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RESUB 2-BLD2022-1556+Large Vehicle Analysis Report+3.15.2024_9.52.10_AM+41373240 0 1 A. LARGE VEHICLE ANALYSIS REQUEST FORM Proper strucutural evaluation of the proposed vehicle loading requires completion and submission of this form to ADS Engineering Services: PROJECT INFORMATION: Protect Name and Location: 2121" Street SW Commercial - Glacier Engineer/Contractor Information: Ceko Product Information: StormTech SC740 ❑ SC-160LP ❑ SC-310 ❑X SC-740 ❑ MC-3500 ❑ MC-4500 ❑ HP Storm ❑ N-12 ❑ HP Sanitite ❑ Other: Pipe Diameter: Cover Information: ❑X Flexible: Cover Depth During Loading (to top of grade): Pavement Thickness: 12" ❑ Rigid: Cover Depth During Loading (to top of grade): Slab Thickness: ❑ N/A: Cover Depth During Loading (to top of grade): VEHICLE INFORMATION: Vehicle Make and Model (if applicable): Vehicle Loading Information: Total Front Axle Load: Number of Rear Axles: ❑ 1 ❑ 2 ❑ 3 ❑ 4 (Vehicles with multiple rear axles will require a vehicle cut sheet/loading diagram to be properly analyzed over ADS products) Form Updated: 1126121 Our reason is water. Advanced Drainage Systems, Inc, 4640 Trueman boulevard, Hilliard, OH 43026 Tel (614) 658-0050 IW9pipeeom Load per Rear Axle: Click or tap here to enter text. (This load should reflect the worst -case project loading scenario and should be supplied by the vehicle manufacturer or project engineer to Engineering Services) Axle SDaciniz Information: Spacing Between Front and Rear Axles: 120 (This value will be assumed to be 120 inches if not provided) Spacing of Wheels Across Single Axle: 72 (This value will be assumed to be 72 inches if not provided) Spacing of Wheels Between Tandem Axles: 52 (This value will be assumed to be 52 inches if not provided) Vehicle Tire Information: Maximum Tire Pressure: 100 psi (This value will be assumed to be 100 psi if not provided) Vehicle Outrigger Information: Outrigger Type: ❑X Rectangular ❑ Circular Outrigger Dimensions: 24"x24" Maximum Outrigger Load: 43,000 pounds (This load should reflect the worst -case project loading scenario and should be supplied by the vehicle manufacturer or project engineer to Engineering Services) Load Duration: Length of Time Load Will be Over Product: 8 hours Will the load be removed at night if loading persists for longer than 8 hours? ❑X Yes ❑ No Form Updated: 1126121 Our reason is water. Advanced Drainage Systems, Inc. 4640 Trueman Boulevard, Hilliard, OH 43028 Tel (614) 658-0050 adspipe com Project Name: Project Number: Date: Project Engineer: Lynnwood 212th St SW Commercial 281702 3/4/2024 Henry Kirk BOUSSINESQ LIVE LOAD ANALYSIS - FIRE TRUCK / LARGE SERVICE VEHICLE Calculation Notes: This load analysis represents the minimum cover needed (19" to bottom of flexible pavement) in order for outrigger loading to be acceptable for no more than 8 hours. LOAD INPUTS IPRODUCT INPUTS Load per Axle: 24000 Ibs Product: Chamber dim 0 Triple Axle Mode Size: SC-740 dim Axle Spacing: 4.3 ft Cover: 19 in Wheel Spacing (on axle): 6.0 ft Average Tire Pressure: 100.0 psi PAVEMENT INPUTS Mult. Presence: 1.0 dim Pavement: Flexible dim Impact Factor 1.26 dim Outrigger Type: Rectangular dim Dim A: 24 in NOTE: Site design revised to increase Dim B: 24 in Cover (H) from 19-inches to Max Outrigger Load: 43000 Ibs 21-inches, with 3-inches of HMA. �B� L W = OUTRIGGER LOAD APPROXIMATE LOAD DISTRIBUTION . S H O D�f Results: Total Pressure Peak Wheel Pressure (psi): 9.02 10.34 Wheel Load is OK up to 2 months Outrigger Pressure (psi): 19.25 20.57 Outrigger Load is OK up to 8 hours Chamber Results Min. (psi) Max (psi) Duration 0.0 6.7 Long -Term 6.7 12.0 2 months 12.0 13.9 1 week 13.9 20.7 8 hours 20.7 Unified Live Load Tool1 Project Name: -inwood 212th St SW Commerc Date: 3/4/2024 Calculations: PRODUCT OFFSET & ANGLE COMPUTATIONS - WHEEL LOADS Axle Spacing A-B: 4.3 Wheel Spacing: 6.0 Triple Axle Mode Effect of "Axle B" doubled for Load Cases #1 and #3 to account for third axle CONTACT PATCH LOAD CASE #2 -LOAD CASE #1 w UJ w z z LONGITUDINAL (TRAVEL DIRECTION W � elz z 0 LOAD CASE XLE SPACING W" AXLE LOADS - LOAD CASES 1 2 13 4 Total Offset, X (in) Wheel Al 0.0 72.0 52.0 88.8 26.0 76.5 26.0 76.5 36.0 36.0 63.2 63.2 44.4 44.4 44.4 44.4 Wheel A2 Wheel 1131 Wheel B2 Relative Product Angle - Pipe Parallel (deg) Wheel Al 0.0 90.0 0.0 54.2 0.0 70.2 0.0 70.2 90.0 90.0 34.7 34.7 54.2 54.2 54.2 54.2 Wheel A2 Wheel 1131 Wheel B2 Relative Product Angle - Pipe Transverse (deg) Wheel Al 90.0 0.0 90.0 35.8 90.0 19.8 90.0 19.8 0.0 0.0 55.3 55.3 35.8 35.8 35.8 35.8 Wheel A2 Wheel 1131 Wheel B2 Offset (in): Relative Product Angle (deg): OUTRIGGER LOAD 0.0 Outrigger loads are assumed to be spaced out such that 0.0 interaction of multiple load does not occur. Therefore, the only outrigger load case is directly below the load (X=O). Wheel loads are assumed to be negligible when outriggers are loaded Unified Live Load Tool1 Project Name: ,inwood 212th St SW Commerc Date: 3/4/2024 FLEXIBLE PAVEMENT BOUSSINESQ COMPUTATIONS Cover, H = 19 in Product: Chamber [A] Wheel Radius, rA = 7.0 in Size: SC-740 [B] Wheel Radius, rB = 7.0 in Target Width: 50 Outrigger Type: Rectangular dim [A] Wheel Load, PWA = 15176 Dim A: 24 in [B] Wheel Load, PWB = 15176 Dim B: 24 in Outrigger Load, Po = 43000 rA - FPW * MP PWA = \P2AIM \ / AXLE - LOAD CASE 1 2 1 3 4 Normalized Depth Factor - H/r All Wheels 2.734 Normalized Offset Factor - X/r Wheel Al 0.000 10.359 7.476 12.775 3.738 11.013 3.738 11.013 5.180 5.180 9.095 9.095 6.388 6.388 6.388 6.388 Wheel A2 Wheel B1 Wheel B2 Wheel Al Wheel A2 Wheel B1 Wheel B2 Wheel Al Wheel A2 Wheel B1 Wheel B2 Pressure: Pressure: Notes Boussinesq Coefficent for each wheel/outrigger and load case (below) are selected from Appendix using the normalized factors above. AXLE LOAD - LOAD CASE 1 2 1 3 4 Average Boussinesq Coefficient, C - Pipe Parallel (dim) 0.085 0.010 0.017 0.003 0.000 0.000 0.017 0.003 0.002 0.010 0.001 0.003 0.000 0.000 0.001 0.003 8.77 2.11 3.56 1.37 Average Boussinesq Coefficient, C - Pipe Transverse (dim) 0.085 0.044 0.004 0.002 0.000 0.000 0.004 0.002 0.005 0.044 0.001 0.002 0.000 0.000 0.001 0.002 9.02 8.72 0.95 0.94 Max Wheel Pressure: 9.02 _ CP Where: 7crz - P = Wheel Load - C = Avg. Bousssinesq Coefficient Average Boussinesq Coefficient, C = Outrigger Pressure: 0.258 19.25 OUTRIGGER LOAD Rectangular Outrigger. Boussinesq coefficient deteremined using Rectangular load approximation. Solution requies superposition of multiple, intermediate loads. Refer to App. B for an example dim dim in Ibs Ibs Ibs Unified Live Load Tool1 a road network element that is not needed or required to provide fire apparatus access to buildings or facilities according to SCC 30.53A.512. 2) The Fire Marshal may require alternative fire protection measures, such as fire sprinkler systems, in accordance with SCC 30.53A.172 when conditions affect compliance with fire code requirements. 3) The following are important fire lane specifications for road network design. Refer to SCC 30.53A.512 for all fire lane requirements. • Fire lanes shall be installed to within 150 feet of any portion of a facility or any portion of an exterior wall of the first story of a building; • Fire lanes shall have an unobstructed width of not less than 20 feet and an unobstructed vertical clearance of 13 feet, 6 inches in height; Where a fire lane intersects another road network element using a drop curb driveway design, the access point shall have a minimum width of 25 feet for a distance of at least 30 feet measured from the face of curb line (urban) or edge of pavement (rural or urban section without curb) of the intersecting road network element. This is to allow emergency vehicle turning movements without driving off pavement. • Dead-end fire lanes longer than 150 feet shall end in a cul-de-sac turnaround having a minimum 40-foot outside radius driving surface; • Where a cul-de-sac planter is installed, the outside radius of the cul-de-sac shall be a minimum of 50 feet and the inside radius a minimum of 25 feet; • Fire lane curves and intersections shall have minimum turning radii of 20 feet (inside radius) and 40 feet (outside radius) for emergency vehicle access; • Fire lanes shall be constructed of asphalt, concrete or permeable pavement where feasible. Minimum surfacing requirements are described in Section 4-09. Refer also to Standard Drawings 3-040 or 3-050 and Subsection 3- 04.13 below for cross-section information. The permeable pavement cross- section shall be an engineered design consistent with Section 11-02. • The fire lane surface must be capable of supporting a live load of HS-25 (AASHTO Load Factor Design method, LFD) and a fire truck outrigger load of 43,000 pounds applied to an area of 24 inches by 24 inches located on 16-foot centers; • Parking lanes or spaces shall not be located within the minimum 20-foot unobstructed fire lane width; • The maximum grade for a fire lane shall not exceed 15 percent. Cul-de-sac bulb grades shall not exceed 6 percent. 3-02 PUBLIC ROAD CLASSIFICATION See Standard Drawings 3-070, 3-075 Snohomish County classifies public arterial and non -arterial roads in its Comprehensive Plan. Classifications are provided in Subsections A and B below. Subsection C Engineering Design and Development Standards 33 January 2016 SIMPSON GUMPERTZ & HEGER Engineering of Structures and Building Enclosures 8 September 2016 Mr. David Mailhot Director, Technical Services 70 Inwood Rd., Suite 3 Rocky Hill, CT 06067 Project 130411.65 — SC-740 Chambers Subject to City of Bellevue, WA Fire Truck Live Load Dear Mr. Mailhot: At your request, we calculated the minimum fill depth needed for polypropylene (PP) SC-740 chambers to meet the AASHTO Strength II design requirements when loaded by Vehicle, Fire Truck, and Apparatus Loading as specified in a City of Bellevue, Washington document dated January 2010 (Attachment 1). The chambers are assumed to be installed with StormTech standard installation criteria. This letter describes the details of our analyses and the results of our structural adequacy calculations. DESIGN EVALUATION For this evaluation, we performed design analyses and calculations similar to the AASHTO Design Truck design analyses described in our 28 June 2011 letter, Structural Evaluation of StormTech SC-740 and SC-310 Polypropylene Injection Molded Chambers (Attachment 2). We based our evaluation on the following considerations: • Chamber geometry and materials match those evaluated in our previous analysis and design described in our 28 June 2011 letter. • Chambers are installed in accordance with the StormTech SC-310/SC-740/DC-780 Construction Guide (unless otherwise noted herein). • The minimum spacing between the adjacent chamber rows is 6 in. • The minimum fill depth above the top of the chambers for the AASHTO design truck is 18 in. The minimum fill depth for the fire truck loads is 36 in. The fill over the chambers is well compacted. • The foundation stone depth below the chamber is a minimum of 6 in., increased as required in the StormTech SC-310/SC-740/DC-780 Design Manual, based on subgrade allowable bearing capacity. SIMPSON GUMPERTZ & HEGER INC. 41 Seyon Street, Building 1, Suite 500, Waltham, MA 02453 main: 781.907.9000 fax: 781.907.9009 www.sgh.com Boston I Chicago I Houston I New York I San Francisco I Southern California I Washington, DC Mr. David Mailhot — Project 130411.65 - 2 - 8 September 2016 • The in situ soil has an allowable bearing capacity of at least 2.5 ksf (to be determined by the site civil engineerldesigner). • Figure 1 illustrates the fire truck loading. The front axle and rear axles of the fire truck are loaded with 19 kips and 48 kips, respectively. The axles are spaced 21 ft on -center. The wheels on each axle are spaced 8 ft on -center. The contact area for each wheel (1/2 axle) is 10 in. by 20 in., which is the same contact area as the AASHTO Design Truck wheel. Total Load on Front Axle = 19,000 lbs. Gross Vehicle Weight = 64,000 lbs. (110-ft. ladder truck) 21 ft. Total Load on Rear Axles = 46,000 lbs. (dual -wheel tandem axles) Figure 1 — City of Bellevue, WA Fire Truck Wheel and Axle Loads (January 2010) • The maximum reaction (service load) that may occur at a stabilizer outrigger pad for the fire truck is 45 kips. This load is applied over an 18 in. by 18 in. area for service and factored design checks. The outrigger pad is also checked with a live load factor of 1.0 (service check) over a 10 in. by 14 in. area. • The fire truck is acting in its maximum loaded position (the outrigger load) for not more than 24 hrs of continuous loading. • The chamber PP material has a short-term tension modulus of 158,500 psi. • The chamber PP material has a 24 hr tension creep modulus of at least 75,000 psi at a constant stress of 800 psi (based on StormTech creep test results, TRI Log No. E2208-77-03). • The chamber PP material has a long-term creep modulus of at least 27,000 psi at a constant stress of 500 psi. As detailed in our 28 June 2011 letter, StormTech SC-740 chambers are designed for AASHTO Design Truck plus soil loading in accordance with ASTM F2787 — Standard Practice for Structural Design of Thermoplastic Corrugated Wall Stormwater Collection Chambers. The design evaluation includes finite element analysis of the chamber response to soil load and the maximum single -axle load of the AASHTO Design Truck at the minimum and maximum allowable soil fill depths of 18 in. and 96 in., respectively. ASTM F2787 adapts the AASTHO LRFD Bridge Design Specifications for thermoplastic pipe design to open -bottomed chambers. AASHTO allows for a reduction in live load factor from 1.75 Mr. David Mailhot — Project 130411.65 - 3 - 8 September 2016 to 1.35 (Strength II design) when the live load consists of an "owner -specified special design vehicle." This reduction is based on reduced uncertainty in the total magnitude of load from a special design vehicle, here the fire truck axle and outrigger loads, compared to the AASHTO Design Truck, which is a notional or representative vehicle load rather than a specific and known truck load. Since the fire truck loads differ from the standard design live load, they require evaluation. We used a live load factor of 1.35 when evaluating the fire truck loads. The critical axle load for the fire truck is the 48 kip rear axle. Using methods for live load spreading (live load distribution factor of 1.15) through soil in ASTM F2787, the maximum unfactored (service) pressure at the top of the chambers due to fire truck axle loading at 36 in. fill depth is 7.6 psi (1.1 ksf). This is based on a surface patch size of 200 sq in. (10 in. by 20 in. wheel). The factored pressure is 10.3 psi (1.5 ksf). The unfactored pressure at the top of the chambers due to the AASHTO Design Truck single axle load (32 kips per axle) at fill depth of 18 in. is 12.8 psi (1.8 ksf) and the factored pressure is 22.4 psi (3.2 ksf). Since the pressure due to the AASHTO Design Truck is greater than the pressure due to the fire truck axle, and since the load patches and durations are the same, the fire truck axle does not require further analysis. For the 18 in. by 18 in. outrigger pad with 45 kip load, the distributed unfactored pressure at the top of the chambers due to the fire truck outrigger loading at 36 in. fill depth is 12.8 psi (1.8 ksf). The factored pressure is 17.2 psi (2.5 ksf). For the 10 in. by 14 in. outrigger pad with 45 kip load, the distributed unfactored pressure at the top of the chambers due to the fire truck outrigger loading at 36 in. fill depth is 15.8 psi (2.3 ksf). Per the City of Bellevue letter, this load is not increased by a load factor. All outrigger loads are assumed to have a maximum continuous duration of 24 hrs. The factored outrigger loading on the 18 in. by 18 in. pad is the critical case for the specified fire truck. The critical distributed pressure is less than the AASHTO Design Truck single -axle load, but is applied over a greater width. Therefore, it is unclear without analysis which loading is more critical and the fire truck loads require further evaluation. To evaluate the effect of the critical fire truck outrigger load, we analyzed the SC-740 chamber using CANDE soil -structure interaction finite element analysis (FEA) software. We modeled three adjacent rows of chambers, spaced at 6 in. apart, to capture effects the outrigger load has on the installed SC-740 chambers through soil -structure interaction. We applied the outrigger load at the ground surface in three locations: over the top, over the shoulder (quarter span), and directly above the foot of the center chamber. We considered two live load durations: short-term (<_ 1 min.) and sustained (24 hr). The chamber meets the AASHTO Strength II design requirements at 36 in. fill depth (cover over the top of the chambers) with a soil dead load factor of 1.95 and an outrigger live load factor of 1.35 when installed in accordance with the StormTech installation instructions and loaded by the fire truck outrigger at maximum load conditions for a maximum of 24 hrs continuous loading. The safety factor for the bearing pressure on the foundation stone is 2.22. The safety factor for the bearing pressure on the subgrade soil is 3.61. SUMMARY We find that a SC-740 chamber installed with 36 in. minimum fill depth meets the AASHTO Mr. David Mailhot — Project 130411.65 - 4 - 8 September 2016 Strength II design requirements under the City of Bellevue fire truck axle and outrigger loading described above, provided the design and installation considerations listed above are met. Sincerely yours, esse L. Beaver. P.E. Robert W. Keene Associate Principal Staff II — Structures WA License No. 41609 L\BOS\Projects\2013\130411.00-STRM\W P\022JLBeaver-L-130411.65.sco.docx Encls. 1. Vehicle, Fire Truck, and Apparatus Loading, City of Bellevue, WA, January 2010. 2. Structural Evaluation of StormTech SC-740 and SC-310 Polypropylene Injection Molded Chambers, 28 June 2011. A City of �= Bellevue_. �SMtNG� Development Services Handout Vehicle, Fire Truck, and _' �F_ The information in this brochure describes the City of Bellevue's requirements for the structural design of a condition that may occur with underground parking facilities or flood control structures. Concrete slabs or utility vault lids that are subject to fire truck or semi -trailer loading must be designed for additional loading as prescribed below. This may also include the condition of a fire truck setting down stabilizer outriggers to extend a ladder. The project design team should first contact the Bellevue Fire Department at 425-452-4122 to determine whether the required fire truck access area may be restricted and whether the outrigger load is applicable. Design Loading Such a concrete slab must be designed for the following live loads. • HS20 loading required under the latest edition of the American Association of State Highway and Transportation Officials (AASHTO) publication entitled "Standard Specifications for Highway Bridges" • Fire truck wheel and axle loads as indicated: 21 ft. Total Load on Front Axle = 19,000 lbs. Gross Vehicle Weight = 64,000 lbs. (110-ft. ladder truck) Total Load on Rear Axles = 48,000 lbs. (dual -wheel tandem axles) I,E $ ft. _l ratus Zoadin January 2010 Point load of 45,000 lbs. due to the maximum reaction which may occur at a stabilizer outrigger. This load must be applied on an 18x18-inch area (2.25 sf) and also applied as an unfactored load on a 10x14-inch area (1.0 sf). The live load conditions given above are to be applied independent of each other, but in combination with other loads as required by AASHTO and the IBC. Each load must be increased by any factors required by AASHTO or the IBC unless specifically excepted. For More Information Please contact a building plans examiner with the Bellevue Building Division at 425-452- 4121 or BuildingReview@bellevuewa.gov for additional design information. This document is intended to provide guidance in applying certain regulations and is for informational use only. It cannot be used as a substitute for the Construction Codes or for other city codes. Additional information is available from Development Services at Bellevue City Hall or on the city website at www.bellevuewa.gov. Assistance for the hearing impaired: dial 711. SIMPSON GUMPERTZ & HEGER Engineering of Structures and Building Enclosures 28 June 2011 Mr. David Mailhot National Engineering Manager ADS/StormTech 70 Inwood Road, Suite 3 Rocky Hill, CT 06067 Project 820342 - Structural Evaluation of StormTech SC-740 and SC-310 Polypropylene Injection Molded Chambers Dear Mr. Mailhot: At your request, we have investigated the structural capacity of StormTech polypropylene (PP) SC-740 and SC-310 stormwater retention chambers. We provide here a summary of our work and the findings we draw from this investigation. OVERVIEW Polypropylene SC-740 and SC-310 chambers are manufactured by the injection molding process. The chambers are arch shaped with a corrugated profile (three corrugations of the SC-740 chamber are shown in Figure 1). SC-740 and SC-310 chambers have nominal widths of 51 in. and 33 in., respectively, and wall thicknesses of 0.188 in. and 0.150 in., respectively. The chambers are installed in rows, with clear spacing of 6 in. between the feet of adjacent parallel SC-740 chambers (3 in. between rows of SC-310 chambers) and 12 in. clear spacing between perpendicular chambers. Our investigation included finite element Figure 1 - Schematic of SC-740 analysis (FEA) of the expected chamber performance when subjected to earth and live loads with 18 to 96 in, depths of fill. Our structural evaluation of the chambers is based on meeting the requirements of the AASHTO LRFD Bridge Design Specifications, 4th Ed., with 2009 Interims, Section 12.12 for thermoplastic pipe, and ASTM F2787- Standard Practice for Structural Design of Thermoplastic Corrugated Wall Stormwater Collection Chambers. ASTM F2787 adapts the thermoplastic pipe design provisions of AASHTO Section 12.12 to open -bottomed chambers. SIMPSON GUMPERTZ 3 HEGER INC. al Seyon Street, Building 1, Suite 500 Waltham Massachusetts 02453 me 781.907.9000 m. 781907.9009 www.sgh.com Boston Los Angeles New York Son frdnClSCO wostmigton DC Mr. David Mailhot — Project 820342 -2- 28 June 2011 We monitored shallow- and deep -cover test installations to calibrate and validate our FEA models. The tests evaluated chamber and end -cap response to static and multiple cycles of dynamic live loads. Our evaluation finds that SC-740 and SC-310 chambers meet the AASHTO LRFD recommended load and resistance factors, when subjected to AASHTO Design Truck (formerly called HS-20) live loads including AASHTO allowances for impact and multiple presence at depths of fill between 18 and 96 in. provided: • PP production resin has a minimum short-term elastic modulus of 135,000 psi, one -week elastic modulus of 45,000 psi, and a seventy -five-year creep modulus of 24,000 psi. • PP production resin has a minimum short-term strength of 3,100 psi and a seventy -five-year strength of 700 psi. + Depths of fill are between 18 in. (24 in. if unpaved) and 96 in. • Structural embedment material is uniform crushed stone with nominal 3/4 to 2 in. diameter and less than 5% fines (including AASHTO M43 Designations 3, 357, 4, 467, 5, 56, and 57), is classified as subangular or angular, and is placed in accordance with StormTech installation instructions found in the latest version of the SC-310/SC-740/ DC-780 Design Manual. • Structural embedment material has a minimum depth of 6 in. below the chambers and is placed to a minimum depth of 6 in. over the top of the chambers (the minimum depth below the chamber increases for sites with low bearing capacity), with a minimum clear spacing of 6 in_ between feet of adjacent rows of SC-740 chambers (3 in. between rows of SC-310 chambers). + Procedures to place and compact backfill minimize chamber distortion. The StormTech standard installation cross-section for SC-740 and SC-310 chambers (Figure 2) summarizes the installation requirements. Specific requirements for particular sites may vary; thus, local engineers must assess project site conditions to ensure installations are completed in accordance with the requirements of the StormTech SC-310/SC-740/DC-780 Design Manual. Additional details of our analysis are provided below. Mr. David Mailhot - Project 820342 - 3 - 28 June 2011 SC-740 OR SC-310 NOMINAL 3/4" -7' (19 mm - 51 mm) CLEAN CRUSHED, ANGULAR STONE ADS 601 NON -WOVEN GEOTEXTILE (OR EQUAL) ALL AROUND CLEAN. CRUSHED ANGULAR STONE- A DESIGN ENGINEER IS RESPONSIBLE FOR ENSURING THE REQUIRED BEARING CAPACITY OF SUBGRAOE SOILS GRANULAR WELL -GRADED SOILIAGGREGATE MIXTURES <35% FINES COMPACT IN B" (152 mm) MAX LIFTS TO 95% STANDARD PROCTOR DENSITY SEE THE TABLE OF ACCEPTABLE FILL MATERIALS PAVEMENT DESIGN (PER /--ENGINEER'S DRAWINGS) /'TO BOTTOM OF FLEXIBLE PAVEMENT FOR UNPAVED INSTALLATIONS WHERE RUTTING FROM VEHICLES MAY OCCUR INCREASE COVER TO 24" (610 mm) 6' (152 mm) M t SC-740 - 51" (1295 mm) SC-310 - 34" (W mm) 18 (2438 mm) MAX (457 mm) MIN 6"(152mm) MIN + SC-740 - 30" (762 mm) SC 310 16" (406 mm) DEPTH OF STONE TO BE DETERMINED BY DESIGN ENGINEER 6" (152 mm) MIN 12" (305 mm) TYP Figure 2 - Stormiech Standard Installation Requirements for SC-740 and SC-310 Chambers Mr. David Mailhot — Project 820342 - 4 - 28 June 2011 SC-740 AND SC-310 CHAMBERS The PP chambers have the typical corrugated profile shown in Figure 3. Dimensions of specific cross-section elements vary around the circumference of the chamber; with the crest narrow at the crown and wider at the base, just above the foot (Figure 1). We included the effects of the drainage slots in crest of the corrugation near the base of the chamber in our evaluation. We used material properties from test specimens cut from production chambers in our analysis and calculatsons. Conventional testing and time -temperature superposition methods were used to project long-term modulus and strength 't ' 110-1 Soil Side Cres> Figure 3 — Corrugation Profile Web We used the two-dimensional public -domain finite element computer program CANDE to model and analyze the chambers with 18 and 96 in. depths of fill while subjected to AASHTO Design Truck (HS-20) live loads. The end caps were not evaluated in our computer models. The CANDE models incorporated nonlinear soil behavior using the Duncan/Selig hyperbolic model. The soil properties were developed by Selig for the SIDD (Standard Installation Direct Design) concrete pipe installations, which have been adopted by AASHTO as the basis for concrete pipe and thermoplastic pipe designs. We modeled the embedment soils as coarse - grained soils with density equal to 95% of maximum density per the standard Proctor test (SW95). The 95% condition is a conservative representation of the specified embedment soils. The backfill soils, from the embedment soil to the top of the soil cover, were modeled as granular, well -graded soil with density equal to 90% of maximum density per the standard Proctor test (SW90). All sods were assumed to have a density of 120 pcf. We modeled the chamber with elastic moduli representing the load -duration -dependent stiffness of the chamber material to evaluate the following load conditions: short-term live load less than 1 min. in duration one -week live load to represent a parked vehicle long-term dead load of seventy-five years in duration Models at both depths of fill included three adjacent chambers subjected to soil and live load. Live load consisted of the AASHTO Design Truck positioned over the crown or shoulder (quarter span) of the center chamber. We increased the live load magnitude for impact (effect varies with depth) and multiple presence (20% increase) when using a single -loaded lane in Mr. David Mailhot .-. Project 820342 b - 28 June 2011 accordance with AASHTO and ASTM F2787. Per ASTM F2787, the live load for the one -week case was not increased for impact or multiple presence, since a static vehicle will not induce impact effects and there is a low probability of having an overloaded truck parked over the chambers for a long duration. For deep cover installations, we considered interaction of two wheels on the same axle as the wheel loads distributed through the soil cover. Section properties for the chamber beam elements in the models were based on StormTech three-dimensional solid computer geometries of the chambers. We made section cuts at four locations around the circumference of the chambers and determined the section properties from each cut in CAD. We interpolated to find section properties for beam elements between the section cut locations. We later verified the section cuts were representative of the manufactured chamber geometry. We determined flexural bending moments, compressive axial thrusts, and deflections around the circumference of the chamber in CANDE and used those results in our design evaluation, discussed below. TEST INSTALLATIONS To confirm the analysis results we monitored and evaluated a series of shallow- and deep -cover test installations conducted at StormTech test facilities. Shallow -cover tests were conducted with depths of fill from 6 to 24 in over the tops of the chambers. Live loads included static and dynamic vehicle -axle loads ranging from 25,000 to 36,000 Ibs The test data included chamber vertical deflections due to static live load and visual evaluation of chamber durability for cyclic dynamic loading Performance of the chambers in the shallow -cover tests was used to calibrate and verify the computer model results. The deep -cover test consisted of burying two SC-740 chambers under 11.8 ft of fill. The embedment material for the chamber in this test was silty clay (CL-ML). The remaining fill was silty sand.. The embedment soil was significantly less stiff than the crushed stone embedment normally required by StormTech. This increased the load on the chambers well above the design load and to the point of failure. Data collected during the test included strain in the chamber leg, displaced shape, and visual inspection of the chambers. Chamber performance correlated well with the deep -cover CANDE models and the AASHTO LRFD design limit states. By design, chamber failure was achieved in two years in the predicted compression local buckling mode. The deep -burial test confirmed that the factor of safety was greater than required by AASHTO. Both the shallow- and deep -cover tests included end caps. No distress was noted in the shallow -cover tests, which included conditions more severe than expected in service. In the deep -cover test, the end caps showed some rib buckling but no stress whitening, cracking, or buckling of the surface. DESIGN EVALUATION We evaluated structural adequacy (chamber capacity to resist compressive axial and flexural loads while accounting for local buckling) in accordance with the AASHTO LRFD Section 12.12 procedures for structural design of profile wail thermoplastic pipe and ASTM F2787. We evaluated the structural adequacy using a material compression strain limit of 3.3`?o for PP. Mr. David Mailhot --' Project 820342 - 6 - 28 June 2011 A structural adequacy of 1.0 or greater means the chamber is capable of supporting the short-term live loads and long-term soil loads with the safety levels (load and resistance factors) prescribed by AASHTO. The minimum structural adequacies for the SC-310 and SC-740 chambers are 1.02 and 1.01, respectively The SC-740 and SC-310 chambers meet the design requirements including load factors of 1.95 for sod load and 1.75 for love load for depths of fell between 18 and 96 in. when installed in accordance with the requirements of the StormTech SC-310/SC-740/DC-780 Design Manual as described in this letter. The shallow- and deep -cover test installations demonstrated that the chambers perform as anticipated by the computer models and that the chambers and end caps meet and exceed the load and resistance requirements of ASTM F2787 and AASTHO LRFD specifications for thermoplastic pipes. SUMMARY We have evaluated the expected service performance of the StormTech SC-740 and SC-310 chambers using ASTM F2787 and AASHTO LRFD procedures for loads, structural capacity, and load and resistance factors. We conducted our analyses using chamber geometry from the StormTech solid computer geometries confirmed by chamber measurements after manufacture. Our evaluation consisted of finite element computer modeling of chamber performance at depths of fill between 18 and 96 in., and field tests with depths of fill between 6 in and 138 in. Time -dependent material properties for the polypropylene chambers were based on tests performed on specimens from actual chambers. The analyses and calculations demonstrate that the factor of safety is equal to or greater than 1.95 for dead load and 1.75 for live load, the minimum values required by ASTM F2787 and by AASHTO for thermoplastic pipe, when installed in accordance with the requirements of the StormTech SC-310/SC-74O/DC-780 Design Manual, as described in this letter, at depths of fill between 18 and 96 in and subjected to live loads of Design Truck (HS-20) magnitude or less, including allowances for impact and multiple presence. We suggest that the minimum depth of fill be increased to 24 in. for unpaved installations, where rutting might reduce the depth of fill over time. Sincerely yours, A' `i •..�r � *Mf i!1 Y 3 ' y � ..'.y C. J r •ayC'JIL�� ��•`t �ao_" K%!II �r?Ao.r'_P .1 aJsiJfi4i2:ff�bti��y Timothy J. McGrath, Ph.D. 2°a�5 �� Brent J. Bass Consulting Principal Staff II — Structures CT License No. 22412 1ABOS\Prolects\2000\20342 OOSTRM\WP\027TJMcGrath-L-820342.00 eac.doc