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APPROVED FIR BLD RESUB1 BLD2023-0811+POOL INFO+3.5.2024_9.18.07_AM+4103192RESUB Mar 05 2024 CITY OF EDMONDS DEVELOPMENT SERVICES DEPARTMENT City Of Edmonds Building Department Work POOL ----------------- Address 8475 FREDERICK PL Owner COCHRAN � Approved Date 3/27/2024 BAIdin9 Official 7)- m Permit Number RLD2023-0811 Approve DIM Gh' —1 South County Fire Date: 06/18/2024 06-18-2024 RESUB 1 PLAN REVIEW NOTES: APPROVED NO COMMENTS. DFM BURT Cochran Residence Pool Resubmittal Documents APPROVED ALL WORK SUBJECT OBTAIN ELECTRICAL PLANS MUST BE TO FIELD PERMIT FROM INSPECTION FOR STATE LABOR & ON JOB SITE CODE COMPLIANCE INDUSTRIES Table of Contents Permit Reference Project Name Permit#/App.ID Cochran New Pool ------------- BLD2023-0811 Cochran New Residence ----- BLD2023-0799 Coverstar Automatic Pool Cover Code Compliance...................................................................................... 2 Coverstar Automatic Pool Cover Installation Instructions............................................................................ 3 Thursday Pools Pool Specifications and Notes........................................................................................... 42 2015 ISPCS — Swimming Pool Code Analysis.................................................................................. 51 ICCRight Test Labs Document................................................................................................................... 55 Pool Control System INTELLICENTER Install and Operation Manual.......................................................... 56 Pool Heat Pump Unit Install and Instruction Manual............................................................................... 106 Pool Pump Users Guide/Manual............................................................................................................... 134 Pool Filter CLEAN AND CLEAR PLUSE Install and Users Guide.................................................................. 150 The following documentation shall be available on = site for the building inspector: ❑ COE APPROVED ARCHITECTURAL PLAN SET ❑ COE APPROVED STRUCTURAL PLAN SET : ❑ COE REVIEWED CALCULATION PACKET ■ ❑ ENERGY CREDIT WORKSHEET © SITE PLAN ; 0 CIVIL PLAN ■ ® Sheet P 1.0 and Pump Specs. ; ❑ ■ CITY OF EDMONDS BUILDING DEPARTMENT 2021 ■ Page 1 of 169 Cochran New Pool (BLD2023-0811) Page 1 of 169 Cochran New Residence (BLD2023-0799) COVERST*R u� US #11The Pool Cover Company INTERNATIONAL LISTED Standards Worldwide Coverstar Automatic Covers and UL / ASTM standard F 1346-91 All Coverstar cover systems including the Eclipse (CS 1800 SS), CS 1800 (CS 1800), Leading Edge (CS 1800 LE), CS 1800 SwimWise (CS 1800 SW), CS30OHD (CS 1800 LO), CS3000 (CS 1800), ATOM (CS 1800-AT) are UL listed (UL certification listing is shown in parenthesis). All meet the ASTM standard for safety covers as specified in ASTM standard F 1346-91 when they are installed and maintained properly according to the installation and homeowner instructions which have been provided by Coverstar. On several different occasions, the Coverstar covers, both automatic and manual have been tested by independent testing laboratories and have always been found to be in compliance with all the ASTM requirements for safety covers. Our covers are also listed by UL (File E164833) and classified by UL as a power safety cover in accordance with ASTM F 1346-91 If you wish to verify either of the UL certifications, take the following steps: Go to www.ul.com Once there click on Search Type in E164833 and hit enter You should now see the listing under Latham Pool Products. If you have problems, you can also search by company or by Automatic Pool Covers If more information is required about ASTM and its standards, you can go to their website at www.astm.org. Shown below is the UL authorized label that is attached to the automatic cover system that we ship which shows both UL certification and compliance with ASTM F 1346-91. A label is also placed on the front of every cover stating that we meet the ASTM safety standards. LATHAM POWERED SAFETY COVER V 1795 W. 200 N., Lindon, UT 84042 Safety Pool (',US Cover Operator Model: CS-1800 LO El64833 Date: 6/5/2019 LISTED Serial #: CS019VC0605U04 ALSO CLASSIFIED POWER SAFETY COVER accordanceIn with 115 V / 60 Hz / 8.5 A I III II III II I I II I I IIIII III III I I I ASTM F1346 91 COVERSTAR, LLC 1795 West 200 North, Lindon, UT 840421 Phone 800-617-7283 Fax 801-373-5095 www.coverstar.com Page 2 of 169 Cochran New Pool (BLD2023-0811) Page 2 of 169 Cochran New Residence (BLD2023-0799) ►rvsra«ario►v ►►vsrRucr►orvs Revision Date Modified 1 3.10.02 18 1.08.08 Page 3 of 169 Cochran New Pool (BLD2023-0811) Page 3 of 169 Cochran New Residence (BLD2023-0799) INSTALLATION INSTRUCTIONS Please read these installation instructions carefully before you start work. (A) ENCAPSULATED UNDERGUIDE 1. Track installation 2. Mechanism installation 3. Cover installation 4. Lid installation 5. Final adjustments 6. Pit diagram 7. Track cross sectional diagram B) DECKMOUNT AND RECESSED TOP GUIDE: 1. Track installation: a) surface mounted and; b) flush mounted 2. Mechanism installation a) deck and; b) pit mounted 3. Cover installation 4. Final adjustments 5. Pit drawing 6. Track cross sectional diagrams OTHFR- 1. Pit bracket in -situ 2. Slider type drawing 3. Rope path diagram 4. Troubleshooting 5. Wiring Diagram 2 Page 4 of 169 Cochran New Pool (BLD2023-0811) Page 4 of 169 Cochran New Residence (BLD2023-0799) Coverstar Pre -Installation Guide Preparing a Concrete Pit I Pit Construction • The pit must be built to the correct dimensions as follows. o pools up to 40' require an internal pit size of 14" x 14" o pools up to 50' require an internal pit size of 15" x 15" o pools up to 60' require an internal pit size of 16" x 16" • The pit walls must be finished square and level with the pool walls. • The pit must protrude 30" past the inside of track (for drive end) and 10" past inside track for the non -drive end. • The pit must be constructed in concrete blocks (standard 18" x 9" x 4") to create solid walls and the base must be a minimum of 3" thick. • The walls and base must be rendered to create a flat and smooth finish. • The dividing wall between the pit and pool must have at least 1" radius edges at the top — no sharp corners must be left, as cover could catch. • A drain to a soak -away must be installed, ideally in the centre of the pit floor and rendered so that there is a gradual fall to a low point in the centre of the floor. It is advisable to install a fitting such as a petal inlet, to prevent leaves and debris clogging the drain. • A non -rigid conduit of at least 3"must be installed from the mechanism (drive) end of the roller to the power pack in the plant room. The conduit must exit the pit from the bottom of the end wall at the mechanism end, or from the side wall as close to the end wall as possible and at the bottom of the pit. If bends can not be avoided in the run, please ensure they are swept bends as opposed to 90 degree. • To enable the installation team to pull the hydraulic hose through, a draw cord should be installed at the same time as the 3" conduit. • Please ensure that no pipe work or electrical cables pass with 0.5m of the side or underneath the Coverstar pit as these could be damaged as a result of the mechanism fixings. Preparing the Pool for a Deck Mount Coverstar • Check pool surround for obstacles such as skimmer lids or under water light deck boxes, as this will determine where the roller and track are positioned. • Decide where the roller is going to be placed at the end of the pool and where the trolleys will stop. Check for deck boxes and walk ways etc. Explain the implication of drag, if the roller is situated quite a way back from the pool. • There must be sufficient room to allow for 30" past the inside of track (for mech end) and 10" past inside track for the non-mech end. • A non -rigid conduit of at least 3" must be installed from the mechanism end of the roller to the power pack in the plantroom. The hose must exit at far corner of the mechanism end or at the side, at the bottom of the pit. If bends can not be avoided in the run, please ensure they are swept • bends as opposed to 90 degree. 3 Page 5 of 169 Cochran New Pool (BLD2023-0811) Page 5 of 169 Cochran New Residence (BLD2023-0799) Pre -installation Co VERS TA R Check List Before your Coverstar is delivered please ensure that you are able to tick yes to all of the following questions. PLEASE CHECK YES NO N/A COMMENTS Is the pool construction finished? Is the water to its final fill level? Is the surrounding decking/paving level and solid — will it offer a secure fixing base? There must be at least a 3" concrete base to fix to. If encapsulated under guide, have the encapsulation and guide been built into the pool wall? If flush guide, have the channels been set/dug at the correct depth and parallel spacing? Is the bed under the channel and the base of the pit solid? Recessed pit: has the pit been built to the correct size: - pool length up to 40ft it: 14 inches2; 40 to 50ft: - 15inches2; over 50ft: -16 inchesz Is the pit clean and the walls & base smooth? Has a drainage point been fitted into the pit? Have conduit and draw cord been installed for the hydraulic hoses? Is the ordered hydraulic hose length still correct? (Check original order form) Is there suitable space/positioning for the hydraulic pump/motor? Is there a power supply to the hydraulic pump/motor? Will a separate power supply be available for use? When the key switch is positioned, will the full operation of the cover be visible? Can a member of your staff be made available on the installation date? Electrical requirements: 20 amp C rated breaker in the plant room for the hydraulic motor, in conjunction with current wiring regulations. Is there a socket for the cover pump, within 8 metres of the pool? Is there a mains outlet to plug in power tools? Panel pools only: Does the dividing wall panel have brickwork (3" minimum) behind to act as an anchor for the mechanism mounting? Any additional comments: Enquiries to Certikin Pool Technical office on 01993 777200 4 Page 6 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 6 of 169 (A) INSTALLATION INSTRUCTIONS 1. Track Installation (Easiest to install before pool is plastered) (Also applicable to Linerlock Encapsulation ) ❑ Check all pool dimensions, including track lengths, widths and diagonals. This information will help with installing the unit in the best manner possible. If the track space varies by more than 1" (25.4mm), do not proceed with this installation until you have talked to your Coverstar distributor. ❑ Check the underside of the coping on each side. Make sure that there is no grout or cement hanging down which will not allow the tracks to be mounted flush with the bottom of the coping. ❑ Lay the Encapsulation on the deck where they will be installed. Starting from the pulley ends place the side with the open face facing the pool and the flat side of the Encapsulation at the bottom. If the track is too long, mark and cut as appropriate. (Linerlock Encapsulation should be cut to a mitre at the opposite end to the pit, see Fig 1.4a) ❑ The tracks should extend into the cover pit approximately 2" (50mm) (see Fig 1.1) and 2" at the opposite end for the pulley (see Fig 1.4 — page 6). Coping Stones Fig. 1.1 The last track length must be at least 4' (1.22m) long and have at least two holes in it to secure it to the deck. The last hole in the track should be within 4" (101.6mm) of the dividing wall. Since all tracks are originally the same lengths, the two cut pieces should also be the same lengths. If they are not, stop and investigate why. File the sharp edges from the tracks at all the joints. Lay encapsulation containing track and spacer on top of the wall. Remember to leave sufficient overhang on the front edge of the track to allow for Fig 1.2 tiles/ screeding yet to be laid. Page 7 of 169 Cochran New Pool (BLD20P3-0811) Page 7 of Cochran New Residence (BLD20 3-0799) ❑ Slide track splices into the centre slot of the tracks at each joint. They should extend equally into each track. ❑ Mark out drill points along the back edge of the channel approximately 2ft (600mm) apart. Drill through 7mm clearance holes. ❑ Use a'/4" (6mm) masonry drill bit (preferably in a hammer drill) to drill through each clearance hole to a depth of 3" (77mm). Drill on a slight angle toward the pool wall. This helps prevent the deck from breaking out when the screw is tightened in the anchor. In addition, it is usually best to avoid drilling in or near grout lines, as a strong anchor is required. Note: If the hole is not drilled deep enough, it is possible to break the concrete when the screw is tightened. ❑ Using fixings provided, fix the track down to the deck (Fig 1.3). Leading Edge Tube Fin 1.3 tar and -rete Pool Wall N.B. Please ensure no debris is able to get into the tracks, for example: small stones, cement, etc. It is essential the tracks are kept free to allow the cover to run properly. 6 Page 8 of 169 Cochran New Pool (BLD2023-0811) Page 8 of 169 Cochran New Residence (BLD2023-0799) Coping Stor Coping Fi 1.4 Pulley Track Encapsulation (hidden) Fig 1.4a - Linerlock Encapsulation Pulley Encapsulation mitered in the corner under coping Track 7 Page 9 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 9 of 169 2. Mechanism Installation ❑ Measure the track space and check it against the order. ❑ Place the rollup tube between the drive mechanism (Fig 2.1) and the freewheel end assembly (NME) (Fig 2.2) and connect all three components using the 3/8" x 11/4" bolts and washers provided. ®� Fig 2.1 c O�o o 0 ❑ Place the newly assembled tube and mechanisms into the pit. You are now ready to set the assembly in the pit. ❑ Adjust the bottom brackets on the drive mechanism side. The two adjustable brackets on the NME are set after the mechanism is mounted: Anchoring point -Fig 2.2 (When in deckmount position) Pulley Adjustable point to fit various pit sizes 0 0 n ri77- n {I Anchonn PoirR Adjustable for various pit heights 8 Page 10 of 169 Cochran New Pool (BLD2023-0811) Page 10 of 169 Cochran New Residence (BLD2023-0799) ❑ Centre the assembly in the pit from front to back. Align the drive end with the track by taking a short length of rope and extending it from return side of the track to the pulley at the back of the mechanism. Position the mechanism so that the rope will come out of the track and directly onto the pulley at the back of the mechanism (for details on which is return side and the correct pulley, see the rope path diagram). Tip! Check the NME and make sure the return side of the track lines up directly with the pulley on the bracket. If it does not, you can make minor adjustments by splitting the difference between the two sides. However, if it is out of alignment by more than 1 ", call your distributor for help. Installing a misaligned unit could result in improper operation of the unit. ❑ With the mechanism in the correct position in the pit, and the track and pulleys in line as described above, secure the mechanism assembly in place by drilling through the pre -drilled holes and using the fixings supplied. It is essential that the mechanism be anchored to a strong base. If there is any adverse movement in the assembly, it must be rectified before carrying on with the rest of the installation. ❑ On a cover 45' or less, the back pulley bracket should be level with the track. If it is not, raise the unit by placing shims underneath it. This will reduce the stress on the unit by reducing the angle at which the rope travels. ❑ Loosen the bolts on the adjustable pulley brackets on the drive and non -drive ends to allow movement from the front to back walls of the pit. Secure the top brackets on both ends so that they are touching the walls and re -tighten the bolts. ❑ Secure the brackets in position using the pre -drilled holes as pilot holes. Fix to the walls using the fixings supplied. ❑ Using the draw cord that should be threaded through the ducting from the plant room to the drive end of the pit, pull the hydraulic hoses through and fix them to the fittings on the drive mechanism. ❑ At this point an approved electrician should wire the hydraulic motor into the mains using the wiring diagram supplied. N.B. Check for the following: Are the ropes level as they travel from the tracks to the pulleys? Does the roll up tube make a right angle with the tracks? Is the unit mounted centrally in the pit? Is the roll up tube level in the pit? 9 Page 11 of 169 Cochran New Pool (BLD2023-0811) Page 11 of 169 Cochran New Residence (BLD2023-0799) 3. Cover Installation ❑ Unroll the cover on the deck behind the mechanism so that the topside is facing up. Make sure the leading edge loop is on top. Tip! At the factory, the cover is rolled from left to right. Therefore, always placing the cover on the left hand side (standing behind the pit) and rolling to the right will ensure the cover is positioned correctly. ❑ Feed the rope into the black rope feed guide (Fig 4.0): Fig 2.3 (End view) ,_ '� ❑ Pull the rope through the rope feed guide at the pit end of the track and thread the rope on the mechanism as per the rope path diagram. Tip! It may be easier to feed the rope into the track by pushing a piece of thin wire into the rope. Using this method, the rope can be pulled through the track channels and around the end pulley quickly and stay in the track. ❑ Repeat the rope threading procedure for the non -drive end. ❑ Feed the leading edge tube into the front loop of the cover. ❑ Fit the white nylon slotted leading edge inserts into the ends of the leading edge tube. ❑ Remove the rope feed guide from the end of the track and feed it onto the front corner of the webbing. Push the slide assembly into the poolside channel of the track. ❑ Feed the cover guide that is attached to the cover just behind the sliders into the track. Place the tuning fork cover stops on the end of the tracks. Drill through the rope feed guide and track with an 11/64" (4.5mm) drill bit. Fix the rope feed guide to the track with a 1" x 10 self -tapping screw (as supplied). ❑ Pull both sides of the cover approximately 6"(152.4mm) into the tracks. It is important that both sides are into the tracks the same amount. ❑ Go to the rope reels. Pull all the slack in the ropes out of the front of the unit so that the ropes are tight through the guides and the loops. Before cutting the ropes be sure the cover is into the tracks about 6"(152.4mm) and is even across the front of the housing. Pull the ropes so that they just move each end of the leading edge. Put them together and ensure you have a minimum of 6' (1830mm) of rope to wrap around the reel. Now cut the rope. Heat the ends of the rope or wrap it with electrical tape to prevent fraying. Tip! Both ropes are cut the same length at the factory, so that the rope returning on the drive end will be too long by the width of the pool. Before cutting the ropes, make sure that the cover is no further than 6"(152.4mm) in the tracks. ❑ Using the'/z" pan head screws supplied, screw through the rope about 1" on the drive side and 2" on the NME (this compensates for the stretch that may occur in the longer section of rope from the NME). Screw into the tapped holes in the respective rope reel sides. ❑ While holding the ropes, run the cover to the `closed' position to wind the ropes onto the reels. (When you run the cover at this point, the leading edge should begin to move at exactly the same time on both sides of the pool — if not, adjust the position of the screw in the rope on the side that started last.) Tip! It is OK if the NME side of the cover starts slightly ahead of the drive side as it allows for any stretch that may occur in the rope. However, it should not be more than 1" ahead. ❑ Run the cover out over the pool. ❑ At the pit end, the end of the cover will be ready to be attached to the roller. Place the cover 1'/2 over the end of the tube so that the outside lines up with the tracks on each side. 10 Page 12 of 169 Cochran New Pool (BLD2023-0811) Page 12 of 169 Cochran New Residence (BLD2023-0799) ❑ Approximately 2'/2" from the end of the roller, fix the cover to the roller with the 5/8" screw provided. Use the seam on the roller as a guide to keep the cover straight. ❑ Gather all of the slack to the middle of the cover. Find the middle of the cover and fix it to the centre of the roller, using the screws provided. 11 Page 13 of 169 Cochran New Pool (BLD2023-0811) Page 13 of 169 Cochran New Residence (BLD2023-0799) 3. Cover Installation (cont) ❑ Disperse all of the slack equally on either side of the centre hole in the roller. Fold the slack over to form a pleat and screw it to the roller. ❑ Using the screws remaining, fix the remaining sections of the cover to the roller equally, remembering to use the seam as a guide for straightness. ❑ Run the mechanism in the uncovered position so that the excess cover material is rolled up around the roll up tube. The material is now installed. Coverstar Standard Aluminium Lid The lid comes in three sections: one long centre section, overthe cover material &two smaller, outer sechons,that cove rthe mechanisms Walk on pit bracket; braced to add more - support Pk(14"x 14" for covers up to 45' long) Fo r top tracksyste ms, th a ce ntre section ofthe lid is raised 5 degrees using braced brackets set at 95 d eg re esto all ow the coverto exit the pit safely and slid a sm oothly th rou g h the tracks,mounted attheback ofthe coping. Lr---,s Dividing wall Page 14 of 169 Cochran New Pool (BLD2023-0811) Page 14 of 169 Cochran New Residence (BLD2023-0799) 4. Heavy Duty Pit Lid Installation ❑ Space the stainless lid mounting support plates 2' apart along the back edge of the pit. Two welded studs should protrude into the pit. ❑ Secure by drilling through the pre -drilled holes into the deck surround with the screws and Rawlplugs provided. ❑ Fix the aluminium brackets to the support plates using nuts and washers provided. These brackets can be height adjusted to suit the type of pit covering being installed. ❑ Make sure the rope is tight across the back of the pit. Mount the black rope loops to the back wall of pit using the screws and plugs provided, ensuring the rope remains straight from pulley to pulley. ❑ Ensure the brackets are all level. Aluminium lid procedure ❑ Assemble the lid by sliding the hinge onto the main lid sections. ❑ Position the lid over the top of the pit. The drive end and NME should overlap about 1" on both ends. If they overlap more, it may necessary to cut the lid. ❑ Drill through the lid along the back edge of the hinge every 2'-3' using a'/4'(6.5mm) drill bit. ❑ Fix the lid to the pool surround using the plugs and screws provided. ❑ Check for any sharp edges, file as necessary. ❑ When the lid is in the closed position, ensure each supporting bracket is in contact. If any are not, it maybe necessary to adjust the bracket. N.B. See page 27 for details on the pit bracket installed. Page 15 of 169 Cochran New Pool (BLD2023-0811) Page 15 of 169 Cochran New Residence (BLD2023-0799) 5. Final Adjustments ❑ Check the brake mechanism on the rope reels. The rope reels should have enough friction to prevent them from freewheeling when running under stress. Note: The tension on the brackets is preset at the factory and normally will not need adjusting. ❑ Run the cover back and forth over the pool several times (at least 6 times to get any stretch out of the rope), making sure that it is operating properly. If necessary, make adjustments so that the cover is going out evenly and that it is operating smoothly. ❑ Ensure area is clean and tidy upon completion of work. Instructions to Homeowner ❑ Instruct the homeowner on how to operate the cover with the key and how to stop the cover in the proper position. ❑ Instruct the homeowner on the use of the cover pump that should be in place at all times on the cover in an operating mode. ❑ Inform the customer to watch the introductory video. ❑ Review the owner's instructions with the homeowner, and have them sign a worksheet stating they have been instructed and the installation has been completed to their satisfaction. 14 Page 16 of 169 Cochran New Pool (BLD2023-0811) Page 16 of 169 Cochran New Residence (BLD2023-0799) co Be aware that if a Track radius coping is to be used in the corner, that the height of the bullnose in relation to III the track is important - contact Coverstar sales for advice Pit cross section 1 —1 - X � PIT DETAIL INSIDE TRACK MEASUREMENT (REQUIRED FOR ORDER FORM) 10" 30" x see note Pool width (variable) Drive End Entry side for hydraulic hose Note: x is relative to pool length: Up to 40' long, x = 14" 40-50' long, x = 15" ■ ■ NOTES DV\G NO. REV over 50' long, x = 16" �� Win COVERSTAR Encapsulated underguide 03 SCALENTS DRXAN BYTJ SHEET 15 Page 17 of 169 Cochran New Pool (BLD2023-0811) Page 17 of 169 Cochran New Residence (BLD2023-0799) 60.76 mm 29.99 mm2 mm .91 mm 25.52 mm -- �A �—] 77.28 mm NOTES DV\G NO. REV Cw0kin coveRsraA Encapsulation guide (cross section) 02 SCALENTS DRAAN BYT.J. I SHEET 16 Page 18 of 169 Cochran New Pool (BLD2023-0811) Page 18 of 169 Cochran New Residence (BLD2023-0799) Encapsulated track 47.85 mm Encapsulation spacer LF 28.54 mm Linerlock channel 77.40 mm — NOTES Part ref: A0140 D"G NO Encapsulation guide cl w o2 /� �rOWn coyEssrAR linerlock channel Sff LE NTS DR \M BY T.J. SHEEP 17 Page 19 of 169 Cochran New Pool (BLD2023-0811) Page 19 of 169 Cochran New Residence (BLD2023-0799) (B) INSTALLATION INSTRUCTIONS 1a. Deckmount Track Installation ❑ On the mechanism end of the swimming pool, mark where the tracks will go. The end of the tracks should be positioned no more that 18" back from the edge of the pool. The track space must be the same as was ordered. If it varies by more than the 1" (25.4mm) tolerance issued by Coverstar, stop at this point and contact your Coverstar distributor. Do not proceed with the installation. The cover will not operate properly if it is not installed as ordered. An improper installation may void the warranty. ❑ From the marks on the deck, make a pure rectangle. Make chalked lines perpendicular to the track starting points that extend past the pool at least 18" (Fig 3.1). Fig 3.1 Q1 Track Coping Stones ❑ Make a small mark on each line that is 18" past the end of the pool. Make sure both lines are the same lengths from the mechanism end to the far end of the track positions. Measure the diagonals from corner to corner. They must also be equal. ❑ Starting at the pulley end, lay the tracks along the chalked line. The grooved side of the track should be facing the pool. The tracks should be the correct size (as ordered). If they are too long, mark and cut as appropriate. ❑ File any sharp edges or burrs from the tracks. ❑ Use splices at any joints in the tracks. Slip them into the centre slot of the tracks at each joint so they extend equally into each. ❑ Ensuring tracks are perfectly straight along the chalked lines on either side of the pool; fix the tracks to the pool surround using the pre -drilled holes in the track. Screws and plugs are supplied in the systems pack. Tip! Stand on the track as you drill through it to hold it in place. Also make sure you drill down 3" (76mm), as it is essential the tracks have a good anchoring. Therefore, if the bed you are drilling into is not adequate, work must stop and action taken to lay a decent bed of concrete. 18 Page 20 of 169 Cochran New Pool (BLD2023-0811) Page 20 of 169 Cochran New Residence (BLD2023-0799) Li Using the screws (13/" x 8) and plugs supplied, fix the tracks down to the pool surround. Only half - tighten the screws, as it will not be possible to run the rope through the track channels. Place the pulley end caps (Fig 3.2) on the end of the tracks so they overlap as far as possible. Mark through both holes and drill'/4" (6.5mm) into the deck. The end caps will be mounted after the cover ropes are pulled through them. Fig 3.2 Coverstar 1 b. Flush mounted track When preparing the pool surround for a flush track system, the following points must be observed: ❑ The channel that the track will be seated in should be ready to accept the track size, as detailed in the drawing in this manual. ❑ The channels should be in accordance with the order form supplied to your Coverstar distributor, i.e. distance between tracks and track length should be correct. ❑ The base of the channel should be level; any deviance can result in the tracks not being installed properly. ❑ The track and end pulleys (Fig 3.3) should finish flush to the deck surround when fitted (Fig 3.4). Fig 3.3 19 Page 21 of 169 Cochran New Pool (BLD2023-0811) Page 21 of 169 Cochran New Residence (BLD2023-0799) Fig 3.4 Insert/ Slider assembly runs on Slider Roll up tube fits ---------- over the end of the wheellslider assembly ------------- n Fixing screw Track and channel (recessed) Coping stone designed with channel pre -formed (optional) Mortar and concrete Pool Wall Wheel runs on Slider track Fig 3.5 Insert/ Slider assembly i Roll up tube fits over the end of the -------------- wheell slider assembly Coping Stone Pacing Fixing screen; Mortar and concrete Pool Wall 20 Page 22 of 169 Cochran New Pool (BLD2023-0811) Page 22 of 169 Cochran New Residence (BLD2023-0799) 2a. Deckmount Mechanism Installation ❑ Place the drive mechanism and freewheel end (NME) on the deck next to their positions. ❑ Place the roller tube between the drive mechanism and NME and attach using the 3/8" x 1'/4" bolts and washers provided. Tip! Spread the two pulley brackets to 2" wider than the mechanism body. This allows easier access to the pulleys for threading the ropes. ❑ Set the assembly where it will be finally mounted. Then using the pre -drilled holes in the mechanism base, fix the assembly down to the deck with the screws and plugs provided. (As with the tracks, it is essential that the base the mechanism is anchored to is strong enough. If there is any adverse movement, it must be rectified before carrying on with the rest of the installation). ❑ Check the level of the roller tube. Adjust the brackets on the mechanisms to suit. ❑ Using the draw cord that should be threaded through the ducting from the plant room to the drive end of the pit, pull the hydraulic hoses through and fix them to the fittings on the drive mechanism. ❑ At this point an approved electrician using the wiring diagram supplied should wire the hydraulic motor into the mains. 2b. Pit mounted Mechanism Installation ❑ Place the drive mechanism (DM) and freewheel end (NME) on the deck next to their positions. ❑ Place the roller tube between the DM and NME and attach using the 3/8" x 1 %" bolts and washers provided. ❑ Place the newly assembled tube and mechanisms into the pit. You are now ready to set the assembly in the pit. ❑ Adjust the bottom brackets on the drive mechanism side. The two adjustable brackets on the NME are set after the mechanism is mounted. ❑ Centre the assembly in the pit from front to back. Align the drive end with the track by taking a short length of rope and extending it from return side of the track to the pulley at the back of the mechanism. Position the mechanism so that the rope will come out of the track and directly onto the pulley at the back of the mechanism (for details on which is return side and the correct pulley, see the rope path diagram). Tip! Check the NME and make sure the return side of the track lines up directly with the pulley on the bracket. If it does not, you can make minor adjustments by splitting the difference between the two sides. However, if it is out of alignment by more than 1 ", call your distributor for help. Installing a misaligned unit could result in improper operation of the unit. ❑ With the mechanism in the correct position in the pit, and the track and pulleys in line as described above, secure the mechanism assembly in place by drilling through the pre -drilled holes and using the fixings supplied. It is essential that the base the mechanism be to be anchored to is strong enough. If there is any adverse movement, it must rectified before carrying on with the rest of the installation. ❑ On a cover 45' or less, the back pulley bracket should be level with the track without raising the pulley bracket. If it is not, raise the unit by placing shims underneath it. This will reduce the stress on the unit by reducing the angle at which the cover must move between the tracks. ❑ Loosen the bolts on the adjustable pulley brackets on the drive and non -drive ends to allow movement from the front to back walls of the pit. Secure the top brackets on either end so that they are touching the walls and re -tighten the bolts. ❑ Secure the brackets in position using the fixings supplied. 21 Page 23 of 169 Cochran New Pool (BLD2023-0811) Page 23 of 169 Cochran New Residence (BLD2023-0799) ❑ Using the draw cord that should be threaded through the ducting from the plant room to the drive end of the pit, pull the hydraulic hoses through and fix them to the fittings on the DM. ❑ At this point an approved electrician using the wiring diagram supplied should wire the hydraulic motor into the mains. N.B. Check for the following: Are the ropes level as they travel from the tracks to the pulleys? Does the roll up tube make a right angle with the tracks? Is the unit mounted centrally in the pit? Is the roll up tube level in the pit? 22 Page 24 of 169 Cochran New Pool (BLD2023-0811) Page 24 of 169 Cochran New Residence (BLD2023-0799) 3.Cover Installation ❑ Unroll the cover on the deck behind the mechanism so that the topside is facing up. Make sure the leading edge loop is on top. Tip! At the factory, the cover is rolled from right to left, so always place the cover on the left hand side (standing behind the roller) of the mechanism and roll to the right. ❑ Feed the rope into the feed guide (Fig 4.1). ❑ Pull the rope down the track channels, feeding it around the pulley at the end. Pull the rope through the rope feed guide and onto the mechanism, as per the rope path diagram. Tip! It may be easier to feed the rope into the guide by pushing a piece of thin wire into the rope. Using this method, the rope can be pulled through the track channels and around the end pulley quickly and stay in the track. Fig 4.0.1 — Horizontal flush track rope Fig 4.0.2 — Top track rope feed guide (end view) feed guide 0 0 ❑ Repeat the process for the non -drive (NME) side. ❑ Screw down the track and pulley end caps. ❑ Insert the leading edge tube into the material loop on the front edge of the cover. ❑ Pull the cover material webbing (white strip on edge of cover) approximately 6" into the track. ❑ Push the wheel/ slider inserts (Fig 4.1) into the end of the leading edge tube. The longer section of the wheel assembly faces the roller assembly. And screw the black slider in place — do not over - tighten, as this will restrict movement in the wheel assembly when the cover is running. Fig 4.1 Recessed grooves in top and 4assemblyto ottom of rrylon block slide into I edge tube ---------------------- e o o 0 0 Wheel Plate used forfixing slider bracket cover material to slider assembly 23 Page 25 of 169 Cochran New Pool (BLD2023-0811) Page 25 of 169 Cochran New Residence (BLD2023-0799) ❑ Attach the cover to the wheel/ slider assembly by lifting the cover until it touches the back of the assembly where there are two pre -drilled holes. Carefully drill through the holes into the cover and fix it in position with the fixings provided. The cover material should be sandwiched between the inside edge of the wheel assembly and the aluminium plate with corresponding holes. ❑ Drill a hole 11/64" (4.5mm) through the rope feed guide and track and fix it in position with the 1" x 10 self -tapping screws provided. ❑ Pull both sides of the cover approximately 6"(152.4mm) into the tracks. It is important that both sides are into the tracks the same amount. ❑ Go to the rope reels. Pull all the slack in the ropes out of the front of the unit so that the ropes are tight through the tracks and the loops. Before cutting the ropes be sure the cover is into the tracks about 6"(152.4mm) and is even across the front of the housing. Pull the ropes so that they just move each end of the leading edge. Put them together and ensure you have a minimum of 6' (1830mm) of rope to wrap around the reel. Now cut the rope. Heat the ends of the rope or wrap it with electrical tape to prevent fraying. ❑ Using the'/2" pan head screws supplied, screw through the rope about 1" on the drive side and 2" on the NME (this compensates for the stretch that may occur in the longer section of rope. Fix the ropes into the tapped holes in the respective rope reel sides. ❑ While holding the ropes, run the cover to the 'closed' position to wind the ropes onto the reels. (When you run the cover at this point, the leading edge should begin to move at exactly the same time on both sides of the pool — if not, adjust the position of the screw in the rope on the side that started last.) Tip! It is OK if the NME side of the cover starts slightly ahead of the drive side as it allows for any stretch that may occur in the rope. However, it should not be more than 1" ahead. ❑ Run the cover out over the pool. N.B. If the pool has raised coping, ensure the cover material around the leading edge tube does not rub excessively. ❑ The cover is now ready to be fixed to the roller tube. ❑ At the pit end, the end of the cover will be ready to be attached to the roller. Place the cover 1'/2 over the end of the tube so that the outside lines up with the tracks on each side. ❑ Approximately 2'/2" from the end of the roller screw a 5/8" self -tapper, fixing the cover to the roller. Use the seam on the roller as a guide to keep the cover straight. ❑ Gather all of the slack to the middle of the cover. Disperse it equally at two points, either side of the centre line of the roller (see diagram below). 24 Page 26 of 169 Cochran New Pool (BLD2023-0811) Page 26 of 169 Cochran New Residence (BLD2023-0799) Fig 5.2 Slack dispersed equally either side of the centre line of the roller Roller ❑ Disperse all of the slack equally on either side of the centre hole in the roller. Fold the slack over and screw it to the roller. ❑ Using the screws remaining, screw the remaining sections of the cover to the roller equally, remembering to use the seam as a guide for straightness. ❑ Run the mechanism in the uncovered position so that the excess cover material is rolled up around the roll up tube. The material is now installed. ❑ Open the cover so that the wheel assembly is where you want it to stop. Place the L-shaped stop onto the guide, flush against the slider on the wheel assembly. ❑ Mark the centre line of the track, then using the pre -drilled holes in the stopper as pilot holes, drill through the track and anchor down using the fixings as provided. 25 Page 27 of 169 Cochran New Pool (BLD2023-0811) Page 27 of 169 Cochran New Residence (BLD2023-0799) 4. Final Adjustments ❑ Check the brake mechanism on the rope reels. The rope reels should have enough friction to prevent them from freewheeling when running under stress. Note: The tension on the brackets is preset at the factory and normally will not need adjusting. ❑ Run the cover back and forth over the pool several times (at least 6 times to get any stretch out of the rope), making sure that it is operating properly. If necessary, make adjustments so that the cover is going out evenly and that it is operating smoothly. ❑ Ensure area is clean and tidy upon completion of work. Instructions to Homeowner: ❑ Instruct the homeowner on how to operate the cover with the key and how to stop the cover in the proper position. ❑ Instruct the homeowner on the use of the cover pump that should be in place at all times on the cover in an operating mode. ❑ Review the owner's instructions with the homeowner, and have them sign a worksheet stating they have been instructed and the installation has been completed to their satisfaction. Submersible Pump Operation: A cover with water on it could potentially be the same hazard as an open pool. Any accumulation of water on the surface of the cover must be removed immediately. Every Coverstar system comes with a pump that automatically senses water and removes it, providing the pump is operable, properly placed, and maintained according to the pump manufacturer's instructions. The pump should be upright on its base in the middle of the cover and connected to an outdoor waterproof socket in accordance with the IEE regulation and protected by a residual current device (RCD). After the pump has removed all the water from one location on the cover, it maybe necessary to move the pump to other locations to remove all accumulated water. Do not operate the cover with water on it. The pump is covered under the pump manufacturer's warranty. 26 Page 28 of 169 Cochran New Pool (BLD2023-0811) Page 28 of 169 Cochran New Residence (BLD2023-0799) Track Pit cross section x � PIT DETAIL INSIDE TRACK MEASUREMENT (REQUIRED FOR ORDER FORM) 10" 30" x see note Pool width (variable) Drive End Entry side for hydraulic hose Note: x is relative to pool length: Up to 40' long, x = 14" 40-50' long, x = 15" NOTES DV\G NO. REV over 50' long, x = 16" CON-n COVERSrAR Top track - Pit mounted os SCALENTS DRAWN BYTJ I SHEET 27 Page 29 of 169 Cochran New Pool (BLD2023-0811) Page 29 of 169 Cochran New Residence (BLD2023-0799) 18" Track IIIIIII Co in Pit cross section Ea XL- 0 PITDETAIL T INSIDE TRACK MEASUREMENT (REQUIRED FOR ORDER FORM) 30" x see note Pool width (variable) Drive End Entry side for hydraulic hose Note: x is relative to pool length: Up to 40' long, x = 14" 40-50' long, x = 15" NOTES DWG NO. REV over 50' long, x = 16" OWN-11 COVERSTAR Top track - Pit mounted 03 SCALENTS DRAAN BYTJ ISHEET 28 Page 30 of 169 Cochran New Pool (BLD2023-0811) Page 30 of 169 Cochran New Residence (BLD2023-0799) Cross sectional area taken up by mech/roller F=4 14" ROLLER ,4 k T� 14" .r (REQUIRED FOR ORDER FORM) 30" Pool width (variable) Drive End Entry side for hydraulic hose 29 Page 31 of 169 Cochran New Pool (BLD2023-0811) Page 31 of 169 Cochran New Residence (BLD2023-0799) 58.5mm/ 2"5/16 13.2mm/ 1/2" NOTES MG NO. REV C;FI kml n COVEASTAB Topmount track guide (cross section) 02 SCALENTS DRkM BYT.J. ISHEET 30 Page 32 of 169 Cochran New Pool (BLD2023-0811) Page 32 of 169 Cochran New Residence (BLD2023-0799) 31 Page 33 of 169 Cochran New Pool (BLD2023-0811) Page 33 of 169 Cochran New Residence (BLD2023-0799) Coverstar Standard Aluminium Lid The lid comes in three sections: one long centre section, over the cover material & two smaller, outer sec Walk For top tracksystems, the centre section of the lid is raised 5 degrees using braced brackets set at 95 degreesto allow the cover to exit the pit safely and cliAn cmnnfhlxi through the at theback Dividing wall 32 Page 34 of 169 Cochran New Pool (BLD2023-0811) Page 34 of 169 Cochran New Residence (BLD2023-0799) i � i •� r �. r •� v' �. r •� v' � v r o r. � r o r. � r � } I I I I E i I i i Mortar joint I II �- � 11T a) cm I� o s0 co U CLCD2 OFF Rear wall R aW bolts c o' Front 1�1 Fixed mounting plate N ote: x is relative to pool length: U p to 40' long, x= 14' x (see -note) 40-50' long, x= 16" over50' long, x= 16" OTE-NO. FNvy dirty 00�- W bracM in sou Copings fix to tray by way of adhesive Trays fit to brackets by way of a self -tapping screw from underneath 33 Page 35 of 169 Cochran New Pool (BLD2023-0811) Page 35 of 169 Cochran New Residence (BLD2023-0799) Slider lyes Underguide Slider Horizontal Recessed Slider Ey- �D Slider —M SF= 34 Page 36 of 169 Cochran New Pool (BLD2023-0811) Page 36 of 169 Cochran New Residence (BLD2023-0799) Rope Path Diagram J---',l*e,,v on A. .Dec i!I s o a.-.- &-o' ai. ec P. ."-i d "fi. I-i .1-lorizont3l o Pulley Rupc F: p P- reel_ '%A--rtic:al Pljllr--.y Re --I rotation i.0 he n I Feel otationinhen r-sing Rope A F r cl n t edge U T is c-O..' P r N7 — — — — — — L RI -III up Pij I I e-.,., tu b P. .4 35 Page 37 of 169 Cochran New Pool (BLD2023-081 1) Page 37 of 169 Cochran New Residence (BLD2023-0799) Troubleshooting: Cover does not run square: In most cases if the ropes are properly adjusted, the system will run perfectly. If however, in a few cases, after adjusting the rope, the cover still does not go out and come back square then go through the following list for helps. One important item to keep in mind is has the cover run square before or has it never run square? If it has never run square, then check "Items to check". GENERAL 1. Does the cover start out evenly? Pull cover all the way off of the pool and pull out approximately one foot. Is it out an equal distance on each side of the pool? If not, adjust the rope length on the side that is lagging. 2. As the cover goes out, does there appear to be equal tension on each rope? 3. As the cover goes out does one side go out ok for a distance then lag? 4. Does cover have enough clearance on all sides? Check webbing for signs of wear from rubbing. 5. Are the sliders binding? 6. Is the track clear of sand, mud, etc? 7. Are all pulleys operating properly? 8. Is the track bent? 9. Is the guide opening of the correct size? 10. Are the ropes the same size? 11. Are the ropes the same kind? 12. Is the webbing rolling up on the take-up tube (instead of off of the tube)? 13. Is the webbing folding under as the cover rolls up? 14. Can you pull out the cover by hand? Is one side harder to pull than the other side? 15. Is slider tilted at an angle causing binding? 16. Is cover pinned on the roller square? 17. Do leading edge inserts move in and out freely the complete length of the pool, or is the leading edge too long, causing them to bind? ITEMS TO CHECK Track length motor side & non -motor side. Are they the same? Is the distance from end of track to centre of rollup tube motor end the same as the distance from end of track to centre of rollup tube non -motor end. It should be. Is the track width at mechanism end, centre & shallow end of the pool the same? Distance from bottom of track to top pulley on both sides Distance from inside of track to edge of housing. Is the lowered bond beam the same width on both sides of the pool? UNDERGUIDES/ RECESSED TOPGUIDE Is cover rubbing against the side or bottom of the box or a lid bracket? Is rope from non -motor end catching under a lid bracket? Is take-up tube and system level? Is the cover wearing the black nylon guide feeds evenly (if the guide feeds are stainless steel this will be hard to determine)? 36 Page 38 of 169 Cochran New Pool (BLD2023-0811) Page 38 of 169 Cochran New Residence (BLD2023-0799) Troubleshooting: Repairing Heat Sealed Webbing This method is recommended when repairing a damaged area in the webbing that is not necessarily in the front corner. Care is to be taken to not overlap or create open places in the webbing. This repair requires webbing and a method of sewing. 1. Cut the damaged part of the webbing out leaving the rope intact. • Make a mark on the webbing that is 3/4" from the fabric edge of the webbing running parallel to the rope. Mark the webbing at a right angle with the rope at the point where the webbing is good on both ends of the damage. • Cut the webbing off along the marks being careful to not damage the rope • All edges should be square and clean 2. Cut a piece of webbing to the same length as the area that was cut from the cover. 3. Fold the webbing around the rope and along the length of the removed area. 37 Page 39 of 169 Cochran New Pool (BLD2023-0811) Page 39 of 169 Cochran New Residence (BLD2023-0799) 4. Sew the webbing in place • Stitch along the side of the rope for the full length of the repair plus 2 inches past each end of the repair reaching into the existing webbing. • Run two rows of stitching for the full length so that both rows serve to hold the webbing to the cover. • Stitch across the two points where the new webbing meets the existing webbing. This is to keep the joint closed so that the guide feed does not push through it. 5. Ensure that all stitching is snug and that the webbing does not overlap in the area where it must slide through the guide feed 4-10-04 38 Page 40 of 169 Cochran New Pool (BLD2023-0811) Page 40 of 169 Cochran New Residence (BLD2023-0799) COVERSTAR 230V. HYDRAULIC EUROPEAN WIRING WITH 24V KEYSWITCH HYDAC - With externally mounted capacitors Junction box on Power Pack T5 T8 T1 Black - Capacitor Red - Capacitor - T4 Earth V1,WMAN ME IV N 0 0 N IW � N I I Iw 41 y.,-- 230V Transformer 24V 000000 I Black Gray Power Supply Control White Yellow OOOOO 000000 ,r Brown Violet Blue Red Z D � m W cn 7- NOTES: 1. Use 4mm wire from panel to contactor control box. 2. Use 20 amp 230 V. breaker at panel. 3. Connect to Live, Neutral, Earth terminals on the terminals block. 4. Connect control switch to L1, Al, and B1 as indicated. 5. Follow all applicable codes. 6. Change motor direction by exchanging the directional wires either in the control box or at the key switch. Exchanging hydraulic hoses will also change direction. L1 Switch common Al Directional Switch Wire B1 Directional Switch Wire Live Neutral 230 V 20 AMP Earth Main Power Supply 39 Page 41 of 169 Cochran New Pool (BLD2023-0811) Page 41 of 169 Cochran New Residence (BLD2023-0799) TPU P 0 0 L S. ONE PIECE FIBERGLASS POOL SPECIFICATIONS AND NOTES ONE PIECE FIBERGLASS SHELL MANUFACTURING I. PROCESS ..Cleaning - A mold representing the final shape to manufacture must be cleaned with a non -hap solvent or cleaner. b.Release - A semi -permanent or wax release agent is applied to the mold and buffed off at the appropriate time. c.Curing Release - The release agent must be allowed to cure or dry for a minimum of one hour. d.Gel Coat - A polyester gel coat that meets the styrene monomer content applied for with the Title V EPA air permit is applied in three equal passes. The total gel coat thickness is between 28 and 35 mils in thickness. A specified amount of time is provided between each of the three applications of gel coat to allow a de -gassing time of the material. The equipment used shall meet all EPA emission requirements. e.Barrier Coat - A vinyl ester barrier coat that meets the styrene monomer and methacrylic acid content applied for with the Title V EPA air permit is applied in one spray pass over the gel coat. The equipment used shall meet all EPA emission requirements. f.Fiberglass - Layers of fiberglass and polyester resin are then applied over the vinyl ester barrier coat in a manner consistent with the laminate schedule that follows. Each layer may consist of a manually applied hand laid layer of fiberglass and resin or a machine applied layer of fiberglass and resin. The machine applied layer is referred to a "Chop Layer", as the equipment used is often referred to as a Chopper Gun. The equipment used shall meet all EPA emission requirements. g.Core -Additional core and lift -points are applied for specific strength and handling reasons based on the size and shape of the desired shape. h.Curing - The layers of fiberglass and resin are allowed to cure for a minimum of 24 hours on the mold. We Molding - The one piece fiberglass pool shell is then lifted off the mold with the appropriate equipment making sure there are no unusual loads applied to the shell. j.Trimming - The shell is then trimmed and flipped over so that it is right side up. k.Quality Control - An individual trained with the quality control methods then inspects the shell with a non-destructive ultra sound thickness gauge measuring instrument and inspects all of the surface for imperfections. The proper notes are recorded on a quality control sheet. I.Storage — If the shell is not being shipped immediately it is placed in a predetermined position that allows for proper rain water drainage or snow accumulation if necessary. ILFIBERGLASS SHELL REQUIREMENTS - LAMINATE SCHEDULE a.Gel Coat — 28 to 35 mils applied in three passes with adequate degas time in-between each pass. The equipment used shall meet all EPA emission requirements. b.Barrier Coat —18 to 22 mils applied in one pass. The equipment used shall meet all EPA emission requirements. c.Chop Skin Layer— Thin layer of fiberglass and polyester resin applied with a Chopper Gun. d.Chop Thick Layer - Thick layer of fiberglass and polyester resin applied with a Chopper Gun. e.Chop Thick Layer - Thick layer of fiberglass and polyester resin applied with a Chopper Gun. f.Hand Layer — A hand laid layer of fiberglass woven roving and resin is applied over all of the pool surface with multiple layers applied in strategic locations per a detailed schedule based upon pool design. g.Chop Thick Layer - Thick layer of fiberglass and polyester resin applied with a Chopper Gun. h.Core — A layer of either %" or %" thick polypropylene honeycomb core material is bonded and chopped over on all horizontal surfaces. This includes all benches , steps and ledges. The areas shall be covered close to 100 % so as to allow an easier more complete backfill during installation. i.Lift Points — 3" diameter tubes will be applied at pre -determined locations. The tubes shall have multiple layers of fiberglass material applied over them. j.Curing — The final laminate application shall be allowed to cure for a minimum of 24 hours before de -molding. aALS .Gel Coat i.Mfgr - Polynt Composites, North Kansas City, MO 7:zi�4�1E� ii.Shimmer Series = A.Z iii.Styrene Monomer, CAS# 000100.42.5, 28 - 35 % by weight No. iv.Methyl Methacrylate, CAS#000080-62-6, 5-8 % by weight - * 1 97OOJOJ(1 b.Barrier Coat '� i.Mfgr — Interplastic Corporation, St. Paul, MN i STATE OF ZZ ii.Custom blended Vinyl Ester Resin iii.Styrene Monomer, CAS# 000100.42.5, 20 -40% by weight �j��,,,_ -- c.Resin �Vz�'j L i.Mfgr - Interplastic Corporation, St. Paul, MN �/ \� ii.Custom blended Unsaturated Polyester Resin /Mill ��,III\111 iii.Styrene Monomer, CAS# 000100.42.5, 30-33% by weight IJ�C d.Fiberglass f�AK ,✓ i.Mfgr - Owens Corning Composite Materials, LLC ii.Woven and unwoven continuous filament fiberglass Certified by: iii.Advantex boron free ECR glass e.Core Material i.Polypropylene ii.Structure - honeycomb with polyester compatible bonding material on both sides. P46T�" 'ffqW to 1/„ IV.GENERAL NOTES a.lnstallation i.This pool must be installed by a qualified license contractor. ii.lnstallation must meet all state and local building codes. iii.AlI electrical work of this construction must be performed by a license Electrical contractor. iv.Excavation must be performed by a qualified professional excavator. v.Soil conditions must be evaluated for proper bearing and compaction. vi.lf deemed necessary proper testing must be performed. vii.The soil must be undisturbed, if not, it must be evaluated by an engineer to determine proper bearing. viii.Storm water must be allowed to drain on all sides of the pool and allowed to drain b p Y gravity if possible. If not, the water must be allowed to drain to a well pit that is accessible to pump out the water if necessary. ix.Pool water main drains are not recommended, but if installed must conform to all ANSI/ASME standards and the Virginia Graham Baker Act. x.Handrails, ladders and steps must conform to all building codes including proper grounding. xi.Concrete perimeter coping must be installed to properly support the top of the fiberglass. xii.A well pit, preferable 8" diameter pipe, must be installed to 12" below the deepest part of the pool. The pit must have a lid that can be removed, but has a sufficient closing system, typically screws, to allow it to be locked closed for safety. The pit must be able to allow a well pump to be inserted to lower the ground water around the pool to a depth of 8" below the bottom of the pool. b.BACKFILL AND COMPACTION i.The pool shall be placed on a drainable stone base that has been compacted and leveled to the dimensions of the dig plan and the minimum depth of 4". ii.The backfill material shall be properly compacted fractured/crushed/broken stone or gravel that is washed or clean. iii.The material must not contain any fines that would prevent water flow. iv.The material must not have rounded edges. v.The material must not be a pea gravel vi.Round rock can not be used vii.The recommended size is %" minus. viii.The material must be approved by the installer prior to installation. ix.The material must not be of a size and shape that allows it to compromise the fiberglass shell wall. CONCRETE COPING DETAIL - PAVERS ON TOP 6. 6WWM Wire Mesh placed centralry Note: concrete must be reinforced to handle local soil conditions. Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) CONCRETE COPING DETAIL - CANTILEVERED CONCRETE varies _ varies 6 x 6 WWM wire Mesh �x�l �O®O®O®\\EEN Drain Tile to Well Pit :aoll a SPOOLS. CORE & LIFT POINTS SEA TURTLE 1020 Core - -- - all horizontal surfaces and sides and back (8 @ 4') 3'-6"+/- 2" 4'wide centered +/- 2" LI� 3'-0" +/- 2" 3'-0" +/- 2" Goliath 1641 Core all horizontal surfaces and sides and back (9 @ 4') Little Bob 1327 1 Core I "q, all horizontal surfaces and sides and back (9 @ 4') 3r_0- 2" � _Ia1h01",'p 6-6" 6-6" 46" wide centered +/- 2" -- I—J --- 8'-0"+/-2" 7'-0"+/-2" T-0" age 43 of 169 Goliath 1637 / I Core all horizontal surfaces and sides and back (9 @ 4') 46' wide centered +/- 2" Y � �I 6'-0"+/-2" Spirit 1339 h Cora I horizontal surface & aid.. and back (4 @ 4') 4' wide centered +/_ 2" mp— r 6'-0"+/-2" 6'-0 +/-2rr Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Monolith 1640 4'-V+/-2rr r-0" 6'-V Core all horizontal surfaces and sides, back and front (26@24"&79@4') 46' wide centered +1- 2" ri �10 0 Goliath 1633 Core all horizontal surfaces and sides and back (9 @ Al!) 46" wide centered +/- 2" Y � 6'-0"+/-2" 5'-0"+/-2" Wading 9X9 SPA 9X9 1'-011+/-2rr (are II horizontal surfaces ur.w e n horizontal surfaces U W N J 2 U)z W U J oO a A lE to n O OS daggq O a a� �rnn Q E bv�� p c m E 4 0 r $LL Zf Wellspring 1640 8'-0"+/-2" Cathedral 1636 D •-'� POOLS, CORE & LIFT POINTS Care all horizontal surfaces and sides none on front & back 7'-0"+/-2" iN R Core � all horizontal surfaces and sides none on front &back LL 7'-0"+/-2" Page 44 of 169 Wellspring 1636 CATH Cer all horizontal surfaces and sides none on front & back 5'-6"+/-2" 5'-6"+/-21, 7'-0"+/-2" Cathedral 1640 Wet Deck 148 �. Core all horizontal surfaces and sides none on front &back 1''8"+/-2" 1''8 1 Care II horizontal surfaces 8'-0"+/-2^ 7'-0"+/-2„ Core all horizontal surfaces and sides none on front & back Titus 1226 Pearl1525 I (�ces Core front & back all horizontal surfaces and sides none on front & back _ _ '. Y� — _ Con all ha imn4l aarfeoaa RPen"/ " +a Po; 6 0' 5'-0"+/-2" 4„-0"+/-2„ 5'-0/-2� Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) CID U W fn J O J)z J o ti m 9� J nog OSdat d G, m W >- I_ iz 0 E J) E m o H �u Zr� Aspen1640 D POOLS. CORE & LIFT POINTS Cora all horizontal surfaces and sides and back (9 A 41 3'-0" +/- 2" 6'-0'+/-2' ` �wrrm. - 5'-0"+/-2rr Aspen1635 j Care jil horizontal surfaces and sides and back (9 @ 41 33'� 2" 6'-0"+/-2" 51-0"+/-2" Little Bob LX Grace 1436 Core all horizontal surfaces Co. antl sides and back (9 @ 4') - - - all horizontal surfaces 4 z-(Y +/- 2"3 -O +/- 2 and sides and back (9 @ 4') —' _ 1 _ 3'-0' +/- 2"_ Z� FT T 11 ---- I 1 + + 6'-0" /-2" 5'-0" /-2" 6'-0"+/-2" 5'-0"+/-2rr Aspen1435 J - Core all horizontal surfaces and sides and back (9 @ 4') 3'-0� +/- 2" 6'-0"+/-2" 5'-0"+/-2" Grace 1636 !!11 Core all horizontal surfaces and sides and back (9 @ 4') 3'-0" +/- 2" 61-0"+/-2" 5'-0"+/-2" Sun Day 1639 Grace 1640 III � G� Cora Core —� all horizontal surfaces all horizontal surfaces _ and sides and back (9 @ 4') and sides and back (9 @ 4') 3'-0rr +/- 2" 3'-0" +/- 2" _�---r �aP�I�/ate 61-0"+/-2" 5'-0"+/-2n 6'-0"+/-2" 5'-0"+/-2rr Page 45 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Sun Day 1634 Core all horizontal surfaces and sides and back (9 @ 4') 3'-0" +/- 2" I LLLrjU " L1 6'-0"+/-2" 5'-0"+/-2rr W U J J O O a lE J Mh O �Sdat" d G' � � m W >- I-`;� 0 E c m U) E a o H w Z r J T�, "ID :: POOLS. CORE & LIFT POINTS Sun Day 1530 Sandal 1639 Core 1 I all horizontal surfaces 1, core and sides and back (9 @ 4')� �r all horizontal surfaces _..�_ _ ands des and back (9 @ 4') fl LL 6'-0"+/-2" 5'-0"+/-2" 6'-0"+/-2" 1—_UM.«.. - 5r-0"+/-2" 46 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Sandal 1 s / Core all horizontal surfaces and sides and back (9 @ 4') hr IG�ua eam"�=I� 61-0"+/-2" 5'-0"+/-2" U W N J 2 J)z 0 Cn a too mZ �a c a� �a -2 to L 0 N a+ 0 o U J J O (J a m iE m to nOg OSdatq 0 :OE +� m<—N� d a m� rn w J) E a; o ,.Zr THU-IF-'E�)0 POO LSw SEA TURTLE 1020 1 Slope = 0 Goliath41 ,1641 40' 10'-4" Lo C) M 40'-0" _ 40'-18„ 47 of 169 DIMENSIONS Little Bob 1327 27'-9" 26'-9" �' M Slope = 0% Goliath 1637 37' 36' ' ill ---1 Monolith 1640 wriffimm WENNER "�Z412=1 16'-0 9' 4" 39'-5" Goliath 1633 33' 32' -Irr ` rle 32'-0" Co i 32'-1 Zvi wU) J O C/) z °o N a LD Y m o ! �Z m � m� Cu t: �U V N U O N � CQ O� Spirit 1339 Wading 9X9 SPA 9X9 1. go03-1 us w 1! Z� d Cochran New Pool (BLD2023-0811) Pag of�6� Cochran New Residence (BLD2023-0799) O 222 Wellspring 1640 40'-0" LO C>co j 40'-0" LO Cathedral 1636 �-- Titus 1433 33' 0" s o;lco '-0" C� Zo 32'-0 13" 48 of 169 POOLS. DIMENSIONS Wellspring 1636 36'-0" e o co 36'-0" Cathedral 1 CATHEDR in 32' M 1 s 32'-0" to L 32'-0t6ft ,- 16 Wet Deck 148 14'-0" �j 14'-Q" o Titus 1226 Pearl1525 {` 1 26'-0" 81ope - 0% 12'-6" 13'-6" L 25'-18" Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) o Fi o to �t a m o -z TC LyL CO e U coo' G7 ci (L U �I O s �QS O cn U J U m J e O O L 0 agg o : 4 A 2 ECN�� ofp a w o Z H J THE POOLS. DIMENSIONS Aspen1640 Little Bob LX Grace 1640 Page 49 of 169 Slop* 0% Aspen 1635 Grace 1436 nr - Sunday 1639 II L'�L.7J L Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Aspen1435 Grace 1636 =. s Sun Day 1634 CU U W h J O Cn z 6 O m am Z rn co 'D C N � G_7 ( d U a) C QQ O fn U) O O a Q U) 00 00 ZZ CD CD CD 0 n O a CD n fo 00 N)� Ww 0CD �C? cn r Oft ,= r•rgp`IagblLC 0 o.t.: anen7 a�tts,�te Sheet No. 9 � 13 ..Job No. Fit Pb. RWlcloh No. 03 THURSDAY POOLS 840 Commeroe Parkwy Fortille. Indiana 4604D Note: for lechmoal help please call Thursday Pools LLC at Toll Free (877)929-POOL (7685) Local (317) 973-0200 One Piece Fiberglass Pool Specifications and Notes Duugnw By. ..emaur CneaM ar — �I I I SCALE: Not to scale THURSOAY Z.POOLS. MFG. 2015 ISPSC — Swimming Pool Code Analysis Name: Monolith Goliath Goliath Goliath Wellsprine Wellsprin¢ - - Cathedral Cathedral Cathedral spirit Lil Bob Infinity Titus Titus Sea Turtle Pearl SPA Wadine Wet Deck Aspen 1640 Aspen 163S Number: 1640 1641 1637 1633 1640 1636 1640 1636 1433 1340 1327 1327 1433 1226 1020 1525 1640 1635 Depth- Deep AEst. GallonsEst. WeightTypeI Diving Chapter 8— Permanent In ground Residential Swimming Pool 802.1 Materials of Components and accessor The swimming pool material shall be suitable for the environment in which they are installed and shall be capable of fulfilling the design, installation and intended use requirements in the International Residential Code (IRC). 802.2 Structural Design The structural design and materials shall be in accordance with the IRC. 803.1 Construction Tolerances The construction tolerance for dimensions for the overall length, width and depth of the pool shall be +3 inches. The construction tolerance for all other dimensions shall be+inches, unless otherwise specified by the design engineer. 804 Diving water envelopes 805 Walls Walls in the shallow area and deep areas of the pools shall have a wall -to -floor transition points tha is not less than 33 inches below the design waterline. Above the transition pint, the walls shall be within 11 degrees of vertical. The subject pools are composed of fiberglass shells meeting these requirements. See "Fiberglass Shell Requirements". Lil Bob LX The subject pools meet or exceed all loads prescribed in the IRC Section 301. All Pool installations in Flood Hazard A or V Zones ( as noted in IRC Section 322) required additional hold-down features to be designed on a case— by -case basis. The subject pools meet the noted construction tolerances. Field installation tolerances should be verified during field inspections. Bets Type l di N/A The subject pools are non -diving. The subject pools have a minimum wall -to -floor transition 41" below the design waterline and the wall are within 10 degrees of vertical. 806.1 Offset Ledges —Maximum Width Offset ledges shall be not greater than 8 inches in The subject pools have offset ledges equal to 3 Yz " or less. width. 807.1 Pool Floor Slopes Floor Slopes shall be in accordance with Section 807.1.1 through 807.1.3. 807.2 Shallow End Water Depths The design water depth as measured at the shallowest point in the shallow area shall be not less than 33 inches and not greater than 4 feet. Shallow areas designed in accordance with Section 809.6, 809.7 and 809.8 shall be exempt from the minimum depth requirement. 808 Diving Equipment 809 Special Features 809.1 Slides slopes including 1 unit verticle The subject pools have a single 1-unit vertical to 14-unit horizontal slope either meeting or making all the subject requirements N/A. in 3 units horizontal Subject pool is flat bottom, The subject pools The subject pools have a minimum depth of 3'-8" (44"). shallow end requirements have a minimum Subject pool is flat bottom, shallow end The subject pools have a minimum depth not apply depth of 3'-8" requirements do not apply of T-8" (44"). (44" ). N/A The subject pools do not include any diving equipment N/A The subject pools do not include any integral slides Cochran New Pool (BLD2U2;3-Ubage bl o Cochran New Residence (BLD2023-0799) Page 10 of 13 Page 51 of 169 THURSOAY SPOOLS. MFG. 2015 ISPSC — Swimming Pool Code Analysis Name: Monolith Goliath Goliath Goliath Wellspring Wellspring reeas oasis Cathedral Cathedral Spirit LII Bob Infinity Titus Titus Sea Turtle Pearl SPA Wading Pearl Pearl Pearl Pearl Wet Deck Number: 1640 1641 1637 1633 1640 1635 N N 1527 1636 1433 1340 1327 1327 1433 1226 1020 1525 1525 1525 1525 1525 809.2 Entry and Exit Pools shall have a means ofenny and exit in all shallow areas wherethe design water depth of the shallow area at the shallowest point exceeds 24 inches (610mm). Entries and exits shall consist of one or a combination of the following: steps, stairs, ladders, treads, ramps, beach entries, underwater seats, benches, swinrows and other approved designs. The means of entry and exit shall be located on the shallow side ofthe first slope change. 809.3 Secondary entries and exits Wherewater depth m the deep area of a pool exceeds 5 fmt (1524 anw, a means of entry and exit shall be provided in the deep area ofthe Pool. 809.4 Over 30 Feet Width 809.5.1 Tread Dimension and Area Treads shall have a minimum unobstructed horizontal depth of 10 inches and a minimum unobstructed surface area of 240 square inches. 809.5.2 Bottom Riser On shallow end stairs, the bottom riser height is allowed to vary to the floor. The bottom riser must not exceed 12 inches to the floor for the width of the walking surface. 8111,13 Riser Risers at the centerline shall have a uniform height not greater than 12 inches, except the top riser, which shall be permitted to vary in height, but not exceed 12 inches. The subject pools have at least one stair at the shallow end of the pool. pools have an The subject pools have an underwater seat in the deep end. N/A Depth is < 5' underwater seat N/A Depth is < 5' in the deep end. N/A the subject pools are not in excess of 30" in width. The subject pools have treads with a minimum unobstructed horizontal depth of 10 inches and a minimum unobstructed surface area of 240 square inches. The subject pools have bottom riser heights grater that 3" and less than 12". The subject pools have maximum typical riser heights of 12" and top risers of 8". 809.5.4 Additional Steps In design water depths:48 inches, no additional steps shall be required. The subject pools meet these criteria. 809.6 Beach and Sloping Entries 809.6 Steps and Sloping Entries 809.8 Architectural Features 810.1 Turnover Rate The circulation system equipment shall be sized to provide a turnover of the pool water not less than e every 12 hours. The system shall be designed to provide the required turnover rate based upon the manufacturer's specified flow rate of the filter, with clean media condition of the filter. 810.2 Pressure Test 810.3 Strainer Required Pressure filter systems shall be provided with a strainer located between the pool and the circulation pump. 811.1 Rope and Float Page 52 of 169 N/A The subject pools do not include beach and The subject pools have a sloping entries. flat entry with no slope. N/A The subject pools do not include beach and sloping entries. The subject pools have a flat entry with no slope. N/A The subject Pools do not include step and sloping entries. N/A The subject pools do not include architectural features. The subject pools provide a turnover of the pool water not less than once every 4 hours. In accordance with 2015 ISPSC, this test will not be required. The subject pools provide a strainer located between the pool and the circulation pump. permanent anchor with N/A the subject pools do not have a break in the floor slope. disconnect Cochran New Pool (BLD2023-0811) Page 11 of 13 Page 52 of 169 Cochran New Residence (BLD2023-0799) THURSOAY IPOOLSe MFU 2015 ISPSC — Swimming Pool Code Analysis Name: Grace Grace Grace Sun Dav Sun Dav Sun Wv Sandal Sandal Number: 1436 1636 1640 1639 1634 1530 1639 1634 o.D. I.D. Perimiter Depth -Shallow Depth -Deep Est. Gallons Est. Weight Type Dying Chapter 9— permanent In around Residential Swimming Pool 802.1 Materials of Components and accessories The swimming pool material shall be suitable for the e rp mentinwhichtheyareinstalledandshall be The subject pools are composed of fiber glass shells meeting these capable of fulfilling the design, installation and intendeduserequirementsinthelnternational requirements. See "Fiberglass Shell Requirements". Residential Code (IRC). 802.2 Structural Design ThestruRural design and matenalssholl be in The subject pools meet or excee a oa s prescrl a In the IRC Sectlon 00 accordaneewith the IRC. installations in Flood Hazard A or V Zones ( as noted in IRC Section 3221 reauired additions 803.1 Construction Tolerances orthe The construction tolerance for dimensions forth I length, width and depth of the pool shall be+ The subject pools meet the noted construction tolerances. Field 3l¢rail nches. The construction tolerance for all other di mensions shall be+ inches, unless otherwise installation tolerances should be verified during field inspections. specified by the design engineer. 904 Diving Water Envelopes 905 Walls Walls io the shallow area antl deas of the pools shal have a wal-to-feploor transitiorean points if is 33 inches not less than below the design waterli Above the transition pint, the walls shal I be within degrees of vertical. 806.1 Offset Ledges —Maaimum Width Offset ledges shall be not greater than 8 inches in width. 807.1 Pool Floor Slopes Floor Slopes shall be in accordance with Section 807.1.1 through 807.1.3. 807.2 Shallow End Water Depths The design water depth as measured at the shallowest point in the shallow area shall be not less than 33 inches and not greater than 4 feet. Shallow gas designed in accordance with Section 809.6, 809.7 and 809.8 shall be exempt from the minimum depth requirement. 808 Diving Equipment 809 special Features 809.1 Slides The subject pools have walls that are within 10 degrees of vertical. The subject pools have offset ledges equal to 3 %"or less. a single 1-unit vertical to 14-unit horizontal slope The subject pools meet Section .7 VAThesubiodpools do not include ai N/A The subject Dools do not include slope requirements slides Page 12 of 13 53 of 169 Cochran New Pool (BLD2023-0811) Page 53 of 169 Cochran New Residence (BLD2023-0799) THURSOAY �a POOLSe MFG. 2015 ISPSC — Swimming Pool Code Analvsis Name: Grace Grace Grace s s Sun Wv Sandal Sandal 0 0 0 0 0 0 0 0 0 0 Number: 1436 1636 16M 1639 1634 1530 1639 1634 0 0 0 0 0 0 0 0 0 0 809.2 Entry and Exit Pools shell have a means of entry and exit in all shallow areas where dre design water depth ofthe shallow area at the shallowest poin[exceads24 incnes(rloavo. Pnniasand itaanaR�oaaiatorm.ewa�mabiaationofmar ll.-g: The subject pools have at least one stair at the shallow end of the pool. sreps, stairs, ladders, vends, r s, beach mutes, underw seats, benches swimoms and other approved designs The meow ofenvy grid exit shall be located on the shallow side fthe first slope change. 809.3 Secondary entries and exits whorewarandepdristhadaepa. fa poolexaeeaas r The subject pools have an underwater seat in the deep end. (I_ roof, a m�s of®vy aw exit ana11 ba provided m the deep area fthe pool. 809.4 over 30 Feet Width N/A the subject pools are not in excess of 30" in width. 809.5.1 Tread Dimension and Area Treads shall have minimum unobstructed The subject pools have treads with a minimum unobstructed horizontal depth of 10 horizontal depth of 10 inches and a minimum inches and a minimum unobstructed surface area of 240 square inches. unobstructed surface area of 240 square inches. q 809.5.2 Bottom Riser On shallow end stairs, the bottom riser height is allowenotexdto varynchestto the floor. The bottom ridth of t not exceed 12 inches to the Floor for the width of The subject pools have bottom riser heights grater that 3" and less than 12". the walkingsurface. 909.5.3 Riser Risers atthe centerline shall have a uniform height not which shall than 12 inches, except thetop riser, which shall be permitted to vary in height, but not The subject pools have maximum typical riser heights of 12" and top risers of 8". exceed 12 inches. 809.5.4 Additional Steps In design water depths exceeding 48 inches, no additional steps shall be required. The subject pools meet these criteria. These pools meet the slope renequirements The subject pools have a flat entry with 809.E Beach and sloping Entries of a beach t no slope requirements of ry soPe. �. -_. 809.6 Steps and Sloping Entries IThese pools meet all step rise and run requirements 809.8 Architectural Features N/A The subject pools do not include architecturpKeatures. 810.1 Turnover Rate The circulation system equipment shall be sized to provide a turnover of the pool water not less than once every 12 hours. The system shall be designed The subject pools provide a turnover of a pool water not less than once every 4 to provide the required turnover rate based upon ours. the manufacturer's specified flow rate of the filter, with clean media condition of the filter. 910.2 pressure Test In acco nce with 2015 ISPSC, this test will not be required. 810.3 Strainer Required Pressure fi lter systems sha ll be provided with a If the s Iner is required, it must be installed by the dealer, not a shell pool mfgr strainer located between the pool and the circulation pump. Item [BMMiG=--ia� N/A the subject pools do not have a break in the floor slope. 0 0 0 0 /O 0 0 0 0 0 0 0 0 0 54 of 169 Cochran New Residence (BLD2023-0799) page 13 of 13 RIGHT 4767 Clark Howell Hwy, Ste 7 Atlanta, GA 30349 TESTING LABS (678) 705-1006 www.righttestinglabs.com Tee Report RTM40 C r TtrffSOay Poas lswe Dote 8-3o-z021 UI Bob LX (3.5' x 315. 4 seco 1 DaKsiption Requirement: ResutC S-1 Combucbm Toierdrom f 3 n. t (I5 in. 5-2 Pcrirnem shape- N fA Red"Ie e 5.3 YAP Slope. S 110 )w — 5.4 Tame I edge OISSK %M=r < 8 in. ern, ti/•'( No. of Ledge oHsem I Ledge Offsd LOtAtions: XX in. AJ/11 5.5 Flaor 9ope_c t 14% ODA 5.6 ShaUaa End Dept-h: > 33 in. 54 in. 5.7 ManufbMired D&4V Equt+prnent N/A 5.8 POCl Type: p 5.9 / 5.10 Stationary Diving Pkom, NIA 5.11 Swirrrninq Pool S11� N/A 6.1.1 Smondwy Entry / ExrL NIA 6.1.2 entry / Bdt Types St" 6.1.3 Secondary ErMy / Bet Regmxd; Width > 30 fG NM (13-5 R, width) 6. t.4 Emnes 1 Bm kx3W in Diving Emsiope No NO 6.1.5 Tread sup Reaait a Surtaae; yes Not FrWuaoed 6.2.1 TrW Hixuonud Deptft_ > 10 In. )i( kL 1 �•� Unnt»ucaed Milan^,, Sie we: > 24D in. >240 In. Rt,-r I-WgfjL- < 12 in. XX Irt It S _ 6.3.1 Sloping Entry: < 14% N/A 6.3.2 Coatbetatton 51opiny Entry_ N/A 6.4 Hand Rails; N/A 6.5 PCIN LhmteR : WA 6.6 Recessed Treads; N/A 6.7 Underwater Sma6, 8KOW, and SWmou= N/A 6.8 Underwater Shelves! N/A 8.0 Materials for Cnrutru kwi and Finish: Not Evaltiatod 15.0 EMI RCgvinerrrerxsr "evlskmad 3d•4r - .----------• •- ........... ------------------------ - Typir-w Over'69 10'-1' •11'-1' aoaro. t t•. I,slr,p FrA iF11yt�tess r'or71 1' Ancrnor *.,VCM'. ' i T-0 314• LSlope = 0% -- - C e t�.a�r�•�.ur...ef�.�..w.�"'-/`•r: ��nc �aeoeN �rN ..rr tr.�.vMr.W u/11� .tta AUdM�Mr�ea le,vd r.: 1.•�.-.• r.-.... 1-dL -AFF vm rOKthYNTSLIri an CSin! N �►s+ Ml1AHr>eaj�e[Mr�..trl IM/�.A.Juw.W�.pr{grtaFf to>7017A 1pYtfk unpNil�aru•e.a RTLp14608307021.641274 Page 18 of 32 Test Report-, V1.0 02 13-2020 Page 55 of 169 Cochran New Pool (BLD2023-0811) Page 55 of 169 Cochran New Residence (BLD2023-0799) PENTAIR INTELLICENTER TM POOL/SPA CONTROL SYSTEM INSTALLATION & OPERATION MANUAL ...sow Page 56 of 169 Cochran New Pool (BLD2023-0811) age 56 of 169 Cochran New Residence (BLD2023-0799) TABLE OF CONTENTS Page SECTION 1: Control System Overview 6 SECTION 2: Control System Installation Overview 7 SECTION 1: Control System Power Centre 8 Control System Power Centre 9 Preparing Power Centre Enclosure 10 Mounting Control System Power Centre 11 Installing Conduit and Conductors to the Enclosure 12 Power Centre Conduit Knockout Locations 13 Electrical Wiring and High Voltage Connections 14 Connecting Power Centre Relays 15 Installing Valve Actuators 16 -18 Installing IntelliValve° Valve Actuator 19 Mount IntelliValve° Valve Actuator onto Valve 20 Installing IntelliValve° Valve Actuator (continued) 21 Connecting Power to IntelliValve° Valve Actuator 22 - 23 Installing Water Temperature Sensor 24 Installing Ambient Air Temperature Sensor (for freeze protection) 25 Installing the Solar Temperature Sensor (protection) 26 Temperature vs. Resistance Data 27 Connecting a Standard Gas Heater to Power Centre 28 Connecting an IntelliFlo° Pump to Power Centre 29 Connecting the IntelliChlor°SCG Power Cord to the Enclosure Socket 30 Connecting IntelliChlor° SCG Communication Cable to COM Port 31 Connecting a Salt Chlorine Generator to the Power Centre 32 SECTION 2: IntelliCenterT" Control System Start Up 33 IntelliCenter'" Control System Menu 34 Advanced System Configuration 35 IntelliCenter- Control System Test 36 - 37 2 INTELLICENTERT' Installation & Operation Manual Page 57 of 169 Cochran New Pool (BLD2023-0811) Page 57 of 169 Cochran New Residence (BLD2023-0799) TABLE OF CONTENTS Page IntelliCenter'" Control System Outdoor Control Panels 38 IntelliCenter'" Control System Power Centre Wiring Diagram 39 IntelliCenter'" Control System Wireless Connections 40 IntelliCenterT" Control System Optional Personality Cards 41 IntelliCenter'" Control System Expansion Kits 42 Optional IntelliCenter'" Control System Expansion Enclosures 42 - 43 Optional IntelliCenter'" Control System Kit Contents 44 IntelliCenter'" Control System Replacement Parts List 45 IntelliCenter'" Control System Accessory Equipment 45 IntelliCenterT" Control System Configurations and Models 46 - 47 Plumbing Requirements 48 - 49 Equipment Location 49 - 50 Navigation 51- 52 Home Screen Connection Indicators 53 Home Screen Display Icons and Day / Night Theme 54 Pool / Spa System Configurations 55 IntelliCenter'" Control System Menu 56 Home Screen 57 Pool 58 - 60 Spa 61- 63 Features 64 Lights 65 - 69 Schedule 70 Schedule - Weekly 71 - 72 Schedule - One Time Only 73 - 74 Schedule - Offset the Sunrise / Sunset Time 75 - 76 Usage (Summary View) 77 Usage (Edit Summary View) 78 Page 58 of 169 INTELLICENTER"Installation & Operation Manual 3 Cochran New Pool (BLD2023-0811) Page 58 of 169 Cochran New Residence (BLD2023-0799) TABLE OF CONTENTS Page Graph View Icon (2nd Graph Icon) Compare Preset Item List 79 - 80 Chemistry (IntelliChem° / IntelliChlor° - PH Measurement) 81 Chemistry (ORP Measurement) 82 Chemistry (Water Balance) 83 Chemistry (IntelliChlor° Salt Chlorine Generator) 84 Status 85 - 86 Settings 87 - 88 Service Mode 89 Vacation Mode 90 Support 91 General 92 Date and Time (General) 93 Backlight (General) 94 Temperature Sensor Calibration (General) 95 Day / Night Theme Selection (General) 96 Alerts and Warnings Shown in Status (Settings) 97 Security (Settings) 98 - 99 Pentair User Portal (www.intellicenter.com (Settings) 100 -101 Groups (Lights / Circuits) (Settings) 102 -104 Groups (Lights) (Settings) (continued) 105 Groups (Feature Circuits (Generic or Spillway) (Settings) 106 System Reboot (Settings) 106 Advanced System Configuration (Settings) 107 Advanced System Configuration (Installation Setup) 108 -109 Installation [Body Configuration] 110 Circuits 111 Feature Circuits 112 -115 Circuit Functions 116 4 INTELLICENTERT' Installation & Operation Manual Page 59 of 169 Cochran New Pool (BLD2023-0811) Page 59 of 169 Cochran New Residence (BLD2023-0799) TABLE OF CONTENTS Page Circuit Names 117 Pumps (Single Speed, Dual Speed, IntelliFlo° VS, VSF, VF) 118 Pumps (Dual Speed) 119 Pumps (IntelliFlo° VS) 120 -121 Pumps (IntelliFlo° VSF) 122 -123 Pumps (IntelliFlo° VF) 124 -125 IntelliFlo° Pump Alarms and Warnings (continued) 126 -128 Heaters (GAS) Add a Heater 129 Solar: 130 -131 Installation [Valves] 132 -133 Chemistry [lntelliChlor° SCG and IntelliChem° Installation] 134 Installation (Pool and Spa Cover) 135 IS4 Remote [Advanced System Configuration] 136 SpaCommand Remote [Advanced System Configuration] 137 Network and WiFi Setup [Advanced System Configuration] 138 -139 IntelliCenterT" Wireless Remote Setup [Advanced System Configuration] 140 Delays [Advanced System Configuration] 141 System [Advanced System Configuration] 142 Import / Export [Advanced System Configuration] 143 -144 Restore Factory Defaults [Advanced System Configuration] 145 Setup Wizard [Advanced System Configuration] 146 -156 Control System Remote Access Instructions 157 -158 Control System Wireless Connections Diagram 159 Glossary 160 -162 Page 60 of 169 INTELLICENTER"Installation & Operation Manual 5 Cochran New Pool (BLD2023-0811) Page 60 of 169 Cochran New Residence (BLD2023-0799) SECTION 1: CONTROL SYSTEM OVERVIEW Welcome! Your Pentair IntelliCenterTI Control System will change the way you view pool and spa controls. This innovation in pool and spa automation offers complete freedom for you while having full automation control over your pool, spa, lights, heater, cleaners and much more. You can now schedule multiple start and stop times to control your lights, heater, spa jets, and filter pumps. The historical usage data feature provides a convenient way to help you conserve energy. Using an iPhone°, iPad° mobile digital device or an Android'wireless device, you can now control your pool and spa from anywhere inside or outside your home. The IntelliCenter Control System is a scalable system that can be used with popular home automation systems. This manual describes how to install the IntelliCenter Control System and associated equipment. Features • 4" x 3" capacitive touch sensitive colour touch screen. • Day Time and Night Time colour screen modes. • Multifunction Schedules/Programs. • Adjustable schedule timer for easy system scheduling. • 100 Schedules/Programs. • 16 Groups: Assign groups of lighting and AUX circuits to be controlled by a single button. • Supports up to 16 IntelliFlo° VF and VS Pumps. • Supports up to four Spa Command'Spa Side Remotes, and two iS4 Spa Side Remotes. • Valves: Intake/Return plus A and B valve circuits. Expandable up to 10 valves (shared equipment). • Indoor Control Panel, Wireless Hand -Held Remote, Outdoor Control Panel. • IntelliChem° Controller: Supports one per body. Note: See page 63 for IntelliCenter Control System models, part numbers, and replacement kits. • IntelliChlor° Salt Chlorine Generator: Supports one per bosy. • 40 Auxiliary Circuits (up to three Expansion Enclosures). • Spa Manual Heat Function. • Support for two Bodies of Water. • Spa Side Control Enable/Disable. • Solar Heating Option/Support. • 16 Heat Pump Support: RS-485 Support, Heat Pump Cooling Support. • Real Time Clock. • Assignable Circuit Names and Custom Circuit Names. • Two Speed Pump Support. • English/Metric Support. • Sensor Calibration • Passcode Protection • USB port for use with a standard flash drive. Save the system's configuration and upgrade the system's firmware. • WiFi Wireless Connection: Supports wireless Internet connection for remote system control 6 INTELLICENTERT" Installation & Operation Manual Page 61 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 61 of 169 SECTION 2: CONTROL SYSTEM INSTALLATION OVERVIEW RISK OF ELECTRICAL SHOCK. BEFORE REMOVING THE HIGH VOLTAGE COVER PANEL FROM THE ENCLOSURESWITCHOFFTHE JA WARNING MAIN POWER AT THE HOME AT THE MAIN CIRCUIT BREAKER BOX. This manual describes how to install, configure and operate the IntelliCenter Control System. Please take time to read through this manual to familiarize yourself with the IntelliCenter Control System. Please read the following guidelines carefully: • The IntelliCenter Control System Power Centre must be installed at the equipment pad. • AC power for the Power Centre must be provided from the main circuit breaker panel located at the house. • All electrical equipment, except for spa -side remote switches, must be installed no less than 3.5m from pool and/or spa, and comply with all national, state, and local codes (AS/NZS 3000). • Install the Power Centre no less than 3.5m from pool, spa, and hot tub. Additionally, the installation shall allow the user enough space to stand clear of the filter and pump during system start-up, as explained on page 34. • The TYPE 3R "Rainproof" enclosure can be mounted outside or inside of a pool equipment shed or other enclosure. • Before choosing the final location for the enclosure, consider the length of all of the conductors that will have be connected to the enclosure. Make sure to consider cable lengths for the sensors to the Power Centre location. The air temperature sensor cable is three (3) feet (91.44 cm) long and the water temperature sensor cable is 25 feet (7.62 m) long. • Mount the Power Centre on a flat vertical surface so the conduit knockouts are located at the bottom of the enclosure. Upper and lower brackets are provided to mount the enclosure. • DO NOT mount the enclosure horizontally. Water can enter the conduit knockouts and cause damage to the system and an electrical shock hazard. Install with conduit knockouts down. • Consider the Power Centre location when routing conduit carrying the AC power to the Power Centre, and the conduit that will be run to the high voltage equipment. • Install the Power Centre so that drainage is provided for all electrical components. • Motors should be listed for pool and spa applications and have built-in thermal protection. • Allow at least 5 ft (1.5 m) of unobstructed access to the front of the Power Centre for the owner or service personnel. • The Power Centre provides grounding screw terminals for grounding all equipment. All equipment including the Power Centre enclosure must be bonded to earth ground. INTELLICENTERT" Installation & Operation Manual 7 Page 62 of 169 Cochran New Pool (BLD2023-0811) Page 62 of 169 Cochran New Residence (BLD2023-0799) SECTION 1: CONTROL SYSTEM POWER CENTRE The IntelliCenter Control System Power Centre must be installed at the equipment pad. AC power to the Power Centre is provided from the electrical circuit breaker panel (sub panel) installed at the equipment pad. The Power Centre should be installed next to the sub panel. Optional Serial COM Port Expansion Board (Brackets support two boards) Low voltage compartment Outdoor Control Panel (not shown) High Voltage Relays (1-5) with additional five (5 ) relays or 2-Speed Pump relay (optional) Low voltage raceway (Air and water temperature sensors, motorized valves, indoor control panel, spa side remote, and wireless antenna) Optional IntelliChlor Salt Chlorine Generator power supply transformer (SCG system only). 120VAC, 2A, 240VAC, 1A, 50/60 Hz IntelliChlor SCG circuit board (optional) 0 0 n 0 n o I II o � wwwwww ,� � wwwwww �� ''Mt'bMY'� YC'"aN1 S' p�T,bE A➢,H� 4 9K1�@t 9a m�rtyuiYnM upuonai sign voltage Keiayst5-w) Ground buss bar OO y O OO 0 0 0 0 0 IntelliChlor(SCG) Enclosure conduit cell connector knockouts: 11/4", 1",1/4' and'/2' socket (optional) conduit knockouts (lower and rear) for high voltage output. 1" conduit knockout (lower) for high voltage input 18 V, 5 AMPS ORG/WHT (System). 24 V, 4 AMPS, RED/ WHT (Valves) 12 AMPS, SCG, RED circuit breakers 12 AMP circuit breakerfor optional IntelliChlor' Salt Chlorine Generator (24 VAC) Door spring latch (padlock optional) System transformer: 120VAC, 2.5A, 240VAC, 1.3A, 50/60 Hz Bonding lugs (two each) No.8 AWG (US) or No.6 AWG (Canada) IntelliCenter Control System Power Centre (20" H x 17" W x 51/4' D) (Front view with door and high voltage cover panel removed) 8 INTELLICENTERT" Installation & Operation Manual Page 63 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 63 of 169 Power Centre front door CONTROL SYSTEM POWER CENTRE Optional Personality Card C. BRXIE GAS FILTER ® HEATER Nate: Optional Personality Card must PUMP J2 plug direolty into the Main Control Board CIRCUIT mum AUXILARY CIRCUITS 1-4 AUX 5 AUX 6 SPA sous AUX 7 AUX 8 AUX 9 nm nurt nuxz nuts nuza aro vuvE n vnuva a aum nEo U U O i5P MAIN CONTROL BOARD 24VAC (P/N 522079) ono 1A RETURN INTAKE 9 0 J Z y W LU Ir J CC T (} Co COM PORT RS485-B (A) COMPORT RS485-A (J5) of System Main Circuit Board xpansion Card shown) IntelliCenter Control System Outdoor Control Panel (in open/fold down position) High voltage cover panel IntelliCenter Control System Power Centre Page 64 of 169 INTELLICENTERr" Installation & Operation Manual 9 Cochran New Pool (BLD2023-0811) Page 64 of 169 Cochran New Residence (BLD2023-0799) PREPARING POWER CENTRE ENCLOSURE BEFORE INSTALLING THE POWER CENTRE, ALWAYS SWITCH A WARNING OFF THE MAIN POWER into the home at the main circuit breaker box. Before mounting the Power Centre, first remove the front door and the high voltage cover panel to access the enclosure conduit knockouts and low voltage raceway (see page 9 & 10). To remove the Centre or Power Centre high voltage cover panel: 1. Unpack the Power Centre from the shipping carton. 2. Unlatch the front door spring latch and open the front door. 3. Remove the two retaining screws from the High Voltage Cover Panel. Remove the panel from the enclosure. 4. Loosen the two retaining screws securing from the top edge of the Outdoor Control Panel. Fold down the Outdoor Control Panel to access the circuit board sockets connectors for the electrical connections. 5. For new installation, proceed with: • Mounting the Power Centre, page 7-8 • Power Centre Conduit Knockout Locations, page 9-11 • Installing Conduit and Conductors to the Enclosure, page 11 • Electrical Wiring and High Voltage Power Centre Connections, page 12-14 • Electrical Wiring and High Voltage Connections, page 12-14 • Accessing the Control Circuit Boards and Electronics, page 15 • Connecting Relay Valve Actuators, Sensors, Gas Heater, Pumps, Sanitizers, page 16 6. After electrical connections have be completed; close the Outdoor Control Panel and tighten the two retaining screws. Reinstall the High Voltage Panel: Insert the panel's three tabs into the lower slots on the enclosure. Secure the panel with the two (2) retaining screws. Close the front door and secure with the latch. Loosen Outdoor Control Panel Flip down the Outdoor Control Panel to retaining screws access the Main Circuit Board and low voltage compartment _ Remove two (2) retaining screws securing ® High Voltage Cover Panel o ®® Front door ®®®® High Voltage Cover Panel slots (3) High Voltage Cover Panel Tabs (3) IntelliCenter Control System Power Centre (Front View) 10 INTELLICENTERT" Installation & Operation Manual Page 65 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 65 of 169 MOUNTING CONTROL SYSTEM POWER CENTRE Mount the IntelliCenter Control System Power Centre on a flat vertical surface, such as a wall or post at eye level, at least 3 m from the pool, spa or hot tub. To mount the Power Centre: 1. Position the enclosure against a vertical flat surface. If wall anchors are being used, support the enclosure in position (horizontally level and square) against the surface and mark the bracket hole pattern on the wall. 2. Secure the enclosure with three (3) screws in the top and lower mounting bracket holes. If using wall anchors, drill and set the anchors and secure the enclosure with screws. Top mounting bracket screw holes Lower mounting bracket screw holes IntelliCenter Control System Power Centre (51cm H x 42cm W x 13cm D) INTELLICENTERT" Installation & Operation Manual 11 Page 66 of 169 Cochran New Pool (BLD2023-0811) Page 66 of 169 Cochran New Residence (BLD2023-0799) INSTALLING CONDUIT & CONDUCTORS TO THE ENCLOSURE Before installing electrical conduit to the enclosure, read the following recommended guidelines: NOTE: All electrical installation, including electrical wiring methods and materials used to complete the electrical installation of the IntelliCenter Control System MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN in accordance with the Wiring Rules (AS/NZS 3000) as well as any local electrical codes in effect at the time of installation. • Determine the number of low and high voltage circuits being used in the IntelliCenter'" Control System Power Centre. The conduit length is based on the conductor size, and the number of conductors within the conduit. The number of pieces of equipment to be controlled will dictate the size of the conduit. DO NOT RUN HIGH VOLTAGE AND LOW VOLTAGE CONDUCTORS IN THE SAME CONDUIT. • Use 2.5mm minimum or better copper conductors for relay circuits depending on the load requirement. Be sure to follow all regulation safety codes for the number and size of conductors that can be installed in various sizes of conduit. • Supply conductor must be sized to support all loads. The maximum supply current must NOT exceed 150 AMP at 240 VAC. • Supply circuits must be protected by suitable RCD's suitably rated. If one relay is used for more than one device, verify that the total current draw (all equipment) does not exceed the current rating of the circuit. • The IntelliCenter Control System automation control circuit board requires 240 VAC,1.3A power to operate the control logic circuits and the optional IntelliChlor° Salt Chlorine generator. This power should be connected to one of the circuit breakers in the sub panel. • To avoid obstruction into the Power Centre, when using electrical conduit complete the installation of the conduit before concrete is poured. Also, underground conduit should be positioned in well compacted soil. Ensure that all conduit joints are well sealed and watertight. 12 INTELLICENTERT" Installation & Operation Manual Page 67 of 169 Cochran New Pool (BLD2023-0811) Page 67 of 169 Cochran New Residence (BLD2023-0799) POWER CENTRE CONDUIT KNOCKOUT LOCATIONS o ® Q o Q® o 0000 000a o000 0000 0 V/4"XT. I I�J , 0000 0 0 Al '/2" x 3/4' rear conduit knockout (5x Note: 2.5mm minimum copper conductors for relays and other equipment sized according to the ampacity of the load. 000000 25mm conduit knockouts (12x) 0 a/a'"grommet fittings (4x) O 0 0 NOTE: DO NOT ROUTE LOW (low voltage and VOLTAGE CONDUCTORS (VALVES, sensor conductors) SENSORS etc.) THROUGH THE HIGH VOLTAGE KNOCKOUTS ON BOTTOM OF POWER CENTRE. IntelliCenter'" Control System Power Centre (Lower, side and back panel knockout locations) INTELLICENTERT" Installation & Operation Manual 13 Page 68 of 169 Cochran New Pool (BLD2023-0811) Page 68 of 169 Cochran New Residence (BLD2023-0799) ELECTRICAL WIRING & HIGH VOLTAGE CONNECTIONS 7! � � TO AVOID AN ELECTRICAL HAZARD - Do not connect the power source �� conductors to the Power Centre until all electrical connections for all loads (heaters, pumps, motorized valves, and lights etc.) have been completed. Main AC Power Connection (Power Centre) The IntelliCenterTI Control System Power Centre is rated for 150 AMP maximum Single Phase power. Run properly rated conductors (A, N, and GROUND)from the primary house electrical panel or sub -panel to the main AC power relays on the Power Centre. The connection at the main house panel or sub -panel should adequately rated RCDs/RCBOs for all the circuit loads on the power centre. Grounding and Bonding Connections Connect a ground conductor from the primary house electrical panel to the Power Centre or Power Centre GROUND BUS BAR (see page 3 and 5). Also ground each piece of high voltage (240VAC) equipment that is connected to the Power Centre relays or circuit breakers. Also connect the Power Centre to the pool bonding system using 6 AWG conductor. RCD Connections Use the house's main electrical panel or a sub -panel to mount approved RCD's. 14 INTELLICENTERT" Installation & Operation Manual Page 69 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 69 of 169 CONNECTING POWER CENTRE RELAYS For the IntelliCenter Control Systems most have high voltage relays pre -installed in the Power Centre (as shown on page 17); auxiliary circuits (AUX) plus one relay for the filter pump. • The IntelliCenter Control System Power Centre must be installed at the equipment pad. • Shared Equipment: Pool and spa combinations with shared filtration system - The Personality Kit models are: • i5PS (P/N 521912)- Four auxiliary circuits plus filter pump operation. Five relays are included in the Power Centre. • i8PS(P/N 521913)- Seven auxiliary circuits plus filter pump operation. Eight relays are included in the Power Centre. Dual Equipment: Pool and Spa with Dual Sets of Equipment - The IntelliCenter control system i1OD (P/N 521915) is designed to operate two sets of pool equipment. Each set of a equipment (Pool or Spa) can control one temperature setting. This IntelliCenter control system Personality Kit can control up to 10 pumps and/or lighting circuits, plus two heater circuits. The Personality Kit includes, eight auxiliary circuits plus two filter pumps. Ten relays are included in the Power Centre. To connect the pre -installed relay cable plugs to the IntelliCenter Control System circuit board AUX plugs: • Route the power relay cable plugs up into the Low Voltage Compartment (as shown on page 17) to the circuit board. Insert the plug into the two -pin sockets, beginning with FLTR PUMP, then AUXI, AUX2, AUX3, and AUX4. For the two -pin socket locations, refer to the diagram shown below. For IntelliCenter control System system wiring diagrams, see page 59-59. Note: For optional relays; insert each optional auxiliary relay plug into the one of the two -pin sockets, beginning with AUX5, AUX6, AUX7, AUX8 and AUX 9. SPECIAL PURPOSE RELAY OUTPUTS • SOLAR BOOSTER PUMP • 2-SPEED FILTER PUMP FILTER PUMP CIRCUIT AUXILARY CIRCUITS 1-4 FLTR AUX1 AUX2 AUX3 AUX4 2SPD VALVEA VALVEB SOLAR EHTR IntelliCenter Control System Circuit Board (Model i5PS) ® ® ®e IntelliCenter Control System Power Centre relays AUX circuits connections 05PS model) High voltage auxiliary relay locations 0 FLTR AUX1 AUX2 AUX3 AUX4 Optional high voltage relay positions INTELLICENTERT" Installation & Operation Manual 15 Page 70 of 169 Cochran New Pool (BLD2023-0811) Page 70 of 169 Cochran New Residence (BLD2023-0799) INSTALLING VALVE ACTUATORS The IntelliCenterTI Control System can control multiple valve actuators. Two of the valve outputs are dedicated to the pool/spa intake (INTAKE) and return (RETURN) valves. Valve A or Valve B actuators are for general purpose use (solar, water -feature, in -floor cleaner, etc.). For IntelliCenter Control System shared equipment systems there are two motorized valve actuators (CVA-24T, P/N 263045) provided in the kit. To install the valve actuator (two-way valve example shown): 1. Remove the valve knob, handle and the four screws, from the valve cover (indicated with arrows). 2. Align the splines of the actuator shaft over the shaft of the valve. 3. If the actuator is not aligned with the mounting holes on the valve cover, rotate the actuator (while still attached to the valve) until the actuator is positioned correctly over the valve. 4. Secure the actuator with the screws provided. Only use self -tapping screws when required. 6. Mount the valve handle and knob onto the actuator. Screw Screw Screw Valve actuator Adjusting the valve position (3-way valve shown below) If the valve rotates to the wrong position, adjust the switch on the back of the actuator between ON1 and ON2 positions. This will rotate the valve to the correct position. The following diagram shows the standard plumbing and valve actuator position. Valve Handle Operation: To reposition the valve handle: Rotate the handle to the desired "OFF" position. The diverter valve handle OFF indicator, represents the current position of the valve's internal diverter seal which will stop the flow of water. The valve handle stop -pins determine the position of the diverter valve's internal seal to stop or allow water flow. Note: When a motorized valve actuator is installed, stop -pins are not required. Handle Stop -Pins Positions: The two movable stop -pins can be set to allow the valve handle's position to completely stop the flow of water, regulate a limited flow, or allow the maximum flow. To set the stop -pins: Insert the stop -pins in the pin holes according to the corresponding "degree indicator" displayed on top of the handle. The stop -pin positions can be set to 180°, L90°(left-side)and R90°(right side). Repositioning of either stop -pins allows the handle to be set to any desired percentage of water flow. Stop Pins Set for 180' �4 PORT B (Common Port) 16 INTELLICENTERT" Installation & Operation Manual Page 71 of 169 Cochran New Pool (BLD2023-0811) Page 71 of 169 Cochran New Residence (BLD2023-0799) INSTALLING VALVE ACTUATORS 6. At the Power Centre, route the cable up through the 1" grommet and low voltage raceway to the circuit board (as shown below). 7. Connect the Valve A actuator cable plug into the INTAKE (suction) 3-pin socket, and Valve B actuator cable plug into the RETURN three -pin socket on the IntelliCenter'" Control System Personality circuit board. Excess cable can be coiled in the enclosure low voltage raceway left side compartment (see page 7). Do not coil the conductor in Power Centre upper low voltage compartment. For valve actuator circuit board socket location see below. For plumbing requirements, see Item 2 and 3 on page 69. Valve RETURN and INTAKE 3-pin socket 010PS model) Optional Personality Card Note. Optional Personality Oard must plug directly into the Main Control Board AUX 5 AUX 6 SPA99�9�9�9®° w'a RB RIDGE FILTER PUMP CIRCUIT AUXILARV CIRCUR51-4 GAS ® HEATER J2 RJRA— A 2 AUxs A— 2SPD v VEA MVEB SOLAR EHTR RED 24VAC AUX7 AUX8 AUX9 m u " O i5P MAIN CONTROL BOARD R,w (PIN 522079) one Dnv 18VAC RETURN INTAKE -`� BET 1++4) p J Z Y W (D W J LU RBRaawA+m T CO Aeee4+�TwretDDDc COM PORT o RS485-B (J4) ® ® ® ® ® ® BAMRT PM 5229T8 TTTTTT o o ® ® o 0 0 ® o c iS4 Remote WATER SOLAR AIR iS4 Remote COM PORT (J15) (J8) RS485-A(J5) IntelliCenter Control System Main Circuit Board (with HOOPS optional expansion card shown) AUX VALVE AUX VALVE A B ACTUATOR ACTUATOR FLTR AUX1 AUX2 AUX3 AUX4 2SPD VALVEA VALVEB SOLAR EHTR IntelliCenter Control System Main Circuit Board (Actuator A & B socket location) r� To actuator: Three conductor cable (Route up ----- into low -voltage raceway to main circuit board) Page 72 of 169 INTELLICENTER+H Installation & Operation Manual 17 Cochran New Pool (BLD2023-0811) Page 72 of 169 Cochran New Residence (BLD2023-0799) INSTALLING VALVE ACTUATORS 8. Optional Valve Module Expansion Boards: Using one Valve Module Expansion board (P/N 522038), six additional valve actuators (VALVE C, D, E, F, G, H) can be added to the system for a total of 10 actuators. The expansion board attaches to the edge of the IntelliCenter Control System circuit board. For installation and operation information, refer to the Valve Actuator Installation Guide (P/N 270140). INTELLICENTERTM CONTROL SYSTEM WIRING DIAGRAM STANDARD PECIAL PURPOSE RELAY OUTPUTS AUX VALVE B SOLAR BOOSTER PUMP ACTUATOR 2-SPEED FILTER PUMP; ACTIVATES AUX -1 WITH SPA MODE AoR SOLAR I 1plk4o�el Expeneion Motlule lupr IExpMewm Motlwe r--� rel Expenam m-,;e mat Persorelity Card x"n°x MoOYleseexmeflw'M �nilv.,mwMo.mwwu xla ��2Q o �MCI o o ��00 �® I I I M M L — L _ L _ •iS4 Jzmote• WATER (J15)SOLAR Note P) Opllonal Personably Cards: Optional Valve Expansion Module: 10K OHM THERMISTOR SENSORS i5P5 PM 521936Z PM 122440 i8P PM 5219nZ Optional iCHLORTM MUX CSmI WATER IBPS PM 52196BZ PM522719 SOLAR I t OP PM 521993Z Optional AD Module qIR i10P5 PM 521873Z PIN522039 i10D PM 5230292 HAVENDPOIMRV. LH WIREBAREMTFIIgWlDFABIE ISP MPIN WNIROLBOPRO 15� (PM 522N9) � ¢)x�9m COMPORT n��, R&N}B(441 Imm AIR iS4 Remote COM PORT (J8) RSkSAIJS) TO GAS HEATER TERMINALS FOR REMOTE CONTROL OPERATION, OR TO FIREMAN'S SWITCH CONNECTION. CAUTION: DO NOT BYPASS INTERNAL HEATER THERMOSTAT HIGH LIMIT SWITCH, TRANSFORMER OR OTHER SAFETY DEVICES. FACTORY WIRING OUTPUrP. 18VAC 24VAC J2 a LDN W LTAGE qRW R BAOXOiS ELECTRIC HEATER 7&V REG REGAv ORG ORGAY WIRES O F TRANy TRANSFORMER COMMUNICATION PORTS A & B 14 VDC, 2.OA Max. Combined. p�z y Connecting IntelliRo• Pump to IntelliCenter - Coroml System COM PORT K»m Sop 14"insulation from the green and yellow wire conductors. • Connect the Green wire to pin 2On Connector J4 or J5. • Connect the Yellow wire to pin 3 on Connector Or J5. ease 1-:MIL p ale:Multipwires may be inserted int083ingle @rmirW. 4 O 2 1 Optional: COMPORT expansion module (PIN 520818) with 3 extra COM PORTS up to 2 modules can be notated. �� I. WhIl CordroNr IntelliCenter'" Control System Circuit Board (Model 118PS shown) 18 INTELLICENTERTM Installation & Operation Manual Page 73 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 73 of 169 INSTALLING INTELLIVALVE° VALVE ACTUATOR The IntelliValve Valve Actuator can be installed on a 2-way, 3-way or 3-way Y valve assembly. Valve assembly without actuator: • Unscrew and remove the diverter valve knob and handle. Remove the four screws from the valve assembly top cover (embossed arrows indicate the screw locations as shown below). Valve knob Valve handle Diverter Handle/Knob screw screw ss n � se © �, X X screw screw 3-Way Valve Assembly screw screw screw screw 2-Way Valve Assembly Valve assembly with existing actuator: 1. A CAUTION Switch OFF the main system power at the circuit breakers. 2. Disconnect the valve actuator power cord from the control system. 3. Unscrew and remove the diverter valve knob and handle from the valve actuator. 4. Remove the four screws from the valve actuator assembly. Remove the actuator from the valve, as shown below. Remove Handle emove Sc Remove Screws Valve Assembly with Actuator love Screw Page 74 of 169 INTELLICENTERT" Installation & Operation Manual 19 Cochran New Pool (BLD2023-0811) Page 74 of 169 Cochran New Residence (BLD2023-0799) MOUNT INTELLIVALVE° VALVE ACTUATOR ONTO VALVE 1. Align the splines of the InitelliValve valve actuator shaft over the shaft of the valve. Note: The keyed square spline notch (as shown below) indicates the position of the diverter. Note: End Point at 0 (OFF) is the default position of the IntelliValve Valve Actuator. Note: There is silicone on the actuator assembly and spline. While mounting the IntelliValve valve actuator be careful not to get silicone on the bottom of the IntelliValve assembly. 2. If the IntelliValve valve actuator does not align with the mounting holes on the valve cover, rotate the actuator (while still attached to the valve) until the actuator manufacturers holes line up on the valve. Spline notch arrow location Arrow on actuato indicates en( point 0 (OFF IntelliValve Actuator Spline Notch Valve Assembly (top view) with (underside view) diverter at end point 0 OFF 3. Mount the IntelliValve valve actuator onto the valve assembly and secure it with the four 21/4 inch mounting screws provided, as shown on the next page. Note: DO NOT over tighten the mounting screws. Mounti 6m power cable plug (3-pin) Connect to IntelliCenter Control System circuit board (Actuator A or B) see page 25) SPA RETUR IliValve e Actuator NE CAUTION: DO NOT mount the IntelliValve so that the suction or return line of the pump can be blocked. This will cause permanent pump damage. 'OOL 2ETURN IntelliValve Valve Actuator Mounted on a 3-Port Valve assembly 20 INTELLICENTERTM Installation & Operation Manual Page 75 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 75 of 169 INSTALLING INTELLIVALVE0 VALVE ACTUATOR (continued) 6m power cable plug (3-pin) Connect to automation control system circuit board (see page 25) INLET IiValve Valve ator NE OUTLET IntelliValve Valve Actuator Mounted on a 2-Port Valve assembly Operating the IntelliValve Valve Actuator (Basic Functions) - See IntelliValve User's Guide (P/N 522301) for more information. Mode Button: Press the MODE button (press and release) to toggle between AUTO/OFF, SET and SERVICE mode. • AUTO Mode: Normal Operation • OFF Mode: Disable IntelliValve Actuator function • SET Mode: Set travel end points of valve diverter • SERVICE Mode: Manual control - Temporary Settings AUTO Mode (Green LED): The AUTO LED indicator is lit Green when the IntelliValve valve actuator is in normal operation. • The actuator will move the diverter via the pool and spa automation control system. • Only the current diverter position LED is lit while the diverter is in motion. • Reversing Home Position from one end point to the other can only be done in AUTO MODE. OFF Mode: • (Red LED): OFF mode can only be enabled while in AUTO or SERVICE mode. • Press and hold SAVE until AUTO LED turns Red. • All other buttons are disabled during OFF mode. • To return to ON, press and hold SAVE again until AUTO LED turns Green. Position 0 O SAVE O (0 SAVE O (Default diverter position) 00 MODE - 34 0 • � -MODE - 210 Oz<'S �'zoz0 Ozi`O<30z0 00, 9�ripC ,� O 'O°�'0` O 006'O pQ��p no0oes 0 o wo0oes O AUTO/OFF u oFF SE' sE AUTO/OFF .o"" �" sEa "` (Green LED) (Red LED) AUTO Mode OFF Mode INTELLICENTERT" Installation & Operation Manual 21 Page 76 of 169 Cochran New Pool (BLD2023-0811) Page 76 of 169 Cochran New Residence (BLD2023-0799) CONNECTING POWER TO INTELLIVALVE° VALVE ACTUATOR After the IntelliValve Valve Actuator is mounted on to each of the valve assemblies, connect each IntelliValve Valve Actuator 24 V power cable to the 3-pin power sockets on the automation control system circuit board. The IntelliCenter Control System can control up to four IntelliValve automatic valve actuators via a RS-485 four conductor connection. For more information, see the IntelliCenterT" Control Panel User's Guide (P/N 522990). Two of the standard valve outputs are dedicated to the pool/spa INTAKE and RETURN valves. Valve A or Valve B actuators are for general purpose use (solar, water -feature, in -floor cleaner, etc.). Note: This device must be installed by a licensed or certified electrician or a qualified pool professional in accordance with the National Electrical Code (NEC), NFPA 70 or the Canadian Electrical Code (CEC), CSA C22.1. BEFORE INSTALLATION OR SERVICING THE INTELLIVALVE° VALVE AWARNING ACTUATOR Always disconnect power at the circuit breaker before servicing. Failure to do so could result in death or serious injury to service person, pool users or others due to electric shock. To connect the IntelliValve Actuator Power Cable: 1. At the Power Centre route the 6m IntelliValve Valve Actuator power cable up through the Power Centre 1" grommet and low voltage raceway to the IntelliCenter main circuit board (as shown on page 3). 2. Connect the Valve A actuator cable plug into the INTAKE (suction) 3-pin socket, and Valve B actuator cable plug into the RETURN three -pin socket on the IntelliCenter Control System circuit board. Excess cable can be coiled in the enclosure low voltage raceway left side compartment (see page 7). Do not coil the conductor in Power Centre upper low voltage compartment. See IntelliValve Valve Actuator circuit board socket location below. For plumbing requirements, see Item 2 and 3 on page 54. Note: IntelliCenter Control System Optional Valve Module Expansion Board: Using a Valve Module Expansion board (P/N 522038), three additional valve actuators (VALVE C, D and E) can be added to the system. The expansion board attaches to the edge of the IntelliCenter main circuit board. For installation and operation information, refer to the Valve Actuator Installation Guide ON 520294). Test the IntelliValve Valve Actuator: Switch on power to the IntelliCenter Control System at the circuit breaker and verify that the IntelliValve valve actuator is operating correctly. Valve RETURN and INTAKE 3-pin socket (i5PS model) Personality Card nemmmeuz aareiMconwm��J I� LIeTER rr III��Irr,,— Hee. yx,. ux•,wx•.w:.�I�.Hr-_�H°. MM 15P MAIN CONTROL BOARD Elm O (PM 522079) TURN INTAIM O W ZZ Y mmm ROM PORT R3485-B (JI) )mm®® ® 11 ®®m ® ®m ® �mm IS4m Reote EATER SOLAR AIR iS4 Remote COM PORT (J15) (J8) RSU5-A(J5) Model 15PS IntelliCenter Control System Main Circuit Board 22 INTELLICENTERT" Installation & Operation Manual Page 77 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 77 of 169 CONNECTING POWER TO INTELLIVALVE° VALVE ACTUATOR AUX VALVE AUX VALVE A B ACTUATOR ACTUATOR IM � \ _ e UEM�Ed� V RTR PSYO V.LLVER EB O EHT11 6 i5PS IntelliCenter Control System Main Circuit W W Q J m m®m® Board (Actuator A & B socket location) COM PORT RS40&S(A) RS-485 COM Port COM PORT _ee �� r — — — — — -r ____ �'•® ® ® 8 1 - 1 1 ^"'Z§` J - - - - - -- - - - - - j IntelliValve Valve Actuator Standard Valve Actuator Optional Expansion Board (P/N 520818) Connecting a Standard Actuator and IntelliValve Valve Actuator: Connect the three conductor cable connector from the actuator to Valve A or Valve B three - pin socket on the IntelliCenter Control System Personality circuit board. Route the cable into low -voltage raceway to the IntelliCenter Control System main circuit board. RS-485 COM Port (J4/J5) Connection for Automation Control: Use the GREEN and YELLOW conductors on the IntelliValve actuator (remove the tie wraps from the wires). Connect the Green/Yellow conductors to the Green and Yellow screw terminals on RS-485 COM Port (J4 or J5) located on the Personality board. Route the IntelliValve cable into low -voltage raceway to the Expansion board mounted on the back of the Power Centre. Note: If there are no RS-485 COM Ports available, install the optional Expansion Board, see below. Note: Optional Expansion Board (P/N 520818): Use the GREEN and YELLOW conductors on the IntelliValve actuator (remove the tie wraps from the wires). Connect the Green/Yellow conductors to one of the 2-pin Green and Yellow screw terminals located on the Expansion board. Route the IntelliValve cable into low - voltage raceway to the Expansion board mounted on the back of the Power Centre. Optional Expansion IntelliValve conductors (Green/Yellow) Board (Located in the Power Centre) Page 78 of 169 INTELLICENTERT" Installation & Operation Manual 23 Cochran New Pool (BLD2023-0811) Page 78 of 169 Cochran New Residence (BLD2023-0799) INSTALLING WATER TEMPERATURE SENSOR To install the water sensor: 1. Select a convenient location to mount the water sensor in the plumbing system between the filter pump and filter. Drill a 3/8" diameter hole in one side of the pipe. 2. Insert tip of sensor into the hole. Use the band clamp to secure the sensor to the pipe. Tighten the clamp just enough so that the o-ring begins to flatten. Do not overtighten. 3. Fasten the cable to the plumbing with cable ties. 4. Run 22 AWG two -conductor cable (included in kit) between the sensor and the Power Centre. Route the cable up through the low voltage raceway to the circuit board, as shown below. 5. Cut off the excess conductor and the strip conductors'/a inch. B. Insert the conductors into the WATER SENSOR screw terminals (J15) on the main IntelliCenter Control System circuit board. For sensor circuit board screw terminal location see page 26. 24 INTELLICENTERT" Installation & Operation Manual Page 79 of 169 Cochran New Pool (BLD2023-0811) Page 79 of 169 Cochran New Residence (BLD2023-0799) INSTALLING AMBIENT AIR TEMP SENSOR (for freeze protection) To install the air sensor: 1. Mount the sensor in the open air, in a shaded area, away from air conditioners. During the winter months, to avoid freeze damage to pool and spa equipment, mount the air sensor in a shaded area to assure proper temperature readings. The Home screen displays the current ambient air temperature. Run 22 AWG two -conductor cable (included in kit) between the sensor and the Power Centre. Route the cable up through the low voltage raceway to the circuit board (as shown below). 2. Cut off the excess conductor and the strip conductors '/a inch. 3. Insert the conductors into the AIR screw terminals (J15) on the Intel IiCenterT" Control System main circuit board. For sensor circuit board screw terminal location. 10K OHM THERMISTOR SENSORS AIR SOLAR WATER SOLAR TEMP. SENSORS HAVE NO POLARITY. RED/BLK WIRES ARE INTERCHANGEABLE. c c c c c u c c c c c (J15) IntelliCenter Control System Circuit Board (Air, Water and Solar sensor location) To valve actuator INTELLICENTERT" Installation & Operation Manual 25 Page 80 of 169 Cochran New Pool (BLD2023-0811) Page 80 of 169 Cochran New Residence (BLD2023-0799) INSTALLING THE SOLAR TEMPERATURE SENSOR (protection) Solar Panels Installation • Be sure the maximum flow of water through the solar panels, a solar booster pump should be added if panels are installed at a very high elevation. • It is recommended that the solar panels are mounted in a way that gravity will allow draining whenever the filter pump is not on. • For systems with glazed panels, damage can occur from overheating if the filter pump is still running after the solar has turned off. To enable glazed panels to automatically drain whenever the solar turns off (even if the filter pump is still running), a 1/2" motorized solar drain valve should be plumbed from the solar feed line, through a check valve, to a zero psi point (such as pool fill line or jet air intake). Solar Temperature Sensor Installation (as shown on page 26) Run a two -conductor cable between the sensor and the IntelliCenterTI Control System circuit board in the Power Centre. To install the solar sensor: A CAUTION DO NOT DRILL HOLE AND CLAMP SENSOR INTO SOLAR PIPE. 1. Mount the sensor on a flat surface, with the same exposure to sun as the solar collectors (next to the collectors is recommended) or any sunny location. Do not let the sensor touch the panels. For glazed panels, install the sensor between collector and glazing. 2. If necessary, splice a two -conductor extension conductor to the sensor. Run two - conductor cable between the sensor and the enclosure. Use waterproof connectors to connect the sensor to the cable. Use twisted pair 20 AWG outdoor rated sensor wiring and be sure the conductor connections are protected from the environment. Use shielded cable for long runs or runs near other electrical wiring. 3. Cut off the excess conductor and the strip back conductors'/4 inch. 4. Insert the conductors into the SOLAR SENSOR screw terminals W15) on IntelliCenter Control System circuit board. For sensor circuit board screw terminal location see page 26. 26 INTELLICENTERT" Installation & Operation Manual Page 81 of 169 Cochran New Pool (BLD2023-0811) Page 81 of 169 Cochran New Residence (BLD2023-0799) TEMPERATURE VS. RESISTANCE DATA The IntelliCenterTI Control System use 1Ok Ohm thermistor sensors. When the solar sensor is disconnected from the control system, the sensor will read 10k Ohm at 77' F(25°C). Refer to the following table for the resistance at other temperatures. An accurate reading should give a temperature setting that is accurate to ±0.2° C from 0 to 70' C. T (°C) T (OF) R (0) -50 -58 669,500 -45 -49 471,500 -40 -40 336,200 -35 -31 242,500 -37 -35 280,100 -34 -30 234,100 -32 -25 196,300 -29 -20 165,100 -30 -22 176,800 -26 -15 139,300 -25 -13 130,300 -23 -10 118,000 -21 -5 100,200 -20 -4 97,000 -18 0 85,350 -15 5 72,910 -12 10 62,480 -9 15 53,640 -10 14 55,300 -7 20 46,230 -5 23 42,300 -4 25 39,910 -1 30 34,560 0 32 32,600 2 1 35 30,000 5 40 26,100 5 41 25,400 7 45 22,760 10 50 19,900 13 55 17,440 15 59 15,700 16 60 15,310 T (°C) T (OF) R (0) 18 65 13,480 20 68 12,500 21 70 11,880 24 1 75 10,500 25 77 10,000 27 80 9,298 29 85 8,250 30 86 8,056 32 90 7,331 35 95 6,530 38 1 100 5,826 40 104 5,326 41 105 5,209 43 110 4,663 45 113 4,367 46 115 4,182 49 120 3,757 50 122 3,602 52 125 3,381 54 130 3,047 55 131 2,985 57 135 2,750 60 140 2,487 63 145 2,251 65 149 2,083 66 150 2,041 68 155 1,854 70 158 1,752 71 160 1,686 74 165 1,535 75 167 1,480 77 170 1,400 T (°C) T (OF) R (0) 79 175 1,278 80 176 1,256 82 180 1,168 85 1 185 1,071 88 190 980 90 194 916 91 195 900 93 200 827 95 203 787 96 205 761 99 1 210 701 100 212 679 102 215 646 104 220 596 105 221 587 107 225 552 110 230 510 113 235 472 115 239 444 116 240 438 120 248 389 125 257 341 130 266 300 135 275 264 140 284 234 145 293 208 150 302 185 24 75 10,500 INTELLICENTERT" Installation & Operation Manual 27 Page 82 of 169 Cochran New Pool (BLD2023-0811) Page 82 of 169 Cochran New Residence (BLD2023-0799) CONNECTING A STANDARD GAS HEATER TO POWER CENTRE The IntelliCenterT" Control System heater control uses low voltage dry contacts that can be connected to most gas heaters or heat pumps with 24 VAC control circuits. The following connection instructions are for gas heaters and heat pumps with low voltage thermostats. To connect the heater thermostat cable plug to the IntelliCenter Control System circuit board: 1. Switch OFF power to the heater. A CAUTION IMPORTANT: DO NOT disconnect or conductor around the thermostat, pressure switch, high limit switch, or other safety devices. 2. Remove the factory installed jumper from the heater's Fireman's Switch connector. At the heater, connect the conductors in accordance with heater manufacturer's instructions. For older heaters without instructions for remote operation, connect the conductors to the Fireman's switch connections in series with the thermostat, pressure switch, and other safety switches. 3. Run a two -conductor cable from the heater Fireman's Switch connector through the low voltage raceway to the Power Centre circuit board, as shown below. NOTE: Use 221' F (105' C) temperature rated conductor for connection to the heater. When connecting conductors inside the heater, be cautious of HOT internal parts of the heater. Refer to the minimum temperature rating for conductors recommended by the manufacturer. See the heater owners manual for details. 4. Strip back the conductors'/4 in. 5. Insert the conductors into the GAS HEATER two -screw terminals (J2) on the motherboard. For heater circuit board screw terminal location see below. A CAUTION Be sure that the conductors from the heater to the IntelliCenter Control System Power Centre are not near or touching any line voltage conductors in the heater. Failure to follow these instructions may cause the heater to malfunction. 6. Set the Power (Thermostat Select) switch to either Pool or Spa. 7. Set the heater's Pool and Spa thermostats to their maximum position. GAS HEATER II^I I I� J2 (two -screw terminals (J2)� GHTR [E]nnr]n 1' .� HEATERC IntelliCenter Control System Circuit Board (Gas heater connection terminal location) To gas heal IntelliCenter Control System Circuit Board (Heater connection terminal (J2) location) 28 INTELLICENTERT" Installation & Operation Manual Page 83 of 169 Cochran New Pool (BLD2023-0811) Page 83 of 169 Cochran New Residence (BLD2023-0799) CONNECTING AN INTELLIFLO° PUMP TO POWER CENTRE A 15m communication cable is provided with IntelliFlo pump. The IntelliCenterT" Control System filter pump output is rated at 240VAC,15 AMP maximum. NOTE: Check the electrical rating marked on the pump motor before connecting it to the system. To connect the IntelliFlo pump communication cable to the Power Centre: 1. Switch AC power OFF to the Power Centre at the main house circuit breakers. 2. Run the communication cable from the pump to the Power Centre. 3. Insert the cable conductors into the one of the plastic grommet fittings, located on the lower left side of the enclosure and pull the cable up through the low voltage to the circuit board, as shown below. 4. Strip back the outer jacket four inches. Strip back each conductor a'/4-inch. 5. IntelliCenter Control System COM Port (J4 or J5): Insert the conductors into the COM Port screw terminals located on the top of the IntelliCenter Control System circuit board (see diagram below). Secure the conductors with the screws. For wiring details, refer to the pin configuration shown below. Note: Multiple conductors may be inserted into a single screw terminal. it. CIRCUff o HUI ij» m COM PORT 11 4 1304) ffi " M R—t. COM PORT COMMUNICATION PORTS A & B 14 VDC, 2.OA Max. Combined. Connecting IntelliFlo® Pump to IntelliCenterTM Control System COM PORT: Strip 1/4" insulation from the green and yellow wire conductors. • Connect the Green wire to pin 2 on Connector Aor J5. • Connect the Yellow wire to pin 3 on Connector Aor J5. Note: Multiple wires may be inserted into a single terminal. Optional: COM PORT expansion module (P/N 520818) with 3 extra `� COM PORTS up to 2 modules can be installed. IntelliCenter Control System COM PORT W5 or J6) Screw Terminal Note: COM PORT As B 14 VDC, 2.DA Mee. Combined 1J m To pump---- COM Port screw IntelliFlo Pump terminal (2-wire cable) connector 2 (GRN) GREEN (Pin 6) 3 (YEL) YELLOW (Pin 7) IntelliFlo pump communication cable pin out INTELLICENTERT" Installation & Operation Manual 29 Page 84 of 169 Cochran New Pool (BLD2023-0811) Page 84 of 169 Cochran New Residence (BLD2023-0799) CONNECTING THE INTELLICHLOR° SCG POWER CORD TO THE ENCLOSURE SOCKET The IntelliChlor SCG cell power cord is connected to the socket on the bottom of the IntelliCenter'" Control System Power Centre enclosure. BEFORE REMOVING THE HIGH VOLTAGE COVER PANEL FROM WARNING I THE POWER CENTRE, switch the main power OFF into the home at the main circuit breaker box and also switch OFF the main power to the Power Centre. TO AVOID AN ELECTRICAL HAZARD AND EQUIPMENT DAMAGE WARNING TO THE ENCLOSURE AND INTELLICHLOR SCG CELL: FIRST DISCONNECT AC POWER TO THE ENCLOSURE BEFORE CONNECTING THE INTELLICHLOR SCG CELL POWER CABLE TO THE ENCLOSURE SOCKET. To connect the IntelliChlor SCG power cord to the Power Centre: 1. Switch OFF AC power to the enclosure at the main house panel circuit breaker. 2. Unlatch the front door latch and open the front door. Remove the two retaining screws from the High Voltage Cover Panel and remove the panel. 3. Loosen the two retaining screws securing from the top edge of the Outdoor Control Panel. Fold down the Outdoor Control Panel to access the circuit board sockets connectors for the electrical connections. 4. Align the four pins of the IntelliChlor cell power cord connector with the socket on the bottom of the enclosure and insert the cord connector into the socket. 5. Rotate the socket nut until it locks the connector in place. Do not over tighten the nut (hand tighten only). 6. Proceed to "Connecting IntelliChlor° SCG COM Port Cable" on next page. Loosen Outdoor Control Panel retaining screws Front door LOW VOLTAGE RACEWAY Flip down the Outdoor Control Panel to access circuit board and low voltage compartment Remove two (2) retaining screws securing ` L _ High Voltage Cover Panel V Sots(3) High Voltage Cover Panel Tabs(3) IntelliChlor SCG Power Cable Connector IntelliCenter Control System (Power Centre with IntelliChlor SCG option) Connector socketnut To IntelliChlor SCG cell 30 INTELLICENTERT" Installation & Operation Manual Page 85 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 85 of 169 CONNECTING INTELLICHLORO SCG COMM. CABLE TO COM PORT The IntelliChlor SCG communicates from the IntelliCenterT" Control System circuit board to the IntelliChlor SCG circuit board via an RS-485 communications four conductor, 22 AWG or larger cable. This cable (provided in kit) connects to both the IntelliChlor(SCG) circuit board COM port terminal and the IntelliCenter Control System circuit board COM port. TO AVOID AN ELECTRICAL HAZARD AND EQUIPMENT JA WARNING DAMAGE TO THE ENCLOSURE AND INTELLICHLOR CELL: FIRST DISCONNECT AC POWER TO THE ENCLOSURE BEFORE CONNECTING THE INTELLICHLOR COMMUNICATION CABLE. To connect the IntelliChlor SCG COM port cable (see page 34 for connector pinouts/colour match): 1. First, connect the cable to COM port J4 on the IntelliChlor SCG circuit board, then connect the other end of the cable to the IntelliCenter Control System COM port (J4 of J5) screw terminal located on the IntelliCenter Control System circuit board (see screw terminal location below). Note: Any of the three COM ports on the IntelliCenter Control System circuit board can be used for the IntelliChlor SCG communications cable. 2. After electrical connections have be completed. close the Outdoor Control Panel and tighten the two retaining screws. Reinstall the High Voltage Panel: Insert the panel's three tabs into the lower slots on the enclosure. Secure the panel with the two retaining screws. Close the front door and secure with the latch. See page 34. 3. Switch ON AC POWER to the power centre at the circuit breaker. r-------------------------------I O � I TORQUE O of .0 101N-LB I AC Optional Personality Card I FlLTER NEATER I P4 xom:Opuanai PermMeiM Ca�wiemk I plug d—ly,ft PUMP e J2 CIRCUIT ® 09 AUXB AUXB SPA 08 COM Port J4 AU -Mx BAUXe 90 i5P MAINCONTROL BOARD ax 24VAC 9 o eau ® (PM 522079) 18VAC 9 9 RETURN INTAKE ETMER. IJ+U 0 J Z Y IntelliChlor SCG circuit board U P�" COM Port J4 COM PORT o RS485-B (J4) ®®®®®® ® o 0 0 0 0 0 iS4 Remote WATER SOLAR AIR 04 Remote COM PORT (J15) (J8) RS4SSA(J5) IntelliCenter Control System main circuit board (with HOPS optional expansion card shown) IntelliCenter Control System Power Centre (with IntelliChlor SCG option) (Control Panel not shown) Page 86 of 169 INTELLICENTER'" Installation & Operation Manual 31 Cochran New Pool (BLD2023-0811) Page 86 of 169 Cochran New Residence (BLD2023-0799) CONNECTING A SALT CHLORINE GENERATOR TO THE POWER CENTRE Be sure to check each conductor colour between the salt chlorine generator and the IntelliCenterTI Control System Power Centre (with SCG option) as shown in the following wiring tables. Commonly used salt chlorine generator wiring is shown below. However, but you should still verify with the manufacturers documentation. Failure to connect the salt chlorine generator properly can permanently damage the IntelliCenter Control System and/or the salt chlorine generator. Wiring Description (IntelliChlor° SCG Circuit board COM Port to IntelliCenter Control System COM Port J4/J5) SCG COM Port Wiring Colour Connection Description From IntelliChlor SCG Power Centre COM Port #1 RED +15 VDC RED YELLOW + DATA YELLOW GREEN - DATA GREEN BLACK GROUND BLACK Wiring the IntelliChem° Controller to the Power Centre Be sure to check each conductor colour between IntelliChem Controller and the IntelliCenter Control System Power Centre as shown in the following wiring table. Wiring Description (IntelliChem COM Port to IntelliCenter Control System COM Port) IntelliChem Controller COM Port W) Wiring Colour Connection Description From IntelliCenter Control System COM Port W4 / J5) RED (DO NOT USE) +15 VDC RED (DO NOT USE) YELLOW + DATA YELLOW GREEN - DATA GREEN BLACK GROUND BLACK 32 INTELLICENTERTM Installation & Operation Manual Page 87 of 169 Cochran New Pool (BLD2023-0811) Page 87 of 169 Cochran New Residence (BLD2023-0799) SECTION 2: INTELLICENTERT" CONTROL SYSTEM START UP System Start -Up Note: The following information describes how to configure the IntelliCenter Control System using the step-by-step Setup Wizard. For more detailed information refer to the IntelliCenter" Control System User's Guide (P/N 522990). Power On the Power Centre 1. After all the necessary pool and spa equipment has been connected to the Power Centre, replace and secure the High Voltage Panel on to the front of the Power Centre. 2. Switch on the main circuit breakers to apply power to the Power Centre. Start the Setup Wizard 1. The IntelliCenter" Control System Outdoor Control Panel will be powered on. 2. From the Home screen tap Settings > Advanced system Configuration > Wizard. 3. Follow the screen prompts to configure the system. When finished save the system configuration. The system is now ready for operations. For more information refer to the IntelliCenter" Systems User's Guide. 4. Continue on next page. See Initial System Power Up. Air Temp 77°F 08:00 am 1;> T, Freeze Protect Active 1► Pool Spa Features Lights O 1= •1 i Schedule Usage Chemistry Status Setting About the Setup Wizard: The IntelliCenter Control System Setup Wizard provides step-by- step screens to assist in setting up the pool/spa equipment. To complete the Setup Wizard takes about 10 minutes. If you are unsure how to answer a question, you can skip the question and continue with the setup, then go back to the Wizard later to change or edit the setup information. Internet Connection and adding a new account for www.intellicenter.com: After the Setup Wizard has been successfully completed, go to Settings > Pentair User Portal. From there you can setup either a Wireless or Ethernet connection to connect to the Internet and add a new account or login using an existing account, which includes setting up a password, pool system's owner's name, address and contact information. This account allows access to www.intellicenter.com for remote access to the pool system via a smartphone or PC. Page 88 of 169 INTELLICENTER'" Installation & Operation Manual 33 Cochran New Pool (BLD2023-0811) Page 88 of 169 Cochran New Residence (BLD2023-0799) INTELLICENTERTM CONTROL SYSTEM MENU Home Screen • Pool screen • Spa screen • Features(individual/groups) • Lights(individual/groups) • Schedule (pump schedule) • Usage • Chemistry(IntelliChem° Control ler/IntelliChlor° SCG) • Status Settings • Service mode • Vacation mode • Support • General: location, date & time, units (fahrenheit/celsius), features and lights list order, general list order, backlight (deep sleep: wireless control panel only, temperature sensor calibration, day / night themes, manual operation priority, manual heat, chemistry readings badge, badge colours. • Alerts and Notifications: Choose which system status, alerts and warnings badges to display on the Home screen Status icon. • Security: (Passcode Protect) • Pentair User Portal: (intellicenter.com) • Groups: Configure groups of AUX circuits, Light circuits and Feature circuits. • System Reboot: Reboot the panel 34 INTELLICENTERT" Installation & Operation Manual Page 89 of 169 Cochran New Pool (BLD2023-0811) Page 89 of 169 Cochran New Residence (BLD2023-0799) ADVANCED SYSTEM CONFIGURATION Installation Setup: • Body configuration, circuits, pumps, heaters, valves, chemistry, pool/spa cover. • Remotes Setup: iS4, SpaCommand remotes. • Network and WiFi Setup: Configure ethernet, connect to a wireless network, adjust wireless transmit power, internet connection test, reboot WiFi device. • IntelliCenter Wireless Remote Setup: Configure the address and panel # for wireless remote. • Delays: Valve delay, heater cool down, freeze cycle time (min), spa freeze, override (min), override delays. • System: System information, detected hardware, system diagnostic information, firmware update (update from panel, update from usb, update from ethernet), factory diagnostics. • Import/Export: Import system configuration, export system configuration. • Restore Factory Defaults: Restore system to factory configuration. • Setup Wizard: Step-by-step system configuration. INTELLICENTERT" Installation & Operation Manual 35 Page 90 of 169 Cochran New Pool (BLD2023-0811) Page 90 of 169 Cochran New Residence (BLD2023-0799) INTELLICENTERTM CONTROL SYSTEM TEST The following describes how to test the IntelliCenter Control System Outdoor Control Panel to activate the heater, valves and pumps. This test assumes that all system equipment has been properly installed and connected to the IntelliCenter Control System Power Centre. Testing Valve Actuators and Pumps Use the following steps to test the valve actuators (CVA24T) for proper rotation for i5PS IntelliCenter Control System (shared equipment). To test the valve actuators and pump: 1. Switch on the main circuit breakers to apply power to the IntelliCenter Control System Power Centre. 2. Pool and Spa Pump and Heater Test: From the Home screen, tap Pool > Pool (or tap Spa > Spa) to activate the pool pump (or Spa pump) and heater. Tap the Heat Mode button and select a different heat source. The Heat Mode button indicator is Red to indicate the heater is on, Blue is heater cool down mode. When the heater is on a flame indicator is shown on the Home screen pool Green badge. Tap Return to return the Home screen. Pool li6 Pool Pool 7 7 ° Temp A, Heat Mode Heater Heating Set Point � 780 Select Heat Mode b — OFF 'oh Heat Pump Preferred : Heater Solar Only T Solar Preferred Heat Pump Spa Heating � Spa Set Point Pool 77070 Temp � W Heat Mode Heater 36 INTELLICENTERT" Installation & Operation Manual Page 91 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 91 of 169 INTELLICENTERTM CONTROL SYSTEM TEST 3. Testing equipment auxiliary circuits: From the Home screen, tap Settings > Service Mode> Service. Note: Service Mode is displayed on the Home screen. 4. Tap Manual Circuit Control. To test the equipment, tap the displayed circuits (pump, aux, solar, heater) to confirm proper operation. When the pool circulation pump is on water will flow from the pool and returned into the pool. The Green radio button is lit when equipment is manually switched on. Grey indicates the circuit is off. 5. After testing the auxiliary circuits, tap the Return arrow to return to the Service Mode screen. Tap Auto to return the system to operating mode. Tap and hold the Return arrow to return to the Home screen. Service Mode 0 Auto Timer Manual Circuit Control 6. Manual Test Valve Actuators: Set both valve actuators (CVA-24T) for suction and return. Use the toggle switch on the rear of the CVA-24 to withdraw and return water from the pool. Note: With the circulation pump operating, if the water is not being removed and returned to the pool, it may be necessary to toggle the valve ON] and ON2 switch (or vice versa). Solar Valve Test 1. Switch on the main circuit breakers to apply power to the IntelliCenter'" Control System power centre. 2. Check that Solar Valve is in solar bypass position, diverting water away from solar panels. If Solar Valve is staged incorrectly (diverting water to the solar panels), reverse switch on back of Valve Actuator (change from ON] to ON2, or vice -versa). The Valve Actuator will automatically rotate to the correct position. 3. Check that Solar Valve has rotated from the "solar bypass" position to the "solar" position, diverting water through the solar panels. 4. The system is now ready to be operated as desired. INTELLICENTERT" Installation & Operation Manual 37 Page 92 of 169 Cochran New Pool (BLD2023-0811) Page 92 of 169 Cochran New Residence (BLD2023-0799) INTELLICENTERTM CTRL SYSTEM OUTDOOR CTRL PANELS For IntelliCenter Control System Outdoor Control Panel Wiring Diagrams, see pages 58-59. PENTAIR INTELLICENTERr" CONTROL SYSTEM FOR POOLANP SPA a�,remoas F a.00 a.w7. .Jt. � ° ty Riga° �®1 Pool Spa Features Lights OO I= 4i 0 Schedule Usage Chemistry Status Settings 44❑ Reset Old Hatd for 10 seconds IntelliCenter Control System Outdoor Control Panel (see page 63 for part numbers) System Valves r L �4 A A M M P P 0[j IntelliChla,' SCG L-Rage circuit breakers For Service M.Mode: Press S m icon then Service Icon. Settings Service IntelliCenter Control System Wireless Controller IntelliCenter Control System Indoor Control Panel P/N 522036(Optional) P/N 522035(Optional) 38 INTELLICENTERr" Installation & Operation Manual Page 93 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 93 of 169 INTELLICENTERTM CTRL SYSTEM POWER CTR WIRING DIAGRAM i$TANDARD �PENTAIR SPECIAL PURPOSE RELAYOUfPUTS MXVAW TO GAS HEATER TERMINALS FOR • SOLAR BOOSTER PUMP B REMOTE CONTROL OPERATION, OR ACTUATOR TO FIREMAN'& SWITCH CONNECTION. INTELLICENTERTM CONTROLSYSTEM 2-SPEED FILTER PUMP; ACTIVATES nuX VALVE CAUTION: TRANSFORMER WIRING DIAGRAM WITH SPA MODE AORSOW DO NOT BYPASS INTERNAL HEATER FACTORYWHU ,_ACTUATOR__ THERMOSTAT, HIGH LIMIT SWITCH, OUTPUT: I8VAC 24VAC rCptimd Expansb.cm-1 rocrom Ew"w �CeN, rDNimN Expansion Card, oral PersomiNCak ° OR OTHER SAFETY DEVICES s. n �� s. n •� (Module sxxael'Ibnn.rne. Nne 1'1 Pen raree .___ _ e J pa�v.�ainomm•. wwname cixurt WINVOLTACECROJRNEAKEIG �� .m .u.. w...... ,�. ELECTRIC HEATER Bi uw l .vp,aa.paovm r. r r y PRE L o L �I L nn o 1ROLBOPAD EDAV (PAIN2655/—p) a ORG L L� Cd L_ o ¢ URGN! WIRES TO r � r r �� M TRANSFORMER _ .. ��pIT L �� m COMPORT r r 10 r El R5E95-B (A)K)iK m I I of M z I� isa Remora Msi a a 2 t WATER SOLAR AIR ii Remote CDM PORT 8 e e e COMMUNICATION PORTS A & B 14 VDC, 2.0A Max. Combined. L _ _ J L _ — J L _ _ J J2 (J15) (is) 11844a ConneTag Im iRo° Pump to lntelliCenti Control System COM PORT: Strip 1/4' insulation from the green and yellow cure conductors. 10K OHM THERMISTOR SENSORS • Conned the Green wire to pin 2 on Conneclor J4 or J5. Note(') Optional Personality Cards: WATER • Connectihe Yellow wire to pin 3 an Connector J4 Or J5. I PS PM 521935Z Optional VaNe Expansion Can: PM 522039Z SOLAR ,F(J, OJ$ 7 1 Yet.. OGRN3 84 Note: Multiple wires may be inserted into a single terminal. i8P PM 5219 7Z Optional Pool Cover Expansion Card: PM 522039Z 0v RAW RJ, Optional: COM PORT expansion module (PM 520818) with3 mma 18PS PM 521968Z AIR O 0 00 COM PORTS up to 2 motlules can be installed. itOP PM 521993Z i10PS PM 521873Z �pEpreP'LIcwI�R�gA�RE gjEorscHAgg�Epa' UE OOOOOO IM SpaSide Candle i10D PM 523029Z i10X PINS22997Z POWER RELAYS ^0 _•-� I� I^� II•I-II�III■-� I� �r7; II•I-II�III■-� 0 r7� II•I-II�III■'� I� r0� _ 0 GO IJ Iu� �uIJ IJ C� �uIJ IJ C� �uIJ uIJ I7C u0 I7C GI� I7C ul� I7C ul� I7C 2-SPEED FILTER PUMP OPTION FILTER PUMP e e RELAY 12DV 120V LINE VOLTAGE LINE VOLTAGE 2SPEED y RELAY ®®®e e T O HIGH LOW COM PC BOARD MOTOR TERMINALS CONTROL TRANSFORMER WIRING 2"V LINE VOLTAGE OIntelllCenter Circult Board RELAY CONTACT OUTPUT General: 25A, 277VAC PUMP LIGHT 1.5 HE 120 VAC 1.5 KW 120 VAC TUNGSTEN 3 HP 277 VAC 4.8 KW 240 VAC TUNGSTEN 20 FLAJ120 LRA, 120 VAC I 20A, 277 VAC BALLAST 17 FW102 LRA, 277 VAC Input (Control Only): 0.5A @ 230.240VAC, 50Hz MAXIMUM LOAD: 150A,120-240VAC 50Hz Q T USE A COI USE COPPER CONDUCTORS ONLY INSTALL IN ACCORDANCE WITH WIRING RULESASINZS 3000 DOUBLE INSULATED TO WATER CIRCUIT INTELLICHLOR® SALT CHLORINE GENERATOR OPTION Enclosure suitable for INDOOR Or OUTDOOR USE. INGRESS PROTECTON: IPX4 TRANSFORMER INPUT: 2401 SON. Secondary: 28VAC pQ 8 gA IMPORTANT: This Control Panel must be installed by a qualified person in accordance with the Wiring Rules (ASINZS 3000), as well Input (Control +SCG):1.SA @ 230.240VAC, 5OHz as all statutes and regulations required by the local authority. WARNINGI DISCONNECT LOAD CENTER Mount enclosure with electrical sockets and conduit holes facing downwards. BE FORE SERVICING SCGTRANSFORMER. Connect this Chlorinator transformer to the FILTER PUMP RELAY ONLY. The chlorinator This control is not provided with integral RCD protection. Suitable RCD protection shall be provided by the installer in the fixed wiring should only be powered when the Filter Pump is ON. SCG TRANSFORMER WIRING ® ® In accordance with the wiring rules. A method of disconnection, providing contact seperation in both FILTER PUMP Active and Neutral lines Should by provided by the installer. RELAY Make sure connections inside the low and high voltage compartments are well insulated, connectors are properly seated and wiring lugs tightneetl. After wiring is completed, install front 24.V LINE VOLTAGE panel over wiring compartments and secure with screws provided, g_AL g means must beelocatetl wiM1in ,gaM1t frog equipment anti 5 feet (1.52 m1from tM1etinsitle O cwcupeou,p wells of tM1e pool, spa or M1o[ tub. tg pcbDe.s ® PENTAIR CDC: AZ69021023 Customer Support: 1300-137-344 IntelliCenter Control System Power Centre Wiring Diagram Page 94 of 169 INTELLICENTERTinInstallation & Operation Manual 39 Cochran New Pool (BLD2023-0811) Page 94 of 169 Cochran New Residence (BLD2023-0799) r 0 CD CD Q0 M z 0 m F_ F_ (7) m z m V) n v o' QO a 0 0 (D S 3 CD > > r- O CD CD CD CD =3 3 CD 0 v (n O =3 a— c m v m 00 (D(D ww 1El 7,,M/Android Intellicenter.com Smartphone (home user) °I Internet I � Wireless P^ I (i 1, I Wir i I I Wireless of Panel RJ11 for DSL Coax for Cable � Wireless Router C� C� • wnN 1 2 34 PC Web base Transceiver(viaRS485 Transceiver (via RS485) I o IntelliCenter Wireless Spa -Side for IntelliCenter I Remote Wireless Control I RJII RJ45 I L_ _ _ _ _ program I I Panel I I Ethernet cable PC f _ I I (RJ45 - CAT 5) Wireless r _ _ _ _ _ _ _I DSL or Cable Modem I TSpa-Side Remote I (24 V Bridge (Ethernet LAN from router) I (24 V power from main circuit board) I — —I RS485 (COM Port): I RS485 Four -wire 22 gauge I I IntelliCenter I IntelliChlor' SCG, I Indoor Control Panel f Control System L- >_ IntelliFlo' pump, Power Center _ _ — LAN (from wireless router) — _ IntelliChem Controller, — — — — — — — — — — — — — — — — — � (Located outside at (to Outdoor Control Panel) equipment pad) Spa- Side Remotes, Water Chemistry. INTELLICENTERTM CTRL SYSTEM OPTL PERSONALITY CARDS WIFI 8RIWE 20 FILTER GAS ® HEATER a PUMP CIRCUIT J2 AUXILAW CIRCUITS 14CIRCUITS 14 MT 15P MAIN CONTROL BOARD RE 24VAC (PM 522079) 18~ x w+n a J Z y W W W J o:? (}m - PORT 70�LLCOM RS485-B (J4) RY PM 52RB]B�e7® ad)(] WATER SOLAR AIR iS4 Remote COM PORT (J15) (J8) RS485-A(J5) i5P, Single Body (P/N 521909) M® GAS HEATER e J2 AUXILRIW CIRooCaaUITSoo1-5 MX1 i5X CONTROL BOARD 2 CC (PM 522080) C awl mmx p141 0JZy W W Q J Q T (D DO COM PORT ❑ RS485-B (J4) BATTERY PM 5329]B 'ATER SOLAR AIR iS4 Remote COM PORT (J15) (J8) RS485-A(J5) i5X Expansion (P/N 522080) AUX] AUX6 AUX6 AUX6 AUX5 SPA AUX6 AUX5 SPA n u n 2 u m m u m 2SPD FLTR2 AUXII AUX9 moon AM AUX9 AUX6 AUX7 ®® EHTR SOLAR O n n O ®J8® H. RETURN INTAKE RETURN INTAKE 1. a ®y 7a LrCA P®7 rp O O 17 P®T 1-p aO ma 1N aO r O p Z Aa Z /mm 0 0 0® o o ® o 0 0 0 0® ® o 0 0 0 0 0 iS4 Remote iS4 Remote iS4 Remote i8PS, Shared i10PS, Shared HD, Dual Equip. Equipment Equip. (P/N 521915) (P/N 521913) (P/N 521914) i10X Card (P/N 522996) VLVC V® V® AtoD Pool Cover Card (P/N 522975) � C C AUX6 AU�X7 VLVF VLVG VLVH C e kAUnX8 MEN o x p p N m a oo ®® ®4 e ® ®® w® e iS4 Rem) ote ®®®® e i10X Expansion Valve Expansion Analog to Digital (P/N 522996) Module Pool Cover Card (Requies i5X) (P/N 522038Z) (P/N 522039Z) Page 96 of 169 INTELLICENTER]" Installation & Operation Manual 41 Cochran New Pool (BLD2023-0811) Page 96 of 169 Cochran New Residence (BLD2023-0799) INTELLICENTERTM CONTROL SYSTEM EXPANSION KITS Expansion Kits: Models i5X (P/N 521033) and i10X (P/N 521034), offer five or ten additional Auxiliary Circuits. Each IntelliCenter Control System Expansion Kit requires a Power Centre (P/N 521214). Up to three Expansion Kits and Power Centres may be added to a system, for control of up to 38 Auxiliary Circuits (40 auxiliary circuits i10x). OPTL INTELLICENTERTM CTRL SYSTEM EXPANSION ENCLOSURES Expansion enclosures can support all of the same high voltage connections as the main load to the Power Centre. A total of three enclosures can be added for a total of 40 auxiliary circuits that can support a maximum of four bodies of water. The Expansion enclosure supports the same COM port connections, and includes two actuators and a Power Centre. The Expansion enclosure can be expanded to include up to five actuators (with valve module P/N 520285). Refer to the IntelliCenter Control System Expansion Kit Installation Guide (P/N 520471) for more information. 10 PENTAIR I I ''� PENTAIR RS-485 Main IntelliCenter Power Centre (with Control System Power Expansion Enclosure Centre(i5P, i5PS, i8P, Personality Kit i5x i8PS, HOP, HOPS, and HOD) or i'104 (P/N 521041 with IntelliChlor SCG transformer)(P/N 5212043 without IntelliChlor SCG transformer) PENTAIR Connection via RS-485 COM Port Additional Expansion Enclosure PENTAIR Additional Expansion Enclosure (3 maximum - 40 circuits) 42 INTELLICENTERTM Installation & Operation Manual Page 97 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 97 of 169 OPTL INTELLICENTERTM CTRL SYSTEM EXPANSION ENCLOSURES 1 or 2 bodies of water (3 Expansion enclosures): 3 or 4 bodies of water (3 Expansion enclosures): OCPO: Main Circuit board - i5P capability OCPO: Master Motherboard - i5P capability. Has to use one of the following Personality Cards: i5PS, i8PS, i10PS or i10D EXP1: Exp Motherboard - i5X or i1OX OCP1: Motherboard - i5P +any Personality Card. Can use any of the 6 Personality Cards. Note: Motherboard in 0CP1 same as OCPO (OCPO is Master). EXP2: Exp Motherboard - i5X or i10X EXPI: Exp Motherboard - i5X or i10X EXP3: Exp Motherboard - i5X or i10X EXP2: Exp Motherboard - i5X or i10X • Main Power Centre (all models) = 2 (A & B) • There are six (6) valves = 6 (C, D, E, F, G, H) • Three (3) Expansion enclosures total • One Valve module on Main Power Centre (valve expansion card) Page 98 of 169 INTELLICENTERT" Installation & Operation Manual 43 Cochran New Pool (BLD2023-0811) Page 98 of 169 Cochran New Residence (BLD2023-0799) OPTIONAL INTELLICENTERTM CONTROL SYSTEM KIT CONTENTS The following items are included in the IntelliCenter Control System kit which may also include the optional IntelliChlor° SCG. • IntelliCenter Control System Outdoor Control Panel (mounted in the power centre). • IntelliCenter Control System Common Power Centre enclosure. • Motorized valve actuators (P/N 263045), Qty. 2 (not included with single -body system or dual equipment). • Temperature Sensors: Water Sensor(25 foot cable, o-ring and hose clamp), Qty.1, For HD only, Qty. 2 are provided. Air Sensor (with short cable). • IntelliCenter Control System Installation Guide (this manual). Optional Equipment • IntelliChlor Salt Chlorine Generator model IC20 (P/N 520554) or IC40 (P/N 520555). • IntelliChlor SCG User's Guide (P/N 520589) • IntelliChem° Controller no -pump (P/N 521357), one -pump (P/N 522621), two -pump (P/N 522622). • IntelliChem Controller Installation and User's Guide (P/N 521363) 44 INTELLICENTERT" Installation & Operation Manual Page 99 of 169 Cochran New Pool (BLD2023-0811) Page 99 of 169 Cochran New Residence (BLD2023-0799) INTELLICENTERTM CTRL SYSTEM REPLACEMENT PARTS LIST Kit Next Gen i5P OCP PCBA w/ Faceplate CLC/CPC P/N 523050 Kit Next Gen i5X Expansion PCBA w/ Faceplate CLC/CPC P/N 523051 NG i5PS Personality PCBA P/N 521936Z NG i8P Personality PCBA P/N 521977Z NG i8PS Personality PCBA P/N 521968Z NG HOP Personality PCBA P/N 521993Z NG HOPS Personality PCBA P/N 521873Z NG i10D Personality PCBA P/N 523029Z NG i10X Expansion Card PCBA P/N 522997Z NG Faceplate, OCP, for CLC/CPC (with overlay) P/N 522004Z NG Faceplate, IT/ET OCP Upgrade, for CLC/CPC P/N 522005Z INTELLICENTERTM CONTROL SYSTEM ACCESSORY EQUIPMENT IntelliCenter Control System Indoor Control Panel kit IntelliCenter Control System Wireless Control Panel kit IntelliCenter Control System Valve Expansion Card (PCBA) IntelliCenter Control System Pool Cover Interface Card (PCBA) SpaCommand° 10 Ten -Function Spa -Side remote,150 ft. cable Three HP Power Relay IntelliChem° Controller P/N 522035 P/N 522036 P/N 522038Z P/N 522039Z P/N 521176 P/N 520106 P/N 521356 IntelliCenter Control System IntelliCenter Control System SpaCommand Spa -Side Indoor Control Panel (P/N 522035) Wireless Control Panel (P/N 522036) Controller (P/N 521176) a I�e ago IntelliChem° (P/N 521357-AU) Page 100 of 169 INTELLICENTERT" Installation & Operation Manual 45 Cochran New Pool (BLD2023-0811) Page 100 of 169 Cochran New Residence (BLD2023-0799) INTELLICENTERT" CTRL SYSTEM CONFIGURATIONS & MODELS PANEL: TYPE: CAPABILITY: PANEL: CAPABILITY: OCPO i5P i5P Capabilities: 1 or 2 bodies of water: Single body of water(Pool or Spa) Filter pump relay + 4 AUX relays OCPO Main Circuit board - i5P Valve A & B capability Heater control (Gas & Electric Solar relay output 2-speed relay EXPI: Exp Motherboard - i5X or iIOX output Water, Air, Solar Sensor EXP2: Exp Motherboard - i5X or Two COM ports Ethernet port iS4 iIOX port EXP3: Exp Motherboard - i5X or iIOX OCPO i5PS i5PS Capabilities: 3 or 4 bodies of water: Shared equipment (Pool and Spa) Intake & Return valves OCPO: Master Motherboard - i5P Same as i5P(see above for details) capability. Has to use one of these Personality. Cards: i5PS, i8PS, HOPS or HOD OCPO i8P i8P Capabilities: 0CP1: Motherboard - i5P +any Single body of water(Pool or Spa) Personality. Filter pump relay + 7 AUX relays Card. Can use any of the 6 Same as i5P(see above for details) Personality Cards. Note: Motherboard in 0CP1 same as OCPO (OCPO is Master) OCPO i8PS i8PS Capabilities: EXP2: Exp Motherboard - i5X or Shared equipment (Pool and Spa) iIOX Filter pump relay+7 AUX relays Intake & Return valves Same as i5P(see above for details) OCPO iIOP HOP Capabilities: EXP3: Exp Motherboard - i5X or Single body of water(Pool or Spa) iIOX Filter pump relay+ 9 AUX relays Same as i5P(see i5P for details) OCPO HOPS i10PS Capabilities: 0CPI-4 VALVEXP Valve Expansion Card: Shared equipment (Pool and Spa) 6 extra valve outputs(C, D, Filter pump relay+ 9 AUX relays E, F, G, H) Intake and Return valves Same as i5P(see i5P for details) HOD HOD Capabilities: 0CPI-4 Allows external input for Dual Bodies of water with separate system control Pumps, Filters and Heaters Two filter pump relay +8 AUX relays Valve A & B Same as i5P (see i5P for details) 46 INTELLICENTERT" Installation & Operation Manual Page 101 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 101 of 169 INTELLICENTERTM CTRL SYSTEM CONFIGURATIONS & MODELS PANEL: TYPE: CAPABILITY: OCP2-4 i5X Expansion Capabilities: i5X Expansion Panel 5 extra AUX relays outputs and relays Valve A & B OCP2-4 IIOX Expansion Capabilities: i10X Expansion Panel 10 extra AUX relay outputs and relays Valve A & B OCPI-4 Valve Expansion module: VALVEXP 5 extra valve outputs (C,D,E,F,&G) OCPI-4 Analog/Digital Expansion module: ATODXP Allows external input for system control leg. Pool Cover) PANEL: A TO DXP leg. Pool Cover) Analog/Digital Expansion Card: CAPABILITY: Page 102 of 169 INTELLICENTERT" Installation & Operation Manual 47 Cochran New Pool (BLD2023-0811) Page 102 of 169 Cochran New Residence (BLD2023-0799) PLUMBING REQUIREMENTS It is important that the pool and spa plumbing system be in accordance with local codes and the Recommended Hydraulic Schematics (page 55 and 56). Before starting, please review the diagrams and the following recommended guidelines: 0 The spa should be at or above the level of the pool. If the spa is attached to the pool, provide a dam between the two bodies of water to allow the spa to overflow into the pool. If the spa is not attached to the pool, an overflow, sufficient in size to carry a full pump -flow, must be installed at the water level in the spa. 0 Plumb a three -port Intake Valve on the suction -side of the filter pump, so that the centre port of the valve is connected to the pump inlet. Connect the spa suction to one side of the Intake Valve, and the pool suction to the other side. 0 Plumb a three -port Return Valve on the return -side of the heater, so that the return water will enter the valve through the Centre port. Connect the spa return to one side of Return Valve, and the pool return to the other side. 0 If required, install a spa makeup line (consisting of a manual gate or ball valve, for elevated spas install a check valve) to bypass the pool return line. This will enable some of the chemically -balanced water from the pool to cycle through the spa. The manual valve will allow the amount of bypass to be adjusted. © If the spa is to be constructed in concrete, special provision should be made at this time for the installation of the Spa -Side remote control. Select a convenient location in the deck or above water level in the spa wall (where the Spa -Side remote will not be submerged by the spa water), and install a 6 in to 12 in length of one inch PVC pipe to provide a receptacle for the Spa -Side remote. The pipe should be level and protrude beyond the finished surface of the spa. It will be cut back later at installation time. Reduce the pipe size down to'/z in or 3/4 in conduit, and run it to the proposed Power Centre location at the equipment pad. Use sweep elbows for turns. The Spa -Side remote will not be installed until the spa construction is completed. 0 For systems which incorporate a skimmer, it is possible to balance the amount of suction between the skimmer and main drain for maintenance purposes. This is easily accomplished by installing a manual three -port mixing valve at the suction line. Plumb one port to the skimmer and the other to the main drain. 0 If a "non -booster pump' pressure -side pool cleaner is being used, plumb a manual three -port valve between the filter pump and filter, with the third port plumbed to the pool cleaner line, and install a motorized two -port Pool Cleaner Valve at this line. The motorized valve will automatically open whenever the Control System activates the pool cleaner. 0 If a booster pump pool cleaner is being used, plumb the booster pump so that its suction -side is connected to the pool return, after the heater, and as close to the ground as practical. 48 INTELLICENTERT" Installation & Operation Manual Page 103 of 169 Cochran New Pool (BLD2023-0811) Page 103 of 169 Cochran New Residence (BLD2023-0799) PLUMBING REQUIREMENTS 0 Plumb the solar feed and return lines between the filter and the heater. Install a three - port valve at the feed line. Use a solar valve (model SOL-2T), to allow automatic draining of the panels. A solar booster pump should be used when the distance to the panels exceed 60m or the panels are elevated higher than 7.5m. m Glazed solar panels require a drain valve (model HW-513)to allow draining of the panels. This prevents damage from overheating water. Install a drain valve at the solar feed line and connect to the pool fill line. ® SCG systems only: IntelliChlor° IC40 or IC20 Salt Chlorine Generator cell with check valve at the heater output. Refer to IntelliChlor Salt Chlorine Generator User's Guide (P/N 520589)for plumbing requirements. EQUIPMENT LOCATION All equipment, with the exception of the spa -side remote, must be located at least 3.5m from the water's edge. Indoor Control Wireless Transceiver IntelliCenter Control System Power Center with Wireless Controller Outdoor Control Panel ` VACUUM FREEZE SOLAR RELIEF SENSOR SENSOR SOLAR PUMP(` FILTER FILTER PUMP ; O HEATER r JET i ■ O ■ CVA-24 ■ ■ OPUMP AIR INTAKE CLEANER - a £ PUMP SKIMMER r BLOWER o� LC POOL O MAIN LIGHT BRAIN SPA POOL SPA /V LIGHT ` T R® SCG Recommended Hydraulic Schematic for Shared Equipment System Page 104 of 169 INTELLICENTER'" Installation & Operation Manual 49 Cochran New Pool (BLD2023-0811) Page 104 of 169 Cochran New Residence (BLD2023-0799) EQUIPMENT LOCATION Wireless Transceiver I ntelliCenter'" Control System i' PowerCenterwith Outdoor Control Panel Wireless Controller FREEZE SOLAR SENSOR SENSOR / Indoor Control JET AIR PUMP INTAKE ae Wireless Transceiver Wireless Controller Indoor Control Panel SPA SPA LIGHT FILTER FILTER PUMP � O INTELLICHLOWSCG IliCenter trol System Joor Control FREEZE SOLAR el SENSOR SENSOR SOLAR PUMP`` ¢ o z 3� x FILTER FILTER PUMP , � O i O SKIMMER VACUUM RELIEF VACUUM RELIEF HEATER �Z Check Valve J rELLICH R'SCO POOL LIGHT MAIN DRAIN POOL _ wA Recommended Hydraulic Schematic for Single Body Systems 50 INTELLICENTERT" Installation & Operation Manual Page 105 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 105 of 169 SWIMMING POOL HEAT PUMP UNIT Installation & Instruction Manual Page 106 of 169 Cochran New Pool (BLD2023-0811) Page 106 of 169 Cochran New Residence (BLD2023-0799) Page 107 of 169 Cochran New Pool (BLD2023-0811) Page 107 of 169 Cochran New Residence (BLD2023-0799) CONTENTS 1. Preface 1 2. Specifications.......................................................................... 2 2.1 Performance Data of Swimming Pool Heat Pump Unit 2 2.2 Dimensions for Swimming Pool Heat Pump Unit ....................... 3 3. Installation and Connection........................................................ 4 3.1 Installation of System............................................................ 4 3.2 Swimming Pool Heat Pumps Location ..................................... 5 3.3 How Close to Your Pool? 5 3.4 Swimming Pool Heat Pumps Plumbing 6 3.5 Swimming Pool Heat Pumps Electrical Wiring ........................... 7 3.6 Initial Start-up of the Unit 7 4. Usage and Operation................................................................. 8 4.1 Function of the controller 8 4.2 Usage of the controller 10 4.3 The operation of mode switching ............................................. 11 4.4 The operation of system state checking ................................... 11 4.5 The operation of parameter setting..........................................12 4.6 The operation of clock setting.................................................12 4.7 The operation of timer setting ................................................. 14 4.8 Keyboard lock.......................................................................19 4.9 Malfunction display...............................................................19 4.10 Parametertable..................................................................19 5. Maintenance and Inspection - - - - - - - - 20 5.1 Malfunction table..................................................................20 6.Appendix..................................................................................21 Page 108 of 169 Cochran New Pool (BLD2023-0811) Page 108 of 169 Cochran New Residence (BLD2023-0799) 1. PREFACE O In order toprovide our customerswith quality, reliability and versatility, this product has been made tostrict production standards.This manual includes all thenecessary information about installation, debugging, discharging and maintenance. Please read this manual carefully beforeyou open ormaintain the unit. The manufacture of this productwill not be heldresponsible if someoneis injured orthe unit isdamaged, as aresult of improper installation, debugging,or unnecessary maintenance. It is vitalthat the instructions within this manual are adheredto at alltimes. Theunit must beinstalled by qualified personnel. O The unit can only be repaired by qualified instal lercentre , personnel or an authorised dealer. O Maintenance and operation must be carried out according to the recommended time and frequency, as stated in this manual. p Use genuine standard spare parts only. Failure to complywith these recommendations wilI invalidate the warranty. O Swimming Pool Heat Pump Unit heatsthe swimming poolwater and keepsthe temperature constant. For splittype unit, The indoor unitcan be Discretely hidden or semi-hiddento suit a luxuryhouse. Our heat pumphas following characteristics: 1 Durable The heatexchanger is madeof PVC &Copper Nickle tubewhich can withstand prolonged exposure toswimming pool water. 2 Installation flexibility The unit can be installed outdoors or indoors. 3 Quiet operation The unitcomprises an efficient rotary/ scroll compressor and alow-noise fan motor, which guarantees itsquiet operation. 4 Advanced controlling The unit includes micro -computer controlling, allowing all operation parameters to be set. Operation status can be displayed on the LED wire controller. Remote controller can be chosen as futureoption. Paae 109 of 169 Cochran New Pool (BLD2023-0811) Paae 109 of 169 Cochran New Resideatce (BLD2023-0799) 2.SPECIFICATION 2.1 Performance data of Swimming Pool Heat Pump Unit 'REFRIGERANT: R410A Model PASRW250S-V Heating capacity kW 120 Btu/h 408000 Heating Power Input kW 21 Maximun volume A 38 Power Supply 380V/3N—/5OHz Compressor Quantity 2 Compressor scroll Fan Number 2 Fan Power Input W 615x2 Fan Rotate Speed RPM 700 Fan Direction vertical Noise dB(A) 71 Water Connection mm 110 Water Flow Volume m3/ h 35 Water Pressure Drop(max) kPa 16 Unit Net Dimensions(L/W/H) mm See the drawin of the units Unit Ship Dimensions(L/W/H) mm See package lable Net Weight kg see nameplate Shipping Weight kg see package label Heating: Outdoor airtemp:24°C/19°C, Inlet watertemp:26°C Paae 110 of 169 Cochran New Pool (BLD2023-0811) Paae 110 of 169 Cochran New Reside2ce (BLD2023-0799) 2.SPECIFICATION 2.2 The dimensions for Swimming Pool Heat Pump Unit Models :PASRW250S-V Unit:mm Airflow direction :al box 2175 o 0 0 0 4 S Installing 01 hole met ,let Paae 111 of 169 Cochran New Pool (BLD2023-0811) Paae 111 of 169 Cochran New Reside3lce (BLD2023-0799) 1INSTALLATION AND CONNECTION 3.1 Installation illustration Chlorinator cell Water outlet Pool Water inlet Sand filter Water pump (or other type filter) Valve supply Installation items: The factoryonly provides the main unit andthe water unit;the other itemsin the illustration are necessary spareparts for thewater system ,thatprovided by usersor the installer. Attention: Please follow these steps when using for the first time 1.0pen valve and charge water. 2.Make sure thatthe pump andthe water -in pipehave been filledwith water. 3.Close the valve and start the unit. ATTN: It is necessarythat the water-inpipe is higherthan the poolsurface. Pace 112 of 169 Cochran New Pool (BLD2023-0811) Pace 112 of 169 Cochran New Resid4nce (BLD2023-0799) INSTALLATION ANDCONNECTION 3.2 Swimming Pool Heat Pumps Location The unit will perform well inany outdoor location provided that thefollowing three factorsare presented: 1. Fresh Air - 2. Electricity - 3. Pool filter piping The unit maybe installed virtually anywhere outdoors. Forindoor pools pleaseconsult the supplier. Unlikea gas heater, it hasno draft orpilot light problem in a windyarea. DO NOT place the unit in an enclosed area with alimited air voIume, where the units discharge air will be re -circulated. DO NOT place the unit to shrubs which can block airinIet. These locations deny the unit of a continuous source off resh air which reduces it efficiency and may prevent adequate heat delivery. 3.3 How Close To Your Pool? Normally,the pool heatpump is installedwithin 7.5 metresof the pool.The longer the distance from thepool, the greaterthe heat lossfrom the piping. For the mostpart ,the piping is buried. Therefore, the heatloss is minimalfor runs ofup to15 meters(15meters to andfrom the pump =30 meters total), unless the ground is wet orthe water tableis high.A veryrough estimate of heatloss per 30meters is 0.6 kW-hour,(2000OBTU)for every 5 °C difference in temperature between thepool water andthe ground surroundingthe pipe, whichtranslates to about 3% to5% increase in run time. Paae 113 of 169 Cochran New Pool (BLD2023-0811) Paae 113 of 169 Cochran New Residence (BLD2023-0799) 3.INSTALLATION AND CONNECTION 3.4 Swimming Pool Heat Pumps Plumbing The Swimming Pool Heat Pumps exclusive rated flow titanium heat exchanger requires no special plumbing arrangements except bypass(please setthe flow rateaccording to the nameplate). Thewater pressure dropis less than 10kPa at max. Flow rate. Sincethere is no residual heat orflame Temperatures, The unit does notneed copper heatsink piping. PVC pipe can berun straight intothe unit. Location: Connect theunit in thepool pump discharge (return) line downstreamof all filter and pool pumps,and upstream ofany chlorinators, ozonatorsor chemical pumps. Standard model haveslip glue fittingswhich accept 40mm NB PVC pipefor connection to the pool orspa filtration piping. By using a50 NB to40NB you can plumb 50NB PVCpiping straight into theunit. Give serious considerationto adding aquick coupler fittingat the unitinlet and outletto allow easy draining of unit for winterizingand to provideeasier access shouldservicing be required. pool pump R RECOMMENDED(Provided) Condensation: Since the Heat pump coolsdown the airabout 4 -5°C, water maycondense on the fins ofthe horseshoe shaped evaporator. Ifthe relative humidityis very high,this could be as muchas several Iitresan hour.The waterwill run downthe fins intothe basepan and drain out throughthe barbed plastic condensation drain fittingon the sideof the basepan. This fitting isdesigned to accept3/4" clear vinyltubing which canbe pushed onby hand and run to asuitable drain. Itis easy tomistake the condensationfor a waterleak inside theunit. NB: Aquick way toverify that thewater is condensation is to shutoff the unit and keepthe pool pump running. If the waterstops running outof the basepan, it is condensation.AN EVEN QUICKER WAY IS to TEST THE DRAIN WATER FOR CHLORINE- if the is no chlorine present, then it's condensation. Paae 114 of 169 Cochran New Pool (BLD2023-0811) Paae 114 of 169 Cochran New Resideece (BLD2023-0799) 1INSTALLATION AND CONNECTION 3.5 Swimming Pool Heat Pumps Electrical Wiring NOTE: Although the unit heat exchanger is electrically isolated from the rest of the unit, it simply prevents the fIow of electricity to or from the pool water. Grounding the unit is still required to protectyou against shortcircuits inside theunit. Bonding isalso required. The unit hasa separate molded -injunction box witha standard electrical conduit nipple already in place.Just remove thescrews and thefront panel, feedyour supply linesin through the conduitnipple and wire-nutthe electric supplywires to thethree connections already in thejunction box (fourconnections if three phase). To complete electrical hookup, connect Heat Pumpby electrical conduit, OF cable orother suitable meansas specified (as permitted by localelectrical authorities) toa dedicated AC power supplybranch circuit equipped with theproper circuit breaker, disconnect ortime delay fuseprotection. Disconnect -A disconnectmeans (circuit breaker, fused orun-fused switch) should be located within sightof and readily accessible from theunit, This is common practiceon commercial and residential air conditioners and heat pumps. Itprevents remotely -energizing unattended equipment and permits turning off power atthe unit whilethe unit isbeing serviced. 3.6 Initial startup of the Unit NOTE- In orderfor the unitto heat thepool or spa,the filter pumpmust be runningto circulate water throughthe heat exchanger. Start up Procedure- After installation is completed, you should followthese steps: 1. Turn on your filter pump. Check for water leaks and verify flow to and from the pool. 2. Turn on the electrical power supply to the unit, then press the key ON/OFF of wire controller, Itshould start in several seconds. 3. Afterrunning a fewminutes make surethe air leavingthe top(side) ofthe unit is cooler(Between 5-10 °C) 4. With theunit operating turnthe filter pumpoff. Theunit should alsoturn offautomatically, 5. Allowthe unit andpool pump torun 24 hoursper day untildesired pool wateremperature is reached. When thewater-in temperature reachsetting, Theunitjust shutsoff. Theunit will now automatically restart(as long asyour pool pumpis running)when thepool temperature drops more than2°Cbelow set temperature. Time Delay -The unitis equipped witha 3 minutebuilt-in solid staterestart delay includedto protect control circuit components and toeliminate restart cyclingand contactor chatter. This time delaywill automatically restartthe unit approximately3 minutes aftereach control circuit interruption. Even brief power interruption will activatethe solid state minute restart delay and prevent the unitfrom starting untilthe 5 minutecountdown is completed. Power interruptions duringthe delay periodwill have noeffect on the 3 minute countdown. Paae 115 of 169 Cochran New Pool (BLD2023-0811) Paae 115 of 169 Cochran New Residepce (BLD2023-0799) 4. USAGE AND OPERATION 4.1 Function of wire controller U Welcome V1.0 `` `? v1.0 Loading...... Button Name Function U ON/OFF Press this button to start up/shutoff the unit, cancel current operation or back to upper interface. HELP Press this buttonto check buttonfunction 1 or system state. MODE Press this buttonto change thecurrent mode, pageup or confirm current operation. CLOCK Press the button to set the clock, the timer on or timer off . Up Press this keyto select the upward option orincrease the parameter value. If this keyto select thedownward option or Down Down decrease the parametervalue. Paae 116 of 169 Cochran New Pool (BLD2023-0811) Paae 116 of 169 Cochran New Residffce (BLD2023-0799) 4. USAGE AND OPERATION 4.21.1sage of wire controller 4.2.1 The way to use V You can use Vit any interface, it will showrelevant button functionof current interface. You can press (!)to exit the"help" interface. For example Press Vat main interface, system Will showall button function; Press aV.lock interface, system willshow ♦ V an4y button(bnction. Both are OKwhen system showON or OFF Mode ON Eco.heating Inlet temp.: 25.0 Outlet temp.: 25.0 31 /03/2011 09:10 TH I J. In the bootstate U v r Press 411 na t U 3. r Pressing this keycould select the downward option or decrease thevalue of a . certain parameter. } Press Y t C'U 4.0 Pressing this keycould switch unit mode,enter `? into the next interface or save settings. ON Eco.heating U A Inlet temp.: 25.0 Outlet temp.: 25.0 �7 31 /03/2011 09:10 TH U. Y. Press 4 Press r Press U 4 U Pressing this key couldturn on/off the unit, cancel the current operation or return to the former interface. This symbol means Press T you can pageup t U 2. ♦ Pressing this key could select the upward optionor increase the value ofa certain parameter. } Aey R1 t U s. � Pressing this keycould set -fit the system time,or time for regular shutdown or restart. Press t U 6. Pressing this keycould check the unitstate or �7 y show you the key functions. In the bootstate Pace 117 of 169 Cochran New Pool (BLD2023-0811) Paoe 117 of 169 Cochran New Resivnce (BLD2023-0799) 4. USAGEAND OPERATION Press "V "at clock interface,the screen showsas follow: Both are OKwhen system shows ON or OFF V A ON: Eco.heating Inlet temp.: 25.0°C Outlet temp.: 25.0°C 31/03/2011 09:10THU. V A ON: Eco.heating Inlet temp.: 25.0°C Outlet temp.: 25.0°C `7 . 31/03/2011 09:10 THU. Press to enter Date: 31 /01 /2011 U A Time: 05: 55 Week: Thursday Timer Date format Press ".11l to show relevant button function Press to exit U A 1. Up ordown arrow selects items 2. Clock keychanges �' status 3. On/off keyexits fm 4.2.2 Starting up and shutting down Press in the shutdownstate for 1sto start upthe system; Press " U " in the startupstate for 1sto shut downthe system. For example: MODE (By actual state) Runnina state) U» OFF: Heating U Pre ss " Inlet temp.: 25.0°C for 1S Outlet temp.: 25.0°C 40 10 1 /03/201 1 09:10 TH U. } ♦ ♦4 Date I Year Time Week Month In the shutdown state ON: Heating U�A Inlet temp.: 25.0°C ? Outlet temp.: 25.0°C ys Y 31/03/201109:10THU. If na In the startupstate Facie 118 of 169 Cochran New Pool (BLD2023-0811) Pace 118 of 169 Cochran New Residgr(�e (BLD2023-0799) 4. USAGEAND OPERATION 4.3 The operation of mode switching At main interface, you canswitch modes ofcooling, economic heating, heating, rapid heating by pressing " 0 " . Or switch modes of cooling, economic heating and automatic. The different unit gets different mode types. Attention: the operation of mode is invalidwhen the unityou buy iscooling only orheating only. For example: Mode Mode Press "G" ON Cooling U A to switch ON: Eco.heating U A Inlet temp.: 25.0 modes ` Inlet temp.: 25.0°C Outlet temp.: 25.0 Outlet temp.: 25.0°C 47 31/03/201109:10THU.x 31/03/201109:10THU. y� na yT n� 4.4 The operation of system state checking At anyinterface, you can enter system workingstate by pressing twice, press " A " (pageup) or " y " (pagedown) to select theneeding parameter, press " al " to enter, and press " U " to exit. For example: ON: Cooling V A 1. U U A Inlet temp.:25.0°C Press Pressing this key couldtur 47 on/off the unit, cancel the Outlet temp.:25.0°C . current operation or return to the former interface. 31/03/201109:10THU. T01 Inlet water 25.0°C T02 Outlet water 25.0°C U A T03 Coil 1 30.5C Press " M T04 Coil 2 32.5C `7 T05 Ambient 23.5C T06 Deice 1 4.5°C T07 Deice 2 4.5°C T08 Suction 1 20.5C}y Press "'W" Tem erature U A Switch Output `7 Press Temperature A ON: Cooling V A Switch Press "U" Output Inlet temp.: 25.0°C p �7 � Outlet temp.: 25.0°C .� 3ti 31/03/201109:10THU. 6 Paae 119 of 169 Cochran New Pool (BLD2023-0811) Paae 119 of 169 Cochran New Residflce (BLD2023-0799) 4. USAGE AND OPERATION 4.5 The operation of parameter setting At main interface, press A or ♦ enter parametersetting interface, press A increasing or ♦ iecreasing can change parametervalue, press to JUe the setting and exit. Press can no Vavethe setting butexit. You can refer to parameter table to set relevant temperature. ON Cooling U Inlet temp.: 25.0 Outlet temp.: 25.0 V 31 /03/2011 09:10TH U. U A ON Cooling Inlet temp.: 25.0 z Outlet temp.: 25.0 31/03/2011 09:10THU. •' t Press A 10 or Cooling set point U 12.0 Press A or y i Press M to save the Cooling set point U s tti`e n g 13.0 `7 4.6 The operation of clock setting At main interface, press '_yto enter clocksetting interface, selectthe needing parameter and press -v at this time, parameter value flashing, press A :reasing)or (Decreasing) can change parameter value, then press to save, press 10 1 cancel the setting or backto the main interface. timer setting refer to timeroperation For example ON Cooling U Inlet temp.: 25.0 Outlet temp.: 25.0 V 31/01/2011 05:55THU. -- A M 'ess c enter cl terface Date 31/01/2011 U A Time 05 55 ► Week Thursday A' Xc Timer' Date format=y Press ♦ t select the needing arameter Pace 120 of 169 Cochran New Pool (BLD2023-0811) Pace 120 of 169 Cochran New Residue (BLD2023-0799) 4. USAGEAND OPERATION Press ♦ :o select needing parameter Ir U A Date 31/01/2011 Time 05 5 Week Thursday Y Timer Date format r"I fM Hour bit flashing Date 31/0�/2011 U I Time ®® 55 10- Week Thursday V Timer Date format M Press Minute bit flashing oHour bit flashing Date 31/01/20�1 U A_ Date 31/02011 V Time 06 © 0 Press Time 06 55 Week Thursday to save the Week Thursday Timer Timer Date format hour value Date format ■q Press A or ♦ Minute bit flashing Date 31/01/20�1 U Time 06 1�1 Press �IsI Week Thursday i' ♦ to save the Timer minute valu Date format Date 31/01/2011 Time 06 41 Week Thursday Timer Date format Press (D to exit ON Cooling V A Inlet temp.: 25.0 Outlet temp.: 25.0 31/01/2011 06:41 THU. u �b fhe time has been changed Tips The setting ofdate and weekis the samewith clock; If there isno operation in 10s, system willremember parameter setting automatic and back tothe main interface., A folio I�aae of 169 Cochran New Pool (BLD2023-0811) Paae 121 of 169 Cochran New ResidepSe (BLD2023-0799) 4. USAGEAND OPERATION Hour bit flashing Date: 31/02011 U A No operation Time: 06: 55 in 10s Week: Thursday `' lb Timer Date format ON: Cooling V Inlet temp.: 25.0°C Outlet temp.: 25.0°C �7 . 31/01/2011 06:55THU. C,.. na It has been changed 4.7 The operation of timer setting You can set fourtimer on and timer off according to you needing. At main interface, press " to enter timersetting, press " to select "Timer" , then press "-v " to enter timersetting interface, (timer setting: you can setfour timer on and timer off, and the time you set can from Monday to Sunday) , the operation isthe same with clock setting. For example: A. Timersetting V ON: Cooling Inlet temp.: 25.0°C P Outlet temp.: 25.0°C 4e tc 31/01/2011 06:55THU. ,4. " in •ess "d. " enter clo terface [ate: 31/01/201 U A Time: 05: 55 Week: Thursday Timer Date format Press " r " to select "Timer" �Ir Timer zone U A Daily timer Press o enterTim v_ + interface Press "v " to enter Timer setting interface Date: 31/01/2011 U A Time: 05: 55 Week: Thursda Timer Date format 1 Pace 122 of 169 Cochran New Pool (BLD2023-0811) Pace 122 of 169 Cochran New Residgr4ce (BLD2023-0799) 4. USAGEAND OPERATION Press "( " to enter Timer setting interfac imer1:00:00-00:00 U A Timer2:00:00-00:00 Timer3:00:00-00:00 �7 Timer4:00:00-00:00 y�c3 Minute bit flashing Hour bit flashing Timer1&00-00:00 U A Press " " Timer2:00:00-00:00 Timer3:00:00-00:00 �7 Timer4:00:00-00:00 fm Timer1:07:0 -00:00 Timer2:00:00-00:00 Timer3:00:00-00:00 U 7 A y Press 4 Timer4:00:00-00:00 Press " �r " ♦ . ...., . . Timer1:07:13 -00:00 U A Timer2:00:00-00:00 Timer3:00:00-00:00 Timer4:00:00-00:00 fm minuie oil ilasnln U A Timer1:07:30-22:00 Timer2:00:00-00:00 Timer3:00:00-00:00 `7 Timer4:00:00-00:00 Press "d I 9 Press I Press Press or" Hour bit flashing U A Timer1: :00-00:00 Timer2:00:00-00:00 Timer3:00:00-00:00 `7 Timer4:00:00-00:00 Hour bit flashini r1:07:30-I00 :00 V A r2:00:00-00:00 r3:00:00-00:00 `7 r4:00:00-00:00 T "♦ �� " ♦ Hour bit flashing U A Timer1:07:30 22:0o Timer2:oo:oo-moo Timer3:o m-oom �7 Timer4:o m-oom �" C3 Paoe 123 of 169 Cochran New Pool (BLD2023-0811) Paoe 123 of 169 Cochran New Residjr,5e (BLD2023-0799) 4. USAGE AND OPERATION Press imer1:07:30-22:00 U Timer2:00:00-00:00 Press Timer3:00:00-00:00 Timer4:00:00-00:00 to back to up {' t interface U ON: Cooling Inlet temp.: 25.0"C Outlet temp.: 25.0"C �7 31/01/2011 06:55THU. Timer zone U Daily timer r Press "V° to back to upper interfac Ir Date: 31/01/2011 U _ Press Time: 05: 55 to bad ck to Week: Thursda �7 Timer upper interfa( a Date format Tips: 1) The operation of Timer2, Timer3, Timer4 is the same with Timer1; 2) Timer1 :07:30-22:00 means systemstarts up at7:30, and shutdown at 22:00automaticly; 3) If there isno operation in 10s, system will memory parameter setting automaticly. B. The operation of dailytimer U ON: Cooling Inlet temp.: 25.0°C Outlet temp.: 25.0°C V 31/01/2011 06:55THU. VI Timer zone U Daily timer Press " V " Press to enter clo Nil interface Press " to enter ti interface ate: 31/01/201 U Time: 05: 55 Week: Thursday Timer Date format Press ` ♦ " to select "Timer" Date: 31/01/2011 U " Time: 05: 55 Week: Thursda V m r Timer Date format Pace 124 of 169 Cochran New Pool (BLD2023-0811) Paae 124 of 169 Cochran New Residfce (BLD2023-0799) 4. USAGE AND OPERATION Press ` y "� Timer zone U A IDaily timer ,�y M Flashing Mon.:T Tue.: T merl merl+Timer3 U Wed.: Thu.: T + TimerlFri.: mr Ti Sat.: Timer2+Timer4 Sun.: OFFti Press 'A " or IN :) enter "Daily ti Mon.:Timerl U . Tue.: Timerl+Timer3 Wed.: ON Thu.: Timer3+Timerl `7 . Fri.: Timer4 Sat.: Timer2+Timer4 Sun.: OFF y t� Press " V " Mon.:Timerl Tue... Timerl+Timer3 V A Press "'v" Wed: ON Thu..: Timer3+Timerl �V1 Fri.: Time Sat.: Timer2+Timer4 Sun.: OFF Mon.:Timerl U A Tue.: Timerl+Timer3 Wed. :ON F Thu.: Timer3+Timerl Fri.: ITimer2 Sat.: Timer2+Tmer4 Sun.:OFF R Mon.:Timerl U A Tue.: Timerl+Timer3 Wad.:ON Thu.: Timer3+ Timerl Fri.: Timer2+Timer3 Sat.: Timer2+Timer4 Sun.: OFF Press `U" to back to upper interfac Ir ress Press 4 Flashing Mon.:Timerl A Tue.::Timerl+Ti er3 Wed. ON }1 r1Thu.: Timer3+ V Fri.: Timer2 Sat.: Timer2+ Timer4 Sun.: OFF_ R+ Press ` A " or `y" Mon.:Timerl U A Tue.: Timerl+Timer3 Wed. :ON Thu.: Fri.: Timer3+Timerl Timer24Timer Sat.: Timer2+ Timer4 Sun.: OFF �v R, Paoe 125 of 169 Cochran New Pool (BLD2023-0811) Paae 125 of 169 Cochran New Residlye (BLD2023-0799) 4. USAGE AND OPERATION Press "0" to back to upper interface Timer zone U A Daily timer �z Y Press `U" 10 to back upper interface Date: 31/01/2011 A Time: 05: 55 Week: Thursda �� ,r Timer Date format (_ti R1 Press "U" to back to upper interface U A ON: Coaling Inlet temp.: 25.0°C Outlet temp.: 25.0°C 31/01/2011 06:55THU.� •> If'p"has been shown, it means timer on/off has been set Tips: The Timeroperations of Monday, Tuesday, Wednesday, Thursday, Saturday, Sunday is the same with Friday. Monday: OFF : means Monday Timerhasn't been set, and the running state is thesame with Sunday at 24:00,for example, ifsystem is running at 24:00 on Sunday, then it will berunning the wholeday on Monday, and viceversa; Wednesday: ON : meanssystem will berunning the wholeday on Wednesday Thursday: OFF : meanssystem will beoff thewhole day on Thursday; Saturday: Timer1+Timer2 : means thetime to startup and toshut down isaccording toTimer1 and Timer2. If there is no operation in 10s, system will memory the parameter setting automaticly and back to main interface. Paae 126 of 169 Cochran New Pool (BLD2023-0811) Facie 126 of 169 Cochran New Residfce (BLD2023-0799) 4. USAGE AND OPERATION 4.8 Keyboard lock To avoid mis-operations, please lock the controller after parametersetting. At themain interface, pressing "0" for 5 seconds, the keyboard willbe locked. When the keyboardis locked, pressing "0" for 5 seconds,the keyboard willbe unlocked. ON: Cooling Inlet temp.: 25.0°C Outlet temp.: 25.0"C 31 /01 /2011 06:55TH U. ( =Y R1 Press "0" 410 Locked ON: Cooling 8 U _ Inlet temp.: 25.0°C Outlet temp.: 25.0°C 31/01/2011 06:55THU. •• NOTES: When the unitis in alarmingstate, the keylock can beremoved automaticly. 4.9 Malfunction display There will be malfunction code showing on the controller screen when relative malfunction occurs. You can refer tothe malfunction table to find outthe failure cause and solution. For example: Malfunctio Failure number press "A" or "Y" can check next malfunction 4.10 Parametertable Malfunction code P01 U A Inlet water temp. Failure .Failure number: 1 Meaning Default Remarks Set -point of coolingtarget temp. 270C Ajustable Set -point of heating target temp. 27°C Ajustable Set -point of automode target temp. 27°C Ajustable Pace 127 of 169 Cochran New Pool (BLD2023-0811) Pace 127 of 169 Cochran New ResidIrge (BLD2023-0799) 5. MAINTENANCE AND INSPECTION 5.1 Malfunction table You can refer tothe malfunction tableto find outthe failure causeand solution. malfunction displa Indicator Reason resolution Power on Off Normal working On Inlet temp. Sensor failure Pot 1 On 1 off The temp. Sensor isbroken or short circuit Check or change the temp. Sensor Outlet temp. Sensor failure p02 2 on 1 off The temp. Sensor isbroken or short circuit Check or change the temp. Sensor g P Recover temp. Sensor failure Y P P033 3 on 1 off The temp. Sensor isbroken or short circuit Check or change the temp. Sensor 9 P Ambient temp. Sensor failure PO4 4 on 1 off The temp. Sensor isbroken or short circuit Check or change the temp. Sensor 9 P Coil 1 temp. Sensorfailure p15 5 on 1 off The temp. Sensor isbroken or h r it i Coil 2 temp. Sensorfailure P25 5 on 1 off The t shorcmp. Sensor isbroken or Check or change the temp. Sensor Suction 1 temp. Sensorfailure P17 7 on 1 off The temp. Sensor isbroken or short circuit Check or change the temp. Sensor Suction 1 temp. Sensorfailure P27 7 on 1 off The temp. Sensor isbroken or short circuit Check or change the temp. Sensor Discharge 1 temp. Sensorfailure 9 P P181 8 on 1 off The temp. Sensor isbroken or short circuit Check or change the temp. Sensor Discharge 2 temp. Sensorfailure 8 on 1 off The temp. Sensor isbroken or 9 P P281 short circuit Check or change the temp. Sensor Antifreezing 1 temp. p19 9 on 1 off The temp. Sensor isbroken or Check the temp. Sensor Sensor failure short circuit or change Antifreezing 2 temp. Sensor failure P29 9 on 1 off The temp. Sensor isbroken or short circuit Check or change the temp. Sensor High pressures protection Ell 11 on 1 off The high-pressure switch isbroken Check the pressure switchand cold circuit High pressure2 protection E21 11 on 1 off The high-pressure switch isbroken Check the pressure switchand cold circuit Low pressurel protection E12 12 on 1 off The low-pressure switch isbroken Check the pressure switchand cold circuit Low pressure2 protection E22 12 on 1 off The low-pressure switch isbroken Check the pressure switchand cold circuit Heat source side water E031 13 on 1 off No water/little water inwater flow failure system Check the pipe waterflow and water pump The use side water E032 13 on 1 off No water/little water inwater Check the pipe waterflow and water pump flow failure system water flow over -low failure E035 13 on 1 off No water/little water inwater Check the pipe waterflow and water pump system Elctrical-heat over heat failure E04 14 on 1 off Electrical -heat is over heat Check or change electrical -heat Compressor 1 overload failure E101 21 on 1 off Compressor is overload Check the compressor functionality Compressor 2 overload failure E201 21 on 1 off Compressor is overload Check the compressor functionality Water -inlet and outlet 16 1 Water flow isnot enough Check the pipe waterflow and whether temp. difference E06 on off and low differential pressure water system is jammedor not The system 1 use side E171 17 on 1 off Water flow isnot enough Check the pipe waterflow and whether antifreezing protection waters stem is'ammedor not The system 2 useside E271 17 on 1 off Water flow isnot enough Check the pipe waterflow and whether antifreezing protection water system is jammedor not The system 1 heat source 17 on 1 off Water flow isnot enough Check the pipe waterflow and whether side antifreezing protection E172 water system is jammedor not The system 2 healsource E272 17 on 1 off Check the pipe and whether side antifreezing protection Water flow isnot enough iwaterflow waters stem s jammedor not The primary anti -freezing oteclion E19 19 on 1 off The ambient temp. Islow / The secondary anti -freezing protection E29 19 on 1 off The ambient temp. Islow / Discharge Temp.Of system 1 P182 8 on 1 off is too high The compressor is overload Check the compressor functionality Discharge Temp.Of system 2 P282 8 on 1 off The compressor is overload is too high Check the compressor functionality System protection E05 8 on 1 off The protection system isfailure Check each protection pointof the system Defrosting Flashing Communication failure / Communication failure between Check the wire connection between E08 wire controller and mainboard remote wire controller andmain board Paae 128 of 169 Cochran New Pool (BLD2023-0811) Paae 128 of 169 Cochran New Resid2r(Te (BLb2023-0799) 6.APPENDIX 6.1 Connection of PCB illustration 1010 0 � 0 � � '0 � 0 0 0 0100 0 0 0 0 Z Z 0 0 0 0 0 0 0 0 0 co W -4 m cn a W N) PC4001 D D 0 0 ❑ Z C7 ❑ Z C7 ❑ Z C7 ❑ Z CD ❑ Z 0 ❑ Z 0C� ❑ Z ❑ Z C7 ❑ Z C7 ❑ Z C7 ❑ Z C7 ❑ Z C7 ❑ Z C7 ❑ Z C� ❑ Z C7 ❑ Z C� ❑ Z C7 ❑ Z O ❑ Z C7 ❑ Z ❑ Z ❑ Z ❑ Z ❑ Z ❑ Z ❑ Z ❑ Z ❑ Z ❑ Z PC4001 Page 129 of 169 Cochran New Pool (BLD2023-0811) Page 129 of 169 Cochran New Rence (BLD2023-0799) 6.APPENDIX Connections explanation: NO. Symbol Meaning NO. Symbol Meaning 1 AC-L Live line 21 DI 07 Water flow switch protection input 2 AC-N Null line 22 DI 08 Electric heater overload protection input 3 RO 01 Compressor 1 output(220VAC) 23 DI 09 Compressor 1 overload protection input 4 RO 02 Compressor 2 output(220VAC) 24 DI 10 Compressor 2 overload protection input 5 RO 03 High speed offan output(220VAC) 25 DI 11 System protection input 6 RO 04 Low speed of fan output(220VAC) 26 DI 12 Emergency switch input 7 RO 05 Water pump output(220VAC) 27 Al 01 Water input temperature input 8 RO 06 4-way valve output(220VAC) 28 Al 02 Water output temperature output 9 RO 07 Electric heater output(250VAC) 29 Al 03 System 1 fancoil temperature input 10 RO 08 Spray valve output(220VAC) 30 Al 04 System 2 fancoil temperature input 11 RO 09 Alarm system output(220VAC) 31 Al 05 Ambient temperature input 12 DUDO 1 Mode indicator output 32 Al 06 System 1 antifreeze temperature input 13 DUDO 2 Emergency switch output 33 Al 07 System 1 antifreeze temperature input 14 DI 01 Flow rate input 34 Al 08 System 1 suction temperature input 15 DI 02 System 1 high pressure protection input 35 Al 09 System 2 suction temperature input 16 DI 03 System 1 lowpressure protection input 36 Al 10 No use 1 7 DI 04 System 2 high pressure protection input 37 Al 11(50K) System 1 discharging temperature input 18 DI 05 System 2 lowpressure protection input 38 Al 12(50K) System 2 discharging temperature input 19 NET GND 12 Connecting to the remote controller 39 CN1 System 2 electric expansion valve output 20 DI 06 Phase sequence protection 40 CN6 System 1 electric expansion valve output 41 CN4 Burning program interface 42 CN5 RS485 interface Page 130 of 169 Cochran New Pool (BLD2023-0811) Page 130 of 169 Cochran New Res�12nce (BLD2023-0799) 6.APPENDIX 6.2 Caution & Warning 1. The unit can onlybe repaired byqualified installer centrepersonnel or anauthorised dealer. (for Europe market) 2. Thisappliance is notintended for useby persons (including children) with reduced physical sensory or mental capabilities, or lackof experience and knowledge, unless theyhave been given supervision orinstruction concerning useof the applianceby a person responsible for their safety. (for Europe market) Children should besupervised to ensurethat they donot play withthe appliance. 3. Please makesure that theunit and powerconnection have goodearthing, otherwise may cause electrical shock. 4. If thesupply cord isdamaged, it mustbe replaced bythe manufacturer orour service agent or similarly qualified person in orderto avoid a hazard. 5. Directive 2002/96/EC(WEEE): The symbol depicting a crossed -out waste bin thatis underneath theappliance indicates that this product,at the endof its usefullife, must behandled separately fromdomestic waste, must betaken to arecycling centre forelectric and electronic devices or handed back to thedealer when purchasingan equivalent appliance. 6. Directive 2002/95/EC(RoHs): This product is compliantwith directive 2002/95/EC(RoHs) concerning restrictions forthe use ofharmful substances inelectric and electronic devices. 7. Theunit CANNOTbe installed nearthe flammable gas.Once there isany leakage ofthe gas , fire canbe occur. 8. Make sure that there is circuit breaker forthe unit, lackof circuit breaker can lead to electrical shock orfire. 9. The heat pump located inside the unitis equipped withan over -load protection system. It does not allowfor the unitto start forat least 3 minutes from a previous stoppage. 10. The unit can onlybe repaired bythe qualified personnelof an installercenter or an authorized dealer. (for NorthAmerica market) 11. Installation must beperformed in accordancewith the NEC/CECby authorized persononly. (for NorthAmerica market) 12. USE SUPPLY WIRES SUITABLE FOR 75°C. 13. Caution: Singlewall heat exchanger, not suitablefor potable waterconnection. Page 131 of 169 Cochran New Pool (BLD2023-0811) Page 131 of 169 Cochran New Re"nce (BLD2023-0799) 6.APPENDIX 6.3 Cable specification 1. Single phase unit Nameplate maximum current Phase line Earth line MCB Creepage protector Signal line No more than 10A 2 1.5mm2 1.5mm2 20A 30mA less than 0.1 sec 10-16A 2 2.5mm2 2.5mm2 32A 30mA less than 0.1 sec 16-25A 2 4mm2 4mm2 40A 30mAless than 0.1 sec 25--32A 2 6mm2 6mm2 40A 30mAless than 0.1 sec 32-40A 2 10mm2 10mm2 63A 30mA less than 0.1 sec 40--63A 2 16m M2 16mm2 80A 30mA less than 0.1 sec n 0.5mm2 63-75A 2 25MM2 25mm2 100A 30mA less than 0.1 sec 75--101A 9 9rMM2 25mm2 125A 30nnA less than 0. 1 sec 101-123A 2 35mm2 160A 30mAless than 0.1 sec 123-148A 2 50mm2 225A 30mA less than 0.1 sec 148-186A 70mm2 250A 30mAless than 0.1 sec 186-224A 95mm2 280A 30nnA less than 0.1 sec c Vannn 2. Three phase unit Nameplate maximum current Phase line Earth line MCB Creepage protector Signal line No more than10A 3 1.5mm2 1.5mm2 20A 30mA less than 0. 1 sec 10--16A 3 2.5mm2 2.5mm2 32A 30mA less than 0. 1 sec 16-y25A 3 4MM2 4mm2 40A 30mA less than 0.1 sec 25--32A 3 fiMM2 6mm2 40A 30mA less than 0.1 sec 32-40A 3 1 OrArA2 10mm2 63A 30mA less than 0. 1 sec 40-63A a 16rAM2 16mm2 80A 30mA less than 0.1 sec n 0.5mm2 63-75A q 25mm2 25mm2 100A 30mA less than 0. 1 sec 75-101A 3 25rn 2 25mm2 125A 30mA less than 0. 1 sec 101-y123A 2 35mm2 160A 30mA less than 0. 1 sec 123-148A 50mm2 225A 30mA less than 0.1 sec 148-186A 70mm2 250A 30mA less than 0. 1 sec 186-224A 95mm2 280A 30mA less than 0. 1 sec a aomm When the unitwill be installed at outdoor, please use the cablewhich can against UV. Page 132 of 169 Cochran New Pool (BLD2023-0811) Pape 132 of 169 Cochran New Resnce (BLD2023-0799) ii:41 Page 133 of 169 Cochran New Pool (BLD2023-0811) c9dpigg°ISESWIM Cochran New Residence (BLD2023-0799) z PENTAIR PENTAIR HOME FOR INTELLIFL03TM VSF AND INTELLIPR03TM VSF VARIABLE SPEED AND FLOW PUMPS USER'S GUIDE 61 MPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS Digital copies of all IntelliFlo3 VSF manuals, Se pueden encontrar copias digitales de Des copies numeriques de tous les manuels as well as translated versions, can be found todos los manuales de IntelliFlo3 VSF, IntellFlo3 VSF, ainsi que les versions traduites, at www.pentair.com, or by scanning the asi como versiones traducidas en www. peuvent titre trouvees sur www.pentair.com, ou provided QR code. pentair.com, o escaneando el c6digo QR en scannant le code QR fourni. • Install and Maintenance Guide (PIN 356231) proporcionado. • Guide d'installation et d'entretien (PIN 357974) • AN19 NN)t/10356088) • Guia de4etd*aaA4*yeRW (PIN 35RP2023-Q%?dd d'utilisation (PIN 357972) Guia del(�36pf8j�N`jj 9qp�ence (BLD2023-0799) s s IMPORTANT NOTICE This guide provides installation and operation instructions for this pump. Consult Pentair with any questions regarding this equipment. Attention Installer: This guide contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/or operator of this equipment after installation or left on or near the pump. Attention User: This manual contains important information that will help you in operating and maintaining this product. Please retain it for future reference. READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS This is the safety alert symbol. When you see this symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury. Warns about hazards that can cause death, serious personal injury, or major property damage if ignored. AWARNING Warns about hazards that may cause death, serious personal injury, or major property damage if ignored. Warns about hazards that may or can cause minor ACAUTION personal injury or property damage if ignored. NOTE Indicates special instructions not related to hazards. Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing or damaged. When installing and using this electrical equipment, basic safety precautions should always be followed, include the following: FAILURE TO FOLLOW ALL INSTRUCTIONS AND General Warnings • Never open the inside of the drive motor enclosure. There is a capacitor bank that holds a 230 VAC charge even when there is no power to the unit. • The pump is not submersible. • The pump is capable of high flow rates; use caution when installing and programming to limit pumps performance potential with old or questionable equipment. • Code requirements for electrical connection differ from country to country, state to state, as well as local municipalities. Install equipment in accordance with the National Electrical Code and all applicable local codes and ordinances. • Before servicing the pump; switch OFF power to the pump by disconnecting the main circuit to the pump. • This appliance is not intended for use by persons (including children) of reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. i SUCTION ENTRAPMENT HAZARD: STAY OFF THE MAIN DRAIN AND AWAY FROM ALL SUCTION OUTLETS! THIS PUMP IS NOT EQUIPPED WITH SAFETY VACUUM RELEASE SYSTEM (SVRS) PROTECTION AND DOES NOT PROTECT AGAINST BODYOR LIMB ENTRAPMENTS, DISEMBOWELMENTS (WHEN A PERSON SITS ON A BROKEN OR UNCOVERED POOL DRAIN) OR HAIR ENTANGLEMENTS. -* *r--- THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A STRONG VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF THE BODY OF WATER. THIS SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS OR CHILDREN UNDERWATER IF THEY COME IN CLOSE PROXIMITYTO A DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE. _ ! WARNINGS CAN RESULT IN SERIOUS BODILY THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL INJURY OR DEATH. THIS PUMP SHOULD BE INSTALLED AND SERVICED OR SPA WHEN COVERS ARE MISSING, CRACKED OR BROKEN CAN ONLY BYA QUALIFIED POOL SERVICE PROFESSIONAL. INSTALLERS, RESULT IN BODY OR LIMB ENTRAPMENT, HAIR ENTANGLEMENT, BODY POOL OPERATORSAND OWNERS MUST READ THESE WARNINGS AND ENTRAPMENT, EVISCERATION AND/OR DEATH. ALL INSTRUCTIONS IN THE OWNER'S MANUAL BEFORE USING THIS PUMP. THESE WARNINGS AND THE OWNER'S MANUAL MUST BE LEFT The suction at a drain or outlet can cause: WITH THE POOL OWNER. AWARNING Do not permit children to use this product. RISK OF ELECTRICAL to AWARNING ab acircuit cuitt protected SbyOa ground-faultcircuit- interrupter l (GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI. AWARNING This unit must be connected only to a supply circuit that is protected by a ground -fault circuit -interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using. ACAUTION This pump is for use with permanent swimming pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently -installed pool is constructed in or on the ground or in a building such that it cannot be readily Limb Entrapment: When a limb is sucked or inserted into an opening resulting in a mechanical bind or swelling. This hazard is present when a drain cover is missing, broken, loose, cracked or not properly secured. Hair Entanglement: When the hairtangles or knots in the drain cover, trapping the swimmer underwater. This hazard is present when the flow rating of the cover is too small for the pump or pumps. Body Entrapment: When a portion of the body is held against the drain cover trapping the swimmer underwater. This hazard is present when the drain cover is missing, broken or the cover flow rating is not high enough for the pump or pumps. Evisceration/Disembowelment: When a person sits on an open pool (particularly a child wading pool) or spa outlet and suction is applied directly to the intestines, causing severe intestinal damage. This hazard is present when the drain cover is missing, loose, cracked, or not properly secured. Mechanical Entrapment: When jewelry, swimsuit, hair decorations, finger, toe or knuckle is caught in an opening of an outlet or drain cover. This hazard is present when the drain cover is missing, broken, loose, cracked, or not properly secured. NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES, STANDARDS AND GUIDELINES. disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity. Page 135 of 169 Cochran New Pool (BLD2023-0811) INTELLIFL03T" VSF and INTELLIPR03TI VSF VariableckprgW e,4 RL@mtl ocep^020234rmsi) Page 135 of 169 AWARNING TO MINIMIZE THE RISK SUCTION ENTRAPMENT HAZARD: • A properly installed and secured ANSI/ASME All 2.19.8 approve entrapment suction cover must be used for each drain. • Each suction cover must be installed at least three (3') feet apart, as measured from the nearest point to nearest point. • Regularly inspect all covers for cracks, damage and advanced weathering. • If a cover becomes loose, cracked, damaged, broken or is missing, replace with an appropriate certified cover. • Replace drain covers as necessary. Drain covers deteriorate over time due to exposure to sunlight and weather. • Avoid getting hair, limbs or body in close proximity to any suction cover, pool drain or outlet. • Disable suction outlets or reconfigure into return inlets. AWARNING The pump can produce high levels of suction within the suction side of the plumbing system. These high levels of suction can pose a risk if a person comes within the close proximity of the suction openings. A person can be seriously injured by this high level of vacuum or may become trapped and drown. It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for swimming pools. Aclearly labeled emergency shut-off switch forthe pump AWARNIN]G must be in an easily accessible, obvious place. Make sure users know where it is and how to use it in case of emergency. The Virginia Graeme Baker (VGB) Pool and Spa Safety Act creates new requirements for owners and operators of commercial swimming pools and spas. Commercial pools or spas constructed on or after December 19, 2008, shall utilize: (A) A multiple main drain system without isolation capability with suction outlet covers that meet ASME/ANSI All 2.19.8a Suction Fittings for Use in Swimming Pools, Wading Pools, Spas, and Hot Tubs and either: (i) A safety vacuum release system (SVRS) meeting ASME/ANSI All2.19.17 Manufactured Safety Vacuum Release systems (SVRS) for Residential and Commercial Swimming Pool, Spa, Hot Tub, and Wading Pool Suction Systems and/or ASTM F2387 Standard Specification for Manufactured Safety Vacuum Release Systems (SVRS) for Swimming pools, Spas and Hot Tubs or (ii) A properly designed and tested suction -limiting vent system or (iii) An automatic pump shut-off system. Commercial pools and spas constructed prior to December 19, 2008, with a single submerged suction outlet shall use a suction outlet cover that meets ASME/ANSI All2.19.8a and either: (A) A SVRS meeting ASME/ANSI Al12.19.17 and/or ASTM F2387, or (B) A properly designed and tested suction -limiting vent system, or (C) An automatic pump shut-off system, or (D) Disabled submerged outlets, or (E) Suction outlets shall be reconfigured into return inlets. ACAUTION For Installation of Electrical Controls at Equipment Pad (ON/OFF Switches, Timers and Automation 1� Load Center) Install all electrical controls at equipment pad, such as on/off switches, timers, and control systems, etc. to allow the operation (startup, shut -down, or servicing) of any pump or filter so the user does not place any portion of his/her body over or near the pump strainer lid, filter lid or valve closures. This installation should allow the user enough space to stand clear of the filter and pump during system start-up, shut down or servicing of the system filter. i , HAZARDOUS PRESSURE: STAND CLEAR OF PUMP AND FILTER DURING START UP. Circulation systems operate under high pressure. When any part of the circulating system (i.e. locking ring, pump, filter, valves, etc.) is serviced, air can enter the system and become pressurized. Pressurized air can cause the pump housing cover, filter lid, and valves to violently separate which can result in severe personal injury or death. Filter tank lid and strainer cover must be properly secured to prevent violent separation. Stand clear of all circulation system equipment when turning on or starting up pump. Before servicing equipment, make note of the filter pressure. Be sure that all controls are set to ensure the system cannot inadvertently start during service. Turn off all power to the pump. IMPORTANT. Place filter manual air relief valve in the open position and wait for all pressure in the system to be relieved. Before starting the system, fully open the manual air relief valve and place all system valves in the "open" position to allow water to flow freely from the tank and back to the tank. Stand clear of all equipment and start the pump. IMPORTANT: Do not close filter manual air relief valve until all pressure has been discharged from the valve and a steady stream of water appears. Observe filter pressure gauge and be sure it is not higher than the pre -service condition. General Installation Information • All work must be performed by a qualified service professional, and must conform to all national, state, and local codes. • Install to provide drainage of compartment for electrical components. • These instructions contain information for a variety of pump models and therefore some instructions may not apply to a specific model. All models are intended for use in swimming pool applications. The pump will function correctly only if it is properly sized to the specific application and properly installed. AWARNING Pumps improperly sized or installed or used in applications other than for which the pump was intended can result in severe personal injury or death. These risks may include but not be limited to electric shock, fire, flooding, suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component. Pumps and replacement motors that are single speed and one (1) Total HP or greater cannot be sold, offered for sale, or installed in a residential pool for filtration use in California, Title 20 CCR sections 1601-1609. Warning Page P/N 352557 Rev. D 11/19 Page 136 of 169 Cochran New Pool (BLD2023-0811) Page 136 of 169 CodhJJEIp1eWI t6MSiea(sLkT7F2t IOFM 3T" VSF Variable Speed and Flow Pump User's Guide CUSTOMER SERVICE AND TECHNICAL SUPPORT Hours: 8:OOAM to 7:30PM EST (5:OOAM - 4:30PM PST) Call: (800) 831-7133 Visit: www.pentair.com Fax: (800) 284-4151 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS INTRODUCTION..................................................... 1 Home Dashboard 1 INITIAL SETUP ....................................................... 2 Create a Pentair Home Account 2 Pairing Devices to your Account 3 OPERATION........................................................... 4 Pump Dashboard 4 Program Setup 5 Device Settings 6 Relays 7 Direct Connect 7 Priming Parameters 8 Limits Parameters 8 Thermal Mode 9 TROUBLESHOOTING ............................................ 10 Troubleshooting Chart 10 Alarms and Warnings 11 Page 137 of 169 Cochran New Pool (BLD2023-0811) Page 137 of 169 INTELLIFL03T" VSF and INTELLIPR03TI VSF VariablBcF0hrAWN9,4 R@Md llw^020234T99) INTRODUCTION The Pentair Home app is the perfect solution for remotely monitoring and controlling your pool equipment from anywhere. This guide provides instructions on creating an account and using Pentair Home to get the most out your Pentair Home account and your connected pool products. Home Dashboard From the Home Dashboard you can remotely monitor and control your pool and equipment. Press a specific equipment tab to display controls. From any other screen, press the Dashboard Icon [7] to return to the Home Dashboard. After a compatible device has been added to your Pentair Home account, the Home Dashboard can be accessed by tapping the corresponding device tab. For an overview of the Pump Dashboard, refer to Pump Dashboard, page 4. 1- Dashboard Settings: Press to access pool info, notification settings and equipment warranty information, or log out of Pentair Home. The Home Dashboard can be customized by pressing EDIT DASHBOARD. 2- Contact Pentair: Press to open the Contact Pentair screen. Send a message to Pentair general or device support, or report bugs within the app. 3- System Status/Alerts: Displays current system alerts. Press to open a list of alerts. 4- Add a Device: Press to open the Add a Device screen. Choose a device to add to your Pentair Home Account. For example; ChemCheck, IntelliConnect, IntelliSync, etc. 5- Control System Tab: Displays current system/ device operation mode. PRESS THIS TAB TO ADD EQUIPMENT TO A DEVICE. 6- Equipment Tabs: Displays individual equipment status (pump, heater, salt chlorinator, etc.). Press a specific tab to open its Equipment Settings screen. 7- Dashboard Icon: Press to return to Home Dashboard from any screen. 8- Devices Icon: Press to open the Devices screen. View all connected devices and equipment. Press an equipment tab to open its Settings screen. 9- Schedule Icon: Press to open the Schedules calendar. Displays active schedules for connected equipment. 10- Notifications Icon: Press to open the Alerts screen. Displays past and present system alerts. My IntelliConnecct IntelliFlo 9 Ump, 1 Page 138 of 169 Cochran New Pool (BLD2023-0811) Page 138 of 169 CodhJJE p1evI iaMr d-ea(BLkT7F2�lO 3T" VSF Variable Speed and Flow Pump User's Guide 2 INITIAL SETUP Creating a Pentair Home Account m u 1. From your chosen smart device, download Pentair Home from the . �•%415, Google Play° store (Android° devices) or Apple° app store (iOS°• fdevices). Note: Apple operating systems must be iOS° 11 or later. Androidr� 0 operating systems must be version 6.0 or later. GITITON 2. Open the Pentair Home app (ill) from your smart device. • • 3. A series of informational screens will display. Scroll through these screens to continue. 4. The Email Entry screen will display. Welcome to Pentair Create profile Enter your email address and press GET Home! Upload a profile photo STARTED. create Your Password for Oo 5. The Password Creation screen will 1watson(DPentalrcorn �+ display. See FIGURE 1. First Neme 6. Enter your desired password in both ......•••• John o entry fields (1). Lest Neme ✓ At least 8 characters Watson 7. Review the terms of service by pressing ✓ 1 uppercase and 1 lowercase letter TERMS OF SERVICE. ✓ 1number Country Check the Terms of Service Box (2) to 1 special character United States acknowledge you have read the Terms of ✓ I have read and agree to the Terms of Service. Primary Address Service. Create My Account 1620 Hawkins Ave 8. Press CREATE MY ACCOUNT (3). Address 2 9. The Verify Your Email screen will display and a verification email will be sent to Sanford the provided email address. NC - 27330 10. Verify your account using the link in the verification email. Mobile Phone Number Note: If you do not receive a verification email press I DIDN'T GET THE �.1 800 831 7133 EMAIL at the Check Your Email screen and follow on -screen instructions. Select Units 11. After verification, the Create Profile screen will display. See FIGURE 2. U.S. Standard Melric 12. Enter your profile information. hs.I 13. Press the STANDARD or METRIC tab to choose which units the app will display. 14. Press SAVE to save entries. 15. Continue to Pairing Devices to your Account, page 3. Page 139 of 169 Cochran New Pool (BLD2023-0811) Page 139 of 169 INTELLIFL03TN VSF and INTELLIPR03TI VSF VariablBcF0hrA r49,4 RL@,fd@aceP^020234T99) 3 Pairing Devices to your Account Several smartphone functions will be used to successfully pair your pump to your Pentair Home account. Before signing into the app ensure: • Your smartphone's Bluetooth° wireless technology is turned on • Your smartphone's location service is on • Pentair Home has Bluetooth permissions TO PAIR A PUMP TO YOUR ACCOUNT: 1. Sign into your Pentair Home account. 2. The Home Dashboard screen will display (FIGURE 3). Press ADD A DEVICE [1]. 3. The Add a Device screen will display (FIGURE 4). Select your pump from the list of devices. 4. The Installation screen will display. Press CONTINUE. 5. At the pump, press the CONNECT button on the drive. 6. The pump will enter Bluetooth Pairing Mode and the Connect LED will begin pulsing Blue. 7. Select your pump to begin Bluetooth pairing. 8. Wait for the Connect LED to turn solid Blue, then press CONTINUE. 9. Once a Bluetooth connection has been established and confirmed, press CONTINUE. • If pairing your pump to a WiFi network: Continue to step 10. • If not pairing your pump to a WiFi network: Press SKIP FOR NOW to connect only via Bluetooth. Refer to Direct Connect, page 7 for additional information. Note: If the pump is not paired to a WiFi network then Pentair Home control can only be accessed when within Bluetooth range of the pump. It is recommended that the pump be paired to a WiFi network even when not using Pentair Home control. This allows you to receive the latest updates and features. 10. The Connect Your Device to WiFi screen will display (FIGURE 5). Select your WiFi network and enter the password. Press CONTINUE. 11. The Device Address screen will display. Select your address from the Device Address drop down menu and press CONTINUE. Add a Device IntelllSync lail IntelllCunnect CherrCheck Water Quality Monitor Connect Your Device to WiFi Telecom 12. The Nickname screen will display. Enter the name you would like your pump to go by within Pentair Home. Press SAVE. 13. Installation Completed will display. Press CONTINUE. 14. Your pump is now paired to Pentair Home and ready to use. Page 140 of 169 Cochran New Pool (BLD2023-0811) Page 140 of 169 CodhJjF p1eWI jaMr de- a(sLkT7F1f:Id 3T" VSF Variable Speed and Flow Pump User's Guide 4 OPERATION Pump Dashboard The Pump Dashboard is your pump's home page. Basic pump info, run status and programming can be viewed from this screen. If any pump alerts and problems are present they will also display at the top of this screen. 1— Device Settings: Tap to display the Device Settings screen. Most of the pump features and settings can be accessed from the Device Settings screen. Refer to Device Settings, page 6. 2— Enabled/Disabled Toggle: Tap to enable or Pump Status Enabled • disable your pump. A DISABLED pump will not start until this toggle Current: is switched to ENABLED or the pump ON/STOP button is pressed. Next: 3— Current Status: Displays the current pump state. Program 1: Everyday, 08:00am - 02:00pm, IDLE: The pump is not currently running a 44.0% Speed program. PROGRAM: Displays the program currently 0 0 0 0 running. Est. Flow Est. Power Est. Sys. 4— Next Program: Displays the next program (GPM) (watts) Pr(PSI)re scheduled to run after completion of the current program or idle. If all programs are programmed manual or timer Programs Tap Tile to Edit or Run "No Programs are Scheduled" will display. 5— Run Data: Displays estimates of the pump's Program 1 current flow, power consumption and overall everyday: 08:00am - 02:00pm system pressure. 44.0% Speed 6— Program Tabs: Displays all pump Programs and their individual settings. Tap a Program Tab to edit or start a program. Refer to Program Setup, page 5 for programming instructions. Program 2 Note: Quick Clean will always display as a Timer: 2 minutes program tab and cannot be removed from the 3s GPM Pump Dashboard. Quick Clean is programmed similarly to a Timer program. U Program 3 7— Edit/Run Program Tabs: Displays when a Program Tab is pressed. Manual EDIT: Tap to open the Program Setup screen. 35 GPM Refer to Program Setup, page 5. RUN NOW/STOP: Tap to manually start or stop a pump program. Page 141 of 169 Cochran New Pool (BLD2023-0811) Page 141 of 169 INTELLIFL03T" VSF and INTELLIPR03TI VSF VariabtBcV0hrAWN9,4 RL@�kkl@ll ^020234T99) Program Setup The pump allows you to create and customize up to 8 unique programs. The pump also features a default Quick Clean program that can be customized, but not renamed or deleted. 1- Schedule Enabled/Disabled Toggle: Tap to enable or disable a Schedule Program. If disabled, the schedule program is inactive and will not run until it is re -enabled. This toggle will only appear if a program is Schedule Mode. 2— Program Nickname: Displays the name a specific program will display on the Pump Dashboard. Tap the entry field to edit the program name. 3— Program Mode: Displays the current Program Mode. Tap a mode tab to select a mode. • MANUAL: A manual program must be manually started and stopped from the Pump Dashboard. The program will not repeat and will run until it is manually stopped. • TIMER: A timer program must be manually started from the Pump Dashboard but will automatically stop at the end of its set duration. The program will not repeat and will only run for its set duration. • SCHEDULE: A schedule program will automatically start and stop based on its day, start time and end time settings. The program will repeat at the same time each day on each day selected. 4— Set Schedule/Timer: MANUAL MODE: This option will not display for manual mode programs. TIMER MODE: Set the run duration for timer mode programs. SCHEDULE MODE: Select which days of the week you want the pump to run and set the duration of these daily runs. 5— Pump Speed/Flow: Displays the Speed (percentage of maximum speed) or the Flow (GPM) set for the program. Tap the Speed or Flow tab to determine which of these measurements is displayed. Use either the +/- buttons to edit the speed/flow setting in minor increments or the slider to edit in larger increments. The Activated/Deactivated toggle shows the state of the pump. If ACTIVATED, the pump is currently active and able to run a program. 6— Relay Toggles: Tap a relay toggle to determine whether a wired device is active during the program run time. If a device relay is Activated, the device will run along with pump the entirety of manual, timer or schedule program. These toggles only display if the Relay Control Board (P/N 356365z -- sold separately) has been installed. 7— Save: Tap to save edits made to program settings. The SAVE button must be pressed in order to save edits to settings; otherwise they will be lost. 5 Program Setup + Schedule Enabled + Nickname Program 1 + Mode Manual Timer Set Schedule Select Day © Tu Th an Su 1."t ;IZ--$IZI=7 edule 08:00 AM 02:00 PM Pump r� F�oW - 44.0 Mift Relay 1 (5 Amp) Relay 2 (16 Amp) 8— Remove Program: Tap to permanently delete a program from �ii REMOVE PROGRAM PROGRAM the Pump Dashboard. Page 142 of 169 Cochran New Pool (BLD2023-0811) Page 142 of 169 CodhJJE p1eWI iaMr d-ea(sLkT7F2f IOYM 3T" VSF Variable Speed and Flow Pump User's Guide 0 Device Settings Device Settings can be accessed by pressing the Device Settings gear icon (Q) in the top -right of the Device Dashboard. 1- Product Overview: View and edit general information about your IntelliFlo3 VSF such as device nickname or address. 2- Notifications: Control where and how device notifications are delivered. 3- Product Support: Opens the IntelliFlo Support page. 4- Remote Monitoring: Use your address to find and contact local pool professionals offering to monitor your pump remotely. Search results will only contain professionals offering remote monitoring. Remote monitoring permissions can be given and revoked from this screen at any point. 5- Contact a Professional: Use your address to find a local pool professional. Search results will contain available local pool professionals. 6- WIFi: View and update the WiFi network you are currently paired to, as well as signal strength. 7- Relays: View and edit your current pump relay device settings and nicknames. This functionality is only available if the Relay Control Board (P/N 356365z -- sold separately) has been installed. Refer to Relays, page 7. 8- Alerts History: Displays a list of device alerts. 9- Direct Connect: Setup the Direct Connect feature. This feature allows you to control your pump without an internet connection. Refer to Direct Connect, page 7. 10- Priming Parameters: View and edit your pump's priming settings. Refer to Priming Parameters, page 8. 11- Limits Parameters: View and edit your pump's speed, flow and pressure limits. Refer to Limits Parameters, page 8. 12- Thermal Mode: View and edit the your pump's Thermal Mode temperature set point and speed/flow settings. Refer to Thermal Mode, page 9. 13- Automation Address: View and edit the pump address associated with your automation system. The pump address entered on this screen must match the address in the automation system. If addresses do not match, the pump can not communicate with an automation system. 14- External Control Programs: View and edit the four programs that can be triggered by an external input signal when using the optional Relay Control Board (P/N 356365z). 15- Ramping Speed: Determine how quickly your pump will ramp up or down on startup or when changing speeds/flows. L= Product Overview +� Notifications Product Support Ob Remote Monitoring Contact a Professional WiFi �i Relays Alerts History Advanced Setting Direct Connect External Control Programs Ramping Speed can be set to FAST, MEDIUM or SLOW. 16- Device Security: Set a 4-digit PIN controlling access to pump controls. 10- Device Resets: Restore system defaults for all programs and device settings. 15- Remove Device: Remove the pump and pump relay devices from your Pentair Home account. Page 143 of 169 Cochran New Pool (BLD2023-0811) INTELLIFL03T" VSF and INTELLIPR03TI VSF Variablc&ohm r4e,4 RL@ fkw dcep( o2034rrg9) Page 143 of 169 7 Relays Pump Dashboard > Device Settings > Relays The following functionality is only available if the Relay Control Board (P/N 356365z -- sold separately) has been installed. The relay board includes two high -voltage terminals capable of controlling pool lights, salt chlorine generators or other filtration system components. One terminal is intended for 5A max low - current connections and the other for 16A max high -current connections. 1- Device Type: Select the device connected to a particular relay. • RELAY 1 Options: Lights, Salt Cell or Other RELAY 2 Options: Lights, Salt Cell, Booster Pump or Other Note: If a relay is designated "Booster Pump", the pump will first ensure the Booster Pump has water by delaying power to the relay until the pump has run for two minutes. If the pump is already running a program then there will be no delay. 2— Device Nickname: Enter the name you want your device to display on Program Setup screens. 3— Speed/Flow Dependent: Check this box to ensure the relay is only activated when the pump is running. 4— Add/Remove: Tap to add or remove a relay. Relays You have assigned a device to each relay Relay 1 (5 Amp) Remove Device Others Nickname Lights ✓ Speed/Flow Der Salt Cell Others Relay 2 (16 Amp) Remove Device Others Nickname Hi Power Relay Speed/Flow Dependent Direct Connect Pump Dashboard > Device Settings > Advanced Settings > Direct Connect Direct Connect mode allows you to program and operate your pump without a WiFi connection, via a Bluetooth° wireless technology connection. TO PLACE THE PUMP INTO DIRECT CONNECT MODE: 1. Ensure your smartphone is within Bluetooth range of the pump, Bluetooth is enabled on your smartphone and Pentair Home has Bluetooth permissions. 2. At the pump, press the CONNECT button to enter pairing mode. The pump's CONNECT LED will blink blue. 3. Open Device Settings and select Direct Connect. 4. Press CONTINUE at the Bluetooth Pairing screen. 5. Once a Bluetooth connection is established, the pump's CONNECT LED will turn solid blue. When connected to the pump via Bluetooth, the following options will appear in the Direct Connect menu: SET-UP WIFI: Tap to establish a WiFi internet connection between your phone and the pump. WiFi will now be your primary connection. DISCONNECT: Tap to disconnect your Bluetooth wireless connection. Note: When the pump is programmed to operate in Direct Connect mode and has been powered off, the Connect LED will pulse yellow. This indicates that the pump needs to be re -paired with your smartphone. Press the CONNECT button to reconnect with your previously paired smartphone. Note: When connected via WiFi, a green dot will display beside the pump nickname on the Pump Dashboard. When connected via Bluetooth and operating in Direct Connect mode, the Bluetooth symbol will display beside the pump nickname on the Pump Dashboard. Page 144 of 169 Cochran New Pool (BLD2023-0811) Page 144 of 169 CodhJJE p1eWI iaMr d-ea(sLkT7F2�IO 3T" VSF Variable Speed and Flow Pump User's Guide Priming Parameters Pump Dashboard > Device Settings > Advanced Settings > Priming Parameters All priming settings can be edited and set from this screen. Tap a specific setting on the right -side of the screen to edit. 1- Enabled/Disabled: ENABLED allows the pump to detect whether or not the system is properly primed for pump startup. If prime is not detected the pump will enter a priming cycle, based on the settings below. 2- Priming Speed: Set the speed the pump will run during a priming cycle. 3- Max Priming Duration: Set the maximum amount of time the pump will attempt to prime. If the pump does not achieve prime during this time a priming error will display and the pump will stop. 4- Priming Range: Set the sensitivity of pump prime detection. Lower settings require higher flow to detect a successful prime. 5- Priming Delay: Set the amount of time the pump remains at priming speed before transitioning to the run program. 6- Loss of Prime: ENABLED allows the pump to detect low -flow or no -flow situations while running. If a loss of prime is detected the pump will pause and attempt to prime, based on the settings above. If priming is successful the pump will continue programmed operation. Priming -riming Disabled/Enabled Disabled ming Speed (65-100%) .lax Priming Duration (5-30min) riming Range (1-10) ^riming Delay (1s-10min) 10s oss of Prime Disablea Limits Parameters Pump Dashboard > Device Settings > Advanced Settings > Limits Parameters Set and edit pump speed, flow and pressure limits. These settings will ensure your pump does not operate outside of the programmed parameters. 1- Minimum/Maximum Speed: Set the absolute minimum and maximum speeds the pump will be allowed to run. Pump run speed will never run under or over these two settings. 2- Minimum/Maximum Flow: Set the absolute minimum and maximum flow rate the pump will be allowed. Pump GPM will never fall under or exceed these two settings. Note: These minimum and maximum flow rates only apply to Flow Programs. To apply these settings to Speed Programs as well, the next setting (Flow Limit - Speed Programs) must be enabled. 3- Flow Limit (Speed Programs): Enable or disable minimum and maximum flow rate limits for Speed Programs. 4- Max Pressure: Set the absolute maximum system pressure the pump will be allowed to produce. Pump system pressure will never exceed this setting. Note: The maximum pressure setting only applies to Flow Programs. To apply these settings to Speed Programs as well, the next setting (Pressure Limit - Speed Programs) must be enabled. 5- Pressure Limit (Speed Programs): Enable or disable maximum system pressure limit for Speed Programs. Limits Min/Max Min Speed (1-45%) Max Speed (65-100 % ) Min Flow (20-70 GPM) Max Flow (50-160 GPM) i'low Limit -Speed Programs Max Pressure est. (15-40PSp Pressure Limit - Speed Programs 20 90 Disabled 40 Enabled Page 145 of 169 Cochran New Pool (BLD2023-0811) INTELLIFL03T" VSF and INTELLIPR03TI VSF VariablDcVohrAWr4e 1 RL@,vfd@wceP^O2U234rr99) Page 145 of 169 Thermal Mode Pump Dashboard > Device Settings > Advanced Settings > Thermal Mode Thermal Mode is intended to help protect the pump during freezing or near -freezing conditions. Note: Do not depend on this feature for freeze protection of the entire filtration system and pool. Certain situations could cause the pump to sense a different temperature than actual air temperature. Your automation system air temperature sensor should be used to sense actual temperature. For example, if the pump is located indoors, the temperature of the room does not indicate the outdoor temperature. Note: The pump does NOT sense water temperature. 1- Enable/Disable: Enable or disable Thermal Mode protection 2— Temperature Set Point: Set the temperature at which the Thermal Mode program will initiate. 3— Speed/Flow Display: Determines whether the Speed/Flow setting below is displayed as a percentage of max speed or in GPM. 4— Speed/Flow Setting: Set the Speed% or GPM the pump will run when Thermal Mode is triggered. 5— Save: Saves edits to Thermal Mode settings. Thermal Mode This feature allows you to set the Temperature Set Point at which the pump will run a selected speed or flow. Enable 4D 1-0 • Temp. Set Point 44 50 T Pump • ® % Flow 58.0 + Page 146 of 169 Cochran New Pool (BLD2023-0811) Page 146 of 169 CodhJjF pleWAj)jja Mde_ a(sLkT7F1t31D1 3T" VSF Variable Speed and Flow Pump User's Guide 10 TROUBLESHOOTING Troubleshooting Chart PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Connection Issue - Pump is not receiving power Ensure the pump is receiving power. Pump is Offline Alert If the pump is receiving power, the ON/STOP button will illuminate. Home internet service is out or Confirm that the home router is active and connected to inaccessible the internet. Intermittent WiFi or network 1. Restart the home router. This can clear up many connection typical home networking issues. 2. Cycle power the pump. Disconnect power to the pump at the main breaker, Wait for 1 minute and reconnect power. 3. Check the signal strength in WiFi Settings of the Pentair Home App. If the signal strength is insufficient, refer to the Poor WiFi Signal section of this troubleshooting chart. Bluetooth° connectivity issues 1. Stand closer to the pump when operating via Bluetooth. 2. Restart the Pentair Home app. 3. Adjust the pump antenna. 4. Ensure smartphone permissions are given to the pump. Poor WiFi signal to router 1. The WiFi antenna can be relocated from the top cover of the drive to a location with better WiFi signal. The antenna bulkhead on the cover has a SMA Female connector, and the antenna has a SMA Male connector. A SMA extension cable can be used to move the antenna to a more favorable location such as around the corner of a wall or outside of an enclosure. 2. Consider operating the pump in Direct Connect mode. Refer to the Direct Connect, page 7 for instructions. Page 147 of 169 Cochran New Pool (BLD2023-0811) Page 147 of 169 INTELLIFL03T" VSF and INTELLIPR03TI VSF VariablBcF0hrAWN9,4 RL@Md llc ^020234T99) Alarms and Warnings When an alarm is triggered the drive's ON/STOP LED will blink RED and a fault code will display. The pump will stop until the alarm is resolved. When a Warning is triggered the drive's ON/STOP LED will blink GREEN/YELLOW and a fault coded will display. Depending on your particular setup, fault codes will display on one or more of the user interfaces: • Pentair Home App • Automation System Interface • Optional Touchscreen Controller (Almond - P/N 356159z, Black - P/N 356348z) ALARM / WARNING DESCRIPTION DEFINITION Weak Wi-Fi Weak Wifi connection Pump antenna may be obstructed or too far away from your router. The antenna wire can Connection detected. be extended. Refer to the IntelliFlo3 VSF Installation and Maintenance Guide (P/N 356231) for instructions. Offline The pump is offline. The Pentair cloud cannot connect to your pump. This could be caused by a power outage at the pump or router, or a loss of WiFi signal to the pump. Priming Failure The pump has reported a Priming failure can be caused by lack of water in the volute strainer basket. Priming Failure Alarm. Overheat The pump has reported an The pump motor has detected an abnormally high internal temperature. This can be Overheat Condition. caused by a blockage of the cooling fan inlet or outlet, or by excessively high ambient air temperature. The pump will attempt to protect itself by reducing the motor speed to give the motor and drive a chance to cool down. Over Current The pump has reported an Load has increased on the motor; due to debris, part interference, temperature issues, age Over Current Condition. of parts, or supplied voltage. Inspect the rotating parts of the pump for blockages or debris buildup. Refer to the pump IntelliFlo3 VSF Installation and Maintenance Guide (P/N 356231) for disassembly and reassembly instructions. Over Voltage The pump has reported an Supplied voltage is outside of the proper range. When voltage returns to the normal the Over Voltage Alarm. alert will clear and the pump will resume operation. Under Voltage The pump has reported an Supplied voltage is outside of the proper range. When voltage returns to the normal the Under Voltage Alarm. alert will clear and the pump will resume operation. Speed Limit The pump has reported a The pump is operating at the programmed maximum speed in order to achieve the desired Speed Limit Warning. speed/flow. Refer to Limits Parameters on page 8 for instructions on adjusting the Speed Limit. If this alert displays and the Speed Limit is already set to 100%, then the pump may not be capable of achieving the desired flow rate. Pressure Limit The pump has reported a The pump is operating at the programmed maximum system pressure. Pressure Limit Warning. The pump monitors Total Dynamic Head, and not outlet pressure, so it may differ from the reading on the filter gauge. Refer to Limits Parameters on page 8 for instructions on adjusting the pump Pressure Limit. Flow Limit The pump has reported a The pump is operating at the programmed maximum flow rate. Flow Limit Warning. Refer to Limits Parameters on page 8 for instructions on adjusting the pump Flow Limit. Internal Fault The pump has an internal This alert can be caused by a few different types of internal hardware or software errors in error. the drive. Disconnect power to the pump and reconnect after one minute. If the alert remains, contact a qualified pool professional. Drive is Derating The pump is slowing down This alert usually accompanies an Overheat or Over Current alert. (Warning) to prevent the drive from It is intended to note that the pump will continue to operate at a reduced speed as long as overheating. possible. After the drive has cooled enough it will automatically resume normal operation. Derating Alarm - The pump has stopped The motor and drive are not able to reduce speed enough to protect themselves. Exceeded & Cut Off to prevent the drive from The motor will stop and Pentair Home will display this alarm. overheating. When the drive has cooled enough, it will automatically resume operation and attempt to run the requested program. Thermal Mode The pump operating in The pump is operating in Thermal mode. Thermal Mode is controlled by the drive's internal Thermal Mode. temperature, not water temperature. This is intended to keep motor components from freezing, but should not be solely relied on for full filtration system freeze protection. Page 148 of 169 Cochran New Pool (BLD2023-0811) Page 148 of 169 CodhJJF p1eWI jaMr dea(sLkT7F2�1d 3T" VSF Variable Speed and Flow Pump User's Guide ►►V' PENTAIR 1620 HAWKINS AVE., SANFORD, NC 27330 •(919)566-8000 10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 •(805) 553-5000 WWW.PENTAIR.COM All indicated Pentair trademarks and logos are property of Pentair. Third party registered and unregistered trademarks and logos are the property of their respective owners. Apple° and App Store' are registered trademarks of Apple Inc. in the United States and/or other countries. iOS° is a registered trademark of Cisco Technology, Inc. in the United States and/or other countries. Google Play° and Android° are registered trademarks of Google LLC in the United States and/or other countries. The Bluetooth°word mark and logo are registered trademarks of Bluetooth SIG, Inc. in the United States and/ or other countries. Other trademarks and trade names are those of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. © 2022 Pentair. All rights reserved. This document is subject to change without notice. 111111111111 I III 111111111111111111111 P/N 356088 REV. B 1/26/22 Page 149 of 169 Cochran New Pool (BLD2023-0811) Page 149 of 169 Cochran New Residence (BLD2023-0799) PENTAIR CLEAN AND CLEAR@ PLUS CARTRIDGE FILTER INSTALLATION AND USER'S GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS AWARNING Pressurized air can cause the lid to separate from the tank with great force. To reduce the R risk of severe injury or death, relieve pressure by opening air relief valve before opening filter. Before starting the pump after servicing, ensure that clamp band is correctly fastened. See Important Warnings and Safety Instructions (page ii) and follow all instructions exactly, including the Opening the Filter (page 4), Installing the Filter Lid and Clamp Ring (page 5), and Start -Up Instructions (page 6). Page 150 of 169 Cochran New Pool (BLD2023-0811) Page 150 of 169 Cochran New Residence (BLD2023-0799) CUSTOMER SERVICE AND TECHNICAL SUPPORT Hours: 8:OOAM to 7:30PM EST (5:OOAM - 4:30PM PST) Call: (800) 831-7133 Visit: www.pentair.com Fax: (800) 284-4151 TABLE OF CONTENTS Important Warnings and Safety Instructions .... ii Troubleshooting.................................................. 11 General Information ............................................ 1 Technical Data ..................................................... 12 Filter Overview 1 Flow Rates 12 General Operation Information 1 Dimensional Drawings 12 Pressure Tests 1 Replacement Parts .............................................. 13 Installation............................................................ 2 Illustrated Parts View 13 Filter Location 2 Parts List 14 Filter Plumbing 2 On -Product Safety Labels 15 Installing the Manual Air Relief Valve 3 Opening, Closing and Start -Up .......................... 4 Opening the Filter 4 Installing the Filter Lid and Clamp Ring 5 Start -Up Instructions 6 Maintenance......................................................... 7 Maintaining the Pressure Gauge 7 Cleaning the Manual Air Relief Valve 7 When to Clean Your Filter 8 Cleaning the Filter Cartridges 8 Acid Soaking the Filter Cartridges 9 Replacing Filter Cartridges 10 CLEAN AND CLEAR- PLUS Cartridge Filter Installation and User's Guide Page 151 of 169 Cochran New Pool (BLD2023-0811) Page 151 of 169 Cochran New Residence (BLD2023-0799) IMPORTANT NOTICE: n n This guide provides installation and operation instructions for the Clean and Clear° Plus Cartridge Filter. Consult Pentair Water Pool and Spa, Inc. with any questions regarding this equipment. Attention Installer: This guide contains important information about the installation, operation and safe usage of this product. This information should be given to the owner and/or operator of this equipment after installation. Attention User: This manual contains important information that will help you in operating and maintaining this filter. Please retain it for future reference. © This is the safety alert symbol. When you see this symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury. Warns about hazards that can cause death, serious personal injury, or major property damage if ignored. AWARNING Warns about hazards that may cause death, serious personal injury, or major property damage if ignored. ACAUTION I Warns about hazards that may or can cause minor personal injury or property damage if ignored. NOTE Indicates special instructions not related to hazards. Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing or damaged. Consumer Information and Safety This filter is designed and manufactured to provide many years of safe and reliable service when installed, operated and maintained according to the information in this manual and the installation codes referred to in later sections. Throughout the manual, safety warnings and cautions are identified by the'& symbol. Be sure to read and comply with all of the warnings and cautions. AWARNING Before installing this product, read and follow all warning notices and instructions which are included. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of these instructions or replacement safety labels. AWARNING Do not operate the filter until you have read and understand clearly all the operating instructions and warning messages for all equipment that is a part of the pool circulating system. The following instructions are intended as a guide for initially operating the filter in a general pool installation. Failure to follow all operating instructions and warning messages can result in property damage or severe personal injury or death. AWARNINGI Due to the potential risk that can be involved it is recommended that the pressure test be kept to the minimum time required by the local code. Do not allow people to work around the system when the circulation system is under pressure test. Post appropriate warning signs and establish a barrier around the pressurized equipment. If the equipment is located in an equipment room, lock the door and post a warning sign. Never attempt to adjust any closures or lids or attempt to remove or tighten bolts when the system is pressurized. These actions can cause the filter to separate and could cause severe personal injury or death if they were to strike a person. AWARNING This filter must be installed by a qualified pool serviceman in accordance with all applicable local codes and ordinances. Improper installation could result in death or serious injury to pool users, installers, or others and may also cause damage to property. AWARNING Always disconnect power to the pool circulating system at the circuit breaker before servicing the filter. Ensure that the disconnected circuit is locked out or properly tagged so that it cannot be switched on while you are working on the filter. Failure to do so could result in serious injury or death to serviceman, pool users or others due to electric shock. AWARNING DO NOT permit children to use this product. CLEAN AND CLEAR" PLUS Cartridge Filter Installation and User's Guide Page 152 of 169 Cochran New Pool (BLD2023-0811) Page 152 of 169 Cochran New Residence (BLD2023-0799) AWARNING THIS SYSTEM OPERATES UNDER HIGH PRESSURE When any part of the circulating system, (e.g., closure, pump, filter, valve(s), etc.), is serviced, air can enter the system and become pressurized. Pressurized air can cause the top closure to separate which can result in severe injury, death, or property damage. To avoid this potential hazard, follow these instructions: 1. Let air and pressure out of system before and after servicing. a. Shut off pump and RELIEVE PRESSURE by opening the manual air/pressure relief valve before servicing, including before tightening the clamp bolt. Follow the Opening the Filter instructions exactly (page 4). b. Follow Start -Up Instructions exactly after completing service (page 6). The air/pressure relief valve must remain open until water comes out, allowing all air out of the system. 2. Install lid and clamp ring properly. a. Follow the Installing the Filter Lid and Clamp Ring instructions exactly (page 5). The nut must be tightened until the spring is compressed when clamp is installed. Tap the clamp with a rubber mallet or similar tool after clamp installation to ensure proper seating. 3. Maintain circulation system properly to help prevent air entering the system. a. Replace worn or damaged parts immediately, (e.g., closure, pressure gauge, valve(s), 0-rings, etc.). b. Maintain proper water level in the pool or spa. 4. Verify that the return line to the pool is unobstructed. Ensure return valves are open and any winterizing plugs are removed. AWARNING AVOID DAMAGING SYSTEM Never Exceed Maximum Pressure of Components. The maximum working pressure of this filter is 50 psi. Never subject this filter to higher pressure, even when conducting hydrostatic pressure tests. Pressures above 50 psi can damage your filter. Be sure the maximum pressure of the filter system does not exceed the maximum pressure of any components within the system (typically stated on each component), including during hydrostatic or external leak tests. Exceeding the maximum pressure of a component can result in that component failing. If you do not know the pool or spa system operating pressure, install an ASME approved automatic Pressure Relief or Pressure Regulator in the circulation system set to the lowest working pressure of any of the components in the system. AWARNING Certain codes may require pressure testing the system. Performing pressure tests increases the risk of component failure. Due to the potential risk that can be involved, keep the pressure test to the minimum time required by the local code and take precautions. If pressure testing is necessary, follow these precautions: 1. Keep people away. a. Do not allow people to work around the system when the circulation system is under pressure test. Post appropriate warning signs and establish a barrier around the pressurized equipment. If the equipment is located in an equipment room, lock the door and post a warning sign. 2. Never exceed maximum operating pressure. a. When performing hydrostatic pressure tests orwhen testing for external leaks of the completed filtration and plumbing system, ensure that the Maximum Pressure that the filtration system will be subjected to does not exceed the maximum working pressure of any of the components contained within the system. CLEAN AND CLEAR- PLUS Cartridge Filter Installation and User's Guide Page 153 of 169 Cochran New Pool (BLD2023-0811) Page 153 of 169 Cochran New Residence (BLD2023-0799) GENERAL INFORMATION AWARNING THIS SYSTEM OPERATES UNDER HIGH PRESSURE. When any part of the circulating system (e.g., Lock Ring, Pump, Filter, Valves, etc.) is serviced, air can enter the system and become pressurized. Pressurized air can cause the lid to separate which can result in serious injury, death, or property damage. To avoid this potential hazard, follow the instructions below. Filter Overview • Large filter area designed for increased debris capacity • High FIowTM Manual Air Relief Valve provided • 1.5" x 2" Bulkhead Unions allows for easy piping installation General Operation Information Read and follow all instructions and warnings before installing or servicing your filter. Proper installation and operation can prevent unnecessary repairs and maintenance. AWARNING Your filter is apiece of machinery, do not tamper with it, attempt to disassemble it or otherwise adjust it unless Otlyou fully understand it's operation. Serious injury or death can occur if the equipment is improperly handled. Consult a pool service professional for maintenance and service assistance. 1. The Clean and Clear° Plus Cartridge Filter operates under pressure and operates in a safe manner if clamped properly and without air in the circulating system. 2. The maximum working pressure of this filter is 50 psi. Never subject this filter to pressure in excess of this amount, even when conducting hydrostatic pressure tests. 3. Be sure the maximum pressure of the filter system does not exceed the maximum pressure of any components within the system during hydrostatic or external leak tests. Consult the maximum pressure stated on each component of the system. 4. The pressure gauge is the primary indicator of how the filter is operating. Maintain your pressure gauge in good working order. 5. Clean your filter when pressure reads between 8-10 psi higher than the "Original Starting Pressure", or when significant reduction in flow is noticed. The pressure reading increases as it filters dirt from your pool. This build up of pressure will vary due to different bathing loads, temperature, environmental conditions, etc. Note: When using a variable speed pump the "Original Starting Pressure" will be dependent on the pump speed (RPM) when recording the original operating pressure. Record the "Original Pump RPM" in Table 1. Pressure Tests When performing hydrostatic pressure tests or when testing for external leaks of the completed filtration and plumbing system, ensure that the Maximum Pressure that the filtration system will be subjected to DOES NOT EXCEED THE MAXIMUM WORKING PRESSURE OF ANY OF THE COMPONENTS CONTAINED WITHIN THE SYSTEM. In most cases, the maximum pressure will be stated on each component of the system. If you do not know the pool or spa system operating pressure, install an ASME approved automatic Pressure Relief or Pressure Regulator in the circulation system set to the lowest working pressure of any of the components in the system. Table 1 ORIGINAL STARTING PRESSURE IS: psi. (pounds per square inch) SERVICE THE CARTRIDGES AT: psi. ORIGINAL PUMP RPM: rpm. (for Variable Speed Pumps Only) CLEAN AND CLEAR' PLUS Cartridge Filter Installation and User's Guide Page 154 of 169 Cochran New Pool (BLD2023-0811) Page 154 of 169 Cochran New Residence (BLD2023-0799) INSTALLATION AWARNING This filter must be installed by a qualified pool technician in accordance with all applicable local codes and ordinances. Improper installation could result in death or serious injury to pool users, installers, servicers, or others and may also cause damage to property. AWARNING For Installation of Electrical Controls at Equipment Pad (ON/OFF Switches, Timers, Control Systems and Automation) Install all electrical controls at the equipment pad, such as ON/OFF switches, timers, control systems, etc. to allow the operation (startup, shutdown or servicing) of any pump or filter so the user does not place any portion of his/her body over or near the pump strainer lid, filter lid or valve closures. This installation should allow the user enough space to stand clear of the filter and pump strainer lid during system startup, shutdown or servicing of the system filter. Filter Location 1. The Clean and Clear° Plus Cartridge Filter should be mounted on a level concrete slab. Position the filter so that instructions, warnings and the pressure gauge are visible to the operator and readable. It also should be positioned so that the piping connections, control valve and waste drain plug are convenient and accessible for servicing and winterizing. 2. Be certain to install electrical controls (e.g., on/off switches, timers, control systems, etc.) so that the user is allowed enough space to stand clear of the filter and pump during startup, shutdown or servicing. 3. Allow sufficient clearance around the filter to permit visual verification that the clamp is properly installed around the tank flanges, see Figure 1. Note: See page 5, Installing the Filter Lid and Clamp Ring. 4. Allow sufficient space above the filter to remove the filter lid for cleaning and servicing. This distance will vary with the model of filter you are using. See Table 2 for the required vertical clearance. 5. Position the filter to safely direct water drainage away from electrical equipment or anything that might be damaged. WALL OR STRUCTURE Il 6" MINIMUM SPACE U FILTER Cc O cr 0 J J 6" MINIMUM SPACE Figure 1 Table 2 Model No. Size Vert. Clearance Req. (From Ground Level) CCP240 240 sq. ft. 56in. CCP320 320 sq. ft. 62in. CCP420 420 sq. ft. 68in. CCP520 520 sq. ft. 74in. 6. Position the High FIowTM Manual Air Relief Valve to safely direct purged air or water (See page 3, Installing the Manual Air Relief Valve). AWARNING • RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. Water discharged from an improperly positioned filter or ,T valve can create an electrical hazard that can cause severe personal injury as well as damage property. Filter Plumbing Make all plumbing connections in accordance with local plumbing and building codes. Do not use pipe joint compound, glue or solvent on the bulkhead connections. The provided filter plumbing connections include an 0-ring seal. ACAUTION Use PTFE or silicone based lubricants when lubricating the 0-rings on the union and bulkhead couplings. Use of petroleum based products will damage the equipment. CLEAN AND CLEAR PLUS Cartridge Filter Installation and User's Guide Page 155 of 169 Cochran New Pool (BLD2023-0811) Page 155 of 169 Cochran New Residence (BLD2023-0799) Installing the Manual Air Relief Valve AWARNING The High Flow manual air relief valve and pressure gauge are included with this filter to help ensure safe operation of the equipment. Always maintain these components in good working condition. 1. Remove the High FIowTM Manual Air Relief Valve and the pressure gauge from the accessories package included with your Clean and Clear° Plus Cartridge Filter. 2. Thread the manual air relief valve into the threaded hole at the top of the filter tank. Note: Hand tighten only! Over tightening the valve can cause damage to the tank or valve connection threads. 3. Verify that the valve is positioned to safely direct purged air or water away from electrical equipment or anything that might be damaged. Figure 2 PRESSURE GAUGE o LJ VALVE PLUG VALVE STEM AND COVER ASSEMBLY VALVE BODY FILTER TANK AWARNING RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. Water discharged from an improperly positioned filter or valve can create an electrical hazard that can cause severe personal injury as well as damage property. 4. Remove the plug from the top of the manual air relief valve with a 9/16" wrench. 5. Wrap the pressure gauge connection threads with thread seal tape (two full wraps of tape will be enough). 6. Thread the pressure gauge into the top of the manual air relief valve. Hand tighten only! 7. Follow Start-up Instructions exactly (page 6). CLEAN AND CLEAR' PLUS Cartridge Filter Installation and User's Guide Page 156 of 169 Cochran New Pool (BLD2023-0811) Page 156 of 169 Cochran New Residence (BLD2023-0799) 21 OPENING, CLOSING, AND START-UP ACAUTION The following information should be read carefully since it outlines the proper manner of care and operation for your filter system. As a result of following these instructions and taking the necessary preventative care, you can expect maximum efficiency and life from your filtration system. Opening the Filter Follow these instructions exactly to prevent the lid from separating during system start-up, operation or servicing. AWARNING This filter operates under high pressure. Air can also enter the system and become pressurized. If there is air in the system, there will be positive pressure that could cause the lid to separate from the filter when you release the clamp or during system start-up or operation. See Important Safety Instructions, page ii-iii). J If there is no air in the system, there may be negative pressure, which would make the system hard to open. Follow these instructions exactly - opening the relief valve equalizes the pressure and releases any trapped air within the system, making it safe and easy to open. RECOMMENDED EQUIPMENT: • Ratchet Wrench • 7/8" Socket • Socket Extender (if needed) PROCEDURE: 1. Shut off pump and relieve pressure. a. Turn the pump OFF, shut OFF any automatic controls (e.g., timers), and disconnect power to ensure that the system is not inadvertently started during maintenance. b. Open the High FIowTM Manual Air Relief Valve by turning the valve cover assembly counter- clockwise until it snaps into the full open position. c. Stand clear of the filter and wait until all pressure is relieved. Pressure gauge must read zero (0 psi). 2. Open the waste drain plug on the bottom of the Clean and Clear° Plus Cartridge Filter. Allow all water to drain from the bottom of the filter tank. 3. Loosen the clamp's barrel nut with a 7/8" wrench, allowing the spring coils to decompress. See Figure 4. Remove the barrel nut, spring and two washers from the T-bolt and place them in a safe place where they will not be lost. 4. Once the spring has fully decompressed the clamp Clamp Ring, Loosen with Closed Position 7/8" Wrench Clamp Ring, Open Position Figure 4 assembly will rest in the open position. Carefully lift the filter lid straight up from the lower body of the filter. If the lid is tightly sealed to the filter body you may have to gently push the filter lid from side to side in order to separate the lid from the bottom tank manifold. ACAUTION DO NOT use the relief valve as a handle or lever since this may damage the valve. 5. Place the tank lid in a safe place where it will not be damaged while performing any maintenance. NOTE: Attempt to minimize the amount of debris that comes in contact with the tank O-ring while it is exposed. This will help prolong the life of the O-ring. CLEAN AND CLEAR" PLUS Cartridge Filter Installation and User's Guide Page 157 of 169 Cochran New Pool (BLD2023-0811) Page 157 of 169 Cochran New Residence (BLD2023-0799) Installing the Filter Lid and Clamp Ring AWARNING Follow these instructions exactly to prevent the lid from separating from the filter during system start-up or operation. See Important Safety Instructions, page ii-iii. J�) RECOMMENDED EQUIPMENT: • Ratchet Wrench • 7/8" Socket • Socket Extender (if needed) • Rubber Mallet PROCEDURE: 1. Be sure the 0-ring is clean and in position in the lower tank half. Press the Clean and Clear° Plus Cartridge Filter lid onto the lower half so the 0-ring fits in between the tank halves. 2. Hold the ends of the clamp ring apart and place over both upper and lower tank flanges. Bring the ends of the filter clamp together. 3. Insert the T-bolt through the other side of the clamp and hold together. 4. Place the small washer onto the T-bolt. 5. Place the spring, large washer and barrel nut onto the T-bolt and tighten the nut by hand. Be sure the clamp ring fits easily on the tank flanges. 6. After tightening by hand: a. Use a 7/8 in. wrench (ratchet wrench recommended) to tighten further. b. Tap around the outside of the clamp ring with a rubber mallet (or similar tool) multiple times around the entire clamp to fit the clamp properly. c. Continue to tighten until the spring coils touch. d. Tap around the entire clamp again and verify the spring coils remain touching. If not, continue to tighten the nut. Note: The clamp is installed correctly only when the spring coils remain touching after tapping the clamp (See Figure 5). 7. Close the waste drain plug at the bottom of the filter. 8. Follow Start -Up Instructions exactly (see page 6). Clamp Ring, Open Position _Eiil\ � Hand Tighten onto T-Bolt Clamp Ring, Tighten with Closed Position 7/8" wrench \ i Spring Coils Touching Figure 5 Note: Check the spring coils at least once a month to ensure proper tension. If spring coils do not touch then shut off pump and relieve pressure and tighten the nut and tap filter clamp until the coils touch. AWARNING DO NOT tighten the nut or attempt to adjust the clamp ring or lid while the system is turned on or under 4 , pressure. This could cause the lid to separate from the filter t', CLEAN AND CLEAR' PLUS Cartridge Filter Installation and User's Guide Page 158 of 169 Cochran New Pool (BLD2023-0811) Page 158 of 169 Cochran New Residence (BLD2023-0799) Start -Up Instructions AWARNING twAllFollow these instructions exactly to prevent the lid from separating from the filter during system start-up or operation. See Important Safety Instructions, page ii-iii. 1. Be sure the spring on the clamp ring is fully compressed, with coils touching. 2. Open the High FIowTM Manual Air Relief Valve by turning the valve cover assembly a quarter turn counter -clockwise, until it snaps into the full open position. See Figure 6. 3. Stand clear of the filter tank, then start the pump. 4. Watch for proper operation. The system is not working properly if: a. The pressure gauge indicates pressure before water out -flow appears. b. A solid stream of water does not appear within 30 seconds after the pump's inlet basket fills with water. c. Water leaks from where the two halves of the filter come together. If any of these conditions exist, shut off the pump immediately. Open the manual air relief valve to relieve pressure and clean the valve (see Cleaning the Manual Air Relief Valve, page 7). If the problem persists, call Pentair Technical Service at (800) 831-7133 for assistance. 5. After a steady stream of water appears, close the manual air relief valve by turning the valve cover assembly a quarter turn clockwise. 6. The first time the system is started up, fill out Table 1 on page 1 and the corresponding label on the equipment: a. Record the "Original Starting Pressure" b. Fill in the pressure at which to clean the filter (8-10 psi higher than the "Original Starting Pressure"). c. If the system includes a variable speed pump, record "Original Pump RPM". Quarter turn counter- clockwise to open Closed Position Open Position Figure 6 CLEAN AND CLEAR PLUS Cartridge Filter Installation and User's Guide Page 159 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 159 of 169 MAINTENANCE Maintaining the Pressure Gauge The pressure gauge is the primary indicator of how the system is operating, so correct functioning is critical. Replace the pressure gauge (Pentair P/N 190058) if it does not meet the requirements below: 1. Pressure gauge should go to zero (0) when the system is turned off and pressure is relieved. 2. Pressure gauge should indicate pressure when the system is operating. 3. The pressure gauge should be readable and not damaged in anyway Cleaning the Manual Air Relief Valve RECOMMENDED EQUIPMENT: • 5/16" Drill Bit (to check air passage) • Silicone -based Lubricant (if needed) PROCEDURE: 1. Shut off pump and relieve pressure. a. Turn the pump OFF and shut OFF any automatic controls (e.g., timers) and disconnect power to ensure that the system is not inadvertently started during maintenance. b. Open the manual air relief valve by turning the valve cover assembly a quarter turn counter -clockwise until it snaps into the full open position. c. Stand clear of the filter and wait until all pressure is relieved. Pressure gauge must read zero (0 psi). 2. With the relief valve attached to the Clean and Clear° Plus Cartridge Filter tank, pull out the locking tabs and unlock the valve stem and cover assembly from the valve body with a counter -clockwise turn, see Figure 7. 3. Pull the valve stem and cover assembly straight up and away from the valve body. 4. Clean and check the valve stem and body: a. Clean off any debris. b. Verify that the filter tank's air passage is open by inserting a 5/16" drill bit through the valve body. Figure 7 LOCKING VALVE STEM TAB AND COVER ASSEMBLY O-RINGS VALVE BODY FILTER TANK c. Verify that the valve stem O-rings are in good condition, properly positioned, and lubricated with a silicone -base lubricant. ACAUTION If needed, use only a PTFE or silicone -base lubricant on the 0-rings. Use of petroleum based products on 0-rings will damage the equipment. 5. Reinstall the valve stem and cover assembly with a downward and clockwise motion until it snaps into position. CLEAN AND CLEAR' PLUS Cartridge Filter Installation and User's Guide Page 160 of 169 Cochran New Pool (BLD2023-0811) Page 160 of 169 Cochran New Residence (BLD2023-0799) When to Clean Your Filter Proper operation can prevent avoidable repairs and maintenance. Use the pressure gauge to determine when to clean your Clean and Clear° Plus Cartridge Filter for proper operation. The pressure reading increases as dirt is filtered from your pool. This buildup of pressure will vary due to different bathing loads, temperature, environmental conditions, etc. AWARNING Clean your filter when pressure reads between 8-10 psi higher than the "Original Starting Pressure" recorded in Table 1 (page 1), or when significant reduction in flow is noticed. Note: When using a variable speed pump the "Original Starting Pressure" will be dependent on the pump speed (RPM) when recording the original operating pressure. Cleaning the Filter Cartridges 1. Follow Opening the Filter (page 4) exactly. 2. Remove hair and lint strainer pot lid from the pump and clean basket. Replace strainer basket and secure strainer pot lid. 3. Remove the compression spring and spring adapter by pulling them straight up. 4. Separate the top manifold from the filter's cartridges and lay the manifold to the side. See Figure 8. 5. Carefully remove each cartridge element separately. 6. Using a garden hose with a straight flow nozzle, wash down the entire filter element. Wash from the top down, holding the nozzle at a 45-degree angle to the cartridge (See Figure 9). Pay special attention to the area between pleats. 7. For cartridges used in pools or spas where high levels of perspiration, suntan lotions and other oils are present: a. Soak the cartridge for at least one hour (overnight is most effective) in one of the following: • A commercial filter cleaner Figure 8 Compression Spring and Spring Adapter Top Manifold �a e AWARNING Heed all manufacturers' instructions and warnings when using polyhexamethylene biguanide sanitizers or other cartridge filter cleaner solutions. • One cup trisodium phosphate (TSP) to five gallons of water • One cup dishwasher detergent to five gallons of water b. Rinse the cartridge to remove oils and cleaning solution. ACAUTION Failure to remove all oils and cleaning solutions before acid soaking will result in permanent restriction of water flow through the filter and will cause premature cartridge failure. 8. Direct the water spray to wash out the inside of the tank body and bottom manifold. Water and debris will drain out through the open drain plug. 9. Check gasket around outer lip of bottom plate. Gasket must be firmly and evenly set around the entirety of the outer lip. 10. Place bottom manifold, four (4) cartridges and top manifold in place. Make sure the spring and standpipe assembly are retained on the top manifold. 11. Be certain the O-ring is in position in the lower tank half and free of debris. 12. Follow Installing the Filter Lid and Clamp Ring exactly (page 5). CLEAN AND CLEAR PLUS Cartridge Filter Installation and User's Guide Page 161 of 169 Cochran New Pool (BLD2023-0811) Cochran New Residence (BLD2023-0799) Page 161 of 169 Acid Soaking the Filter Cartridges After an extended period of operation, it may be necessary to soak the cartridges in an acid solution. Acid soaking will remove algae, calcium carbonate, iron and other mineral build-ups from the cartridges. If not removed, these mineral deposits can lead to the restriction of water flow through the Clean and Clear° Plus Cartridge Filter and can impede efficient operation of the equipment. AWARNING Muriatic acid is corrosive and can lead to inflammation or burns to body tissue. �i ALWAYS wear rubber gloves, safety glasses and an N-95 dust mask when handling acid to prevent serious bodily `Zn injury. ACAUTION I prevent degradation of the acid by UV light, store muriatic acid in an opaque container and away from direct sunlight. RECOMMENDED EQUIPMENT: • Large Plastic Container • Garden Hose with a Straight Flow Nozzle • Muriatic Acid (stored in opaque container) • Rubber Gloves • Safety Glasses • N-95 Dust Mask PROCEDURE: 1. Remove all oils and cleaning solutions from the cartridges. ACAUI*N: Acid soaking without performing this step will result in permanent restriction of water flow through the filter and premature cartridge failure. 2. Put on protective equipment - rubber gloves, safety glasses and N-95 dust mask. 3. In a large plastic container, create a solution of one part muriatic acid to twenty parts water. See Figure 10. AWARNING Always introduce the muriatic acid as close to the water's surface as possible. This will minimize splash and reduce the risk of user contact with the acid. 4. Gently place the bottom of the cartridges into the acid solution. Allow the cartridges to soak in the solution for 10 minutes, or until bubbling stops. 5. Turn the cartridges over, placing the top halves into the solution. Allow the top halves of the cartridges to soak for 10 minutes, or until bubbling stops. 4. Remove the cartridges from the acid solution. 5. Using a garden hose with a straight flow nozzle, thoroughly wash down the entire filter element. Wash from the top down, holding the nozzle at a 45-degree angle to the cartridge. See Figure 9, on page 8. 6. Reinstall the cartridges and dispose of the acid solution in accordance with local regulations. Figure 10 III I I 111111111 -------- WaterIII � III"I CLEAN AND CLEAR' PLUS Cartridge Filter Installation and User's Guide Page 162 of 169 Cochran New Pool (BLD2023-0811) Page 162 of 169 Cochran New Residence (BLD2023-0799) 10 Replacing Filter Cartridges Filter cartridge element life will vary with pool conditions such as bather load, wind, dust, etc. You can expect an average cartridge life of three (3) years under normal conditions. TO REPLACE FILTER CARTRIDGES: 1. Follow Opening the Filter exactly (page 4). 2. Remove the compression spring and spring adapter by pulling them straight up. Once the spring and spring adapter have been removed, separate the top manifold from the filter cartridges and lay the manifold to the side. See Figure 6). 2. Carefully remove each cartridge element separately. 3. Check gasket around outer lip of bottom plate. Gasket must be firmly and evenly set around the entirety of the outer lip. 4. Install the replacement cartridges onto the bottom manifold. Reinstall the top manifold on to the new cartridges. Note: Be sure the spring and standpipe assembly are retained on the top manifold. 5. Follow Installing the Filter Lid and Clamp Ring exactly (page 5). CLEAN AND CLEAR PLUS Cartridge Filter Installation and User's Guide Page 163 of 169 Cochran New Pool (BLD2023-0811) Page 163 of 169 Cochran New Residence (BLD2023-0799) TROUBLESHOOTING 1. AIR ENTERING THE SYSTEM. Air entering your Clean and Clear' Plus Cartridge Filter can cause lid separation. Correct any conditions in your filtration system that allow air to enter the system. AWARNING Air entering the system can cause the lid to separate from the filter. If the below symptoms are observed, do not attempt to remove or tighten the clamping system or perform any other servicing until you have shut off pump and relieved all air and pressure in accordance with the Opening the Filter instructions (page 4). See Important twAllSafety Instructions, page ii-iii. Symptoms: • Low water level in pool or spa - skimmer starving for water with pump running. • Air bubbles or low water level in pump hair and lint pot • Air bubbles coming out of water return lines into pool or spa with pump running • Air is discharged from the air/pressure relief valve on top of the filter when the valve is opened with the pump running. Potential Causes and Solutions: • Low water level: Add water to pool or spa. • Clogged skimmer basket: Unclog. • Damaged or leaking components (e.g., split suction cleaner hose, leak in pump hair and lint pot lid, or leak in pump suction line): Repair or replace component. 2. SHORT FILTER CYCLES BETWEEN CLEANING. Until the water initially put into the pool has been completely filtered, short filter cycles in between cleanings are normal. In most cases pool owners are dismayed by the undesirable color and appearance of water in a newly filled pool. Plaster dust can be responsible for short filter cycles, requiring frequent cleaning. 3. PRESSURE DROP ON GAUGE. If pressure drops on gauge, check skimmer basket and pump basket first for debris. If the baskets are clean, there is likely a problem with the pump. Refer to pump manual for pump troubleshooting. CLEAN AND CLEAR' PLUS Cartridge Filter Installation and User's Guide Page 164 of 169 Cochran New Pool (BLD2023-0811) Page 164 of 169 Cochran New Residence (BLD2023-0799) IN TECHNICAL DATA Flow Rates PRESSURE DROP vs FLOW 14 12 .y Q. 10 IL O 8 00 00, 6 N Lu 4 W f� a 2 0 20 40 60 80 100 120 140 160 FLOW (gpm) Clean and Clear° Plus Cartridge Filters Recommended Flow Rate Model # Filter Area (Sq. Ft.) Vertical Clearance* Flow Rate (GPM) Turnover Capacity (Gallons) 6 Hours 8 Hours 12 Hours CCP240 240 56 in. 90 32,400 43,200 64,800 CCP320 320 62 in. 120 43,200 57,600 86,400 CCP420 420 68 in. 150 54,000 72,000 108,000 CCP520 520 74 in. 150 54,000 72,000 108,000 NOTE: Actual system flow will depend on plumbing size and other system components. * Required Clearance to remove filter elements and lid. Dimensional Drawings 10.73" MODEL DIM "A" CCP 240 37" CCP 320 43" CCP 420 49" CCP 520 56" CLEAN AND CLEAR' PLUS Cartridge Filter Installation and User's Guide Page 165 of 169 Cochran New Pool (BLD2023-0811) Page 165 of 169 Cochran New Residence (BLD2023-0799) 13 4X 15 roo t� REPLACEMENT PARTS Item No. Part No. Description 1 190058 Pressure Gauge, with Indicator 2 98209800 High Flow Manual Air Relief Valve (HFMARV) 3 178616 Compression Spring 4 170026 Top Manifold, C&C 240 170027 Top Manifold, C&C 320/420/520 5 R173572 Cartridge Element, C&C 240, 4 req. R174573 Cartridge Element, C&C 320, 4 req. R173576 Cartridge Element, C&C 420, 4 req. R173578 Cartridge element, C&C 520, 4 req. 6 170030 Air Bleed Tube Assy., C&C 240 170029 Air Bleed Tube Assy., C&C 320 170028 Air Bleed Tube Assy., C&C 420 178583 Air Bleed Tube Assy., C&C 520 7 170040 Bottom Manifold 8 39010200 O-ring, Tank Clamp (.470 O.D.) 9 190003 Clamp Band Replacement Kit 10 195610 Clamp Washer, Small I.D. 11 195611 Clamp Washer, Large I.D. 12 194997 Clamp Nut 13 195612 Clamp Spring, 4-Coil 14 190039 Baffle Assy., C&C Plus 15 98960311 Union Kit, Black 271096 2" Valve Adapter Kit, 1 1/2 in. x 2 in. (set), White 270004 2" Valve Adapter Kit, 1 1/2 in. x 2 in. (set), Black 274426Z 2 x 2.5" Valve Adapter Kit, 16 170036 Pipe Assy. Outlet 17 190143 O-ring, Drain 18 190030 Drain Plug, without O-Ring 19 170023 Tank, Lid Assy., C&C 240 170024 Tank, Lid Assy., C&C 320 178581 Tank, Lid Assy., C&C 420 178582 Tank, Lid Assy., C&C 520 20 178578 Tank, Bottom Assy. (Includes items 7, 14, 16 and 18) 21 86006900 O-ring 22 195339 Ring, Steel Back-up - 192019 Drain Plug Wrench 171013 Label Kit w/ Air Relief, C&C 240 171014 Label Kit w/ Air Relief, C&C 320/420/520 190106Z Air Bleed Screen Cap (-) Not Shown CLEAN AND CLEAR' PLUS Cartridge Filter Installation and User's Guide Page 166 of 169 Cochran New Pool (BLD2023-0811) Page 166 of 169 Cochran New Residence (BLD2023-0799) 14 NOTES CLEAN AND CLEAR' PLUS Cartridge Filter Installation and User's Guide Page 167 of 169 Cochran New Pool (BLD2023-0811) Page 167 of 169 Cochran New Residence (BLD2023-0799) 15 NOTES CLEAN AND CLEAR® PLUS Cartridge Filter Installation and User's Guide Page 168 of 169 Cochran New Pool (BLD2023-0811) Page 168 of 169 Cochran New Residence (BLD2023-0799) � PENTAIR 1620 HAWKINS AVE., SANFORD, NC 27330 •(919) 566-8000 10951 WEST LOS ANGELES AVE., MOORPARK, CA 93021 •(805) 553-5000 WWW.PENTAIR.COM All indicated Pentair trademarks and logos are property of Pentair or its global affiliates in the U.S.A and/or other countries. Third party registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is an equal opportunity employer. © 2021 Pentair. All rights reserved. This document is subject to change without notice. III II III III I I I I I I I II P/N 178558 REV. T 11/4/21 Page 169 of 169 Cochran New Pool (BLD2023-0811) Page 169 of 169 Cochran New Residence (BLD2023-0799)