.38 6.5 38 3.0 8 JCE-03-100073 43 JCS-03-200383 40.62 JCSS-03-310035 39.0 7.38 7.0 41 3.5 10 JCE-35-100074 55 JCS-35-200384 53.00 JCSS-35-310036 51.0 9.25 8.0 67 4.0 10 JCE-04-100075 56 JCS-04-200385 53.50 JCSS-04-310037 51.0 9.25 8.5 75 5.0 12 JCE-05-100076 68 JCS-05-200386 65.62 JCSS-05-310038 64.0 12.25 10.0 106 6.0 12 JCE-06-100077 68 JCS-06-200387 65.62 JCSS-06-310039 64.0 12.25 10.0 119 8.0 18 JCE-08-100078 92 JCS-08-200388 90.50 JCSS-08-310040 87.5 16.50 13.0 214 10.0 22 JCE-10-100079 108 JCS-10-200389 105.00 JCSS-10-310041 102.5 20.00 15.0 311 12.0 26 JCE-12-100080 120 JCS-12-200390 117.50 JCSS-12-310042 115.5 21.50 17.0 431 14.0 30 JCE-14-100081 132 JCS-14-200391 130.00 JCSS-14-310043 126.5 23.00 19.0 854 16.0 36 JCE-16-100082 160 JCS-16-200392 157.00 JCSS-16-310044 152.5 29.00 22.0 1267 18.0 42 JCE-18-100083 174 JCS-18-200393 171.50 JCSS-18-310045 166.0 33.00 25.0 1511 20.0 48 JCE-20-100084 203 JCS-20-200467 199.00 JCSS-20-310046 195.0 36.00 27.0 2718 22.0 54 JCE-22-90009101 230 JCS-22-90009091 226.00 JCSS-22-310047 221.0 40.00 30.0 3909 24.0 60 JCE-24-90009102 226 JCS-24-90009092 223.00 JCSS-24-310048 219.5 41.00 34.0 4830 Dimensions are in inches. Weight is in pounds and is approximate. STANDARD CONSTRUCTION • Dual shell construction to eliminate shell radiated noise and increase durability • Aluminized/carbon steel construction • Coated with satin black paint rated to 1200°F • Connections: - Male NPT on 3.5" and smaller -125/150# ANSI flanges on 4" and larger • Stainless steel and additional inlet/outlet options available - Contact factory for details CUSTOMIZATION • Chart refers to standard product offering • Custom configurations, materials, connections, overall dimensions, etc. • Contact factory with your project's design requirements and specifications 45 40 m 35 a 30 C 0 25 co 20 m 15 Q 10 5 0 Typical Attenuation Curve 63 125 250 500 1000 2000 4000 8000 Octave Band Center Frequency (Hz) =H.a Exhaust Silencing & Emissions Solutions I MIRATECH Prior Lake, MN 55372 1 phone (952) 440-9200 1 fax (952) 440-3400 1 www.miratechcorp.com 7 Isolator Pad Data Sheet DESCRIPTION These square -molded, neoprene pads can be used to compensate for inconsistencies in the mounting surface between the generator set base frame and the installation surface, or between the sub -base fuel tank and the installation surface, if applicable. They can be easily cut to any desired shape and can be used in multiple layers to increase deflection. NEOPRENE TYPICAL PHYSICAL PROPERTIES Hardness: 40A-90A Tensile Strength: 500 Elongation: 200 Tear Value: 50 Thermal Conductivity (K Factor): 0.30 0 1/2ofB B + _�1/2ofA A Heat Resistance @ 100 °C (212 OF) after 70 Hours: Change in Hardness: 10 Change in Tensile: -16% Change in Elongation: -60% Compression Set: 50% Lowest Working Temperature: -40 °C (-40 OF) Highest Working Temperature: 90.6 °C (195 OF) mtu Part Number Dim. A Dim. B Dim. C Hole Diameter Durometer mm (in) mm (in) mm (in) mm (in) SUA46904 101.6(4) 50.8(2) 6.35 (0.25) 20.638 (0.813) 50 SUA46905 152.4(6) 50.8(2) 6.35 (0.25) 20.638 (0.813) 50 SUA46906 254 (10) 50.8(2) 6.35 (0.25) 20.638 (0.813) 50 SUA46907 457.2 (18) 63.5 (2.5) 6.35 (0.25) 20.638 (0.813) 50 N 0_ SUA46908 457.2 (18) 76.2(3) 6.35 (0.25) 20.638 (0.813) 50 M CO SUA46909 457.2 (18) 457.2 (18) 6.35 (0.25) Not Required 50 M 0 SUA63015 203.2(8) 76.2(3) 6.35 (0.25) 20.638 (0.813) 50 SUA77843 101.6(4) 50.8(2) 19.05 (0.75) 20.638 (0.813) 60 SUA86147 457.2 (18) 76.2(3) 6.35 (0.25) 20.638 (0.813) 70 0 SUA95672 304.8 (12) 50.8(2) 6.35 (0.25) 20.638 (0.813) 50 SUA102408 457.2 (18) 76.2(3) 6.35 (0.25) 26 (1.024) 50 X54599100330 381 (15) 76.2(3) 6.35 (0.25) 22.225 (0.875) 50 Rolls-Royce Group www.mtu-solutions.com Eff s Rolls-Royce solution Fuel Water Separator Data Sheet (Diesel) 500FG (Non-Switchable) Filter assemblies are designed of heavy duty construction and three -stage filtration using 10 or 30 Micron filter element(s). High capacity water separation (99% water removal efficiency) and fuel filtration process protects engine components from dirt, rust, algae, asphaltines, varnishes, and especially water, which is prevalent in engine fuels. These filters are easy to service with clear collection bowl(s) and self -venting water drain(s). SPECIFICATIONS Racor Model Number: 500FG mtu Part Number (10 Micron filter element): SUA100603 mtu Part Number (30 Micron filter element): SUA95404 Generator Set Model Power Range (Standby): 230-400 kWe Generator Set Model Power Range (Prime): 210-365 kWe Height: Depth: Width: Weight (dry): Maximum Flow Rate: (one unit online) Port Size: Minimum Service Clearance: (above assembly) (below assembly) Clean Pressure Drop: Maximum Pressure: Water In Bowl Capacity (per bowl): Operating Temperature: PSI 0.5 0.4 0.3 0.2 0.1 29.2 cm (11.5 in) 12.2 cm (4.8 in) 14.7 cm (5.8 in) 1.8 kg (4 lb) 227 [ph (60 gph) 3/4 in - 16 UNF (SAE J1926 female threads) 12.7 cm (5 in) 5.1 cm (2 in) 1.7 kPa (0.25 psi) 1.03 bar (15 psi) 109 ml (3.7 oz) -40 °C to 124 °C / -40 °F to 255 °F 15 30 45 60 SAE J905 Fuel Flow Restriction Flow in Gallons Per Hour Note: Controlled lab tests. Field results may vary. A Rolls-Royce miff solution Diesel Fuel System Data Sheet Sub -Base Tank DESCRIPTION The sub -base fuel tanks used with mtu generator sets are manufactured and listed per UL142 and ULC-S601 standards for steel above -ground tanks. These certifications ensure that our tanks meet the structural and mechanical integrity requirements for mounting generator sets directly on top, providing our customers with a safe and efficient fuel storage system. These tanks are suitable for above -ground storage of STANDARD FEATURES — Normal vent — Emergency vent — Manual fill — Cam lockable fill cap — Basin drain (plugged) — Removable supply and return dip tubes — Leak detection — Black paint finish OPTIONAL FEATURES — Fuel fill drop tube — Level alarm — High fuel pre -alarm and low fuel level shutdown — Five -gallon spill/fill containment box with lockable hatch non -corrosive, stable, flammable, or combustible liquids that have a specific gravity not exceeding that of water. They are intended for installation and use in accordance with the codes referenced in the Certifications and Standards section. The secondary containment construction consists of a steel tank within a closed steel containment dike that is capable of being monitored for leakage. — Secondary containment — Electrical stub -up area: Provides space for generator set electrical connections and internal wiring capabilities — Baffles: Separate cold engine supply fuel from hot returning fuel (additional baffling as required for structural integrity) — Fuel level gauge: A direct -reading fuel level gauge with electric sender — Optional selectable accessories to meet regional codes/ jurisdictions — IBC certification 2012, 2015, and 2018 Eff s Rolls-Royce solution Fuel System Data Sheet Sub -Base Tank CERTIFICATIONS AND STANDARDS United States Canada U L 142 U LC-S601 In addition, this equipment is compatible with the following certifications when properly installed in accordance with all applicable codes, standards, regulations, and laws pertaining to the installation and application of the product. Reference the prevailing codes for installation requirements. United States Canada NFPA 30 Part 4: National Fire Code of Canada NFPA 37 CSA B139 NFPA 110 CSA C282 International Fire Code CCME PN 1326 SUGGESTED REGIONAL CODE REQUIREMENTS Pre-engineered accessories can be added to sub -base fuel tanks on 30-1,250 kW generator sets to meet regional codes/ jurisdictions. Reference the table on page 3 for available options. Rolls-Royce Group www.mtu-solutions.com PAC F►C POWER GROUP �7 Generator Set Drawings AM: NOTE GC TO VERIFY IN FIELD THAT MANUFACTURE REQUIRED CLEARANCES MAINTAINED. REPORT ANY DISCPREPANCIES TO ARCHITECT AND OWNER PRIOR TO INSTALL. SEE DC ENGINEERS COMMENTS. EXHAUST FLEX W/ 6" CLASS 150 FLANGE o a — STD AIR CLEANER G30-0101 i I I 0 �0� 457.2 [1 914.4 [36.0 1828.8 [72.001 8X 019.05 [0.751 2743.2 [108.001 MOUNTING HOLES 3886.2 [153.001 ENGINE CENTERLINE CONTROL BOX G30-0503 N = BATTERY CHARGER N o G30-0403 N Z O U REMOVABLE ACCESS PANEL Estimated Weight: 10,100 Ibs (less fuel) Final weight and dims to be provided upon completion r, h� m� mm V-4 °J2225 (o0887 EXHAUST FLANGE DETAIL A -A A A e uiu 1358.9 [53.501" 1422.4 [56.001 739.9 [68.50'1� PROPERTY OF PACIFIC POWER GROUP m 457.2 [18.00'1 914.4 [36.00" 1828.8 [72.001 2743.2 [108.001 O U R tcl O cl Lo N WATER HEATER/ G30-0405 BATTERY RACK G30-0401 EXHAUST FLEX W/ 6" CLASS 150 FLANGE POSITION 2, POSITION 1, BREAKER G30-0305 _ 1854.2 [73.00'] REAR FACE OF FLYWHEEL HOUSING 557.99 [100.71] EXHAUST FLANGE I I I 457.2 [1 914.4 [36.( 1828.8 [72.00' 2743.2 [108.00"] 3657.6 [144.00"] E CIRCUIT BREAKER ENCLOSURE DATA SHEET R BREAKER INFORMATION AND CONDUIT ENTRY ENGINE CENTERLINE !1 hW of J �1. m h` 8X 0�2pg [00.887 EXHAUST FLANGE DETAIL A -A A A 1358.9 [53.50" MOUNTING HOLES -1422.4 [56.00']- -1524 r60.00" - 8X 022 MOUNTING 609.6 " w o c� oz t` N x N w 44, 10/0/ l B [04 0 yOIFS 0� Q Rds-Royce sdut n 4;70 // ALL INDUSTRIAL PROPERTY RIGHTS RESERVED. DISCLOSURE, REPRODUCTION OR USE FOR ANY OTHER PURPOSE IS PROHIBITED UNLESS OUR EXPRESS PERMISSION RAS BEEN GIVEN. ANY INFRINGEMENT RESULTS IN UABILRY TO PAY DAMAGES. APPLICABLE MODELS: THIRD ANGLE PROJECTION D I M N S I O N /� �� YOU T MTU 6RO150 DS230 MTU 6RO150 DS250 MTU 6RO150 DS275 MTU 6RO150 DS300 DESCRIPTION: 230-300 kW Genset DRAWN TO SCALE DIMENSIONS: MM [INCH] ENGINE: John Deere, JD6090 WEIGHT (MIN -MAX): 2750-3555 KG 6063-7838 LB A 2020-04-01 UPDATED TITLE BLOCK DATE CREATED: I 201 8-08— 1 DRAWING NUMBER: XZG3000100130 SHEET: 1 of 2 REVISION DATE DESCRIPTION REVISION I DATE 2.00" NPT FUEL FILL 1.50" NPT FUEL LEVEL GAUGE 1.50" NPT FUEL RETURN 1.50" NPT FUEL SUPPY 5.00" NPT SECONDARY CONTAINMENT EMERGENCY VENT N N cD 1.50" NPT EXTRA M cq ,'nr, 2.00" NPT EXTRA 1.50" NPT LEAK SWITCH STl 17 oo Cl 0 0^ GENERATOR SET 5.00" NPT PRIMARY CONTAINMENT 1555.75 [61 EMERGENCY VENT 1835.15 [72.2 2039.90 [80.311 2.00" NPT NORMAL VENT 3006.90 [118.38'1 3032.30 [119.38'1 3657.60 [144.00'1 O v 8X 019.05 MOUNTING DESCRIPTION AREA [2.001 Lo ro ✓ABLE MS DRMING I PAOFERIY OF M ONSNE ENERGY CORPIXNRON MD WN01 K USED E%C N COMMON WIM M ONSRE ENE CORPORA MN POWER GNE ON PROJEM. W MO PN MORMON MY VOID MS DF MNG. M ONSNE ENERGY CORPOMION RESERAR N MM OF W DMWING. APPLICABLE MODELS: MTU 6RO150 DS230 MTU 6RO150 DS250 MTU 6RO150 DS275 MTU 6RO150 DS300 THIRD ANGLE PROJECTION DIMENSIONS: MM [INCH] CREATED: 2018-12-19 DIMENSIONALLAYOUT_ CRIPTION: 230-300 kW, 24hr, 530gal, Non —Code Ready, IBC SINE: WEIGHT: 1104 KG John Deere, JD6090 2434 LB ,WING NUMBER: SHEET: XZG3000100143 9 of 12 1 2 3 4 5 6 7 8 GENERATOR OUTLET BOX A A B B C C BREAKER 2 BREAKER 1 D — — — — — — L1 — — — — — — — — — Li - — — — — — - D ---- — L2------- — L2------- TO TO LOAD LOAD — — — — — L3 — 0 � — — — — — L3------- ------- N --- — — — — — — — N----�-- LEGEND GROUND FAULT CT WIRING CONNECTIONS NOTE: DVR DIGITAL VOLTAGE REGULATOR CB RATING CT RATIO *CT CONNECTIONS 1. WIRE NUMBERS ARE IN PARENTHESIS E ECU ENGINE CONTROL UNIT 2. SHORT DASHED LINES (------ ) INDICATE E GGS GENERATOR GROUND STUD 30-230A 50:5 X243 CUSTOMER CONNECTION Geeerd Tdmmmmm 19D 2788-"K MMS"/Smk m—/m- kv Fmfd/5m K4 GB UNDERVOLTAGE TRIP RELAY 250-450A 100:5 X1-X2 3. BREAKER ACCESSORIES ARE SHOWN IN THE T LdwwiM 150 8015 mom 1.000000 C K5 GB SHUNT TRIP RELAY 500-700A 150:5 X1-X3 TRIPPED OR OPEN POSITION Obeiflee gd�en K7 GB CLOSE RELAY 750-900A 200:5 X4-X5 Ted► �u ____ Nbrlmheff K9 GB OPEN RELAY 1000-1200A 250:5 X3-X4 __-- Obwflo9irfm pd S�' SurfooelflN5033 Nat9m ________ MGC MTU GENERATOR CONTROLLER 1500-1750A 400:5 X1-X4 obcron Tj� MN UNDERVOLTAGE TRIP 2000A 450:5 X3-X5 b MModef - - - - varadeiften 332 Semi�Prod ____ MX SHUNT TRIP 2250A 500:5 X245 Pmjeld- Nd Nr ____ P"�"^�� per MMN pdbn Die OF1 AUXILIARY SWITCH 1 2500A 600:5 X1-X5 Mafedd-!k/Yab"id-Ib. PBT SD PARALLEL TERMINAL BLOCK (GEN BREAKER ENCL) BELL ALARM (ALARM SWITCH)___- Iaen¢-Nr./Ref1b. F�deeion D ____ — XZG30K0000032 SDE BELL ALARM (OVERCURRENT TRIP SWITCH) AM D* m/Dohe Nana �e ____ ____ XDDC1 TERMINAL BLOCK (PANEL BACK) lor 23.03.22 Wdte d0hn XDAC TERMINAL BLOCK (PANEL BACK) of rwidw k.M Mor ---- XDCC TERMINAL BLOCK CUSTOMER CONNECT (PANEL BACK) 90E GPU FOR a.n . �004� ARRANGEMENT DRAWING F Si1 rt F R 0` °" �.�.� SlebBft ----BRKR OPTIONS ---- JD 230-400kW & "1./r-.lt. kideneg *./Reui m wrm MMOnNz-w--ge-Nr.lm-*g No. CAD02629939 Sed " b.5 PRO55974 Released B .. h� BREAKER OPTIONS 1/4 1 2 3 4 5 1 6 7 1 8 1 2 1 3 1 4 Nly 5 1 6 1 7 1 8 SINGLE FUEL WATER SEPARATOR FUEL LEVEL GAUGE AND FUEL LEAK SWITCH FUEL WATER SEPARATOR #1 XDN A (9) (1) •SWRCH OPEN AT 80% AND ABOVE m AFWS—L 8PF2 TANK CAPACITY XDIO (515) DELPHI M"GR2 DIB FMETRI—PACK SPLICE 1C (1C) 150 SERFS SPLICE 9J (9J) FIXES 48C TO 48D AT FUSE TO PILOT SOL (80) FS REDREW THE STARTER AND CONNECTIONS 22 ENLARGED MN FUEL PANEL A LITTLE (98) CORRECTED FUEL GAUGE AND LEVEL WIRE NUMBERS 21 B 19 DEUTSCH P (57) F M B SPUCE 9E (9E) DEUTSCH PLUG ERSfE SIDE PLUG DEUTSCH PLUG 1 (48) 50A FUSE LEGEND: ALT ENGINE ALTERNATOR 2 ^ BC BATTERY CHARGER ECU ENGINE CONTROL UNIT' EGS ENGINE GROUND STUD 3 (=) EN Im FLGS FUEL LEVEL GAUGE SENDER FlS FUEL LEAK SWITCH 4 06 WPIICE 9F FWS FUEL WATER SEPARATOR SM STARTER MOTOR 46A) STARTER POS 112 CA SMC STARTER MOTOR COIL 5 (lA) WEICE 1A LOW WATER LEVEL PROBE SMS STARTER MOTOR SOLENK)D C 6 (2) SPl10E 2 "- - R(48) DEUTCSH PLUG PIN 1 #12 GA 5E SOA RISE 48D) PILOT RELAY /12 GA ECU J 2 (1 B) SPLICE to 116 GA n� RADIATOR (9G) SPLICE 9F 016 GA e _ Wllf C 7 'B (21) DP PIN 11 #16 GA 21 GRN NOTES: (9B) SPLICE 9A /16 GA L2 6 (9C) SPLICE 9A J16 GA L3 1. WIRE NUMBERS ARE IN PARENTHESIS. SPLICE sE 9 (510) BC FAIL SB 1018 100B (1019) SPUCE 101 #20 GA p E C (100B) SPLICE 100 120 GA (9D) SPLICE 9A /16 GA (51A) SPUCE 51 J16 GA M2 L1 (48C) ENGINE STARTER /12 GA aec (9BC) ENO GND #12 GA o — �.J IiAT1ET' CHARGER PLUG SPLICE 57 10 (51 B) SPLICE 51 +16 GA L4 'B 510 ( ) 16 GA so DP PIN 9 0 ==� ( QF A B 32C (9H) SPLICE 9F 118 GA (51C) SPLICE 51 #16 GA. M1 11 (21) LOW WATER LVIL © 0 9H (32C) SPLICE 32 #20 GA •X XXX X SPLICE Ic LICE sd 12 0 DATA LINK CONNECTOR (SB) SPUCE S 120 GA (51D) SPLICE 51 #16 GA. (328) SPLICE 32A 120 GA M4 82 Ern DRAWING DESTINATION sd �® saucE w 13 (3) Swu SOL (100D) SPLICE 100 #20 G4. Al (X) WIRE NUMBER XXX DESTINATION D (101D) SPLICE 101 #20 GA. 81 X DES INAT10N TERMINAL p SPUCE 98 14 B4 sa --mg— ( P CE 2 15 +B (3) W"CSH PLUG PIN 13 Ill GA PILOT RELAY (48D) SOA FUSE 110 G4 � C3 (99C) BATTERY CHARGER PLUG PIN B 'B (GND) DP PIN 3 112 GRN 2A O 16 (9K) SPLICE 9F /18 GA ze (3A) SrAIiIFR SOL /10 GA A4 (48C) BATTERY CHARGER PLUG PIN A. SMS SPLICE s1 17 #2/0 GA (48A) SOA FUSE +10 GA MC 18 H4 (48B) ALTERNATOR }8 CA — 12/0 GA. 19 (52) REEL LEW PIN A FUEL PUMP C 2B (2B) SPLICE 2 #16 GA. JD HARNESS — — 9M (9M) SPLICE 9L #16 GA (3A) PILOT RELAY 110 GA laac ,anc — srucE aaa 20 002 f� 2A (2A) SPLICE 2 #16 GA. 21 (,M) RIEL LEVEL PIN 0 E SPLICE 1a Le 1n � 22 (, o) F„a LEVEL PIN c (SC) SPLICES (101C) SPLICE 101 #20 GA. Generd Tolsmoee ISO 27Be—mK Maeeelab/SR�e Y ; eo 00o FanLC�/5hs T T 6D e015 Masse 5¢e ISO 14105 E ,c 23 (100C) SPLICE 100 #20 GA. Tech CllWWllrIU — — — —Wei" sPLIOE Pa 9B gp 9D 24 (,so) space ,ss — TERMINATING RESISTOR PLUG Obeace P I6lcINlh Swfwae�imholl $Iw�aCe Plalsction ---- 1RMIIMI�Oi T Hdvmg,Mod,1,Gesei-& tD MDY — — — — ® 25 (s,) SeLrcE s, (48B) STARTER POS {� 8 GA. (120 OHM) varadlrif. ,_��332 SeIPLifi,idled Pmd ct, ____ p�,P,P,yF�_ ""7"'^ ---- srucE sr 26 (91a SUM SA pe�1�11( . ® --_ - XZG30K0000028 27 (101) SPIKE 101 -- - SPLICE lo0 SPLICE lol SPLICES 100 101 SC 28 (32) SPLJL'E 32 ALTERNATOR � EeWeJal1 � pay � ' Ww "O"O1•"�M/' I,��,�y � 0.032040 wfte Bohn M 1��4 �, g/r& — — — — ---- — — — — F LILI ,000 o s�°rob 29 (S) SPucE S JD AR ESS � . � a.B 1.041020 m8wilet any - ---- ARRANGEMENT DRAWING F.MOTORVEROBEWNG ENGINE JD b 00 a sP in pw FOR ENGINE WIRING 230-300KV I11-111./R-ur. AePld mjs—Nr./RevWon Ratios No. BealbeihngeeEadle/lihRryBk ZeidmwV—Nr./DrawIW No. CAD01859845 Sheet b.4 ---- Under Review �D! 6090 JD ENGINE 1/1 1 1 2 1 3 4 5 6 1 7 1 8 B PHASE CT park REGULATOR Drxz4ao 30 L1 LI_ GEN L2 X1 N lk�Lz- 5FE CONNECRON TO DKGR41S BELOW DT4 L3 LOAD � t3— N N— LOW W1E 30 N2 L-L LSD 190 110 W 208 120 220 127 230 133 190 ill's 50 200 zoe 120 20 220 127 T7 T1 T10 T4 TB T11 Te T12 75 T9 T2 (( DVR2400 TB1 30 FIN WGITAL REIWAR M24M FELD r+ r, Dlpg:R ourpur F_ F21 FELD E3 SENSING f3 VOLTAGE E1 Ell INPUT 3 7S,F PMG POWER a -(GND2) TO GGS 1 1 1 WIRE DVR2400 TO LINES 1.1, L2 & L3 Connection List Wire Number Terminal Name 70 P1-4 AU+ 71 P1-5 AU- 171 P1-7 UP 169 P1-8 DN 170 P1-11 DG DVR2400 P1 CONNECTOR Terminal Name Description P1-1 IB1 Generator Phase B CT- terminal 1 P1-2 1B2 Generator Phase B CT- terminal 2 P1-3 A_L Auxiliary current loop (DVR2500 only) P1-4 AU+ Auxiliary input positive P1-5 AU- Auxiliary input negative P1-6 EXC Excitation disable contact input (active closed) P1-7 UP UP contact input (active closed) P1-8 DN I DOWN contact input (active closed) P1-9 DRP Droop disable contact input (active closed) P1-10 QRP VAR/PF made disable (active closed) P1-11 DG Digital ground P1-12 NO Contact output normally open P1-13 COM Contact output common P1-14 NC Contact output normally closed THREE PHASE CONNECTIONS THREE PHASE CONNECTIONS Cr Ems' 81��^°"S �c F-T GEN VOLTAGE SENSING I FGEN VOLTAGE SENSING GEN CURRENT SENSING 4VOL a BELOW easy !---� G MAC NG GVA GVB (;VC GVA GVB GVC n GIA L 8 E G 8 ffi F1 F3 3 G7 GB G9 G7 GB N SEE CONfECIIONS SEE CONNECTIONS BELOW BELOW X1 CT1 N GEN X1 5EE COMMONOwMw BELOW RTD RID TO Am I _- I BRIG ENCLOSIN *GGS --- L2— TO LOW �, em,er mxaanu wx �ae�oaa m.�.rw.Awm iero. x. PMU22 12 13 IMii 07 EMM ARRANGEMENr DRAWING -ARRMnENr DWG GEN JD 230-300 r N CA 00 a �o CA 0 ca 0 0 K7 2-0 0 to _ 7• W z a S I = CD a +� _ m y rt fD 1 � a r^ m CD oCD N rn �o CD 0 CA J 0 < o0• O = CD Z � N• rt 0 CAD Z 0 �= < to CD 0 a c)Cb d C CD O am CD M j v� Cn0 �n 4 g 9�RNm a �-0• �n oac s� CD �0 C C N= Qd N CD CiS �• C CD CA ' 1 0 .••t0 p C S 7 N I I !\ Q m o C', � CD S o 2= 7 rtCD y � �•� Gsa� O Z CAD �. O �, CD rt= 0 n� fD fD C CD O C y.Cp•O O SC<D rt �, � ,••� O n D T�C0 O CD - p C C CC'CD 7 rt7�CN =rti'�� Z N COD o=0 I ICD I o•= 1 s I I 1 0 N to C =m CD = a n I = 0 I I 1 °Oo m C oaCD 0 cc r-4 Cb cc I C:l s s _� m D I � -3 o stern rn CD C O' 1 C rt CCD Z CD D 00 C t0 N INS N O C F z- �- 7 CD C=D O N Z S LA _ D cD CT CD Cn71 7C \ I n '_�' . n CO tiO 0• 0 N O N O N N\ O v N iv o o . = cc = o CD CD 0 j Z O n n o CD Z CA w N cn O O O 7� CAD CAD I C) W c omc orn in rtCD 1 D I U3 N Z m'C.D-00m 0 Z 4 _ \ m -0= I c Cb CD m m CPA0 a m ti rn Z o ?' cb F 1 c�ZE I o 1 0 I I CD I 1 _ 0 QD 70 CD 1 y 1 Qo C7 O cu n � 0 0 D z rTI D (1 N) XDDC1 BPF2 *D (20A) K8 14 (30) MGC 52 + W T N � 0 Nx m 70 I *D (9C) XDDC1 BN M_�_M0 ummc0 Cr) -*D (600) XDIO D07 (20) MGC 46 *D (GND3) BPS #12 GA GRN 0 7 1 m I o n *D (3) XDIO CNK *D (1A) XDDC1 BPF1 *D (2) XDIO RUN *D (1 B) XDDC1 BPF1 — *D (32) XDIO PRE *D (1 C) XDDC1 BPF1 (20) ESP 31 *D (101A) XDCAN C1L *D (100A) XDCAN C 1 H *D (C1-3) XDDC1 BPF2 (30) AL+ *D (97) XDIO D02 *D (23) XDIO D01 *D (C4-6) XDIO C4-6 *D (26) XDIO D04 *D (D05) XDIO D05 *D (D06) XDIO D06 *D (C7-9) XDIO C7-9 *D (401) XDIO D07 *D (400) XDIO D08 *D (600) XDIO D09 *D (C10-12) XDIO C10-12 II, *D (GND1) XDDC1 GND #12 GA GRN *D (9A) XDDC1 BN *D (50A) XDDC1 BPF1 50A *D (RDP-) XDCC RDPL *D (RDP+) XDCC RDPH *D (98) XDIO FLVL 98 *D (9) XDDC1 BN *D (485L) XDCC 485L *D (485H) XDCC 485H *D (D116) XDIO D116 - *D (D115) XDIO D115 - *D (D114) XDIO D114 - *D (ATS2) XDCC ATS2 - *D (DO12) XDIO D112- *D (DO11) XDIO D111- *D (DO10) XDIO D110 - *D (156) XDIO D19 *D (515) XDIO D18 *D (55) XDIO D17 *D (500) XDIO D16 *D (510) XDIO D15 *D (506) XDIO D14— *D (57) XDIO 3 *D (21) XDIO 2 *D (ATS1) XDCC ATS1 MR ff 12 Al H KI *D (DO10) XDIO DO10 *D (DO11) XDIO D011 *D (D012) XDIO D012 OUT 10 OUT 11 VOLT NUETRAL OUT 12 � *D (N) XDAC NG H v H D (GND4) XDAC GIAC —*D (34) XDAC GIA D (GND5) XDAC GIBC *D (35) XDAC GIB D (GND6) XDAC GICC —*D (36) XDAC GIC x�v>< x J� D � v j Trn N O z *D (G9) XDAC GIC *D (G8) XDAC GIB *D (G7) XDAC GIA I w N Z O X X X X <M M:pl;z —M_M m (Dw n c) Z^ m V ) v' m m m m � m < pN 70 mUwDD -4mmDDDK:OD D D zDzzzM=mr��rrrr m� �igym � - r m I'T1 r- r r- r- ��mmmmm mrncccno�°�° v m. z z cl�T1N Z Ln 70�70� = = = = ��70 tnz m OM ��c�� v �Z 000�cr�c o -i-j z o n D n C O m Cn c7 n iv cn CZ_c O� OCrD�v m N Z z z Z 0 Z O r 00 0 Z r cn Z m v i IL 0 m I o I c� I ao I D 1 2 3 4 5 6 17 8 9 10 1 11 1 12 1 13 1 14 15 1 16 IA M= Ic M MIII IF I M© IL I 1 1 19 16 57A 20 20 21 16 98A 22 16 80 23 20 24 20 100 25 16 51A 26 16 9H 27 20 101 28 16 32A 29 20 S 1 1 Aenderungsbeschreibung/Description of revision INITIAL RELEASE Buchst./Rev.Ltr.1 Aenderungs—Nr./Revision Notice No. Possmass Abmass in _ 3 PR064716 Fit Deviation m 6 7 8IN 9 10 11 12 13 kommt vor, Bearbeitungsstatus/Lifecycle Released 1:1000 D3, AEM ANALOG EXPANSION MODULE AL ALARM BUZZER ALT ENGINE ALTERNATOR BC BATTERY CHARGER BPGS BACK PANEL GROUND5RID CEM CONTACT EXPANSION MODULE DGC DIGITAL GENSEf CONTROLLER B DGS DOOR GROUND STUD DVR DIGITAL VOLTAGE REGULATOR ECUS ENGINE CONTROL UNIT STUD ESP EMERGENCY STOP BUTTON F4-10 FUSES 15 AMP F5A TUBE 5 AMP F15A TUBE 15 AMP F20A TUBE 20 AMP KF8 E-STOP RELAY R1 RESISTOR 120 OHM X� W XDDC1 TERMINAL STRIP (CONTROL PANEL) XDIO TERMINAL STRIP (I/0 CONNECTION) � XDAC TERMINAL STRIP (AC CONNECTION) XDCC TERMINAL STRIP (DC CONNECTION) oIIIIIIIIIIIIIIIIIIII NOTES: 1. WIRE NUMBERS ARE IN PARENTHESIS. 2. WIRING IS #20 GA. UNLESS OTHERWISE SPECIFIED. 3. CONTROL PANEL WIRING IS #20 GA. UNLESS OTHERWISE SPECIFIED. E 4. TOP NUMBER INDICATES TOP DECK, BOTTOM NUMBER INDICATES BOTTOM DECK. FI GI HI *X X XXX X *X DRAWING DESTINATION (X) WIRE NUMBER XXX DESTINATION X DESTINATION TERMINAL K All emeintoleranzen General Tolerances ISO 2768—mK Massstob/Scale Masse/Mass kg — — — — Famat/�ze A Tolederun Tolerancing ISO 8015 Masse Size ISO 14405 Ausfuehrung u. Lieferung Tech. Characteristics ---- Oberflaechenangaben nach MTN5033 Surface Specification per MTN5033 Werkstoff Material -------- Oberflaechenschutz Surface Protection — — — — Verwendbar fuer Typ Applicable to Model ---- Allgemeine Fertigunggs— vorschriften nach EN 332 Production Specification per MMN 332 Sandhurst A.11_"" Y1 Holbzeug,Modell,Gesenk Semifinished Product, — — — — Pottem,Die Projekt—/Auftraggs—Nr. Project/Order Igo. ---- Referenz—Nr./Ref.No. Emission ID Material—Nr./Material—No. XZG3064400019 AIIe Rechte aus Schutzrechtsanmeldungen vorbehalten. Weitergabe, Vervielfdltigung, oder sonstige Verwertungg ohne Zustimmunqq nlcht gestaitet. Zuwiderhanalungen verpflichten zum Schadensersatz. All industrial property rights reserved. Disclosure, reproduction or use for any other purpose is prohibited unless our InXfringementnresUltshnsliabilltygto given. damn es. ACAD Datum Datum/Date Name N Benennung�tle ---- ---- — — — — ARRANGEMENT DRAWING MGC 2000 SYSTEM DRAWING L rsteller 12.11.2020 roenke do ��arb. an a 2101 2021 snaza kurt 0 24.��.2�2� CarStell d Gepr. 24.��.2�2� CarStell d Q��CI!U Zeichnungs—Nr./Drawing No. CAD06964947 Blatt Sheet 2 2 Beschreibun Descri tion — — — — 9/ P 14 15 16 1 0 1 1 1 1 0 7 8 B C 0 E F- P3 CEM-2020 P2 24 CONTACT EXPANSION MODULE 65 GLOBAL ALARM 25 OUTPUT OUTPUT 64 LAW ENGINE TEMP 19 25 PRE -ALARM 26 63 27 62 EMERGENCY GLOBAL 28 OUTPUT OUTPUT 61 SYSTEM PRE -ALARM 20 26 SUPPLYING LOAD 29 60 30 59 UNIT NOT IN 31 OUTPUT OUTPUT 58 FUEL LEAK AUTO 21 27 PRE -ALARM 32 57 33 56 LOW FUEL OU22UT OUTPUT LOW BATTERY LEVEL 34 55 VOLTAGE I PRE -ALARM 35 54 PRE -ALARM 36 53 LOW OIL OUTPUT OUTPUT BATTER( PRESSURE 37 23 29 52 OVERVOLTAGE PRE -ALARM 38 51 PRE -ALARM 39 50 HIGH ENGINE r TEMP jl 40 OUTPPUT 0 49 SPARE PRE -ALARM 41 30� 48 42 IN 21 43 IN 22 44 IN 23 23 45 IN 24 SPARE OUTPUT 22 LOW COOLANT 13 LEVEL ALARM 46 IN 25 21 47 IN 26 20 66 OUTPUT 19 HIGH ENGINE GB OUTPUT 14 TEMP ALARM CLOSED 67 18 31 68 17 LOW OIL 69 OUTPUT 16 PRESSURE GB 70 OUTPUT 15 15 ALARM TRIPPED 32 j 71 14 72 OUTPUT 13 OVERSPEED OUTPUT 16 ALARM SPARE 73 33 12 74 11 75 OUTPUT fToOVERCRANK OUTPUT 17 ALARM SPARE 76 34 9 77 8 78 OUTPUT 7 ENGINE OUTPUT 18 RUNNING XDDC1 SPARE 79 35 6 j 80 XDDC1 81 Pi SPARE 82 OUTPUT BAIT+ } 50) BN 83 36 BAIT- - (9) SHIELD (GND) 14GA. GRN G 6 �8� GANL TO (101) XDCAN CANH HI (100) 101 84 85 86 87 88 89 100 13-24 1Adc 30Vdc FORM C OUTPUTS OUTPUTS 25-36 4Adc 30Vdc FORM C * RESISTOR PLACEMENT: SINGLE MODULE -1 RESISTOR 2 OR MORE MODULES - ONLY 1 RESISTOR REMOVE RESISTOR AT XDCAN 100 AND 101 LEGEND: D1 DIODE 1 D2 DIODE 2 ESP EMERGENCY STOP PUSHBUTTON F4 FUSE ATO 3A F5 FUSE ATO 3A SM STARTER MOTOR SMC STARTER MOTOR COIL SMS STARTER MOTOR SOLENOID XDCC TERMINAL BLOCK CC XDDC1 TERMINAL BLOCK DC XDDC1 TERMINAL BLOCK DC TB4 TERMINAL BLOCK 4 Aendenzipbeachrelbung/Description of revielon UPM O MOM 10 MW AM =N M AM ON PACE 2 Buchet./Rev.Ltr. Asndemnga-Nr./Revision Notice No. d.3 PR059808 FIELD INSTALLED BREAKGLASS REMOTE E-STOP REMOTE 120) XDCC RESP ESP 9 XDCC BN BREA.KGLASS MIX AEEEa OEM XDCC ON * XDCC ww MEN MIMa E-W a 1191ALID (ON PMEL MIX DING) BATTERY CHARGER CUSTOMER CONNECT 120VAC L N G TB4 L N G MX:RO(alus : :: &TIBtf •--: CRAM _• TB1 L N G + - 8 4 MNY(OGENIUS : e C♦NRGEH m y ROM TEMP � OPTIONAL RE1101E 7EMP SENSOR - NOT POIAAIIY XDIO SEI6RNE (9) BATTERY CHARGER NEG. (48) BATTERY CHARGER POS. SMS SM MICROGENIUS2 DC OUTPUT 24V 10A DC 15A DC 300W 450W ACINPUT 120VAC 2.SA 3.75A FOR AC CONNECTIONS- 14GATHHN WIRE A 1M L9 M 0M Tee/Mass , Ift ,je E 1.000000 C Tech. Chamciemitics - - - - nach MTN5033- Surko peCS rticallon MIN50 wenarm Material -------- Oberfloechenschatr Surface Protection - - - - Verwendbar fuer Typ Applicable�troMod-el - - - - Allgemelne FerBgungs- wrachriPoen oath MMN 332 per M N 33� Halbzeug,Modell,Geaenk Semifinished Product ---- Pottem,Die Pm� No, Nr. ---- Material-Nr./Material-No. XZG30K0000037 Referent-Nr./Ref.No. ---- Emission ID ---- ---- — _ Alle echte aua Schutrrechbonael�� kft tum "gnta'eserved° — fara")' el rm.I �iso�pImhib°dbe�d un�lessnour 1 ganeM roaults in Tiablllly to pay ACAD Datum/Date Name Benerinu rile - - - - ---- ---- ARRANGEMENT DRAWING ----CONTROL - - - - OPTIONS kammt �/Prequen� ler 15.072020 shaik forh 15.012020 31.071020 siebeft 'o 31.U72020 Slebeft '0 Bearbeitungsstalus/Lrfeaycle Released OL72MBe-hrol1-WDea«iptian zednunga-Nr./Drawing No. CAD02668139 MR ssw OPTIONS 1/2 PAC F►C POWER GROUP Documentation s 2 Performance Assurance Certification. TESTING PROCEDURES Prototype We have been producing superior generator sets for more than six decades. Understanding the importance of reliable, cost-effective products, we have developed industry -leading test procedures to ensure we exceed this criteria. Our testing program confirms that our customers will receive products of the highest quality. Our Performance Assurance Certification (PAC) certifies that every MTU generator set undergoes rigorous prototype testing including the following: Prototype Test Procedures — Rated Load (NFPA 110) All generator set models will produce the nameplate -rated load within the design tolerance of the generator set. — Extended -run Testing All generator set prototypes have been subjected to extended run-time testing. — Transient Response Analysis (ISO 8528-5) All new generator set models have undergone transient response analysis per ISO 8528-5. — Torsional Analysis All generator set models have undergone torsional stress analysis. — Engine Cooling System All generator set models will cool sufficiently within the ambient design conditions per each model. — Anticipatory Alarms and Shutdowns The pre -alarms and alarms function appropriately to protect the generator set from any foreseen unnecessary failures. — Vibrational Analysis (ISO 8528-9) All new generator set models have undergone vibration analysis to ensure that each engine -generator coupling is balanced and that there is no destructive resonant vibration. — Noise Analysis (ISO 8528-10) All generator sets undergo airborne noise analysis using the enveloping surface method. Prototype Test Standards MTU generator sets are compliant with many different codes and standards. Our validation philosophy and performance are regularly reviewed to ensure continuity with these codes and standards: UL2200, CSA, EPA, NFPA 99—Health Care Facilities, NFPA 70— National Electrical Code, NFPA 110—Standard for Emergency and Standby Power Systems, Department of Labor and Industry, NEMA MG 1—Motors and Generators, and MIL-STD-705-c. Factory Acceptance Our factory testing is performed with the same extreme diligence and attention to detail that is given to the prototype testing process. Every MTU generator set receives a complete factory acceptance test that certifies and ensures the system will function in accordance to every specific application. Test metering has an accuracy of 1.3% or better. This metering is calibrated a minimum of once per year and is directly traceable to the Bureau of Standards. Factory acceptance testing procedures — Insulation Resistance Inspection (301.1c)* — High Potential Test (302.1b)* — Alternator Overspeed 0 min.)* — Engine Inspection — Generator Inspection — Resistances Inspection (401.1b) — Exciter Field Stator — Alternator Armatures — Mounting and Coupling Inspection — Engine Fuel Oil System Inspection — Engine Lube Oil System Inspection — Engine Cooling System Inspection — DC Charging System Inspection — Circuit Breaker Inspection — Anticipatory Alarms and Shutdowns Inspection (505.2b, 515.1b, 515.2b) — Optional Equipment Inspection (513.2a) — Load Test Inspection — Full Nameplate -Rated Load — No -Load Inspection — MAX Load @ 1.0 P.F. (640.1d) —MAX Load @0.8P.F. — Block Loads @ 0-25%, 0-50%, 0-75%, 0-100% — Phase Balance and Sequence Inspection (507.1d, 508.1d, 516.1a) * Performed by Alternator OEM Performance Assurance Z Certification. �J OPTIONAL TESTING Factory Acceptance Extended -run factory acceptance testing In some cases, extended -run testing may be requested. Unless specified otherwise, extended -run testing will be performed in the following manner: — Full nameplate -rated load — Standard readings taken every 15 or 30 minutes Standard readings recorded during load test inspection — Run Time — Frequency — AC Voltage — Exciter Field Voltage — AC Amperage — Exciter Field Current — kVA — Lube Oil Pressure — kWe — Engine Coolant Temperature — Power Factor — Ambient Temperature Witnessed factory acceptance testing Witnessed factory tests must be scheduled and approved at least four weeks prior to the generator set's scheduled shipping date. Any requests for witnessed factory testing after this four -week period must be approved by the Regional Sales Manager and are subject to additional fees. Witnessed extended -run factory acceptance testing Witnessed extended -run tests must be scheduled and approved at least four weeks prior to the generator set's scheduled ship date. Any requests for witnessed extended -run testing after this four -week period must be approved by the Regional Sales Manager and are subject to additional fees. Additional factory acceptance testing Additional testing is available upon request. The following is a list of supplementary tests which can be performed on MTU generator sets. Non-standard testing is subject to additional charges. Additional testing procedures — Start and Stop Test (M I L-STD-705c 503.1c) — Remote Start and Stop Test (MIL-STD-705c 503.2c) — Overspeed Protective Device Test (MIL-STD-705c 505.2b) — Insulation Resistance Test (MIL-STD-705c 301.1c)* — Open Circuit Saturation Curve Test (MIL-STD-705c 410.1b) — Temperature Rise Test (MIL-STD-705c 680.1c) — Frequency Range Adjust Test (MIL-STD-705c 511.2c) — Low Oil Pressure Protective Device Test (MIL-STD-705c 515.1b) — Over -temperature Protective Device Test (MIL-STD-705c 515.2b) — Controls, Direction, and Rotation Test (MIL-STD-705c 516.1a) — Frequency and Voltage Regulation, Stability, and Transient Response (MIL-STD-705c 608.1b) — Voltage and Frequency Regulation (MIL-STD-705c 614.1b) — Voltage Dip and Rise for Rated Load Test (MIL-STD-705c 619.2c) — Regulator Range Test (511.1d) — Maximum Power Test (MIL-STD-705c 640.1d) — Fuel Consumption Test — Vibration and Mechanical Balance Test (ISO 8528-9) — Sound Test (ISO 8528-10) * Testing conducted by generator OEM �o�scna d �, '��` International �' n U` CANADIAN STAYOAROS i `�J 1 Organization for ASSOCIATION $�� S ��ri Standardization 4 J Prototype Test Summary (PTS) A Rolls-Royce 9WO solution Prototype testing is administered to validate the electrical and mechanical design integrity of the generator set. The results indicated below summarize testing performed on the prototype of thespecified generator set model. Thisform of testing is only conducted on standard factory prototype generator sets. Results may vary. GENERATOR SET MODEL(S): I mtu 6R0150 DS300 Rep. Prototype Model: mtu 6RO150 DS300 Test Date: 6/18/2018 kW: 300 kVA: 375 V o ltage: 480 Hz: 60 ENGINE/GENERATOR Engine Manufacturer: John Deere Engine Model: 6090HFG86 Engine Fuel: Diesel Generator Manufacturer: Marathon Generator Model: 432CSL6212 Voltage Regulator Model: SE350 PMG Equipped: ❑ Yes N No OPTIONS Enclosure Level: Level Silencer: Unit MountedL3 Air Filtration: Standard TEST SUMMARY TEST TEST RESULT Transient Performance NFPA-110 One Step: N 100% ❑ Other. Specify: _% Certifies that the engine generator -set model Full Load Acceptance: has undergone transient response analysis Voltage Dip: 46.1 % Recovery Time:2_9 seconds per ISO 8528-5 0 Frequency Dip: 18.4 /o Recovery Time:2_7seconds Steady State Performance Frequency Regulation: Voltage Regulation: Certifies that voltage deviation and harmonics 017 +/- % Regulation Overall 0.19 +/- % Regulation Overall are within acceptance tolerance range per 60.21 Maximum Hz 479.1 Maximum AC Volts ISO-8528-5 at full load 60 Minimum Hz 477.33 Minimum AC Volts Torsional Analysis ® Complete Certifies that the generator set has undergone torsional stress analysis and is not subjected to torsional stresses that could be harmful to the unit Cooling System 50 °C (122 °F) Maximum Ambient Temperature Certifies that all generator set models will cool 507.6 m3/min (17,926 SCFM) Radiator Air Flow sufficiently within the ambientdesign conditionsper each model at referenced enclosure level Sound Data 75.1 dBA @ 7 m (23 ft) at full rated load Certifies that sound data is within the acceptable The sound value is representative of the specified prototype at the time of tolerance range per ISO 8528-10 at referenced testing and is subject to alteration due to technological advances. Please enclosure level contact your mtu representative for the most recentenclosure and sound data. Vibrational Analysis N Complete Certifies that new generator set models have undergone vibration analysis to ensure that each generator coupling is balanced and there is no destructive resonant vibration per ISO 8528-9 0 0 Rolls-Royce Group www.mtu-sotutions.com Page 1 of 1 PACIFIC Page 1 of 3 POWER GROUP PROJECT NAME: GENERATOR START-UP REQUEST CUSTOMER/CONTRACTOR: SITE CONTACT NAME: SITE ADDRESS: SITE PHONE: E-MAIL: The attached checklist must be fully completed, and a signed copy of this form e-mailed or faxed to our office to schedule the inspection and startup. Pacific Power Generation, upon receipt of completed form and confirmation of site readiness, will be in contact with you to confirm viable dates/times. Note: we will do our best to accommodate your preferred dates based on technician availability. Please complete all pages and e-mail orfax to: Amanda Nokes anokes(cDpacificpowergroup.com (253)395.9077 office (253)395.4145 fax *Full payment to be received per Pacific terms and conditions prior to the start up being scheduled* *A minimum of 4 weeks advance notice is requested* Please do not schedule occupancy inspections or other inspections that require a functioning generator until the generator has been started up. Pacific Power Generation will not guarantee service if start-up is requested sooner than this time. Requested/Preferred Start -Up Date: Alternate/Optional Date(s): Number of people expected to be present at the instruction session: *Training will be performed the same day as start-up unless previously agreed upon with PPG Sales / PM Staff.* Note: If training is required, the owner must be present during the time of start-up. If a separate trip is required normal time and material rates will apply. PACIFIC POWER GROUP Page 2 of 3 Pre Start -Up Checklist PROJECT NAME: Please complete and sign off on the following to verify that your generator is ready for start-up and testing. Be sure that all of these requirements are met before our Service Technician arrives on the job site. If start-up and testing are scheduled but the generator and/or transfer switch are not ready and additional time or subsequent trips to the site are required, you will incur additional charges. In addition, if improper or incomplete installation requires the technician to make another visit, or if the technician is asked to do any additional work not covered under normal start up parameters, this time will also be invoiced at standard rates. GENERATOR: Generator Anchored to Foundation AC Power to Block Heater — DO NOT ENERGIZE AC Power to Alternator Strip Heater — DO NOT ENERGIZE AC Power to Battery Charger — DO NOT ENERGIZE Battery Charger Wired to Generator Controls (if not factory installed) Batteries Installed (if not factory installed) Vibration Isolators Properly Installed/Adjusted (it applicable) Remote Estop Installed and Wired to Generator Control Panel (if applicable EXHAUST AND COOLING SYSTEM: Exhaust System Installed and Insulated (if required) Muffler Mounted and Rain Cap installed Air Inlet Supply Properly Sized and Installed (indoor installations) Air Outlet Properly Sized and Installed (indoor installations) Remote Cooling System Installed, Flushed, Filled and Tested (if applicable) FUEL SYSTEM: All Fuel Connections Installed Adequate Fuel Available for the Required Start -Up and Testing Diesel Units only: Day Tank / Remote Tank Installed, Plumbed, Wired (if applicable) Natural Gas/Propane Units only: Adequate Pressure to the Secondary Regulator has been confirmed Natural Gas/Propane Units only: All Required Valves and Properly Sized Inline Step -Down Regulator Installed Flexible Connection Installed Between Generator and Rigid Fuel Piping Vent Pipes and Vent Caps Installed AUTOMATIC TRANSFER SWITCH: Electrical Interconnections completed. AC Generator Power Leads to the Transfer Switch Transfer Switch Auto Start Leads Connected to Generator Utility Power Available to Automatic Transfer Switch All Remote Annunciator and/or Remote Operation Wiring are Landed at the Transfer Switch REMOTE FUEL FILL STATION: Fill Station Installed, Solenoid Valve Inserted per Directional Arrows and Plumbed to the Tank Fill AC/DC Power Provided and Connected 90% Full Alarm and 95% Critical Full Alarm and Shutdown Wired to the Floats FIRE COMMAND CONTROL (FCC) PANEL: Installed, Wired to Generator Control Panel All Automatic Transfer Switches and AC/DC Power Provided and Connected Page 3of3 PAC/FIr POWER GROUP All wiring is the responsibility of the installer. All interconnected wiring (include wiring for the remote start at generator and ATS's, AC, Control and Remote Annunciator). AC and DC wiring run in separate conduits per NEC and connected prior to start-up Please provide the following information: Parking in close proximity to the generator is required, approximate distance: Feet Length of cable required to hook load bank trailer to generator breaker disconnect, if applicable: Feet (100' limit per our quote and approved submittal) Location of the generator (outdoor, basement, roof top, garage, etc.): The warranty period begins when the start-up and commissioning has been completed. By signing below, I verify that this system will be ready for startup and testing on the date I request. I also verify that I have read and understand the above statement outlining additional charges for subsequent site visits and the start of the warranty period. I am authorized to obligate the above contractor for these charges. Print Name: Signed: Company: Date Phone # THESE ITEMS MUST BE COMPLETED PRIOR TO START-UP. FAILURE TO COMPLETE ALL THESE ITEMS WILL REQUIRE THE TECHNICIAN TO RETURN AT ANOTHER SCHEDULED TIME. THIS INITIAL VISIT WILL BE INVOICED TO YOU THE CONTRACTOR. TO SCHEDULE THE 2ND VISIT OF YOUR START-UP, A PURCHASE ORDER MUST BE SUBMITTED. 24 HOUR NOTICE IS REQUIRED FOR ANY START UP CANCELLATION Note I t is orm does not appear it it a e ie ds, na igate to Edit > Preferences > Documents > PDRA View Mode In t e View documents in PDFtA mode drop do n ist, se ect Never C ick OK Form B - Engine Generator Set Installation and Commissioning Instructions Engine This report must be completed and signed by an MTU certified Model Number: commissioning technician in order to accomplish all requirements Serial Number: of the MTU Limited Warranty. This report includes the physical installation checkups and commissioning procedures for all Power: control versions, as well as open and enclosed generator sets. Fuel Type: After completion, a signed copy must be provided to each of the following: 1. Distributor/Dealer 2. Owner 3. MTU Regional Warranty Department Applicant Contact Details Distributor/Company: Name: Telephone: Email: Project Details Project Name: Project Number: Site Address: Start -Up and Commissioning Start Date: Start -Up and Commissioning Completion Date: Engine Generator Set Nameplate Model Number: Serial Number: Rating: Hz: kW: kVA: Volts: Phase: Amps: RPM: ❑ Diesel ❑ NG ❑ LP Vapor ❑ Liquid LP ❑ Other Generator Manufacturer: Model Number Serial Number: AVR Type: kVA: Voltage: Phase Rotation Hz: Current: Breaker (MTU Delivery El Yes El No) Manufacturer: Model Number: Serial Number: Voltage: Current: Poles: ATS (❑ Yes ❑ No) Manufacturer: Model Number: Serial Number: Voltage: Current: Poles: Controller Manufacturer: Model Number: Serial Number: Firmware Version: ME A Rolls-Royce solution Form B - Engine Generator Set Installation and Commissioning General Engine Room Requirements (Open Power Units) Application: ❑3AContinuous ❑3BPrime Yes No N/A ❑3D Standby ❑3F DCCP Engine room is located as close as practical to the ❑ main consumer ❑ ❑ ❑ Space for maintenance is left around the engine Load test type on El Building load ❑ Load bank generator set ❑ ❑ ❑ site: ❑Grid parallel ❑ None Battery powered back-up lights available ❑ ❑ ❑ Load test not possible because: Engine Generator Set Room Ventilation Yes No N/A Engine Generator Set Application ❑ Installed in building ❑ Containerized ❑ Enclosed Prestart Safety Checks/Environmental Check Commissioning performed by an MTU certified commissioning technician Personal protection equipment is available and functional Access only for authorized personnel Emergency escape routes are unobstructed (no loose materials, parts, or tools) and labeled Danger spots are indicated (e.g. trip hazards, beams, pipes) Control panel/engine area is unobstructed All warning plates and instruction labels are properly in place Genset room is free of debris, dirt, dust, loose materials, parts, and tools Air ducts are free and clean Engine generator set is leveled; mounting bolts secure Shipping blocks are removed For two -bearing generators, check for proper alignment Heat protection covers are installed Engine Generator Set Room (Equipment) Battery powered emergency light is installed Fire extinguishers are in place First aid kit is in place Oil resistant floor coating Spill containment system in place Fire extinguishing system ❑ Water ❑ COZ ❑ Chemical ❑ None Yes No N/A ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Intake and exhaust opening properly sized and louvers installed Flexible duct section installed Radiator duct properly sized to louver Proper air flow direction past alternator and then the engine Engine room inlet air filter in place Weather/animal guard is fitted to intake and outlet Self -Contained Engine Generator Set Ventilation Engine generator set intake positioned away from obstruction to airflow Radiator discharge positioned away from prevailing winds Sufficient clearance around self-contained engine generator set for airflow Air Inlet and Outlet Air ducts are clean and clear Ducts are installed properly Weather protection guards are installed Silencers are installed properly Louvers open and close automatically Manual operation of louvers is possible Structure air flows are correct (no thermal short circuit) Unrestricted airflow over the engine Cooling System Cooling system is free of leakages Yes No N/A Pipelines and connections undamaged ❑ ❑ ❑ Radiator fan(s) are clear and clean ❑ ❑ ❑ Venting pipes have gradient toward expansion tank ❑ ❑ ❑ Overflow is free and spillage is avoided ❑ ❑ ❑ System is filled to proper level ❑ ❑ ❑ Filling cap is freely accessible Coolant-preheater is functional Coolant type and concentration as specified in MTU manual: [011190-1111110- MENEM MENEM Yes No N/A ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Yes No N/A ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Yes No N/A ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ■ ■ ■ Rolls-Royce Group 2 www.mtu-solutions.com Form B - Engine Generator Set Installation and Commissioning Frame -Mounted Radiator Mounting/Foundation Yes No N/A Yes No N/A Check belt tension and alignment ❑ ❑ ❑ Engine generator set is installed on proper mounts ❑ ❑ ❑ Radiator clean and free from obstruction ❑ ❑ ❑ Static deflection area of mounts not blocked Radiator air outlet connected to outlet duct ❑ ❑ ❑ by components ❑ ❑ ❑ Check for possibility of hot air recirculation ❑ ❑ ❑ Surface is level ❑ ❑ ❑ Engine generator set vent pipes routed upward Support structure is adequate to support engine toward radiator expansion tank ❑ ❑ ❑ generator set weight ❑ ❑ ❑ Pipelines secure and undamaged ❑ ❑ ❑ Engine generator set is supported at each Overflow clear and routed to avoid spillage ❑ ❑ ❑ mounting location ❑ ❑ ❑ Remote -Mounted Cooling System Lube Oil System Yes No N/A Yes No N/A Pipelines cleaned and painted ❑ ❑ ❑ Engine is filled with oil to proper level ❑ ❑ ❑ Device(s) aligned and fixed properly ❑ ❑ ❑ No oil leaks present ❑ ❑ ❑ Pipelines fixed properly ❑ ❑ ❑ Flexible lines installed in make-up lube-oil system ❑ ❑ ❑ Expansion tank is of adequate size ❑ ❑ ❑ Oil type as specified in MTU manual (record type): ❑ ❑ ❑ Pipelines isolated from generator set vibration ❑ ❑ ❑ Static head pressure is within system capability ❑ ❑ ❑ Auxiliary power supply is installed correctly ❑ ❑ ❑ Starting System Potential equalization is installed properly ❑ ❑ ❑ Yes No N/A Fan rotational direction correct ❑ ❑ ❑ ❑ ❑ ❑ Overflow clear and routed to avoid spillage ❑ ❑ ❑ Battery and cables are free from damage Engine generator set vent pipes routed upward toward Battery and cables installed, mounted, and wired radiator expansion tank ❑ ❑ ❑ properly ❑ ❑ ❑ Avoid air locks in pipelines— air bleed valves provided ❑ ❑ ❑ Batteries filled up to appropriate level ❑ ❑ ❑ All proper electrical connections made ❑ ❑ ❑ Idle charging voltage min. 27.6 VDC for 24 V system or 13.7 VDC for 12 V system ❑ ❑ ❑ Heat Exchanger and Cooling Tower Battery charger properly installed and wired ❑ ❑ ❑ Yes No N/A Battery is located near starter with shortest cable Pipelines cleaned and painted ❑ ❑ ❑ run as possible ❑ ❑ ❑ Device(s) aligned and fixed properly ❑ ❑ ❑ Pipelines fixed properly ❑ ❑ ❑ Diesel Fuel System Expansion tank is of adequate size ❑ ❑ ❑ Yes No N/A Pipelines isolated from generator set vibration ❑ ❑ ❑ Fuel system is free of leakages ❑ ❑ ❑ Vent valves installed ❑ ❑ ❑ Flexible lines installed at engine ❑ ❑ ❑ Static head pressure is within system capability ❑ ❑ ❑ Pipeline size adequate to system ❑ ❑ ❑ Secondary circuit pump direction is accurate ❑ ❑ ❑ Pipelines and connections undamaged ❑ ❑ ❑ Secondary circuit pump is functional ❑ ❑ ❑ Flow and return lines connected correctly ❑ ❑ ❑ Potential equalization is functioning properly ❑ ❑ ❑ Fuel lines free of tension, scuffing, or kinks ❑ ❑ ❑ Overflow lines are clear and routed to avoid spillage ❑ ❑ ❑ Potential equalization is installed properly ❑ ❑ ❑ Engine generator set vent pipes routed upward toward Adequate room is left for fuel tank inspections ❑ ❑ ❑ expansion tank ❑ ❑ ❑ Confirm proper rotation of auxiliary electric fuel lift pump ❑ ❑ ❑ Air bleed valves installed ❑ ❑ ❑ Tank is not overfilled ❑ ❑ ❑ Cooling tower make up supply is complete ❑ ❑ ❑ Tank is not in the vicinity of exhaust or other heat Auxiliary power supply to fans is correctly installed ❑ ❑ ❑ sources ❑ ❑ ❑ All proper electrical connections made ❑ ❑ ❑ For electric fan driven fuel coolers: Fuel cooler plumbed and wired correctly ❑ ❑ ❑ Rolls-Royce Group 3 www.mtu-solutions.com Form B - Engine Generator Set Installation and Commissioning Diesel Fuel System (continued) Exhaust System Yes No N/A Yes No N/A Fuel returns to fuel tank without restriction, Piping is installed and secured properly ❑ ❑ ❑ proper sized pipe ❑ ❑ ❑ Flexible connectors installed at engine exhaust outlet ❑ ❑ ❑ Fuel prefilter installed before engine inlet ❑ ❑ ❑ Flexible connectors installed correctly ❑ ❑ ❑ Electronic day tank pump used from main storage Exhaust line condensate trap with drain installed ❑ ❑ ❑ to day tank ❑ ❑ ❑ Silencer is installed and secure ❑ ❑ ❑ Day tank controls/pumps installed ❑ ❑ ❑ Exhaust thimble installed per local codes ❑ ❑ ❑ Fuel transfer pump connected to emergency power ❑ ❑ ❑ Exhaust system below back pressure limit ❑ ❑ ❑ Level indicator used for checking tank contents ❑ ❑ ❑ Exhaust piping diameter properly sized for length of run ❑ ❑ ❑ Leak sensors are in place ❑ ❑ ❑ No diameter reductions downstream on exhaust pipes ❑ ❑ ❑ All proper control and sensor connections are made ❑ ❑ ❑ All exhaust system weight is properly supported ❑ ❑ ❑ Spill containment procedure in place per code ❑ ❑ ❑ Proper pipe wall thickness is maintained ❑ ❑ ❑ Exhaust lines are properly insulated ❑ ❑ ❑ Diesel Fuel System (Main Storage Tank) Exhaust installed with a downward pitch to outlet ❑ ❑ ❑ Yes No N/A Exhaust line protected from natural elements (rain cap Isolating valves correctly positioned ❑ ❑ ❑ installed) ❑ ❑ ❑ Transfer pump and controls operational ❑ ❑ ❑ Exhaust gas prevented from re-entry to building ❑ ❑ ❑ Pipeline/tank heating system operational ❑ ❑ ❑ Hot parts safety decals/guards are present ❑ ❑ ❑ Fuel level monitoring system operational ❑ ❑ ❑ Check for leaks ❑ ❑ ❑ Fire Alarm/Suppression System Yes No N/A Day Tank Fire alarm/suppression system present ❑ ❑ ❑ Yes No N/A Tank is fixed properly and mounted to substructure ❑ ❑ ❑ Engine Management System (Engine Governor) Tank vent line is plumbed to safe area ❑ ❑ ❑ Yes No N/A Tank filling line is of adequate size ❑ ❑ ❑ Engine Control Unit box is free of damage ❑ ❑ ❑ All unused fittings are plugged ❑ ❑ ❑ Engine Control Unit box is securely mounted to engine ❑ ❑ ❑ Mechanical fuel level indicator installed ❑ ❑ ❑ Electrical connections securely fastened ❑ ❑ ❑ Electrical fuel level indicator installed and tested ❑ ❑ ❑ Fuel level switches installed and adjusted ❑ ❑ ❑ Grounding System pump(s) connected to emergency power ❑ ❑ ❑ Yes No N/A Potential equalization is installed properly ❑ ❑ ❑ ❑ ❑ ❑ System pump(s) installed correctly (flow direction) ❑ ❑ ❑ Engine and generator are properly grounded Refill function checked ❑ ❑ ❑ Leakage sensor in place ❑ ❑ ❑ Electrical and Control System Adequate space available for inspections ❑ ❑ ❑ Yes No N/A Isolating and solenoid valves checked ❑ ❑ ❑ Remote wiring connected correctly ❑ ❑ ❑ Tank filled ❑ ❑ ❑ Cables free of tension, scuffing, or kinks ❑ ❑ ❑ Check for leaks ❑ ❑ ❑ All connections clean and secure ❑ ❑ ❑ Fire valves present ❑ ❑ ❑ Bus bar phase sequence, voltage, and frequency checked ❑ ❑ ❑ Control cables routed in separate conduits from phase Gas Fuel System (Americas Only) leads ❑ ❑ ❑ Yes No N/A Engine generator set controls energized and functional ❑ ❑ ❑ Dedicated gas supply line of proper size and material ❑ ❑ ❑ Software version of engine generator set controller Check for gas filter/screen ❑ ❑ ❑ recorded ❑ ❑ ❑ Check gas solenoid valve operation ❑ ❑ ❑ All LEDs on panel illuminate when LED test is pressed ❑ ❑ ❑ Check supply lines for leaks ❑ ❑ ❑ Emergency stop control operational ❑ ❑ ❑ Check manual shut-off valve operation ❑ ❑ ❑ Test certificates available for all cables ❑ ❑ ❑ Solenoid valves correctly positioned ❑ ❑ ❑ Utility service breaker capacity verified ❑ ❑ ❑ Regulator set to correct pressure ❑ ❑ ❑ Small power and lighting circuits operational ❑ ❑ ❑ Gas leak detection equipment operational ❑ ❑ ❑ Shut-off devices operational ❑ ❑ ❑ Specified gas pressure is available at fuel inlet ❑ ❑ ❑ Rolls-Royce Group www.mtu-solutions.com Form B - Engine Generator Set Installation and Commissioning Switchgear/Transfer Switch Yes No N/A Cables installed to correct torque specification ❑ ❑ ❑ Phase cables to switchgear/transfer switch are correctly sized and clearly identified ❑ ❑ ❑ Switchgear protection settings checked ❑ ❑ ❑ All other connections are clean and secure ❑ ❑ ❑ Generator Circuit Breaker Yes No N/A ON/OFF function ❑ ❑ ❑ Auxiliary contact ❑ ❑ ❑ Adjust over -current protection ❑ ❑ ❑ Adjust the trip unit ❑ ❑ ❑ Phase rotation checked ❑ ❑ ❑ Preparation for Running Checks ❑ Follow appropriate lockout/tagout procedure Running Checks Yes No N/A Engine generator set engine control switch in the RUN position. Start engine and verify whether there is sufficient oil pressure ❑ ❑ ❑ Allow engine to run for five minutes ❑ ❑ ❑ Check coolant level, add as necessary, and reinstall cap ❑ ❑ ❑ Allow engine to run for at least 20 minutes and check engine operating temperature ❑ ❑ ❑ Check the battery charger for proper operation ❑ ❑ ❑ If the speed is unstable, adjust to specifications ❑ ❑ ❑ Adjust the AC output voltage to match the utility voltage using the voltage adjusting control ❑ ❑ ❑ Check for oil, coolant, and exhaust leaks/recirculation ❑ ❑ ❑ Check temperature on city water-cooled models and adjust the thermostatic valve as necessary ❑ ❑ ❑ Engine generator set engine control switch in the OFF position ❑ ❑ ❑ Permission must be obtained from the building authority before transfer switch test is performed ❑ ❑ ❑ Test transfer switch ❑ ❑ ❑ Record the current phase for the three phase systems A B C Running Checks (continued) Yes No N/A Set the engine generator set exerciser with load to the customer's required exercise period ❑ ❑ ❑ Verify that all options on the transfer switch are adjusted and functional to the customer's requirements ❑ ❑ ❑ Record transfer switch delay settings: TDES (Time Delay to Engine Start) sec. TDNE (Time Delay Normal to Emergency) sec. TDN (Time Delay to Normal) min. TDEC (Time Delay Engine Cooldown) min. Mains Failure Test Number of start trials: Duration between mains failure and generator circuit breaker (GCB) closed (until emergency power source supplies load) sec. Yes No N/A Dyn. Frequency drift within limit of ISO 8528-5 ❑ ❑ ❑ Static voltage drift during operation within limit of ISO 8528-5 ❑ ❑ ❑ Static frequency drift during operation within limit of ISO 8528-5 ❑ ❑ ❑ Rolls-Royce Group www.mtu-solutions.com 5 Form B - Engine Generator Set Installation and Commissioning Running Checks (record on chart) Unless otherwise specified by local or state regulations, run the engine -generator set at full expected system load in excess of 30% of the nameplate rating). Record data at 15 minute intervals. Shutdowns Yes No N/A Emergency stop (also external) ❑ ❑ ❑ Overfrequency/overspeed ❑ ❑ ❑ Underfrequency ❑ ❑ ❑ Overvoltage ❑ ❑ ❑ Undervoltage ❑ ❑ ❑ Oil pressure Lo Lo ❑ ❑ ❑ Engine temperature Hi Hi ❑ ❑ ❑ Check and verify any additional protective devices and list: Additional Comments/Notes: Rolls-Royce Group www.mtu-solutions.com Form B - Engine Generator Set Installation and Commissioning Customer Acknowledgement (Literature and Instructions) ❑ Verify that the customer has the appropriate engine/engine-generator set and transfer switch (if provided by MTU) literature. Instruct the customer in the operation and maintenance of the power system. received instructions on Please print name of person receiving instructions. Signature To be filled out by the commissioning technician only. Completed by (signature): Date Print Name: Company: Date: Note: Completion of this checklist does not relieve the installer of contract obligations. To be filled out by the customer/client. This signature acknowledges acceptance of unit and that all information on the start-up is correct. The owner representative signature acknowledges review and understanding of this Form e — Engine Generator5et Installation and Commissioning. Witnessed by (signature): Print Name: Company: Location: Date: Rolls-Royce Group 7 www.mtu-solutions.com PACIFIC POWER GROUP Operation and Maintenance Training Overview Generator Set Review Overall Scope of Supply of the Generator Sets including all Ancillary Equipment 1. Content and organization of appropriate O&M Manual materials 2. Overall equipment / system layout and configuration 3. Normal Operating Procedures and Safety precautions 4. Features, operation, and maintenance of protective devices 5. Interpretation of readings of Indicating and Alarm devices 6. Diagnostic & Troubleshooting Procedures 7. Corrective and Preventative Maintenance & Repair Procedures Engine, review of manufacture's provided material including: 1. Basic explanation of how a diesel engine operates with overview of components 2. Fuel system, fuel lines, injectors, filters and day tank if applicable 3. Air intake system, air filter, turbo 4. Exhaust system, turbo, flex pipe, muffler and exhaust piping 5. Engine starting batteries and battery charger 6. Cooling system, radiator, cooling air intake and exhaust, radiator hoses 7. Block heater 8. Engine exhaust system (including Clean Air soot traps) Basic Generator Component Identification and Operation, review of manufacture's material including: 1. Controller operation 2. Main breaker (if provided by genset supplier) 3. Voltage regulator and adjustments 4. Visually inspect and discuss all other attachments to generator sets as applicable A review safety precaution, review of manufacture's provided material including: 1. Auto starting 2. Hazardous conditions such as hot areas 3. Hazardous current (voltages and amperages) 4. Batteries 5. Direct personnel to adhere to any lock out/tag out procedures for facility 6. Moving parts QOn -Highway Q Power Generation 0 Marine 0 Industrial Engines PACIFIC POWER GROUP Prestart and starting protocol review of manufacture's provided material including: Auto starting 1. Verify engine fluids and that system are ready for operation. 2. Verify downstream status of distribution and utility 3. Review any specific site requirements for start up 4. Test run set and observe/record gauge readings 5. Perform site load transfer test, [with owner's permission] Maintenance Check List, review of manufacture's provided material including: 1. Described preventive maintenance needs, oil and filter changes 2. Inspections, electrical connection inspections. 3. Describe any special tools required 4. Discuss and review using the owner's manuals, parts manuals and any other supplied Technical information. Transfer Switch Review Overall Scope of Supply of the Transfer Switches 1. Content and organization of appropriate 0&M Manual materials 2. Overall equipment / system layout and configuration 3. Normal Operating Procedures and Safety precautions 4. Features, operation, and maintenance of protective devices 5. Interpretation of readings of Indicating and Alarm devices 6. Diagnostic & Troubleshooting Procedures 7. Corrective and Preventative Maintenance & Repair Procedures Basic Transfer Switch component identification and operation, review of manufacture's material including: 1. Basic explanation of transfer switch operations 2. Transfer timers and delays if applicable 3. Bypass isolation operation if applicable A review safety precaution, review of manufacture's provided material including: 1. Remote starting 2. Hazardous conditions such as hot areas 3. Hazardous current (voltages and amperages) 4. Direct personnel to adhere to any lock out/tag out procedures for facility 5. Moving parts QOn -Highway Q Power Generation 0 Marine 0 Industrial Engines PACIFIC POWER GROUP Maintenance Check List, review of manufacture's provided material including: 1. Inspections, electrical connection inspections. 2. Describe any special tools required 3. Discuss and review using the owner's manuals, parts manuals and any other supplied 4. Technical information. QOn -Highway Q Power Generation 0 Marine 0 Industrial Engines PACIFIC POWER GROUP Owner Training Sign Off Date:_// Time:_:_AM/PM PPG Technician: List of Attendees: 2. 3. 4. 6. 7. ❑ By checking this box, I certify that training on basic operation and maintenance of PPG supplied generator and equipment has been provided to the Owner's Representative. Owner's Representative PPG Technician � J. Date � J. Date QOn -Highway Q Power Generation 0 Marine 0 Industrial Engines ROLLS-ROYCE SOLUTIONS AMERICA INC. Two (2) Year / 3,000 Hour Basic Limited Warranty Standby (3D) / Prime (3B) / Data Center Continuous Power (N) Rolls-Royce Solutions America Inc. ("RRSA") issues the following express Limited Warranty subject to the following terms, conditions, and limitations: An original consumer ("Owner") who purchases an RRSA engine generator set ("Product") is entitled to coverage under this Limited Warranty. RRSA warrants to the Owner that the Product is free of defects in material and workmanship and will perform under normal use and service from valid start-up performed by RRSA. Any nonconformity to the foregoing is defined as a Warrantable Defect. This Limited Warranty applies to Product shipped by RRSA after January 1, 2014. 1. Disclaimers LIMITATION OF WARRANTIES: THIS LIMITED WARRANTY IS GIVEN EXPRESSLY AND IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, FREEDOM FROM INFRINGEMENT OR THIRD PARTY INTELLECTUAL PROPERTY RIGHTS, OR ARISING FROM COURSE OF DEALING, COURSE OF PERFORMANCE OR USAGE OF TRADE. THERE ARE NO UNDERSTANDINGS, AGREEMENTS, REPRESENTATIONS, OR WARRANTIES NOT SPECIFIED HEREIN. THIS LIMITED WARRANTY, THE OBLIGATIONS OF RRSA AND THE RIGHTS AND REMEDIES OF THE OWNER SET FORTH IN THIS LIMITED WARRANTY ARE EXCLUSIVE AND ARE EXPRESSLY IN LIEU OF, AND THE OWNER HEREBY WAIVES AND RELEASES ALL OTHER OBLIGATIONS, WARRANTIES (INCLUDING WARRANTY AGAINST REDHIBITORY DEFECTS), REPRESENTATIONS OR LIABILITIES, EXPRESS OR IMPLIED, ARISING BY LAW IN CONTRACT, TORT (INCLUDING NEGLIGENCE OR STRICT LIABILITY) OR OTHERWISE, INCLUDING BUT NOT LIMITED TO ANY CLAIMS ARISING OUT OF, CONNECTED WITH OR RESULTING FROM THE PERFORMANCE OF THIS LIMITED WARRANTY OR FROM THE DESIGN, MANUFACTURE, SALE, REPAIR, LEASE OR USE OF THE PRODUCT, ANY COMPONENT THEREOF AND SERVICES DELIVERED OR RENDERED HEREUNDER OR OTHERWISE. IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT OR WARRANTY, ALLEGED NEGLIGENCE, OR OTHERWISE, SHALL RRSA BE SUBJECT TO LIABILITY FOR INCIDENTAL, CONSEQUENTIAL, INDIRECT, SPECIAL OR PUNITIVE DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION, DAMAGE TO THE PRODUCT, OR OTHER PROPERTY, COMMERCIAL LOSSES, LOST PROFITS, LOSS OF USE, INCONVENIENCE, LOSS OF TIME, COST OF CAPITAL, COST OF SUBSTITUTE EQUIPMENT, DOWNTIME, OR CLAIMS OF CUSTOMERS. RRSA'S AGGREGATE TOTAL LIABILITY RELATING TO THE SYSTEM AND/OR PRODUCT UNDER THIS LIMITED WARRANTY OR UNDER ANY OTHER CLAIM (IN CONTRACT, TORT, OR OTHERWISE) MADE IN CONNECTION WITH THE SALE OR USAGE OF THE SYSTEM AND/OR PRODUCT IS LIMITED TO THE DOLLAR AMOUNT OF THE OWNER'S ORIGINAL PAYMENT MADE FOR THE SYSTEM AND/OR PRODUCT. 2. Limited Warranty Periods Limited Warranty Period. The Limited Warranty Period for a Warrantable Defect in the Product is twenty-four (24) months after the first commissioning of the Product. In all cases, the Limited Warranty period will expire not later than thirty-six (36) months from the date of shipment from the RRSA Mankato, MN facility or after 3,000 operation hours, whichever occurs first. Accessories Coverage Period. The Accessories Coverage Period for a Warrantable Defect in cords, receptacles, cord reels, gas flex pipes, housing lights, space heaters, and associated equipment ("Accessories") is twelve (12) months from the date of shipment from RRSA Mankato, MN facility. RRSA warranty obligations under this Limited Warranty are contingent upon distributor completing the following: SYS-M-G E N-S-026-202106 MEA Rolls-Royce solution Rolls-Royce Solutions America Inc. Two (2) Year / 3,000 Hour Basic Standby Limited Warranty Standby (3D) / Prime (3B) / Data Center Continuous Power (Y) (a) The RRSA warranty and the Start -Up Validation and Pre -inspection Form. Return both to RRSA within sixty (60) days of the start-up date; and (b) The engine registration form (when applicable). Return to the manufacturer as stated in the engine registration form instructions. 3. RRSA Responsibilities If a Warrantable Defect is found during the Limited Warranty Period and/or the Accessories Coverage Period, and provided the Owner has complied with its obligations under Section 4, RRSA will, during normal working hours, through an RRSA authorized distributor, dealer, or service outlet, perform some or all of the following: (a) Repair or replace, at the sole election of RRSA, the defective part with a new or remanufactured replacement part; (b) Provide reasonable or customary labor needed to correct the Warrantable Defect; (c) Provide technician travel time of 400 miles to and from the closest RRSA authorized distributor, dealer, or service outlet to the Product location; (d) Part removal and re -installation, if necessary and as solely determined by RRSA. The obligation to repair or replace defective parts by RRSA does not include responsibility for reimbursement of incidental or consequential costs. If RRSA repairs or replaces an Accessory, part, or Product under this Limited Warranty, the repaired or replaced Accessory, part, or Product assumes the unexpired portion of the warranty period remaining from the original Accessory, part, or Product. Repair or replacement of an Accessory, part, or Product will not extend the term of the original Limited Warranty Period or Accessories Coverage Period. Parts or Product replaced shall become the property of RRSA. Failure of RRSA to enforce any of the terms or conditions stated herein shall not be construed as a waiver of such provision or of any other terms and conditions of this Limited Warranty. 4. Owner Responsibilities During the Limited Warranty Period and Accessories Coverage Period, the Owner is responsible for, and RRSA will not reimburse for the following: (a) Battery; (b) Premium or overtime labor costs; (c) Labor and material costs for Product removal and reinstallation; (d) Any special access fees required to gain access to RRSA equipment, without limitation, training or safety policy requirement to gain access; (e) Transportation costs or travel expenses related to delivery of the Product to the designated distributor, dealer, or service outlet; (f) Incidental and consequential costs, damages, or administrative expenses of whatever nature; (g) Non -Product repairs, vehicle damage, "downtime" expenses, cargo damage, fines, lost income, any business costs of any kind, Owner's travel expenses, and other losses resulting from a Warrantable Defect; (h) Shipping charges for replacement parts/Products in excess of those which are usual and customary; or (i) Local taxes, if applicable. In addition, Owner must: (a) Operate, use, and maintain the Product in accordance with the applicable Owner's manual and/or any other manuals specified by RRSA, including without limitation handling, inspection, servicing, or operating instructions; Rolls-Royce Group SYS-M-GEN-S-026-202106 Page 2 of 4 www.mtu-solutions.com Rolls-Royce Solutions America Inc. Two (2) Year / 3,000 Hour Basic Standby Limited Warranty Standby (3D) / Prime (3B) / Data Center Continuous Power (Y) (b) Promptly notify RRSA or its authorized representative of a Warrantable Defect and make the Product available for repair; (c) Comply with RRSA or its authorized representative's reasonable directions regarding the timing, sequence, and location of warranty repairs and make the Product available for inspection; (d) Perform all required maintenance and maintain and provide proof that all required maintenance has been performed; (e) Use RRSA specified parts, components, and consumables; (f) Promptly return to RRSA all parts replaced under this Limited Warranty; (g) Comply with RRSA long term storage guidelines, if applicable, and maintain and provide proof of compliance; (h) Routinely exercise the Product in accordance with operating instructions; (i) Install the Product in accordance with the installation guide provided; and Q) Reimburse RRSA for all costs incurred in providing warranty service where, following examination, the request or claim for warranty coverage proves to be unfounded or excluded, as well as all incidental costs including those incurred investigating the claim. 5. Limitations RRSA is not responsible, and this Limited Warranty is not available under any circumstances, for any of the following: (a) Failure of Owner to fulfill its obligations under Section 4; (b) Failure of Owner to follow RRSA instructions for Product stored by Owner longer than 180 days from date of shipment from the RRSA Mankato, MN facility; (c) Defects caused by adjustments made by Owner to the fuel system or governor system; (d) Defects which were obvious or capable of being identified by reasonable inspection and were not reported to RRSA within a reasonable time; (e) Rental equipment used during warranty work; (f) Defects caused or potentially caused by service work performed by non-RRSA authorized service providers and/or the use of non -genuine RRSA parts; (g) Defects resulting from natural wear and tear, external action, negligence, natural disasters, accidents, incorrect use, improper handling or storage, inadequate corrosion -proofing, incorrect assembly or installation, or modification of the Product; (h) Defects resulting from abuse or neglect, including unauthorized modifications to the Product; (i) Repair or any use or installation which RRSA, in its sole discretion, determines to be improper; Q) Defects caused by incorrect maintenance; (k) Defects resulting from Owner's delay in making the Product available after being notified of a potential problem or Owner's failure to take immediate measures to avoid or mitigate damage; (1) Damage caused by shipping; (m) Repair of parts sold by RRSA that are warranted directly to the Owner by the respective part's manufacturer; (n) Misapplication of the Product; (o) Diesel engine "wet stacking" due to lightly loaded diesel engines; (p) Acts of nature or acts of God; (q) Any failure, other than those resulting from a defect in material or factory workmanship of the Product; (r) Use of the Product for purposes other than those for which it was intended, including without limitation use of the Product under extraordinary operating conditions not made known to RRSA in writing at the time of the order; or (s) Material provided by or a design specified by the Owner. 6. Software Warranty. Where software is included in the Product, RRSA warrants to the Owner that 1) the software will be substantially free from material program errors and material defects in material and workmanship, and that 2) it shall Rolls-Royce Group www.mtu-solutions.com Page 3 of 4 SYS-M-GEN-S-026-202106 Rolls-Royce Solutions America Inc. Two (2) Year / 3,000 Hour Basic Standby Limited Warranty Standby (3D) / Prime (3B) / Data Center Continuous Power (Y) function substantially in accordance with RRSA specification at the time of dispatch from the RRSA manufacturing facility. RRSA does not warrant that the software is error -free or free from "bugs" as commonly categorized by the computer industry. RRSA shall, during the Limited Warranty Period, endeavor to remedy at its cost, in its sole discretion, by repair or replacement of any material program errors or material defects of which Owner has promptly notified RRSA. RRSA, at its option, may elect to provide the most current software at no cost, and in such case RRSA will not cover the cost to install the applicable updated software. RRSA shall have no obligation with respect to any nonconformities resulting from unauthorized modifications to the software or any Owner interfacing. 7. Emissions Warranty. The Product may be covered under an emissions warranty specified by the U.S. Environmental Protection Agency and/or the California Air Resources Board. The terms of the warranty, if applicable, may be accessed by following the link: https://www.mtu-solutions.com/eu/en/technical-information/emissions-warranty.htmi. Any such Emissions Warranty is incorporated herein by reference in its entirety to the extent and with the same force as if fully set forth herein. The Product, if certified, may only be certified to comply with the required country or region -specific emission regulations. Where applicable, the Product is only certified to those specific emission regulations/standards which are clearly stated in the respective RRSA defined technical specifications. IT IS THE OWNER'S SOLE RESPONSIBILITY TO ENSURE THAT THE EXPORT/IMPORT, INSTALLATION, AND USE OF THE PRODUCT(S) COMPLIES WITH THE APPLICABLE EMISSION REGULATIONS IN THE COUNTRY OR REGION WHERE THE PRODUCT(S) WILL BE USED. 8. The Owner is entitled to rectify the defect or to have it rectified by third parties only in urgent cases where operational safety is at risk or in order to prevent disproportionately extensive damage; provided that Owner has informed RRSA and obtained prior written consent from RRSA. In such cases, RRSA shall, in its sole discretion, reimburse the costs incurred by the Owner up to an amount equivalent to the costs RRSA would have incurred had it remedied the defect itself. 9. This Limited Warranty gives the Owner specific legal rights, and the Owner may also have other rights, which vary from state to state. Some states do not allow warranty duration limitations and/or certain exclusions or limitation of incidental or consequential damages. Therefore, the previously expressed exclusion(s) may not apply to Owner. If any one or more of the provisions contained in this Limited Warranty shall be invalid, illegal, or unenforceable in any respect, the validity, legality, or enforceability of the remaining provisions contained therein shall not in any way be affected or impaired thereby. 10. This Limited Warranty is governed by the laws of the State of Michigan without regard to its conflicts of law principles and excluding the United Nations Convention for the International Sale of Goods. Any and all disputes between the parties that may arise pursuant to the sale or use of the Product shall be heard and determined before an appropriate state of federal court located in Oakland County, Michigan. The Owner acknowledges that such court has the jurisdiction to interpret and enforce the provisions herein, and Owner waives any and all objections that it may have as to personal jurisdiction or venue in any of the above courts. 11. In order to obtain performance of an RRSA warranty obligation, the Owner should contact the nearest RRSA authorized distributor, dealer, or service outlet for instructions. To find the location of the nearest RRSA authorized distributor, dealer, or service outlet call +1 248-560-8000 or write to: Rolls-Royce Solutions America Inc. Warranty Department, 39525 MacKenzie Drive, Novi, MI 48377. Rolls-Royce Group SYS-M-GEN-S-026-202106 Page 4 of 4 www.mtu-solutions.com PAC F►C POWER GROUP L•J Transfer Switches Anthology of Edmonds Customer PFA's (Prints for Approval) 5-24-22 Project Management Contact: Kristina Cumber Control Technology Co. 760 Lake Elmo Dr Billings, MT 59105 406-325-6227 A It It ffl9k Ip Ip Jeff Yamane jeff.yamane@controltechco.com ABB May 24, 2022 Quote No.: UB8-00004388 Doc Rev. 0 Project: Anthology of Edmonds Dear Valued Customer, Thank you for your inquiry for Anthology of Edmonds. We are pleased to respond with our proposal based on the requirements of your inquiry. Please contact us with any questions. We look forward to working with you on this opportunity. Best Regards, Jeff Yamane ABB Notes Project Level PROPRIETARY AND CONFIDENTIAL INFORMATION This document contains confidential and proprietary information. Upon receipt of this document, the receiver agrees to not to reveal its content, except to those people inside of their own organization to who concerned to do the evaluation of this proposal. No copies of this document should be made without permission. This document shall be returned upon its written request. Anthology of Edmonds - Original Version I UB8-00004388 1 of 15 Summary of Proposal Estimated Lead Time The Estimated Lead -Times contained in this proposal are for estimating purposes only and reflect what we expect the projected timeline to be. These lead-times reflect the time to manufacture our products from the order release date until the factory shipment date. Our lead-times are shown in terms of working days, which do not include weekends, factory holidays, nor factory shutdowns. Our published lead-times do not include approval drawing cycle, factory witness testing, or jobsite transit time. The actual lead-times are subject to change and depend on factory loading, scheduled plant shutdowns, and job size at time of order entry. Please contact your ABB sales representative if accelerated/firm lead-times are needed and they can work on your behalf to obtain pre -negotiated engineering/manufacturing slots as necessary. Estimated Lead Item No. Product Description Mark(s) Quantity Time (Days) Automatic Transfer Switch, ZTG, 1 600/3 61 1 ZGOL3BX12-CXXXX4XX Automatic Transfer Switch, ZTG, 2 800/3 61 1 ZGOM3BX12-CXXXX4XX Automatic Transfer Switch, Extended Warranty, 3 1 YR EXT WARRANTY 5 1 ZENEW-G2SM Automatic Transfer Switch, Extended Warranty, 4 1 YR EXT WARRANTY 5 1 ZENEW-G2SM Anthology of Edmonds - Original Version I UB8-00004388 3 of 15 Bill of Material(s) Item No. Quantity Description 1 1 Automatic Transfer Switch, ZTG, ZGOL3BX12-CXXXX4XX Marks: 600/3 ZTG OT 600A3PH Sld Neu N1 General Purpose Commercial and Industrial Automatic Transfer Switch 600 A, 3 Phase (3 Pole), Open Transition NEMA 1 Enclosure 4 NO (Normally Open) and 4 NC (Normally Closed) Auxiliary Contacts Solid Neutral Bar No Meters No Ground Bar Additional 4 I/0, programmable T1-Panel Voltage agnostic, Rated for 200 to 480V line to line voltage Standard Application -Sources on Bottom UL 1008 listed up To 480VAC at 50/60Hz Seismic certified To IEEE-693-2005 at HIGH level With 2.5 amplification factor Seismic certified To IBC-2015 at Ip=1.5 For z/h less than Or equal To 1 Microprocessor activated Momentary test switch Programmable exerciser daily, 7-14-28-365 days user- selectable, with or without load Event log of last 250 events Adjustable over/under frequency sensor -Source 2-and Source 1 Frequency Indication - on the controller LED Source -2 - Position indication LED Source -1 - Position indication LED Source -2 - Source availability indication LED Source -1 - Source availability indication Engine start timer -adjustable up to 60sec Phase rotation sensing of Source 1 and Source 2 Under voltage sensing 3-phase Source 2 In Phase Monitor between Source 1 and Source 2 to allow transfer -with enable/disable Over voltage sensing-3 phase Source 2 Microprocessor activated Commit/no commit on transferring to Source 2-with enable/disable Adjustable time delay on transfer to Source 1 Engine stop/cool adjustable cool down timer Voltage imbalance between phases -applies to 3-phase only Adjustable time delay on transfer to Source 2 Bypass transfer timer function -soft switch in controller Programmable Input Modules: (Must be configured by user upon installation) E-Stop Remote Control to S1 (R15 Load Shed) Remote Control to S2 Inhibit Transfer Manual -Auto Mode Programmable Output Modules: (Must be configured by user upon installation) Alarm / Product Availability Load Connected to S1 Load Disconnected Load Connected to S2 Elevator Pre -transfer Signal (T3/W3) 2 1 Automatic Transfer Switch, ZTG, ZGOM3BX12-CXXXX4XX Anthology of Edmonds - Original Version I UB8-00004388 4 of 15 Bill of Material(s) Item No. Quantity Description Marks: 800/3 ZTG OT 800A3PH Sid Neu N1 General Purpose Commercial and Industrial Automatic Transfer Switch 800 A, 3 Phase (3 Pole), Open Transition NEMA 1 Enclosure 4 NO (Normally Open) and 4 NC (Normally Closed) Auxiliary Contacts Solid Neutral Bar No Meters No Ground Bar Additional 4 I/0, programmable T1-Panel Voltage agnostic, Rated for 200 to 480V line to line voltage Standard Application -Sources on Bottom UL 1008 listed up To 480VAC at 50/60Hz Seismic certified To IEEE-693-2005 at HIGH level With 2.5 amplification factor Seismic certified To IBC-2015 at Ip=1.5 For z/h less than Or equal To 1 Microprocessor activated Momentary test switch Programmable exerciser daily, 7-14-28-365 days user- selectable, with or without load Event log of last 250 events Adjustable over/under frequency sensor -Source 2-and Source 1 Frequency Indication - on the controller LED Source -2 - Position indication LED Source -1 - Position indication LED Source -2 - Source availability indication LED Source -1 - Source availability indication Engine start timer -adjustable up to 60sec Phase rotation sensing of Source 1 and Source 2 Under voltage sensing 3-phase Source 2 In Phase Monitor between Source 1 and Source 2 to allow transfer -with enable/disable Over voltage sensing-3 phase Source 2 Microprocessor activated Commit/no commit on transferring to Source 2-with enable/disable Adjustable time delay on transfer to Source 1 Engine stop/cool adjustable cool down timer Voltage imbalance between phases -applies to 3-phase only Adjustable time delay on transfer to Source 2 Bypass transfer timer function -soft switch in controller Programmable Input Modules: (Must be configured by user upon installation) E-Stop Remote Control to S1 (R15 Load Shed) Remote Control to S2 Inhibit Transfer Manual -Auto Mode Programmable Output Modules: (Must be configured by user upon installation) Alarm / Product Availability Load Connected to S1 Load Disconnected Load Connected to S2 Elevator Pre -transfer Signal (T3/W3) 3 1 Automatic Transfer Switch, Extended Warranty, ZENEW-G2SM Marks: 1 YR EXT WARRANTY Anthology of Edmonds - Original Version I UB8-00004388 5 of 15 Bill of Material(s) Item No. Quantity Description 1 Automatic Transfer Switch, Extended Warranty, ZENEW-G2SM Extended Warranties, Automatic Transfer Switch ZTG Extended Warranty Product Type, Open Transition (ZTG) Amperage Range, 600 Amp (M) Warranty, 1 Yr (2S) 4 1 Automatic Transfer Switch, Extended Warranty, ZENEW-G2SM Marks: 1 YR EXT WARRANTY 1 Automatic Transfer Switch, Extended Warranty, ZENEW-G2SM Extended Warranties, Automatic Transfer Switch ZTG Extended Warranty Product Type, Open Transition (ZTG) Amperage Range, 800-1200 amp (M) Warranty, 1 Yr (2S) Anthology of Edmonds - Original Version I UB8-00004388 6 of 15 CATALOG Zenith ZTG series Automatic Transfer Switches ZTG(D) series ATS, 30-1200 A, 200-480 Vac O • Easy to Install and Commission • Continuous Operation • Advanced Data and Connectivity • • A" A It It P% or IP 22 ZENITH ATS - CONTINUOUS POWER. NON-STOP INNOVATION. For reference only. See B-M for what is included with ATS Zenith ZTG ordering information Part number codes Understanding the type code keys below will help you quickly identify the correct product for your needs. The simple naming system allows you to see the products type, Ampere rating, standard classification and number of poles, all in one glance. Explanation of the types ZTG Series Z G D M 3 X X 1 2 - C X 3 X E 4 X X 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 Zenith 10 (open) Z 2 Product Family 11 Aux Contacts G ZTG X No Aux Contacts 3 Transition Type A 2 NO O Open Transition B 2 NO and 2 NC D Delayed Transition C 4 NO and 4 NC 4 Amperage D 8 NO A 30 Amps E 8 NC B 60 Amps 12 Metering Options C 100 Amps X No meter D 125 Amps A M90 meter (120-240V) F 160 Amps B M90 meter (480V) G 200 Amps C M91 meter (120-240V) 3 260 Amps D M91 meter (480V) K 400 Amps 13 Ground Bar L 600 Amps X No ground bar, lug on cabinet M 800 Amps 1 (3) #8-1/0 cables N 1000 Amps 2 (6) #8-1/0 cables P 1200 Amps 3 (6) #6-250MCM 5 Phase 4 (12) #6-250MCM 1 1 Phase 5 (8) #2-600MCM 3 3 Phase 14 Lugs 6 Neutral X Mech Standard on ZTG S Switched neutral 15/16 Ekip Modules X No neutral XX See Table of values on Ekip table (next page) B Solid neutral bar 17 Open 7 System voltage (Line to Line) X X T1 Panel - Voltage agnostic 18 8 Enclosure X Standard design 1 Nema1 2 Nema12/4 3 Nema3R 4 Nema 4X 5 N3R-4-12 w/ 208V heater/thermo 6 N3R-4-12 w/ 240V heater/thermo 7 N3R-4-12 w/ 480V heater/thermo 9 Panel Assembly 2 Std application, Sources on Bottom Zenith ZTG extended range includes the following which are based upon the Zenith contactor -based ATS and MX150 controller. Please reference Zenith documents PB-1201 and PB-1301 for technical and ordering information. 1600-3000A ratings for full voltage range (120-600Vac) 40-1200A ratings for 120Vac and 600Vac Service entrance rated from 40-3000A, all voltages (ZTGSE and ZTGDSE) ORDERING INFORMATION 23 Zenith ZTG ordering information Ekip options 15/16 Ekip Modules No Ekip adders XX No additonal options No communication XA Aux Power Module Only X2 2 additional 1/0 X4 4 additional 1/0 X6 6 additional 1/0 1 communication module R2 Modbus RTU + 2 10 R4 Modbus RTU + 4 10 R6 Modbus RTU + 6 10 (only 400 Amps +) T2 Modbus TCP + 2 10 T4 Modbus TCP +410 T6 Modbus TCP + 6 10 (only 400 Amps +) P2 Profibus + 2 10 P4 Profibus + 4 10 P6 Profibus + 6 10 (only 400 Amps +) E2 Ethernet + 2 10 E4 Ethernet + 4 10 E6 Ethernet + 6 10 (only 400 Amps +) D2 DeviceNet + 2 10 D4 DeviceNet + 4 10 D6 DeviceNet + 6 10 (only 400 Amps +) N2 Profinet + 2 10 N4 Profinet + 4 10 N6 Profinet + 6 10 (only 400 Amps +) Loose accessories Zenith ZTG loose accessories order codes Suitable for switches ZTG(D) 30-1200 A, 200-480 Vac Type Qty (pcs) Order code Weight (Ib) 12-24 Vdc auxiliary supply module 1 Ekip Com Modbus RTU-OX 1 OXEA1 0.09 ZEAMOD485 0.44 Ekip Com Modbus TCP-OX 1 ZEAMODTCP 0.44 Ekip Com Profibus 1 ZEAPRFIBUS 0.44 Ekip Com Profinet 1 ZEAPRFINET 0.44 Ekip Com EtherNet / IP 1 ZEAETHRNT 0.44 Ekip Com DeviceNet 1 ZEADEVICNET 0.44 Ekip Com Hub 1 ZEAEKIPHUB 0.44 Ekip Signalling 2K-1-OX 1 2K-1-OX 0.44 Ekip Signalling 2K-2-OX 1 2K-2-OX 0.44 Ekip Signalling 2K-3-OX 1 2K-3-OX 0.44 Ekip Programming Module 1 ZEAEKPPGM 0.44 Ekip Bluetooth Programming Module 1 ZEABT 0.44 Normally Open Auxiliary Contact 110 1 0A1G10 10.07 Normally Closed Auxiliary Contact 110 JOA3GO1 10.07 Packing materials must be added to weights provided OVERVIEW 11 Features Main features in the table below. Consult ABB for more information. ZTG Controls Ampere sizes available UL: 30-1200 A Rated voltage 200-480Vac Rated frequency 50 / 60 Hz Phase system Single and Three Number of poles 2, 3 and 4 Neutral configuration Switched Yes Producttype Open transition (1-11) Yes Delayed transition (1-0-11) Yes Voltage and frequency settings Pick up Voltage Source 1 81-99%, 101-119% Drop out Voltage Source 1 " 80-98%, 102-120% Pick up Voltage Source 2 81-99%, 101-119% Drop out Voltage Source 2 80-98%, 102-120% Pickup Frequency Source 1 80.5-99.5%, 100.5-119.5% Drop out Frequency Source 1 80-99%, 101-120% Pick up Frequency Source 2 80.5-99.5%, 100.5-119. 5% Drop out Frequency Source 2 80-99%, 101-120% Time delay settings Override momentary Source 1 Outage, sec 0-60 Transfer from Source 1 to Source 2, sec 0-3600 Override momentary Source 2 Outage, sec 0-60 Transfer from Source 2 to Source 1, min 0-120 Generator stop delay, min 0-60 Center -OFF delay, sec 0-300 Pre -transfer delay S1 to S2, sec 0-60 Post -transfer delay S1 to S2 , sec 0-60 Pre -transfer delay S2 to S1, sec 0-60 Post -transfer delay S2 to S1, sec 0-60 Load shed delay, sec 0-60 Source failure detections No voltage Undervoltage Yes Yes Overvoltage Yes Phase missing Yes Voltage unbalance Yes Invalid frequency Yes Incorrect phase sequence Yes ' Drop out voltage settings possible as low as 70% for 240V-480V systems 12 ZENITH ATS - CONTINUOUS POWER. NON-STOP INNOVATION. Features Main features in the table below. Consult ABB for more information. ZTG controls Controls LCD + keys LED indications for ATS, S1 and S2 status Yes Open transition - Standard digital inputs/outputs 1 / 1 Delayed transition - Standard digital inputs/outputs 2 / 1 Programmable digital inputs/outputs Yes Auto config (voltage, frequency, phase system) Yes Source priority Source 1/2, No priority Manual re -transfer Yes In -phase monitor (synchro check) Yes Genset exercising: on -load, off-load Yes In-built power meter module No Load shedding Yes Real time clock Yes Eventlog Yes Predictive maintenance No Voltage and current harmonics measuring No Field -mount accessories Auxiliary contacts for position indication Yes Digital input/output modules Yes 12-24 Vdc aux supply module for controller Yes Communication modules Yes Connectivity capability Modbus RTU (RS-485) Yes Modbus/TCP Yes Profibus DP Yes ProfiNet Yes Devi ce N et Yes EthernetlP Yes Monitoring via ABB AbilityT": EDCS Yes For applications Mains - Mains Yes Mains - Generator (minimum size 20kVA) Yes UL short circuit withstand ratings Coordinated breaker WCR Yes TECHNICAL DATA 27 Technical data Zenith ZTG series 30-1200 A, 200-480 Vac ZTG series Testing and Standards Compliance Description Standard UL, cUL listing UL 1008 Conducted and radiated emissions CISPR 11:2009, Class A ESD immunity test IEC/EN 61000-4-2 Class B Radiated RF, electromagnetic field immunity test IEC/EN 61000-4-3 10 V/m Electrical fast, transient/burst immunity test IEC/EN 61000-4-4 Surge immunity test IEC/EN 61000-4-5 0.5 to 2 kV Conducted immunity test IEC/EN 61000-4-6 Voltage dips and interruption immunity IEC/EN 61000-4-11 Harmonic voltage immunity test IEC/EN 6100-4-13 ZTG series AL/CU UL Listed Solderless Screw -Type Terminals for External Power Connections Model Amperage Cables per phase & neutral Range of wire sizes ZTG ZTGD 30-200 260 400 1 6 AWG - 300 kcmil 1 2 AWG - 600 kcmil 1 2 AWG - 600 kcmil 2 2 AWG - 600 kcmil 4 2 AWG - 600 kcmil (14 -152 mm2) (34 - 304 mm2) (34 - 304 mm2) 600 (34 - 304 mm2) 800-1200 (34 - 304 mm2) Auxiliary contacts Technical data for auxiliary contacts according to IEC 60947-5-1, for OA1G , OA3G AC15 DC12 DC13 Ue/[V] le/[A] Ue/[V] le/[A] P/[W] le/[A] P/[W] 230 6 24 10 240 2 50 400 4 72 4 290 0.8 60 415 4 125 2 250 0.55 70 690 2 250 0.55 140 0.27 70 440 10.1 144 30 ZENITH ATS - CONTINUOUS POWER. NON-STOP INNOVATION. ZTG series dimensions and weights, UL Type 1 Enclosure Model ATS Rating (A) Poles Weight' Dimensions,' in (mm) lb (kg) Height (A) Width (B) Depth (C) 30-200 260 2 89 (40) 32 (813) 24 (610) 12 (305) 3 93 (42) 32 (813) 24 (610) 12 (305) 4 98 (44) 32 (813) 24 (610) 12 (305) 2 145 (66) 46 (1168) 24 (610) 14 (356) 3 150 (68) 46 (1168) 24 (610) 14 (356) 4 155 (70) 46 (1168) 24 (610) 14 (356) ZTG ZTGD 400 2 153 (69) 46 (1168) 24 (610) 14 (356) 3 159 (72) 46 (1168) 24 (610) 14 (356) 4 290 (131) 54 (1372) 28 (711) 19.5 (495) 600 2 278 (126) 54 (1372) 28 (711) 19.5 (495) 3 284 (129) 54 (1372) 28 (711) 19.5 (495) 4 290 (131) 54 (1372) 28 (711) 19.5 (495) 800-1200 3 482 (219) 74 (1880) 40 (1016) 19.5 (495) 4 515 (234) 74 (1880) 40 (1016) 19.5 (495) ' Special Enclosures Type 3R, 12, 4, and 4X weights are up to 22% greater than Type 1 Enclosures/ Special Enclosures Type 3R, 12, 4, and 4X dimensions differ. Consult Tech Support for details. All dimensions and weights are approximate and subject to change without notice. Packing materials must be added to weights shown. Allow 15% additional weight for cartons, skids, crates, etc. 28 1 27 1 26 1 25 HEATEI AUXILIARY PANEL FOR MOUNTINi OPTION SECTION C-C DOOR INSIDE VIEW rC 2( [5 WIRE BEN (T GUTTER TruONE ATS (4 POLE SHOWN) UTRAL BAR ASSEMBLY R VOLTAGE CONFIGURA 18. [4E GU DE 24 1 23 1 22 1 21 SECTION B-B TOP VIEW WITHOUT TOP PANEL AND CABLE SUPPORTS 7.4 [187] DAD ABLE SUPPORT SOURCE 2 (S2) — (L) JRCE 1 (S1) C C 20.2 A A o Q —SOURCE [512] ° ° CABLE SUPPORT GROUND BAR ° WIRE BENDING SPACE 0000 ° ASSEMBLY B (BOTTOM)IuuIuu p p ° L— C SECTION A -A LEFT SIDE WITHOUT SIDE PANEL EQUIPMENT GROUND LUG QTY-1 (#2-600MCM) �— A FRONT VIEW WITHOUT DOOR SECTION D-D BOTTOM VIEW WITHOUT BOTTOM PANEL AND CABLE SUPPORTS RIGHT SIDE WITHOUT SIDE PANEL A NOTE: 1. REFER TO SHEET (1) FOR COMPLETE NOTE DETAILS 2. MECHANICAL LUGS SHOWN IN ABOVE VIEWS ARE FOR REFERENCE ONLY. SIZE NUMBER D 50C-1069 SCALE PRODUCT LINE 1:10 ZTX/ZTG (D) 22 1 21 REV 1 SHEET 2of2 Third Angle Projection 28 27 26 25 24 23 L 0 n U oti 0 N i ON 0) 00 0 0 000 0 N ON— e} CNV) �} I_ VW 7 U mdN U oo�,a O a o= � aim a N WO~o o °ONE €€oo 000 UU2!yj N a oo€.2 O dmcE 000. °°1 N mmm U 5—E a N QadC9 (MOUNTED ON THE CABINET DOOR) NOTES: 1. ATS SHOWN IN SOURCE 1 POSITION WITH NO POWER AVAILABLE. 2. REFER TO OPERATION AND MAINTENANCE MANUAL TO CONFIGURE THE OPTIONS. 3. # OF N.O. CONTACTS ON POWER PANEL WILL BE DIFFERENT BASED ON THE SWITCH AMPERAGE. REVIEW THE PRODUCT BROCHURE FOR THE DETAILS. Third Angle Qroject' CUSTOMER CONNECTIONS ENGINE START 1 3 1 2 E CONTACT RATING E 5 AMP ® 240 VAC 5 AMP ® 30 VDC OA1G10 (N.O.) 10 AMP ® 125, 250 VAC OA3GO1 (N.C.) 10 AMP ® 125, 250 VAC Ekip Module (2K-1, 2, 3) 4 AMP ® 240 VAC 2 AMP ® 30 VDC INTERCONNECT PLUG DIAGRAM OA POWER R345 R745 Sl: 2+2 pcs PANELlcz7pHMI 52: 2+2 pcs 0A1G10 OA3GO1 113 11 14 1 2 \\F AUX CONTACTS (OPTIONAL) LOCATE RIGHT SIDE OF PANEL DRAWING FILE 77A-2000 I MODEL FILE 77A-2000 DATE MODIFIED DESIGNED BY --- 27—Feb-19 07:54:08 AM Calculated for: CN# CN—0067078 APPROVED BY --- VOLUME 0.000 in^3 Q Critical to Quality Characteristic MASS MATERIAL SPECIFICATION FINISH SPECIFICATION 0.000 Ibm UNASSIGNED --- UNLESS OTHERWISE SPECIFIED MATERIAL DESCRIP110N TOLERANCE ON: 1 PL DECIMALS f 0.1 2 PL DECIMALS t 0.02 FINISH DESCRIPTION 3 PL DECIMALS f 0.005 ANGLES f 1.0 — — — LEGEND NOTES �k OPTIONAL TITLE OPEN TRANSITION ATS SCHEMATIC FOR 30-1200A ZTG PRODUCT UNITS LOCAL TITLE in --- SIZE ROOT NUMBER REV RELEASE STATE B 77A-2000 1 RELEASED SCALE PRODUCT LINE SHEET 1:1 ZTG 1 of 1 us_3rd—b.frm 112 Zenith ZTG Series ATS, OPERATION, MAINTENANCE, AND INSTALLATION GUIDE $$ Zenith ZTG Series ATS, OPERATION, MAINTENANCE, AND INSTALLATION GUIDE Cabling / Automatic transfer switch, 1/0 contacts Terminal Rating / Remark Generator start/stop 24-14 AWG Stripping length; 0.255" Common, voltage supply 1 5 A@250 Vac (AC-1), 5 A@30 Vdc Generator start/stop NO 2 UrGenerator start/stop NC Output relay features Common, voltage supply 3 24-14 AWG 5 5 A@250 Vac (AC-1), 5 A@30 Vdc Programmable output 6 (default; Product available) Fire Fighting applications 24-14 AWG Only in ZTGD-types, delayed transition, I - O -11 Fire fighting input 24 Vdc (+) 10 SELV Fire fighting input 24 Vdc (-) 11 Input contact features 24-14 AWG Do not connect to any power supply Common input 12 24 Vdc 5 mA Programmable input 13 (default; Remote test on load) Programmable input 14 Only in OXB--types, delayed (default; Remote test off load) transition, 1-0- 11 or 11 - 0 -1 111 10.3 Auxiliary power supply and Ekip -modules ZTG(D) 30-1200 A, 200-480 Vac Automatic transfer switches can be equipped with Ekip-modules. Ekip- modules are mounted with a auxiliary power supply module, OXEA1. Suitable Ekip-modules are: Ekip link, signalling and connectivity modules. For more information, see Chapter 5, Electronic accessories. The maximum number of Ekip-modules varies by panel ampacity : • 30-200A: 3 Ekip modules • 260-400 A: 4 Ekip modules 58 Zenith ZTG Series ATS, OPERATION, MAINTENANCE, AND INSTALLATION GUIDE 5.5 Using Ekip Signalling 2K-_ -module The Ekip Signalling 2K-_ is a signalling ac- 5.5.1 Electrical characteristics of cessory module. It is suitable for all Ekip Signalling 2K-_ -module ZTG(D) 30-1200 A, 200-480 Vac automatic The following table lists the electrical transfer switches. The module has: characteristics of the module: • Two digital inputs, and two contacts for output signals. • A power status LED, and four signalling LEDs (one LED for every input/output). O Notice On each ATS, a maximum of three Ekip Signal- ling 2K modules can be installed: one 2K-1, one 2K-2, and one 2K-3. These modules differ by their name and label, and have distinct wiring, but they are identical in terms of their charac- teristics and manner of installation. Component Characteristics Output Maximum switching voltage*: contacts 150 V DC / 250 V AC Breaking power*: 2 A @ 30 V DC, 0.8 A @ 50 V DC, 0.2 A @ 150 V DC, 4A @ 250 V AC Dielectric strength between each contact and coil: 1000 V AC (1 minute @ 50 Hz) Dielectric strength between open contacts: 1000 V AC (1 minute @ 50 Hz) Input contacts 5V@2.5mA Do not connect to any power supply *Data relating to a resistive load Table 5.3 Electrical characteristics of Ekip Signalling 2K-_-module 5.5.2 Access from the display / Ekip Signalling 2K-_ -module With modules energized, and Local Bus enabled, the presence of the modules on the module slot activates additional menus on the display: • In order to configure the inputs and out- put contacts. • To display information on the modules and the state of inputs and outputs. The following table illustrates the path for accessing the configuration parameters Fig.5.9 Ekip Signalling 2K-module of the module from the display: 61 5.5.3 LED indications and inputs/ outputs of Ekip Signalling 2K-_ -module ZTG DI/DO Options Most common Settings (*Default) Description Modules (Optional modules) Ekip Signalling 2K-1 / -2 / -3 111/12, 121/22, 131/32 Function No Function* Input disabled Emergency Stop Transfers to O position in delayed transition 1-0-II type switches. Disables automatic control mode in both delayed and open transition types. Remote Test on Load Start/stop test on load sequence in rising (NO) or falling (NC) edge of the input signal. Remote Test off Load Start/stop test off load sequence in rising (NO) or falling ■ (NC) edge of the input signal. Inhibit AUTO Mode Prevent switch control operations, configuration, test sequences and generator start in case of priority source o failure. O Inhibit to S1 Manual Retransfer Disables automatic transfer back to priority source. n Source Priority S1 Sets priority for source 1 in transformer -transformer = application. Source Priority S2 Sets priority for source 2 in transformer -transformer application. Inhibit to S2 Inhibit Transfer Disables automatic transfer from priority source to non - priority source. Bypass Running Time Bypass any currently running time delay. Delays Load Shed (Open Transtion) Remote Control to S1 Transfer to S1 when active. Overridden by activated 'Remote Control to OFF' signal. Load Shed (Delayed Transtion) Remote Control to OFF Transfer to position O when active. Remote Control to S2 Transfer to S2 when active. Overridden by activated 'Remote Control to OFF' or'Remote Control to S1' signals. Reset Alarm Reset any active switch control alarms (open I failure, close I failure, open II failure, close II failure). Manual -Auto Mode Toggle automatic/HMI control mode, input is active only in rising/falling edge according to contact type. Contact NC Active open Type NO* Active closed O 11/12, O 21/22, O 31/32 Function No Function* Output disabled Not in Auto Alarm/Product Signals any active alarms or ATS being disabled for Availability automatic transfer operations. Load Connected to S1 Switch in position I. Load Disconnected Switch in position O. Load Connected to S2 Switch in position II. Pre -transfer Signal Signal is activated and transfer is delayed according to pre -transfer delay. Signal is kept activated according to post -transfer delay after transfer. Continued on the next page 60 Zenith ZTG Series ATS, OPERATION, MAINTENANCE, AND INSTALLATION GUIDE Settings (*Default) (continued) Description Modules (Optional modules) (continued) Ekip Signalling 2K-1 / -2 / -3 (continued) O 11/12, O 21/22, O 31/32 (continued) Function (continued) Source 1 Available No anomalies in S1 voltage supply. Source 2 Available No anomalies in S2 voltage supply. Load Shed 1 Used for shedding non -essential loads before transferring to non -priority source. Signal is activated before transferring to non -priority source according to load shed delay and kept activated until load is transferred back to priority source. Elevator pre -signal Signal is activated and transfer is delayed according to Elevator pre -signal delay. Signal is kept activated according to Elevator post -signal delay after transfer. Contact INC Active open Type NO* Active closed Test Modules (Optional modules) Ekip Signalling 2K-1 / -2 / -3 Auto Test Table 5.4 Configuration and test parameters of Ekip Signalling 2K-_-module in HMI The following table illustrates the path from the display for accessing informa- tion on the module: About Description Modules (Optional modules) Ekip Signalling 2K-1 / -2 / -3 SIN Serial number Version Software version Input 1 The logical state of the inputs: Input 2 "Off" if not active, "On" if active Output 1 The state of the output contacts: Output 2 "Open" if open, "Closed" if closed Table 5.5 Information of Ekip Signalling 2K-_-module in HMI 110 Zenith ZTG Series ATS, OPERATION, MAINTENANCE, AND INSTALLATION GUIDE 10.2 Auxiliary contact blocks Position OA11330 OA3GO1 SOURCE 1 (Sl), max 2+2 13 23 11 21 o II 14 24 12 22 SOURCE 2 (S2), max 2+2 OA11310 OA31301 Table 10.1 Contact positions Fig. 10.3 Labels for contact numbering Fig.10.2 Mounting of the auxiliary contact blocks, type OA_ 0 WCR Ratings 24OV, 48OV Summary * *See Zenith T-Series Withstand and Closing Ratings (1SCC30302000201-22-02) for Actual Rating with CB's. Link is below https://search.a bb.com/I ib rary/Down I oad.aspx?Docu m entl D=1SCC303020CO201&La nguageCode=en&Docu ment Partl d=&Action=Launch ** ZTG ATS's 1200A and under do not have a time based rating. ZTG** (OT, DT), US (OT, DT) ZBTS(OT,DT) Time Based (Sec) Short Time (Sec) Coordinated CB's Current Limiting Fuses Time Based (Sec) Coord CB's, Fuses Amps 0.050 0.100 0.300 240V 125A 240V 250A 480V 150A 480V 250A RKS 100A 1,T 200A J,T 400A 0.050 sec 0.100 sec 0.500 sec 30 18K 18K 200K 200K 150K 65-100K 200K 200K 100K NA NA NA NA 60 18K 18K 200K 200K 150K 65-100K 200K 200K 100K NA NA NA NA 100 18K 18K 200K 200K 150K 65-100K 200K 200K 100K 65K 50K 50K See ZTS 125 18K 18K 200K 200K 150K 65-100K 200K 65K 50K 50K See ZTS 160 18K 18K 200K 65-100K 200K 65K 50K 50K See ZTS 200 18K 18K 200K 65-100K 200K 65K 50K 50K See ZTS Top Feed Std, Rear Bay required for Bottom Feed Time Based (Sec) Short Time (Sec) Coordinated CB's Current Limiting Fuses Time Based (Sec) Coord CB's, Fuses Amps 0.050 0.100 0.300 240V 250, 600A 480V 250A 480V 600A T 400A 1,T 400A 0.050 sec 0.100 sec 0.500 sec 260 25K 25K 65-200K 65-150K 50-100K 200K 100K 65K 50K 50K See ZTS Top Feed Std, Rear Bay required for Bottom Feed Time Based (Sec) Short Time (Sec) Coordinated CB's Current Limiting Fuses Time Based (Sec) Coord CB's, Fuses Amps 0.050 0.100 0.300 240V 600A 480V 250A 480V 600A T 400A 600A J,T 600A 0.050 sec 0.100 sec 0.500 sec 400 35K 30K 100-200K 150 50-100K 200K I 200K 65K SOK 50K See ZTS Top Feed Std, Rear Bay required for Bottom Feed Time Based (Sec) Short Time NO Coordinated CB's Current Limiting Fuses Time Based (Set) Coord CB's, Fuses Amps 0.050 0.100 0.300 240V 600A 480V 1200A T 800A RK5 600A 1, T, L 800A 0.050 sec 0.100 sec 0.500 sec 600 42K 30K 200K I 65-150K 200K I 100K 200K 65K 50K 50K See ZTS Top Feed Std, Rear Bay required for Bottom Feed Time Based (Sec) Short Time c) Coordinated CB's Current Limiting Fuses Time Based (Sec) Coord CB's, Fuses Amps 0.050E 0.500 240V 800A 240V 1200A 480V 1200A T 800A 1, T 800A L 1200A 0.050 sec 0.100 sec 0.500 sec 800 65K 50K 65-200K 65-100K 200K 200K 200K 65K SOK SOK See ZTS 1000 65K 50K 65-100K 65-100K 200K 200K 65K 50K 50K See ZTS 1200 65K 50K 65-100K 65-100K 200K 200K 65K 50K 50K See ZTS Top Feed Std, Rear Bay required for Bottom Feed ZTSCT ZBTSCT See below Time Based (Sec) Coordinated CB's Current Limiting Fuses Amps 0.050 240V 600A 480V 250A 480V 600A T 400A 600A 1,T 600A 400 SOK 100-200K 1 150 50-100K 200K I 200K Amps 600 Coordinated CB's Current Limiting Fuses240V [Timeec) 600A 480VTRKS 1200A 800A 600A 1,sL 800A 200K 65-150K 200K 100K 200K Time Based (Sec) Coordinated CB's Current Limiting Fuses Amps 0.050 240V 800A 240V 1200A 480V 1200A T 800A 1, T 800A L 1200A 800 SOK 65-200K 65-100K 200K 200K 200K 1000 50K 65-100K 65-100K 200K 200K 1200 1 50K 65-100K 65-100K 200K 200K ZTG (OT, DT) ZTS (OT, DT, CT) ZBTSCT Time Based Short Time 0.500 Coord CB's CL Fuses Time Based Short Time 0.500 Coord CB's CL Fuses Amps 0.050 0.500 L 2500A Amps 0.050 0.500 L 2500A 1,000 100K 65K 100K 200K 1,200 100K 65K 100K 200K 1600 100K 65K 100K 200K 1,600 100K 65K 100K 200K 2000 100K 65K 100K 200K 2,000 100K 65K 100K 200K 2600 100K 65K 100K 200K 2,600 100K 65K 100K 200K 3000 100K 65K 100K 200K 3,000 100K 65K 100K 200K 4000 1 4,000 The Purpose of Testing and Unit Ratings ABB automatic transfer switches (ATS) have been subjected to an extensive test program to show that they comply with and exceed UL 1008 standards as well as the various performance specifications used by most government agencies and major electrical engineers throughout the world. The primary test to assure the dependability of an automatic transfer switch is its ability to close into and withstand high fault currents. The purpose of this publication is to provide basic information on withstand ratings and to document the ratings that ABB ATS currently holds under UL 1008 NFPA 110 Standard for Emergency and Standby Power Systems, Section 6.3.2, requires that the capacity and rating of automatic transfer switches be adequate to withstand the thermal and electromagnetic effects of short circuit currents that may arise in the electrical system. It is important to be able to compare properly the withstand close rating (WCR) of the switch to the available short circuit (fault) current of the system until the protective device clears the fault If a transfer switch does not have adequate withstand capability —system failure, fire, injury to personnel or equipment damage may result. A clear understanding of the interrelationship between the protective device, transfer switch and system needs is necessary for a well designed installation. Some basic information on withstand rating terms and calculations follows the enclosed rating charts. • "Umbrella" or "Any Breaker" ratings that take into account all types of molded, insulated case and power circuit breakers; these tests are performed for a duration of 50ms (3 cycles) on units 225 amps and greater, and for 25ms (1.5 cycles) on 40-150 amp units (with an optional 50ms (3 cycles) duration for units up to 150 amps; note the 50ms (3 cycles) rating on 150 amp and below units is optional as UL has determined that all breakers in this size clear in less than 25ms (1.5 cycles). The "Umbrella" or "Any Breaker" rating is therefore the actual UL requirement and definition of the ATS industry 50ms (3 cycles) (or 25ms (1.5 cycles) as noted) withstand and closing rating, and should not to be confused with additional, non UL 1008 labeled "withstand only" tests. As per UL 1008 7th edition which became effective from Nov 1st, 2014, "Any Circuit Breaker" rating is replaced by "time based" rating and marking will shows in second instead of # of cycles. Another major change was implemented in UL 7th edition for Specific Breaker Certification. Per the new requirement, the circuit breaker must be tested with a transfer switch in order to be added to the approved breaker list. The new breaker can also be added to the approved breaker list if the fault clearing time from the published trip curve indicates that the new breaker will clear a fault in the same amount or less time than the time required to clear a fault using the breaker that was tested with the transfer switch Underwriters Laboratories (UL) is the independent successfully. testing body that has developed the standard UL 1008 which all major transfer switch manufacturers test to. UL lists products which have successfully passed a battery of witnessed tests including the withstand and close into fault tests described herein. Manufacturers that complete these tests are then permitted to label their products with the UL mark. UL made changes in April of 1989 regarding the labeling requirements of transfer switches. UL clarified the labeling procedure and allows for three rating categories. • Current limiting fuse • Specific class (trip time) of molded case breaker 3 Zenith Product Ratings The ABB family of transfer switches have maintained an industry -leading role in ratings from the time of its introduction. Today all ZTX and ZTG products are labeled with a list of specific breaker ratings giving the consultant a free hand with system design. The following pages include the UL certified ratings and specific breaker coordination charts, withstand rating data and additional specific information. The consulting engineer must review the time and rating to specify the breaker, care must be taken to assure that the breaker specified for the installation have an equal or shorter trip time when compared to the listed devices. This would limit the application of the switch to projects within the scope of its specific breaker listing. In addition to this factor, many transfer switch manufacturers perform additional withstand tests on selected products. These additional tests may be either for a higher current value or a longer duration than their standard UL listed ratings. The consultant must determine the applicability of these tests and take careful note if these levels are normally not UL labeled ratings. Zenith T-series Automatic transfer switch families • ZTX Standard Transition Automatic Transfer Switches 30 - 1200 amps • ZTG Standard Transition Automatic Transfer Switches 30 - 3000 amps • ZTGD Delayed Transition Automatic Transfer Switches 30 - 3000 amps • ZTS Standard Transition Automatic Transfer Switches 30 - 3000 amps • ZTSD Delayed Transition Automatic Transfer Switches 30 - 3000 amps • ZTSCT Closed Transition Automatic Transfer Switches 400 - 3000 amps • ZBTS Standard Transition Bypass -Isolation Automatic Transfer Switches 100-3000A • ZBTSD Delayed Transition Bypass -Isolation Automatic Transfer Switches 100-3000A • ZBTSCT Closed Transition Bypass -Isolation Automatic Transfer Switches 1000-3000A Definitions & Calculations Purpose Many questions arise when comparing WCR to the system fault current rating. Too often a switch is rated by a manufacturer in one set of WCR terms and the available system fault currents described with a different set of terms. The purpose of this paper is to outline the different ways switches may be rated (WCR) and systems are measured. Basic Definitions • RMS Current - The Root Mean Square which is the effective value of an alternating current. It is equal to .707 of the peak current for a sine wave. This is the value referred to when people say "current." • Peak Current - The instantaneous maximum value of current —the peak current of a sine wave is 1.414 times its RMS value. • Symmetrical Current - The alternating current which is symmetrical around the zero axis of the sine wave. • Asymmetrical Current -The alternating current which is not symmetrical around the zero axis. • Peak Fault Current - The instantaneous maximum current value that occurs after the start of a fault in any phase. • Available Peak Current- Maximum possible short circuit current that may exist in a system without protective devices. • Peak Let Through Current - Maximum instantaneous current through the protective device during the total clearing time. • Withstand Current Rating - The rating that defines the ability of the switch to withstand the thermal and electromagnetic effects of short circuit currents for a set period of time. • Withstand and Closing Rating (WCR) - UL 1008 test for a transfer switch's ability to close into and withstand a fault current. These are the ratings which will actually appear on the UL label of the product. • Short -Time current rating (STR) - UL 1008 test similar to withstand and closing rating but for a time period up to 0.5 seconds and provides for the requirement that the switch be capable of carrying full load current after the withstand and close -on Test Documents As fault currents can occur at any level, a transfer switch must be capable of withstanding any fault current up to its maximum rating. This rating is based on the rating of the protective device in front of the unit and must be considered on that basis. ABB tests show results based on various current values and time durations, and include additional high current tests with fuses. By considering this range of values, it is possible to predict performance with different fuse characteristics or specific circuit breaker current -time curves with a given available short circuit current. Interrupting Ratings Some manufacturers of circuit breaker type automatic transfer switches list interrupting current (IC) ratings in lieu of WCR. These switches will then open on faults instead of withstanding the fault until the external protective device clears. As the transfer switch is then used to open the fault current in place of a protective device —this may leave the transfer switch with both normal and emergency open which then requires manual resetting of the breakers within the transfer switch enclosure. The circuit breakers may require factory inspection after high current interruption in accordance with common circuit breaker procedures. WCR ratings, as opposed to IC ratings appear to offer a better choice to the system designer as he attempts to coordinate the protection of the entire system. Knowing the maximum amount and duration of fault current a switch will withstand gives the designer the information necessary for complete coordinated system design. short-circuit events. 5 Definitions & Calculations Advantage of RMS Symmetrical Ratings • Date is consistently reported based on UL test procedures. • Where time beyond the first 1/2 cycle is given suitable decisions can be made to use circuit breakers or fuses. • Misleading reporting is eliminated Blow -On Effects on Short Circuit Current in Contacts Some switch designers analyze "blow -on" and "blow -off" effects and force vectors (due to electromagnetic repulsion) to claim increased WCR capability of their product. Such calculations are very rough approximations because of inherent errors in estimating "domain" size and number, current "pinch" effect and the problem of complex geometry of actual contact structures when compared to idealized models. The only proof of a successful design are tests, uniformly performed and consistently reported all to the same criterion such as UL 1008. Note when using this table: For ZTS and ZBTS T-series only, time -based rating values override lower ratings present in coordination tables below. ZTS and ZBTS T-series withstand and Close -on Ratings (WCR) and Short -time Ratings (STR) Time -based ratings Short -time ratings ATS ATS Transition 480V Max Time- 480V Max Time - frame rating types withstand period withstand period i R2 20- OT, DT 18kA 0.1 sec 18kA' 0.3 sec R2 260A OT, DT 25kA 0.1 sec 25kA1 0.3 sec R3 400A OT, DT 35kA 0.1 sec 30kAl 0.3 sec R3 600A OT, DT 42kA 0.1 sec 30kA1 0.3 sec 50kA 0.1 sec R4 800 OT, DT 50kA' 0.5 sec 1200A 65kA 0.05 sec 63L 100- CT 50kA 0.05 sec - - 1200A R5 1600- OT, DT, CT 100kA 0.05 sec 65kA 0.5 sec 3000A 50kA 0.1 sec 100- OT, DT 50kA 0.5 sec 600A 65kA 0.05 sec R4B (Bypass) 50kA 0.1 sec 800 OT, DT 50kA 0.5 sec 1200A 65kA 0.05 sec R5B 1600- OT, DT, CT (Bypass) 4000A 100kA 0.05 sec 65kA 0.5 sec 3 phase applications only �� Time -based WCR and STR do not apply to ZTX and ZTG T-series products 240V. 3 or 4P 26 Specific Breaker Model Types 600A 3 or 4 pole Zenith T-series transfer switches ABB Zenith Model Family Max Rated Voltage Breaker Manufacturer Max Coordinated Breaker Rating (kA) Max. Breaker Amp. Breaker Type ZTX (ZXO) ZTG (ZGO, ZGD) ZTS (ZSAO, ZSAD) 240V,3-phase only ABB General Electric Schneider 18 60A SED 150A SED 20 1200A XT7L,XT7H,XT7S 25 125A BD 150A HD 250A JD 600A LD 35 800A XT6H,XT6S,XT6N 50 800A T6L,T6H,T6S,T6N 65 100A T2S 125A XT2N 250A T4N,XT4N 600A TSN,XTSN 100 125A IXT2S 250A T4S,XT4S 600A TSS,XTSS 150 100A T2H 125A XT2H 250A T4H,XT4H 600A TSH,XTSH 200 125A XT2V,XT2L 250A T4V, UL, XT4V, XUL 600A T5V, T5L, XT5V, XT51L 18 60A SED 150A SED 42 250A PEC 65 60A SEH 150A SEH 250A SFH, PEE 600A SGH,PGE 100 60A SEL 150A SEL 250A SFL,PEN 600A SGL,PGN 150 250A PEH 600A PGH 200 60A SEP 150A SEP 250A SFP,PEL 600A SGP,PGL,PGP 25 125A BD 150A HD 250A JD 600A LD 65 125A BG 150A HG 250A JIG 600A LG 100 125A BJ 150A HJ 250A JJ 600A LL, LJ 125 150A HL 250A JL 200 150A HR 250A JR 600A LR 27 Specific Breaker Model Types 600A 3 or 4 pole Zenith T-series transfer switches Max Coordinated ABB Zenith Model Max Rated Breaker Breaker Rating Family Voltage Manufacturer (kA) Max. Breaker Amp. Breaker Type ZTX (ZXO) ZTG (ZGO, ZGD) Eaton 240V, 3-phase only Siemens Fused 65 85 225A FD,FDE 250A JD, JDB 400A KD,CKD 600A LD,CLD 800A HMDL, CHMDL, MDL, CMDL 125A EGS 250A JIGS 600A LGS 100 125A EGH 225A HFD,HFDE 250A HJD,JGH 400A HKD, CHKD 600A LGH,HLD,CHLD 200 125A EGC 225A FDC, FDCE, JDC 250A JGX, JGU, JGC 400A KDC 600A LGX, LGU, LGC, LDC, CLDC 65 125A ED6,ED4 250A FD6A,FXD6A 400A JD6A, JXD6A, SJD6 600A LD6, LXD6, SLD6 100 125A HHED4,HED4 250A HFD6,HFXD6 400A HJD6A,HJXD6A,SHJD6 600A HLD6,HLXD6,SHLD6 200 125A CED6 250A CFD6, HHFD6, HHFXD6 400A CJD6A, HHJD6A, HHJXD6A, SCJD6 600A CLD6,HHLD6,HHLXD6,SCL136 200 800A 300V Class T-fuses ZTS (ZSAO, ZSAD) 240V, 3 and 1-phase only ABB 65 IOOA T2S 125A XT2N 250A T4N, XT4N 600A XTSN 100 125A XT2S 250A T4S,XT4S 600A XTSS 150 IOOA T2H 125A XT2H 250A T4H,XT4H 600A XTSH 200 125A XT2V,XT2L 250A T4V,T4L,XT4V,XT4L 600A XTSV,XTSL General Electric 18 60A SED 150A SED 42 250A PEC 50 600A SGP,SGL,SGH 65 60A SEH 150A SEH 250A SFH,PEE 600A PGE 100 60A SEL 150A SEL 250A SFP,SFL,PEN 600A PGN, PGH, PGL, PGP 150 250A PEH 200 60A SEP 150A SEP 250A PEL 28 Specific Breaker Model Types 600A 3 or 4 pole Zenith T-series transfer switches Max Coordinated ABB Zenith Model Max Rated Breaker Breaker Rating Family Voltage Manufacturer (kA) Max. Breaker Amp. Breaker Type ZTX (ZXO) ZTG 240V, 3 and (ZGO, ZGD) 1-phase only ZTS (ZSAO, ZSAD) Schneider 25 125A BD 150A HD 250A JD 600A LD 65 125A BG 150A HG 250A JG 600A LG 100 125A BJ 150A HJ 250A JJ 600A LR, LL, LJ 125 150A HL 250A JL 200 150A HR 250A JR Eaton 42 600A LDC, CLDC, HLD, CHLD, LD, CLD 65 225A FD, FDE 250A JD, JDB 400A KDC, HKD, CHKD, KD, CKD 85 125A EGS 250A JGS A LGS 100 125 125A EGH 225A HFD,HFDE 250A JGH,JDC,HJD 600A LGX, LGU, LGC, LGH 200 125A EGC 225A FDC,FDCE 250A JGX, JGU, JGC Siemens 65 125A ED6,ED4 250A FD6A,FXD6A 400A ]D6A, ]XD6A, SJD6 600A LD6, LXD6, SLD6 85 400A CJD6A, HHJD6A, HHJXD6A, HJD6A, HJXD6A 600A CLD6, HHLD6, HHLXD6, HLD6, HLXD6 100 125A HHED4, HED4 250A HFD6,HFXD6 400A SHJD6 600A SHLD6 200 125A CED6 250A CFD6, HHFD6, HHFXD6 400A SCJD6 600A SCLD6 Fused 50 800A 300V Class T-fuses 100 600A 300V Class T-fuses 200 400A 300V Class T-fuses 30 Specific Breaker Model Types 800-1200A 3 or 4 pole Zenith T-series transfer switches Max Coordinated ABB Zenith Model Max Rated Breaker Breaker Rating Family Voltage Manufacturer (kA) Max. Breaker Amp. Breaker Type ABB General Electric Schneider ZTX (ZXO) ZTG (ZGO, ZGD) 240V, 3 Phase ZTS (ZSAO, ZSAD) Eaton Siemens Fused 65 600 TSN,XTSN 800 XT6N 1200 XT7L,XT7H,XT7S 85 800 T6L,T6H,T6S 1200 T7L, T7H 100 600 TSS,XTSS 800 XT6S 1200 XT7L,XT7H 150 600 TSH,XTSH 200 600 T5V, T5L, XT5V, XT51L 800 XT6H 65 600 SGH 1200 SKH 100 600 SGL 1200 SKP, SKL 200 600 SGP 50 1200 RL, RJ, RK 65 600 LG 800 MJ, MG 1200 PL, PJ, PK 100 600 LJ 125 600 LL 200 600 LR 50 1200 NGS 65 400 KD, CKD 600 LD,CLD 800 HMDL, CHMDL, MDL, CMDL 1200 NGH, HND, CHND, ND, CND 1600 RGH 85 600 LGS 100 400 HKD,CHKD 600 LGH, HLD, CHLD 200 400 KDC 600 LGX, LGU, LGC, LDC, CLDC 65 400 JD6, JXD6, SJD6 600 LD6, LXD6, SLD6 800 MD6, MXD6, LMD6, LMXD6 1200 HND6, NXD6 1600 PD6,PXD6 100 400 HJD6,HJXD6,SHJD6 600 HLD6,HLXD6,SHLD6 800 HMD6, HMXD6 1200 HND6,HNXD6 1600 HPD6,HPXD6 200 400 CJD6,SCJD6 600 CLD6,SCLD6 800 CMD6 1200 CND6 1600 ICPD6 200 1800 1 CLASS Tfuses 31 Specific Breaker Model Types OOA 3 or 4 pole Zenith T-series transfer switches ABB Zenith Model Ma d Breaker Family Voltage Manufacturer ZTX (ZXO) ABB ZTG 480V,1-phase (ZGO, ZGD) only ZTS (ZSAO, ZSAD) General Electric 800-1200A 3 or 4 pole Zenith T-series transfer switches Max Coordinated Breaker Rating (kA) Max. Breaker Amp. Breaker Type 25 600 T5N 600 TSS,XTSN 800 XT6N 50 600 XTSS XT6S 1200 XT71L, XT7H, XT7H, XT7S 65 600 T5H 800 XT6H 100 600 TSL, XTSL 150 600 TSV, XTSV 35 600 SGH 50 1200 SKH, SKL, SKP 65 600 SGL 100 1600 1 SGP Max Coordinated ABB Zenith Model Max Rated Breaker Breaker Rating Max. Breaker Family Voltage Manufacturer (kA) Amp. Breaker Type ZTX (ZXO) ZTG (ZGO, ZGD) ZTS (ZSAD, ZSAD) ABB 240V, 1-phase only General Electric 50 1200 XT75,XT7H,XT71L 65 600 TSN,XTSN 800 600 XT6N TSS,XTSS 100 800 XT6S 150 600 TSH,XTSH 200 600 TSV, TSL, XTSV, XTSL 800 XT6H 50 1200 SKH, SKL, SKP 65 600 SGH 100 600 SGL 200 600 SGP 33 Specific Breaker Model Types 240V Max. Rated for UL, 3- phase only. RMS SYMM AMPS MFR x 1000 Max. Amp. Type 65 600 TSN,XTSN 800 T6N,XT6N 1200 XT7S,T7S ABB 100 600 TSS,XTSS 800 XT6S 1200 XT7L,XT7H 150 600 TSH,XTSH 200 600 T5V, T5L, XT5V, XT5L 800 XT6H 65 600 SGH 1200 SKH GENERAL ELECTRIC 100 600 SGL 1200 SKP,SKL EATON 65 600 LD,CLD 800 HMDL, CHMDL, MDL, CMDL 1200 NGH, HND, CHND, ND, CND 85 600 LGS 100 600 LGH, HLD, CHILD SCHN EID ER 65 600 LG 800 MJ, MG 1200 PL, PJ, PK 100 600 LJ 65 600 LD6,LXD6,SLD6 800 MD6, MXD6, LMD6, LMXD6 1200 ND6, NXD6 SIEMENS 100 600 HLD6,HLXD6,SHLD6 800 HMD6, HMXD6 1200 HND6, HNXD6 FUSED 200 800 1 CLASS Tfuses 35 Each ATS has Rating Label per UL 1008 Marking Requirements as Shown in Figure 1. 600 AMPS (3 & 4-pole unit) Suitable for control of motors, electric discharge lamps, tungsten filament lamps and electric heating equipment where the sum of motor full -load ampere ratings and the ampere rating of other bads do not exceed the ampere rating of the switch and the tungsten load does not exceed 30 percent of switch rating. Rated Frequency: 50/60 Hz SHORT CIRCUIT RATINGS WHEN USING SPECIFIC CIRCUIT BREAKERS/ FUSES When protected by a circuit breaker of specific manufacturer, type, and ampere rating as marked below, this Transfer Switch is suitable for use in a circuit capable of delivering the Short -Circuit current at the maximum voltage marked below. When protected by a fuse of the specific fuse class and maximum ampere rating as marked below, this Transfer Switch is suitable for use in a circuit capable of delivering the Short -Circuit current at the maximum voltage marked. TABLE A: 480V Max. Rated for UL, 3-phase only. MFR RMS Max. Type SYMM Amp. AMPS x 1000 35 125A XT2S 35 250A XT4S,T4S 35 600A TSS, XTSS 35 800A T6N ABB 50 126A XT2H 50 260A XT41-1, T4H 50 600A TSH,XTSN,XTSH 50 800A T6S, TGH. T6L 100 125A XT2L 100 250A XT4L.T4L 100 600A T5L,XT5L 200 125A XT2V 200 250A XT4V,T4V 200 600A T6V.XT5V 35 250A SFH 35 600A SGH GENERAL 50 150A SEL ELECTRIC 50 250A SFL 65 600A SGL, SGP 100 150A SEP 100 250A SFP 35 126A EGB, BG 35 150A HG 35 250A JG 50 125A EJB, BJ 50 150A HJ 50 250A JJ SCHNEIDER 50 600A LG 65 600A LJ 100 150A HL 100 250A JL 100 600A LL 200 150A HR 200 250A JR 200 600A LA YKLW18083 C Pagel/3 Figure 1. (Label shown for reference only) A It It P% IP IP ABB Zenith Controls, Inc. 305 Gregson Drive Cary, NC 27511 24-hour support: ABB Technical Services +1 (800) 637-1738 epis.pgservice@abb.com © Copyright 2022 ABB. All rights reserved. Specifications subject to change without notice. 13 1.3 Warranty This document is based on information available at the time of its publication. While efforts have been made to ensure accuracy, the information contained herein does not cover all details or variations in hardware and software, nor does it provide for every possible contingency in connection with installation, operation, and maintenance. Features may be described herein that are not present in all hardware and software systems. ABB Zenith assumes no obligation of notice to holders of this document with respect to changes subsequently made. ABB Zenith makes no representation or warranty, expressed, implied, or statutory, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warrantees of merchantability or fitness for purpose shall apply. Contact your local sales office if further information is required concerning any aspect of the automatic transfer switch operation or maintenance. Warranty Period The Warranty Period for ZTG series transfer switch products is twenty-four (24) months from the date of shipment. Notes: This warranty is valid only in the United States and for products sold and installed within seller -specified countries. Replacement parts are warranted for a period of 90 days when installed by a factory or an authorized service station. Contact Service team at: +1800 637 1738 I\ It It PIP IP Certificate of Seismic Compliance For all ABB Zenith Transfer Switch Model Numbers ZTX, ZTG, ZTGD, ZTS, ZTSD, ZTSCT, ZBTS, ZBTSD & ZBTSCT ZTE, ZTED, ZTECT, ZBTE, ZBTED & ZBTECT Qualified to IEEE-693-2005 Qualified to I BC-2015, and CBC 2016 •1 10 0.1 1 HIGH Level with 2.5 Amplification Factor. Sds = 2.0g, Ss = 300%, Ip = 1.5, for z/h <_ 1 in accordance with ICC-ES-AC156. 10 Frequency [Hz] 100 c 3 Lowest equipment natural frequency: <_ 10.9 Hz Qualified by shake -table testing, Clark Dynamic Testing Laboratories This is to certify that the above named equipment meets or exceeds all of the above requirements according to IEEE-693-2005, IBC-2015, and CBC 2016 with operation defined as transferring from the PRIMARY TO THE ALTERNATE SUPPLY AND BACK TO PRIMARY during the seismic event. Certification Report Prepared by: W. E. Gundy & Associates, Inc. P.O. Box 2900, Hailey, ID 83333 See ABB document 1086-305 for Certification Report, interpretation of test data and P.E. stamp. ABB Zenith Controls, Inc. r++� 305 Gregson Drive Cary, NC 27511 24-hour support: ABB Technical Services +1 (800) 637-1738 ❑� . © Copyright2019 ABB. All rights reserved. Specifications subject to change without notice.